Equipment for detecting dust content of dust-free cloth

By designing a dust-free cloth dust content detection device including a detection box, a particle detector and a dust separation device, the problem of low dust removal efficiency in the prior art is solved, accurate detection of dust content of dust-free cloth and effective separation of dust are achieved, and production costs are reduced.

CN119880746APending Publication Date: 2025-04-25XIAMEN BAOSHILI DUSTLESS TECH CO LTD
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Patent Information

Application Number
CN202510055829.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

During use, the dust removal efficiency of existing dust-free cloth dust content detection devices are not high enough and the dust removal effect is not good enough.

Method used

A dust-free detection device for dust-content of dust cloth is designed, including a detection box, a particle detector and a dust separation device. The inner wall of the detection box is provided with a partition, which is divided into a detection chamber and a dust separation chamber. The dust separation device includes a support table, a first ring plate, a drum, a second ring plate, a limiting roller and a compression assembly. Through these components, automatic fixation of dust-free cloth and effective separation of dust are achieved.

Benefits of technology

The centrifugal desorption efficiency of dust particles is improved, production costs are reduced, and accurate detection of dust content of dust-free cloth is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of dust-free cloth detection, and particularly discloses dust-free cloth dust content detection equipment which comprises a detection box, a partition plate is arranged on the inner wall of the detection box, the inner space of the detection box is divided into a detection cavity and a dust separation cavity through the partition plate, and the detection cavity is located below the dust separation cavity. A box door is arranged at an opening of the detection box; the particle detector is installed in the detection cavity, and a drainage assembly is arranged between an air inlet of the particle detector and the dust separation cavity; and the dust separation device is located in the dust separation cavity and comprises a supporting table, the supporting table is installed at the top end of the partition plate, and a first annular plate is rotationally installed at the top end of the supporting table. The dust-free cloth centrifugal desorption device is provided with an unfolded placement structure for dust-free cloth and has an automatic fixing function for the dust-free cloth, the dust particle centrifugal desorption efficiency is improved, and the production cost is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of dust-free cloth detection, and in particular to a device for detecting dust content in a dust-free cloth. Background Art

[0002] Dust-free cloth is a high-performance cleaning tool, widely used in environments that require high cleanliness, such as semiconductors, electronics, optics, medical and aerospace. The dust content of dust-free cloth is generally measured by a particle counter to measure the number of particles on the surface of the dust-free cloth or in the air after wiping to evaluate its cleanliness. Particle size detection can be divided into two methods: dry and wet. Dry detection directly measures the number of particles in the air after wiping, while wet detection is performed in a liquid environment.

[0003] Chinese patent (CN108279203A) discloses a large particle detection device for dust-free cloth, including a detection device body, a fan and a particle counter. The present invention is used to detect the content of particles attached to the dust-free cloth after production. During use, the dust-free cloth to be detected is placed into the drum from the dust-free cloth inlet and outlet, the drum drive motor drives the drum to rotate, and the fan drive motor drives the fan to blow the air filtered by the air filter through the electrostatic precipitator from the top of the drum to the drum. The large particles on the dust-free cloth are blown by the wind and enter the conical particle inlet on the particle counter through the conical collector. The particle counter detects the content of large particles in the dust-free cloth.

[0004] However, there are some drawbacks in the above-mentioned related technologies. For example, during use, some existing dust-free cloth dust content detection devices generally directly put the dust-free cloth into the drum and rotate it, and use an external fan to remove dust, resulting in insufficient dust removal efficiency and poor dust removal effect. Summary of the invention

[0005] In order to solve the above problems existing in the prior art, the present invention provides a device for detecting the dust content of a dust-free cloth, which can solve the problems raised in the above background technology.

[0006] The purpose of the present invention can be achieved through the following technical solutions:

[0007] A device for detecting dust content of a dust-free cloth, comprising:

[0008] A detection box, wherein the inner wall of the detection box is provided with a partition, the inner space of the detection box is divided into a detection chamber and a dust separation chamber by the partition, the detection chamber is located below the dust separation chamber, and the open opening of the detection box is provided with a box door;

[0009] A particle detector, the particle detector is installed in the detection chamber, and a drainage component is provided between the air inlet of the particle detector and the dust separation chamber;

[0010] A dust separation device, the dust separation device is located in the dust separation chamber, the dust separation device includes a support platform, the support platform is installed at the top of the partition, a first ring plate is rotatably installed on the top of the support platform, a roller is arranged on the top of the first ring plate, a second ring plate for cooperating with the first ring plate to rotate and limit the roller is arranged in the dust separation chamber, a plurality of limiting rollers are arranged on the top of the support platform, a plurality of pressing components for cooperating with the roller to press the dust-free cloth are arranged on the top of the support platform, and the number of the pressing components matches that of the limiting rollers;

[0011] The blowing device comprises a fan, which is installed at the top of the detection box. An air inlet pipe is arranged between the air outlet of the fan and the top wall of the detection box. A telescopic tube is arranged between the top wall of the detection box and the top of the second ring plate.

[0012] Preferably, the box door matches the dust separation chamber, a side wall of the box door is provided with a square hole, and a transparent plate is provided in the square hole of the box door.

[0013] Preferably, the drainage assembly comprises a conical collector, which penetrates through and is fixedly mounted on the bottom end of the partition, and a drainage pipe is provided between the bottom cone of the conical collector and the air inlet of the particle detector.

[0014] Preferably, the dust separation device further comprises a support plate, the support plate is fixedly mounted on the side wall of the second ring plate, the dust separation chamber wall is provided with a pneumatic cylinder, the top end of the piston rod of the pneumatic cylinder is fixedly connected to the bottom end of the second ring plate.

[0015] Preferably, the dust separation device further comprises a plurality of groups of limiting rods and vertical pipes, the limiting rods are fixedly mounted on the top end of the second ring plate, the vertical pipes are fixedly mounted on the top wall of the dust separation chamber, and the vertical pipes and the drum are arranged in a sliding sleeve manner.

[0016] Preferably, the clamping assembly includes a vertical rod, which is fixedly mounted on the top of the first ring plate, and the vertical rod is sleeved with a limit spring. The vertical rod is slidably sleeved with two sliders through a convex strip, and the two sliders are respectively connected to the two ends of the limit spring. The ends of the two limit springs close to the drum are each provided with an oblique support rod connected by a pin shaft, and the ends of the two oblique support rods away from the vertical rod are commonly connected to a pressure plate by a pin shaft, and a pressing tube is provided at the bottom end of the second ring plate, and the pressing tube is used to press down the slider.

[0017] Preferably, the pressing plate is used to press the dust-free cloth, and a side of the pressing plate close to the drum is convex.

[0018] Preferably, the dust separation device also includes a driving component, which is used to drive the first ring plate to rotate. The driving component includes a limiting tube, which is fixedly installed at the bottom end of the first ring plate. The limiting tube and the support platform are arranged to penetrate each other, and a gear ring is installed on the outer wall of the limiting tube. A U-shaped frame is provided on the top wall of the support platform, and a servo motor is provided at the bottom end of the U-shaped frame. The output shaft of the servo motor is installed with a gear through a coupling, and the gear is meshed with the gear ring.

[0019] Preferably, the drum is made of stainless steel, and the side wall of the drum is provided with a plurality of air holes distributed in an array.

[0020] The beneficial effects of the present invention are:

[0021] 1. By setting a second ring plate and a drum, a detection box is provided, and a partition is provided on the inner wall of the detection box. The internal space of the detection box is divided into a detection chamber and a dust separation chamber by the partition. The detection chamber is located below the dust separation chamber. The open mouth of the detection box is provided with a box door. The particle detector is installed in the detection chamber. A drainage component is provided between the air inlet of the particle detector and the dust separation chamber. The dust separation device is located in the dust separation chamber. The dust separation device includes a support table, which is installed on the top of the partition. A first ring plate is rotatably installed on the top of the support table. A drum is provided on the top of the first ring plate. A second ring plate for cooperating with the first ring plate to rotate and limit the drum is provided in the dust separation chamber. A plurality of limiting rollers are provided on the top of the support table. A plurality of pressing components for cooperating with the drum to press the dust-free cloth are provided on the top of the support table. The number of the pressing components matches that of the limiting rollers.

[0022] The beneficial effect that can be obtained is that the dust-free cloth is placed in an S shape between the clamping assembly and the limiting roller, the dust-free cloth is located on the side of the limiting roller away from the drum, the pressure plate presses the dust-free cloth against the inner wall of the drum, the servo motor drives the gear to rotate, the gear and the gear ring are engaged for transmission, and the limiting tube, the first ring plate, the drum and the dust-free cloth are driven to rotate synchronously, the drum is rotatably connected to the second ring plate, the fan cooperates with the air inlet pipe and the telescopic tube to blow the air flow into the drum, and then the air flow carries the dust on the dust-free cloth through the first ring plate or the drum into the conical collector, the air flow in the conical collector carries the dust into the particle detector through the drainage pipe, the particle detector detects the dust content of the dust-free cloth, and has an expandable placement structure for the dust-free cloth, which improves the centrifugal desorption efficiency of dust particles and reduces production costs.

[0023] , by setting a clamping assembly, the clamping assembly includes a vertical rod, the vertical rod is fixedly installed on the top of the first ring plate, the vertical rod sleeve is provided with a limit spring, the vertical rod is slidably sleeved with two sliders through a convex strip, the two sliders are respectively connected to the two ends of the limit spring, the ends of the two limit springs close to the drum are both provided with an oblique support rod connected by a pin shaft, the ends of the two oblique support rods away from the vertical rod are commonly connected to a pressure plate through a pin shaft, and a pressing tube is provided at the bottom end of the second ring plate, and the pressing tube is used to press down the slider;

[0024] The beneficial effect that can be obtained is that the pneumatic cylinder then drives the support plate and the second ring plate to descend synchronously, the limit rod slides in the vertical pipe, thereby improving the stability of the second ring plate during the descending process, and the second ring plate cooperates with the first ring plate to fix the drum. At the same time, the pressing tube squeezes multiple sliders downward, the limit spring is compressed, and cooperates with the two diagonal support rods to drive the pressure plate close to the inner wall of the drum, pressing the dust-free cloth against the inner wall of the drum, thereby having the function of automatically fixing the dust-free cloth.

[0025] , by providing a blowing device, the blowing device includes a fan, the fan is installed at the top of the detection box, an air inlet pipe is provided between the air outlet of the fan and the top wall of the detection box, and a telescopic tube is provided between the top wall of the detection box and the top of the second ring plate;

[0026] The beneficial effect that can be obtained is that the fan cooperates with the air inlet pipe and the telescopic tube to blow the air flow toward the second ring plate and into the drum, and then part of the air flow carries the dust on the dust-free cloth through the first ring plate and flows into the conical collector, and the other part of the air flow carries the dust on the dust-free cloth through the drum and flows into the conical collector, thereby improving the separation efficiency of the dust on the dust-free cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0029] Figure 2 This is a structural diagram of the installation of the support platform in the present invention;

[0030] Figure 3 It is an installation structure diagram of the particle detector in the present invention;

[0031] Figure 4 It is the installation structure diagram of the driving assembly in the present invention;

[0032] Figure 5 This is a diagram for placing the dust-free cloth in the present invention;

[0033] Figure 6 This is a diagram of the installation structure of the pressing tube in the present invention;

[0034] Figure 7 This is a diagram of the installation structure of the clamping assembly in the present invention.

[0035] Description of reference numerals:

[0036] In the figure: 1. detection box; 11. partition; 12. detection chamber; 13. dust separation chamber; 14. box door; 15. transparent plate; 2. particle detector; 21. conical collector; 22. drainage pipe; 31. support platform; 32. first ring plate; 33. drum; 34. second ring plate; 35. limiting roller; 41. support plate; 42. pneumatic cylinder; 43. limiting rod; 44. vertical pipe; 51. fan; 52. air inlet pipe; 53. telescopic pipe; 6. clamping assembly; 61. vertical rod; 62. limiting spring; 63. slider; 64. diagonal support rod; 65. pressure plate; 66. pressing tube; 71. limiting tube; 72. gear ring; 73. U-shaped frame; 74. servo motor; 75. gear. DETAILED DESCRIPTION

[0037] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are clearly and completely described below in combination with the accompanying drawings and preferred embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] In the description of the present application, it should be understood that the orientation or position relationship indicated by "inside", "outside", etc. is based on the orientation or position described in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, a specific orientation structure and operation, and therefore cannot be understood as a limitation on the present application.

[0039] Reference Figure 1-Figure 7 , is a dust-free cloth dust content detection device disclosed in the present invention, comprising a detection box 1, the inner wall of the detection box 1 is provided with a partition 11, the internal space of the detection box 1 is divided into a detection chamber 12 and a dust separation chamber 13 by the partition 11, the detection chamber 12 is located below the dust separation chamber 13, the open opening of the detection box 1 is provided with a box door 14, the box door 14 matches the dust separation chamber 13, the side wall of the box door 14 is provided with a square hole, and a transparent plate 15 is provided in the square hole of the box door 14;

[0040] The particle detector 2 is installed in the detection chamber 12. A drainage component is arranged between the air inlet of the particle detector 2 and the dust separation chamber 13. The drainage component includes a conical collector 21. The conical collector 21 passes through and is fixedly installed at the bottom end of the partition 11. A drainage pipe 22 is arranged between the bottom cone of the conical collector 21 and the air inlet of the particle detector 2.

[0041] The dust separation device is located in the dust separation chamber 13. The dust separation device includes a support platform 31, which is installed on the top of the partition 11. A first ring plate 32 is rotatably installed on the top of the support platform 31. A roller 33 is arranged on the top of the first ring plate 32. A second ring plate 34 for cooperating with the first ring plate 32 to rotate and limit the roller 33 is arranged in the dust separation chamber 13. The dust separation device also includes a support plate 41, which is fixedly installed on the side wall of the second ring plate 34. The wall of the dust separation chamber 13 is provided with a pneumatic cylinder 42. The pneumatic cylinder 42 The top of the piston rod is fixedly connected to the bottom of the second ring plate 34, the dust separation device also includes a plurality of limit rods 43 and vertical pipes 44, the limit rod 43 is fixedly installed on the top of the second ring plate 34, the vertical pipe 44 is fixedly installed on the top wall of the dust separation chamber 13, the vertical pipe 44 and the drum 33 are slidably sleeved, a plurality of limit rollers 35 are arranged on the top of the support platform 31, a plurality of pressing components 6 for cooperating with the drum 33 to press the dust-free cloth are arranged on the top of the support platform 31, the number of the pressing components 6 and the limit rollers 35 match, the pressing components 6 include vertical rods 61, vertical rods 6 1 is fixedly installed on the top of the first ring plate 32, the vertical rod 61 is sleeved with a limit spring 62, the vertical rod 61 is slidably sleeved with two sliders 63 through the convex strip, and the two sliders 63 are respectively connected to the two ends of the limit spring 62, and the ends of the two limit springs 62 close to the drum 33 are both provided with a diagonal support rod 64 connected by a pin shaft, and the ends of the two diagonal support rods 64 away from the vertical rod 61 are commonly connected with a pressing plate 65 through a pin shaft, and the pressing plate 65 is used to press the dust-free cloth, and the side of the pressing plate 65 close to the drum 33 is convexly arranged, and the bottom end of the second ring plate 34 is provided with a pressing tube 66 The pressing tube 66 is used to press down the slider 63. The dust separation device also includes a driving component, which is used to drive the first ring plate 32 to rotate. The driving component includes a limiting tube 71, which is fixedly installed at the bottom end of the first ring plate 32. The limiting tube 71 and the support platform 31 are arranged through each other. A gear ring 72 is installed on the outer wall of the limiting tube 71, and a U-shaped frame 73 is installed on the top wall of the support platform 31. A servo motor 74 is arranged at the bottom end of the U-shaped frame 73. The output shaft of the servo motor 74 is installed with a gear 75 through a coupling, and the gear 75 is meshed with the gear ring 72.

[0042] The blowing device includes a fan 51 installed at the top of the detection box 1 , an air inlet pipe 52 is arranged between the air outlet of the fan 51 and the top wall of the detection box 1 , and a telescopic tube 53 is arranged between the top wall of the detection box 1 and the top of the second ring plate 34 .

[0043] The working principle and use process of the present invention are as follows: the dust-free cloth is placed in an S shape between the clamping assembly 6 and the limiting roller 35, the dust-free cloth is located on the side of the limiting roller 35 away from the drum 33, and then the pneumatic cylinder 42 drives the support plate 41 and the second ring plate 34 to descend synchronously, and the limiting rod 43 slides in the vertical pipe 44, thereby improving the stability of the second ring plate 34 during the descent process, and the second ring plate 34 cooperates with the first ring plate 32 to fix the drum 33. At the same time, the pressing tube 66 squeezes the multiple sliders 63 downward, the limiting spring 62 is compressed by force, and cooperates with the two diagonal support rods 64 to drive the pressing plate 65 close to the inner wall of the drum 33, and presses the dust-free cloth against the inner wall of the drum 33, and then the servo The motor 74 drives the gear 75 to rotate, and the gear 75 and the gear ring 72 are meshed for transmission, driving the limit tube 71, the first ring plate 32, the drum 33 and the dust-free cloth to rotate synchronously. The drum 33 is rotatably connected with the second ring plate 34. The fan 51 cooperates with the air inlet pipe 52 and the telescopic pipe 53 to blow the air flow to the second ring plate 34 and into the drum 33. Then part of the air flow carries the dust on the dust-free cloth through the first ring plate 32 and flows into the conical collector 21. Another part of the air flow carries the dust on the dust-free cloth through the drum 33 and flows into the conical collector 21. The air flow in the conical collector 21 carries the dust through the drainage pipe 22 and enters the particle detector 2. The particle detector 2 detects the dust content of the dust-free cloth.

[0044] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A device for detecting dust content of a dust-free cloth, characterized in that: include: A detection box (1), wherein a partition (11) is provided on the inner wall of the detection box (1), the inner space of the detection box (1) is divided into a detection chamber (12) and a dust separation chamber (13) by the partition (11), the detection chamber (12) is located below the dust separation chamber (13), and the open opening of the detection box (1) is provided with a box door (14); A particle detector (2), the particle detector (2) being installed in a detection chamber (12), and a drainage component being provided between an air inlet of the particle detector (2) and a dust separation chamber (13); A dust separation device, the dust separation device is located in a dust separation chamber (13), the dust separation device comprises a support platform (31), the support platform (31) is mounted on the top of the partition (11), a first ring plate (32) is rotatably mounted on the top of the support platform (31), a roller (33) is arranged on the top of the first ring plate (32), a second ring plate (34) for cooperating with the first ring plate (32) to rotate and limit the roller (33) is arranged in the dust separation chamber (13), a plurality of limiting rollers (35) are arranged on the top of the support platform (31), a plurality of pressing components (6) for cooperating with the roller (33) to press the dust-free cloth are arranged on the top of the support platform (31), and the number of the pressing components (6) matches that of the limiting rollers (35); A blowing device, the blowing device comprising a fan (51), the fan (51) being installed at the top of the detection box (1), an air inlet pipe (52) being arranged between the air outlet of the fan (51) and the top wall of the detection box (1), and a telescopic tube (53) being arranged between the top wall of the detection box (1) and the top of the second ring plate (34).

2. The dust content detection device for a dust-free cloth according to claim 1 is characterized in that: The box door (14) matches the dust separation chamber (13); a square hole is arranged on the side wall of the box door (14); and a transparent plate (15) is arranged in the square hole of the box door (14).

3. The dust content detection device for a dust-free cloth according to claim 1, characterized in that: The drainage assembly comprises a conical collector (21), the conical collector (21) penetrates through and is fixedly mounted on the bottom end of the partition (11), and a drainage pipe (22) is arranged between the bottom cone of the conical collector (21) and the air inlet of the particle detector (2).

4. The dust content detection device for a dust-free cloth according to claim 1, characterized in that: The dust separation device further comprises a support plate (41), wherein the support plate (41) is fixedly mounted on the side wall of the second ring plate (34); a pneumatic cylinder (42) is arranged on the wall of the dust separation chamber (13); and the top end of the piston rod of the pneumatic cylinder (42) is fixedly connected to the bottom end of the second ring plate (34).

5. The dust content detection device for a dust-free cloth according to claim 1, characterized in that: The dust separation device further comprises a plurality of groups of limiting rods (43) and vertical pipes (44); the limiting rods (43) are fixedly mounted on the top end of the second ring plate (34); the vertical pipes (44) are fixedly mounted on the top wall of the dust separation chamber (13); and the vertical pipes (44) and the drum (33) are arranged in a sliding sleeve manner.

6. The dust content detection device for a dust-free cloth according to claim 1, characterized in that: The clamping assembly (6) comprises a vertical rod (61), wherein the vertical rod (61) is fixedly mounted on the top end of the first ring plate (32), and the vertical rod (61) is sleeved with a limit spring (62). The vertical rod (61) is slidably sleeved with two sliders (63) through a convex strip, and the two sliders (63) are respectively connected to the two ends of the limit spring (62), and the ends of the two limit springs (62) close to the drum (33) are both provided with an oblique support rod (64) connected via a pin shaft, and the ends of the two oblique support rods (64) away from the vertical rod (61) are jointly connected to a pressure plate (65) via a pin shaft, and a pressing tube (66) is provided at the bottom end of the second ring plate (34), and the pressing tube (66) is used to press down the slider (63).

7. The dust content detection device for a dust-free cloth according to claim 6, characterized in that: The pressing plate (65) is used to press the dust-free cloth, and the side of the pressing plate (65) close to the drum (33) is convex.

8. The dust content detection device for a dust-free cloth according to claim 1, characterized in that: The dust separation device further comprises a driving assembly, which is used for driving the first ring plate (32) to rotate. The driving assembly comprises a limiting tube (71), which is fixedly mounted on the bottom end of the first ring plate (32). The limiting tube (71) and the support platform (31) are arranged to penetrate each other. A gear ring (72) is mounted on the outer wall of the limiting tube (71). A U-shaped frame (73) is mounted on the top wall of the support platform (31). A servo motor (74) is mounted at the bottom end of the U-shaped frame (73). A gear (75) is mounted on the output shaft of the servo motor (74) via a coupling. The gear (75) is arranged to mesh with the gear ring (72).

9. The dust content detection device for a dust-free cloth according to claim 1, characterized in that: The drum (33) is made of stainless steel, and a side wall of the drum (33) is provided with a plurality of air holes distributed in an array.

Citation Information

Patent Citations

  • Large particle detector for cleanroom wipers

    CN108279203A