Flat terminal high-voltage connector design optimization method and system
By constructing virtual application scenarios and material combination evaluation methods, the problem of lack of systematic optimization and material selection dependence experience in the design of flat terminal high-voltage connectors in the prior art is solved, and the precise evaluation of connector performance and determination of target material combination are achieved, which improves the safety and stability of the connector.
Patent Information
- Application Number
- CN202510365116.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing design methods for high-voltage connectors with flat terminals lack systematic optimization methods, and material selection depends on experience, so they cannot effectively evaluate connector performance, affecting their safety and stability.
By constructing a virtual application scenario for high-voltage connectors, obtaining optional materials sets of each component, Cartesian product calculations obtain multiple material combinations, imparting a virtual three-dimensional structure, generating a virtual high-voltage connector, and scoring based on a preset performance scoring method to determine the target material combination.
Accurate evaluation of the stability, shielding performance and thermal management performance of high-voltage connectors is achieved, ensuring that the design meets high-voltage requirements and improving the safety and stability of the connector.
Smart Images

Figure CN119885780A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of high-voltage connectors, and in particular to a design optimization method and system for a flat-terminal high-voltage connector. Background Art
[0002] As the demand for high-voltage connectors in electrical equipment continues to increase, flat terminal high-voltage connectors have been widely used in the fields of electricity, electronics, and automobiles. The existing design methods for flat terminal high-voltage connectors usually adopt traditional experience and experimental verification methods, designing each component of the connector one by one, selecting appropriate materials, and then determining the performance of the connector. However, this method has certain limitations, mainly reflected in the lack of systematic optimization methods in the design process, and the material selection mainly relies on experience, which cannot effectively evaluate the performance of the high-voltage connector, thereby affecting the safety and stability of the high-voltage connector during use. Therefore, there is an urgent need for a design method that can quickly and accurately evaluate and optimize material selection to meet the requirements of modern electrical equipment for high-voltage connectors in terms of safety and stability. Summary of the invention
[0003] The present application provides a flat terminal high voltage connector design optimization method and system to solve the problems raised by the above background technology.
[0004] In a first aspect, the present application provides a flat terminal high voltage connector design optimization method, comprising: Constructing a virtual application scenario of a high-voltage connector; the virtual application scenario includes a virtual three-dimensional structure of the high-voltage connector, and the high-voltage connector is a flat terminal high-voltage connector; Obtaining a set of optional materials for each component of the high voltage connector; Performing a Cartesian product operation on each of the optional material sets to obtain a plurality of material combinations; For each of the material combinations, assigning the material combination to the virtual three-dimensional structure to obtain a virtual high-voltage connector corresponding to the high-voltage connector, and generating a performance score for the virtual high-voltage connector based on a preset performance scoring method; A target material combination for the high voltage connector is determined based on each of the performance scores.
[0005] In a possible implementation, the generating the performance score of the virtual high-voltage connector based on a preset performance scoring method includes: Generating a structural stability score of the virtual high-voltage connector based on a preset structural stability scoring method; Generating a shielding performance score of the virtual high-voltage connector based on a preset shielding performance scoring method; Generating a thermal management performance score of the virtual high-voltage connector based on a preset thermal management performance scoring method; A performance score of the virtual high voltage connector is generated based on the stability score, the shielding performance score, and the thermal management performance score.
[0006] In a possible implementation, the generating the structural stability score of the virtual high-voltage connector based on a preset structural stability scoring method includes: Performing finite element segmentation processing on the virtual high-voltage connector to obtain a plurality of finite element units corresponding to the virtual high-voltage connector, recording a first volume corresponding to each of the finite element units, and generating a first coordinate point corresponding to each of the finite element units; After controlling the virtual high-voltage connector to run for a preset time in the virtual application scenario, recording the second volume and the second coordinate point corresponding to each of the finite element units; The structural stability score is generated based on the first volume, the first coordinate point, the second volume and the second coordinate point corresponding to each of the finite element units.
[0007] In a possible implementation, generating the structural stability score based on the first volume, the first coordinate point, the second volume and the second coordinate point corresponding to each of the finite element units includes: For each of the finite element units, calculating a volume difference between a second volume and a first volume of the finite element unit, and calculating a distance value between a first coordinate point and a second coordinate point corresponding to the finite element unit; Determining whether a maximum volume difference among the volume differences is greater than a preset volume difference, and determining whether a maximum distance value among the distance values is greater than a preset distance value; If the maximum volume difference is greater than a preset volume difference and / or the maximum distance value is greater than the preset distance value, determining that the structural stability score is infinitesimal; If the maximum volume difference is not greater than the preset volume difference and the maximum distance value is not greater than the preset distance value, Calculating the structural stability score; wherein, Score the stability of the structure, is the standard deviation between the volume differences, is the maximum volume difference between the volume differences, is the standard deviation between the distance values, is the maximum distance value between the distance values.
[0008] In a possible implementation, generating the shielding performance score of the virtual high-voltage connector based on a preset shielding performance scoring method includes: Controlling the virtual high-voltage connector to run for a preset time in the virtual application scenario, and obtaining the magnetic field strength of a certain point around the virtual high-voltage connector in real time during the operation of the virtual high-voltage connector to obtain a magnetic field strength change curve; Determining whether the maximum magnetic field strength on the magnetic field strength variation curve is greater than a preset magnetic field strength; If so, determining that the shielding performance score is infinitesimal; If not, the reciprocal of the maximum magnetic field intensity on the magnetic field intensity variation curve is determined as the shielding performance score.
[0009] In a possible implementation, the generating the thermal management performance score of the virtual high-voltage connector based on a preset thermal management performance scoring method includes: After controlling the virtual high-voltage connector to run for a preset time in the virtual application scenario, obtaining a temperature distribution diagram of the surface of the virtual high-voltage connector; For each pixel of the temperature distribution map, obtaining a temperature value corresponding to the pixel; Determine whether the maximum temperature value among the temperature values is greater than a preset value; If so, determining that the thermal management performance score is infinitesimal; If not, pass Calculating the thermal management performance score; wherein, Score the thermal management performance, is the standard deviation between the temperature values, is the maximum temperature value among all temperature values.
[0010] In a second aspect, the present application provides a flat terminal high voltage connector design optimization system, comprising: A construction module, used to construct a virtual application scenario of a high-voltage connector; the virtual application scenario includes a virtual three-dimensional structure of the high-voltage connector, and the high-voltage connector is a flat terminal high-voltage connector; An acquisition module, used to acquire a set of optional materials for each component of the high-voltage connector; A calculation module, used for performing a Cartesian product operation on each of the optional material sets to obtain a plurality of material combinations; A generation module, for assigning the material combination to the virtual three-dimensional structure for each of the material combinations, obtaining a virtual high-voltage connector corresponding to the high-voltage connector, and generating a performance score for the virtual high-voltage connector based on a preset performance scoring method; A determination module is used to determine a target material combination of the high voltage connector based on each of the performance scores.
[0011] The present application provides a design optimization method and system for a flat terminal high-voltage connector, the method comprising: constructing a virtual application scenario of a high-voltage connector; the virtual application scenario comprising a virtual three-dimensional structure of the high-voltage connector, the high-voltage connector being a flat terminal high-voltage connector; obtaining a set of optional materials for each component of the high-voltage connector; performing a Cartesian product operation on each of the optional material sets to obtain a plurality of material combinations; for each of the material combinations, assigning the material combination to the virtual three-dimensional structure to obtain a virtual high-voltage connector corresponding to the high-voltage connector, and generating a performance score for the virtual high-voltage connector based on a preset performance scoring method; and determining a target material combination for the high-voltage connector based on each of the performance scores. This method, on the one hand, can simulate the actual use of high-voltage connectors in a simulation environment by building a virtual application scenario and combining the geometric structure of the high-voltage connector with the geometric structure and material information of the equipment connected to it, thereby providing more realistic and accurate data support for the design. On the other hand, the method uses Cartesian product operations to comprehensively combine the optional materials of each component, and can systematically evaluate all possible material combinations. This method avoids the blindness of relying on experience in the traditional material selection process, ensures that the material of each component can match the performance of other components and the overall connector, and through virtual simulation and performance scoring of material combinations, the stability, shielding performance and thermal management performance of the connector can be accurately evaluated to ensure that the design meets the high-voltage requirements in actual applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.
[0013] Figure 1 A schematic diagram of a process flow of a flat terminal high voltage connector design optimization method provided in an embodiment of the present application; Figure 2 A schematic block diagram of the structure of a flat terminal high voltage connector design optimization system provided in an embodiment of the present application; Figure 3 A schematic block diagram of the structure of a terminal device provided in an embodiment of the present application. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0015] The flowcharts shown in the accompanying drawings are only examples and do not necessarily include all the contents and operations / steps, nor must they be executed in the order described. For example, some operations / steps may also be decomposed, combined or partially merged, so the actual execution order may change according to actual conditions.
[0016] It should also be understood that the terms used in this application specification are only for the purpose of describing specific embodiments and are not intended to limit the application. As used in this application specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.
[0017] It should be further understood that the term “and / or” used in the specification and appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.
[0018] In conjunction with the accompanying drawings, some embodiments of the present application are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0019] See also Figure 1 , Figure 1 A schematic diagram of a process flow of a flat terminal high voltage connector design optimization method provided in an embodiment of the present application, such as Figure 1 As shown, the flat terminal high voltage connector design optimization method provided in the embodiment of the present application includes steps S1 to S5.
[0020] Step S1, constructing a virtual application scenario of a high-voltage connector; the virtual application scenario includes a virtual three-dimensional structure of the high-voltage connector, and the high-voltage connector is a flat terminal high-voltage connector.
[0021] Step S2: Obtain a set of optional materials for each component of the high-voltage connector.
[0022] Step S3: performing a Cartesian product operation on each of the optional material sets to obtain a plurality of material combinations.
[0023] Step S4: for each material combination, assign the material combination to the virtual three-dimensional structure to obtain a virtual high-voltage connector corresponding to the high-voltage connector, and generate a performance score for the virtual high-voltage connector based on a preset performance scoring method.
[0024] Step S5: determining a target material combination of the high voltage connector based on each of the performance scores.
[0025] In this embodiment, it specifically includes: In the above step S1, a virtual application scenario of the high-voltage connector is constructed; specifically, a virtual device corresponding to the device connected to the high-voltage connector is constructed based on the geometric structure and material information of the device connected to the high-voltage connector, and a virtual three-dimensional structure corresponding to the high-voltage connector is constructed based on the geometric structure of the high-voltage connector, and the environmental state of the scene where the virtual device and the virtual three-dimensional structure are located is set based on the environmental parameter information corresponding to the application scenario of the high-voltage connector to obtain the virtual application scenario.
[0026] In the above step S2, the optional material set of each component of the high-voltage connector is obtained; wherein, for each component of the high-voltage connector, the optional material set corresponding to each component refers to a set of materials that can be used to manufacture the component, for example, the optional material set corresponding to the terminal is {brass; phosphor bronze; beryllium copper}, the optional material set corresponding to the shell is {polyamide; polybutylene terephthalate; polyetheretherketone}, the optional material set corresponding to the shielding shell is {copper; aluminum; stainless steel}, the optional material set corresponding to the seal is {silicone; fluororubber; nitrile rubber}, etc.
[0027] In the above step S3, a Cartesian product operation is performed on each of the optional material sets to obtain a plurality of material combinations. The result obtained by the Cartesian product operation is all possible material combinations composed of any one material selected from each of the optional material sets. It can be understood that any of the material combinations includes an optional material corresponding to each component of the high-voltage connector.
[0028] In the above step S4, for each of the material combinations, each material in the material combination is assigned to its corresponding component, so that each component has the properties of the corresponding material in the material combination (such as thermal expansion coefficient, thermal conductivity, tensile strength, insulation coefficient and electrical conductivity, etc.), and a virtual high-voltage connector corresponding to the high-voltage connector is obtained, and a performance score of the virtual high-voltage connector is generated based on a preset performance scoring method; wherein, the performance score of the virtual high-voltage connector generated based on the preset performance scoring method includes: generating a structural stability score of the virtual high-voltage connector based on a preset structural stability scoring method; generating a shielding performance score of the virtual high-voltage connector based on a preset shielding performance scoring method; generating a thermal management performance score of the virtual high-voltage connector based on a preset thermal management performance scoring method; generating a performance score of the virtual high-voltage connector based on the stability score, the shielding performance score and the thermal management performance score; specifically, the structural stability score, the shielding performance score and the thermal management performance score are weighted and summed based on the weight coefficient corresponding to the structural stability score, the weight coefficient corresponding to the shielding performance score and the weight coefficient corresponding to the thermal management performance score to obtain the performance score of the virtual high-voltage connector. Among them, the weight coefficient corresponding to the structural stability score is greater than the weight coefficient corresponding to the thermal management performance score, and the weight coefficient corresponding to the thermal management performance score is greater than the weight coefficient corresponding to the shielding performance score.
[0029] In the above step S5, the target material combination of the high voltage connector is determined based on the performance scores. Specifically, the material combination corresponding to the maximum performance score is determined as the target material combination.
[0030] The method provided in this embodiment, on the one hand, by constructing a virtual application scenario, combining the geometric structure of the high-voltage connector and the geometric structure and material information of the equipment connected to it, can simulate the actual use of the high-voltage connector in a simulation environment, thereby providing more realistic and accurate data support for the design; on the other hand, by using Cartesian product operations to comprehensively combine the optional materials of each component, all possible material combinations can be systematically evaluated. This method avoids the blindness of relying on experience in the traditional material selection process, ensures that the material of each component can match the performance of other components and the overall connector, and through virtual simulation and performance scoring of the material combination, the stability, shielding performance and thermal management performance of the connector can be accurately evaluated, ensuring that the design scheme meets the high voltage requirements in actual applications.
[0031] In some embodiments, the generating the structural stability score of the virtual high-voltage connector based on a preset structural stability scoring method comprises the following steps: Perform finite element segmentation processing on the virtual high-voltage connector to obtain multiple finite element units corresponding to the virtual high-voltage connector, record the first volume corresponding to each of the finite element units, and generate the first coordinate point corresponding to each of the finite element units; specifically, for each of the finite element units, measure the first volume of the virtual liquid required to fill the finite element unit with the virtual liquid, use the required first volume of the virtual liquid as the first volume corresponding to the finite element unit, construct a three-dimensional rectangular coordinate system at a designated point on the virtual high-voltage connector, and for each of the finite element units, determine the coordinate point of the center of the circumscribed sphere of the finite element unit in the three-dimensional rectangular coordinate system as the first coordinate point corresponding to the finite element unit; After controlling the virtual high-voltage connector to run for a preset time in the virtual application scenario, recording the second volume and the second coordinate point corresponding to each of the finite element units; it should be noted that the method for recording each second volume and the second coordinate point refers to the method for recording the first volume and the first coordinate point, which will not be repeated here; The structural stability score is generated based on the first volume, the first coordinate point, the second volume and the second coordinate point corresponding to each of the finite element units.
[0032] The step of generating the structural stability score based on the first volume, the first coordinate point, the second volume and the second coordinate point corresponding to each of the finite element units comprises the following steps: For each of the finite element units, calculating a volume difference between a second volume and a first volume of the finite element unit, and calculating a distance value between a first coordinate point and a second coordinate point corresponding to the finite element unit; Determining whether a maximum volume difference among the volume differences is greater than a preset volume difference, and determining whether a maximum distance value among the distance values is greater than a preset distance value; If the maximum volume difference is greater than a preset volume difference and / or the maximum distance value is greater than the preset distance value, determining that the structural stability score is infinitesimal; If the maximum volume difference is not greater than the preset volume difference and the maximum distance value is not greater than the preset distance value, Calculating the structural stability score; wherein, Score the stability of the structure, is the standard deviation between the volume differences, is the maximum volume difference between the volume differences, is the standard deviation between the distance values, is the maximum distance value between the distance values.
[0033] The method provided in this embodiment can accurately capture the structural deformation of the virtual high-voltage connector during operation by calculating the volume difference and distance value corresponding to each of the finite element units. When it is found that the deformation exceeds the preset standard, a conclusion that the structural stability score is infinitesimal is given, which can avoid failure of the connector due to design defects. If the deformation is within an acceptable range, Calculating the structural stability score can comprehensively measure the stability of the structure and ensure that the connector has sufficient stability and safety in a high-pressure environment.
[0034] In some embodiments, generating the shielding performance score of the virtual high-voltage connector based on a preset shielding performance scoring method comprises the following steps: In the virtual application scenario, the virtual high-voltage connector is controlled to run for a preset time, and during the operation of the virtual high-voltage connector, the magnetic field strength at a certain point around the virtual high-voltage connector is obtained in real time to obtain a magnetic field strength change curve; specifically, the magnetic field strength at a certain point around the virtual high-voltage connector is obtained in real time through a Hall sensor to obtain a magnetic field strength change curve; Determining whether the maximum magnetic field strength on the magnetic field strength variation curve is greater than a preset magnetic field strength; If so, determining that the shielding performance score is infinitesimal; If not, the reciprocal of the maximum magnetic field intensity on the magnetic field intensity variation curve is determined as the shielding performance score.
[0035] The method provided in this embodiment gives a conclusion that the shielding performance score is infinitesimal when the maximum magnetic field strength in the magnetic field strength curve is greater than the preset magnetic field strength, which helps to avoid adverse effects during high-voltage operation due to improper material selection. When the maximum magnetic field strength is not greater than the preset magnetic field strength, the shielding performance score is calculated based on the inverse of the maximum magnetic field strength to obtain an accurate and quantifiable shielding effect evaluation result.
[0036] In some embodiments, the generating the thermal management performance score of the virtual high-voltage connector based on a preset thermal management performance scoring method comprises the following steps: After controlling the virtual high-voltage connector to run for a preset time in the virtual application scenario, obtaining a temperature distribution map on the surface of the virtual high-voltage connector; specifically, obtaining the temperature distribution map through a preset virtual infrared camera device; For each pixel of the temperature distribution map, a temperature value corresponding to the pixel is obtained; specifically, for each pixel, a color value of the pixel is converted into a temperature value corresponding to the pixel based on a preset color value-temperature mapping function; Determine whether the maximum temperature value among the temperature values is greater than a preset value; If so, determining that the thermal management performance score is infinitesimal; If not, pass Calculating the thermal management performance score; wherein, Score the thermal management performance, is the standard deviation between the temperature values, is the maximum temperature value among all temperature values.
[0037] The method provided in this embodiment can avoid overheating problems of high-voltage connectors during operation due to improper material selection by analyzing the temperature distribution diagram, effectively reduce the risk of heat-related failures, and improve the safety and reliability of high-voltage connectors in practical applications.
[0038] See also Figure 2 , Figure 2 The structure schematic block diagram of the flat terminal high voltage connector design optimization system 100 provided in the embodiment of the present application is as follows: Figure 2 As shown, the flat terminal high voltage connector design optimization system 100 provided in the embodiment of the present application includes: The construction module 110 is used to construct a virtual application scenario of the high-voltage connector; the virtual application scenario includes a virtual three-dimensional structure of the high-voltage connector, and the high-voltage connector is a flat terminal high-voltage connector.
[0039] The acquisition module 120 is used to acquire a set of optional materials for each component of the high-voltage connector.
[0040] The calculation module 130 is used to perform a Cartesian product operation on each of the optional material sets to obtain a plurality of material combinations.
[0041] The generation module 140 is used to assign the material combination to the virtual three-dimensional structure for each material combination, obtain a virtual high-voltage connector corresponding to the high-voltage connector, and generate a performance score for the virtual high-voltage connector based on a preset performance scoring method.
[0042] The determination module 150 is configured to determine a target material combination of the high voltage connector based on the performance scores.
[0043] It should be noted that technicians in the relevant technical field can clearly understand that for the convenience and simplicity of description, the specific working process of the above-described device and each module can refer to the process in the aforementioned flat terminal high-voltage connector design optimization method embodiment, and will not be repeated here.
[0044] The flat terminal high voltage connector design optimization system 100 provided in the above embodiment can be implemented in the form of a computer program. The computer program can be used in Figure 3 The system is run on the terminal device 200 shown.
[0045] See also Figure 3 , Figure 3 The present invention provides a schematic block diagram of the structure of a terminal device 200 according to an embodiment of the present application. The terminal device 200 includes a processor 201 and a memory 202. The processor 201 and the memory 202 are connected via a device bus 203, wherein the memory 202 may include a non-volatile storage medium and an internal memory.
[0046] The non-volatile storage medium can store a computer program. The computer program includes program instructions, and when the program instructions are executed by the processor 201, the processor 201 can execute any of the above-mentioned flat terminal high-voltage connector design optimization methods.
[0047] The processor 201 is used to provide computing and control capabilities to support the operation of the entire terminal device 200.
[0048] The internal memory provides an environment for the operation of the computer program in the non-volatile storage medium. When the computer program is executed by the processor 201, the processor 201 can execute any of the above-mentioned flat terminal high-voltage connector design optimization methods.
[0049] Those skilled in the art will understand that Figure 3 The structure shown in the figure is only a block diagram of a partial structure related to the scheme of the present application, and does not constitute a limitation on the terminal device 200 involved in the scheme of the present application. The specific terminal device 200 may include more or fewer components than shown in the figure, or combine certain components, or have a different component arrangement.
[0050] It should be understood that the processor 201 may be a central processing unit (CPU), and the processor 201 may also be other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. Among them, the general-purpose processor may be a microprocessor or the processor may also be any conventional processor, etc.
[0051] In some embodiments, the processor 201 is used to run a computer program stored in the memory to implement the following steps: Constructing a virtual application scenario of a high-voltage connector; the virtual application scenario includes a virtual three-dimensional structure of the high-voltage connector, and the high-voltage connector is a flat terminal high-voltage connector; Obtaining a set of optional materials for each component of the high voltage connector; Performing a Cartesian product operation on each of the optional material sets to obtain a plurality of material combinations; For each of the material combinations, assigning the material combination to the virtual three-dimensional structure to obtain a virtual high-voltage connector corresponding to the high-voltage connector, and generating a performance score for the virtual high-voltage connector based on a preset performance scoring method; A target material combination for the high voltage connector is determined based on each of the performance scores.
[0052] It should be noted that technicians in the relevant field can clearly understand that for the convenience and simplicity of description, the specific working process of the terminal device 200 described above can refer to the process of the aforementioned flat terminal high-voltage connector design optimization method, which will not be repeated here.
[0053] An embodiment of the present application also provides a computer-readable storage medium, which stores a computer program. When the computer program is executed by one or more processors, the one or more processors implement the flat terminal high-voltage connector design optimization method provided in the embodiment of the present application.
[0054] The computer-readable storage medium may be an internal storage unit of the terminal device 200 in the aforementioned embodiment, such as a hard disk or memory of the terminal device 200. The computer-readable storage medium may also be an external storage device of the terminal device 200, such as a plug-in hard disk, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, a flash card (Flash Card), etc. equipped with the terminal device 200.
[0055] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed in the present application, and these modifications or replacements should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be based on the protection scope of the claims.
Claims
1. A flat terminal high voltage connector design optimization method, characterized in that: include: Construct virtual application scenarios for high-voltage connectors; The virtual application scenario includes a virtual three-dimensional structure of the high-voltage connector, and the high-voltage connector is a flat terminal high-voltage connector; Obtaining a set of optional materials for each component of the high-voltage connector; Performing a Cartesian product operation on each of the optional material sets to obtain a plurality of material combinations; For each of the material combinations, assigning the material combination to the virtual three-dimensional structure to obtain a virtual high-voltage connector corresponding to the high-voltage connector, and generating a performance score for the virtual high-voltage connector based on a preset performance scoring method; A target material combination for the high voltage connector is determined based on each of the performance scores.
2. The flat terminal high voltage connector design optimization method according to claim 1, characterized in that: The method of generating the performance score of the virtual high-voltage connector based on a preset performance scoring method includes: Generating a structural stability score of the virtual high-voltage connector based on a preset structural stability scoring method; Generating a shielding performance score of the virtual high-voltage connector based on a preset shielding performance scoring method; Generating a thermal management performance score of the virtual high-voltage connector based on a preset thermal management performance scoring method; A performance score of the virtual high voltage connector is generated based on the stability score, the shielding performance score, and the thermal management performance score.
3. The flat terminal high voltage connector design optimization method according to claim 2, characterized in that: The method of generating the structural stability score of the virtual high-voltage connector based on a preset structural stability scoring method includes: Performing finite element segmentation processing on the virtual high-voltage connector to obtain a plurality of finite element units corresponding to the virtual high-voltage connector, recording a first volume corresponding to each of the finite element units, and generating a first coordinate point corresponding to each of the finite element units; After controlling the virtual high-voltage connector to run for a preset time in the virtual application scenario, recording the second volume and the second coordinate point corresponding to each of the finite element units; The structural stability score is generated based on the first volume, the first coordinate point, the second volume and the second coordinate point corresponding to each of the finite element units.
4. The flat terminal high voltage connector design optimization method according to claim 3, characterized in that: The generating the structural stability score based on the first volume, the first coordinate point, the second volume and the second coordinate point corresponding to each of the finite element units comprises: For each of the finite element units, calculating a volume difference between a second volume and a first volume of the finite element unit, and calculating a distance value between a first coordinate point and a second coordinate point corresponding to the finite element unit; Determining whether a maximum volume difference among the volume differences is greater than a preset volume difference, and determining whether a maximum distance value among the distance values is greater than a preset distance value; If the maximum volume difference is greater than a preset volume difference and / or the maximum distance value is greater than the preset distance value, determining that the structural stability score is infinitesimal; If the maximum volume difference is not greater than the preset volume difference and the maximum distance value is not greater than the preset distance value, Calculating the structural stability score; wherein, Score the stability of the structure, is the standard deviation between the volume differences, is the maximum volume difference between the volume differences, is the standard deviation between the distance values, is the maximum distance value between the distance values.
5. The flat terminal high voltage connector design optimization method according to claim 2, characterized in that: The method of generating the shielding performance score of the virtual high-voltage connector based on a preset shielding performance scoring method includes: Controlling the virtual high-voltage connector to run for a preset time in the virtual application scenario, and obtaining the magnetic field strength of a certain point around the virtual high-voltage connector in real time during the operation of the virtual high-voltage connector to obtain a magnetic field strength change curve; Determining whether the maximum magnetic field strength on the magnetic field strength variation curve is greater than a preset magnetic field strength; If so, determining that the shielding performance score is infinitesimal; If not, the reciprocal of the maximum magnetic field intensity on the magnetic field intensity variation curve is determined as the shielding performance score.
6. The flat terminal high voltage connector design optimization method according to claim 2, characterized in that: The method of generating the thermal management performance score of the virtual high-voltage connector based on a preset thermal management performance scoring method includes: After controlling the virtual high-voltage connector to run for a preset time in the virtual application scenario, obtaining a temperature distribution diagram of the surface of the virtual high-voltage connector; For each pixel of the temperature distribution map, obtaining a temperature value corresponding to the pixel; Determining whether the maximum temperature value among the temperature values is greater than a preset value; If so, determining that the thermal management performance score is infinitesimal; If not, pass Calculating the thermal management performance score; wherein, Score the thermal management performance, is the standard deviation between the temperature values, is the maximum temperature value among all temperature values.
7. A flat terminal high voltage connector design optimization system, characterized in that: include: Building modules for constructing virtual application scenarios of high-voltage connectors; The virtual application scenario includes a virtual three-dimensional structure of the high-voltage connector, and the high-voltage connector is a flat terminal high-voltage connector; An acquisition module, used to acquire a set of optional materials for each component of the high-voltage connector; A calculation module, used for performing a Cartesian product operation on each of the optional material sets to obtain a plurality of material combinations; A generation module, for assigning the material combination to the virtual three-dimensional structure for each of the material combinations, obtaining a virtual high-voltage connector corresponding to the high-voltage connector, and generating a performance score for the virtual high-voltage connector based on a preset performance scoring method; A determination module is used to determine a target material combination of the high voltage connector based on each of the performance scores.
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