Air conditioner metal pipe welding pretreatment cleaning line and using method thereof
By designing the pretreatment and cleaning line of air conditioner metal pipe welding, the water blowing mechanism is used to quickly remove the accumulated water on the surface of the metal pipe, which solves the problems of long wait time and low cleaning efficiency in the prior art, and achieves a more efficient cleaning and drying effect of metal pipes.
Patent Information
- Application Number
- CN202510217538.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-04-29
AI Technical Summary
In the existing metal pipe cleaning technology, the waiting time required for drainage method is long, which affects the cleaning efficiency. The processing speed of the automated cleaning production line is limited, and the cleaning effect is relatively poor.
A pretreatment and cleaning line for welding air conditioning metal pipes is designed, including a mobile cart, a cleaning machine, a conveyor belt, a water blowing mechanism and a hanging basket. The water blowing mechanism quickly blows the accumulated water on the surface of the metal pipe to improve drying efficiency.
By quickly removing water from the surface of the metal tube, the cleaning efficiency of the metal tube is significantly improved, the waiting time during the cleaning process is reduced, and the processing speed and cleaning effect of the automated cleaning production line are improved.
Smart Images

Figure CN119897320A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal pipe cleaning, and in particular to an air-conditioning metal pipe welding pretreatment cleaning line and a use method thereof. Background Art
[0002] Welding is an important processing procedure for metal pipes of air conditioners. In order to remove impurities such as oil, dust, etc. on the surface of the metal pipe and prevent defects during welding, it is necessary to use a cleaning line to pre-clean the metal pipe before the welding process of the metal pipe to ensure the welding quality of the metal pipe. For example, a metal pipe cleaning device with the announcement number CN221109200U is provided, which is provided with a cleaning component, a hanging basket, a transmission component and a filtering circulation component. The cleaning component includes a first rinsing tank, a second rinsing tank, a pickling tank, a first ultrasonic tank and a second ultrasonic tank. The second rinsing tank, the first rinsing tank, the pickling tank, the second ultrasonic tank and the first ultrasonic tank are arranged in sequence along a straight line; the interior of the hanging basket is used to hold the pipes to be cleaned; the transmission component is provided on the upper side of the cleaning component, suitable for connecting with the hanging basket, and is used to lift the hanging basket and immerse it in the first ultrasonic tank, the second ultrasonic tank, the pickling tank, the first rinsing tank and the second rinsing tank in sequence; the filtering circulation component is connected with the first ultrasonic tank, the second ultrasonic tank, the pickling tank, the first rinsing tank and the second rinsing tank, and is used to filter sewage and put the filtered water back into use.
[0003] However, in this scheme, in order to achieve the cleaning of the metal tube, a drain trough, an ultrasonic trough, a pickling trough and a rinsing trough are set up, and the metal tube in the drain trough is returned to the drain trough for draining after being cleaned. This drainage method is used to remove water droplets on the surface of the metal tube, mainly by gravity to make the water droplets drip. This method requires a long waiting time, and for the automated cleaning production line, it will directly affect the cleaning efficiency of batch metal tubes, resulting in a significant limitation on the processing speed of the cleaning line, and its drainage effect is relatively poor, resulting in relatively low cleaning efficiency of the metal tube. Summary of the invention
[0004] In view of this, the present invention proposes an air-conditioning metal pipe welding pretreatment cleaning line and a use method thereof, which can quickly remove accumulated water on the surface of the metal pipe after cleaning, and help improve the cleaning efficiency of the metal pipe.
[0005] The technical solution of the present invention is achieved in this way:
[0006] On the one hand, the present invention provides an air-conditioning metal pipe welding pretreatment cleaning line, including a mobile trolley, a cleaning machine, a conveyor belt, a water blowing mechanism and a hanging basket, wherein:
[0007] The mobile trolley, the cleaning machine and the conveyor belt are sequentially arranged along the cleaning line;
[0008] The water blowing mechanism comprises a mounting frame, a rodless cylinder and a water blowing pipe, wherein the mounting frame is arranged above the conveyor belt; the rodless cylinder is fixedly arranged on the mounting frame, and its relative position with the conveyor belt is adjustable; the water blowing pipe is fixedly arranged on the output end of the rodless cylinder, and an air hole is opened on a side thereof close to the conveyor belt;
[0009] The hanging basket is used to load metal pipes. The mobile trolley has a loading position. The hanging basket can be set on the loading position and enter the cleaning line with the mobile trolley. The metal pipes entering the cleaning line can enter the cleaning machine and the water blowing mechanism in turn to be cleaned and blown dry respectively, and then the metal pipes are transferred to the drying device through the conveyor belt for drying.
[0010] On the basis of the above technical solution, preferably, the mounting frame includes a first linear module, a fixing frame and a first telescopic cylinder, wherein:
[0011] The first linear module is arranged above one end of the conveyor belt, and its output direction is parallel to the width direction of the conveyor belt;
[0012] The fixing frame is slidably arranged on the output end of the first linear module, and its sliding direction is perpendicular to the horizontal plane, and the rodless cylinder is fixedly arranged on the fixing frame;
[0013] The first telescopic cylinder is fixedly arranged on the output end of the first linear module, and the output end thereof is fixedly connected to the fixing frame.
[0014] On the basis of the above technical solution, preferably, it further comprises a mobile hanger, wherein the mobile hanger comprises a second linear module, a second telescopic cylinder and a hanging claw, wherein:
[0015] The second linear module is arranged above the moving trolley, the cleaning machine and the conveyor belt;
[0016] The second telescopic cylinder is fixedly arranged on the output end of the second linear module;
[0017] The lifting claw is fixedly arranged on the output end of the second telescopic cylinder.
[0018] More preferably, the hanging basket comprises a mesh basket and a plurality of hanging rings, and the hanging claw comprises a bearing plate and a plurality of hanging hooks, wherein:
[0019] The lifting ring is fixedly arranged on the net basket;
[0020] The bearing plate is fixedly arranged on the output end of the second telescopic cylinder;
[0021] The hooks are fixedly arranged on the bearing plate and are engaged with the rings; the plurality of hooks and the rings are arranged in a rectangular pattern, and the plurality of hooks and the rings correspond to each other one by one.
[0022] More preferably, the second linear module comprises a frame, a slide, a lead screw and a motor, wherein:
[0023] The frame is arranged above the mobile trolley, the cleaning machine and the conveyor belt;
[0024] The slide is slidably arranged on the frame, and the second telescopic cylinder fixing part is arranged on the slide;
[0025] The screw rod is rotatably arranged on the frame and is connected to the slide frame through threaded engagement;
[0026] The motor is fixedly arranged on the frame, and the output end of the motor is coaxially fixed with the lead screw.
[0027] On the basis of the above technical solution, preferably, it further comprises a limiting frame, which is arranged on a side of the cleaning machine away from the conveyor belt and is engaged with the moving trolley.
[0028] More preferably, the limiting frame includes a positioning frame and two guide plates, wherein:
[0029] The positioning frame is arranged on a side of the cleaning machine away from the conveyor belt, the moving trolley is clamped in the positioning frame, and an inlet and outlet are provided on the peripheral side of the positioning frame;
[0030] The guide plate is fixedly arranged on the positioning frame, and the two guide plates are relatively arranged on both sides of the inlet and outlet, and the distance between the two guide plates gradually increases from one end close to the positioning frame to one end away from the positioning frame.
[0031] On the basis of the above technical solution, preferably, the cleaning machine comprises two rough washing boxes and a rinsing box, and the two rough washing boxes and the rinsing box are sequentially arranged between the moving trolley and the conveyor belt.
[0032] The rinsing box comprises a box body and two partitions, wherein the partitions are fixedly arranged in the box body, the two partitions are parallel and spaced apart, and the top ends of the two partitions and the top end of the box body are not flush with each other.
[0033] On the basis of the above technical solution, preferably, the water blowing pipe includes three air ducts, a spring and a linkage rod, wherein:
[0034] The three air ducts are arranged in parallel and at intervals, and each of the air ducts is provided with a plurality of air holes. The air duct located in the middle is fixedly connected to the output end of the rodless cylinder, and the air ducts located at the two side positions can be abutted against the mounting frame or the rodless cylinder;
[0035] The springs are respectively fixed between two adjacent air ducts;
[0036] The linkage rods are rotatably arranged between two adjacent air ducts, two linkage rods are arranged between two adjacent air ducts, and the two linkage rods between two adjacent air ducts are arranged in parallel and at intervals.
[0037] In a second aspect, the present invention provides a method for using an air-conditioning metal pipe welding pretreatment cleaning line, comprising the following steps:
[0038] S1, placing the hanging basket equipped with the metal pipe in the mobile trolley, and moving the mobile trolley to one side of the cleaning machine;
[0039] S2, moving the lifting claw downward and making the lifting claw engage with the hanging basket;
[0040] S3, lifting the hanging basket, moving the hanging basket to the top of the cleaning box, moving the hanging basket into the cleaning box, and allowing the hanging basket to reciprocate in the vertical direction to oscillate and clean the metal pipe;
[0041] S4, lifting the hanging basket, moving the hanging basket to above the conveyor belt, placing the hanging basket on the conveyor belt, and separating the hanging basket from the hanging claw;
[0042] S5, moving the water blowing pipe to the top of the hanging basket, and allowing the water blowing pipe to reciprocate above the hanging basket to blow water to the metal pipe in the hanging basket;
[0043] S6, after the water blowing operation of the metal tube is completed, the conveyor belt is used to move the hanging basket to a high-temperature drying device for drying.
[0044] The air-conditioning metal pipe welding pretreatment cleaning line and its use method of the present invention have the following beneficial effects compared with the prior art:
[0045] (1) By providing a conveyor belt and a water blowing mechanism, the hanging basket with the metal tube can be placed on the conveyor belt for drying, which greatly improves the drying efficiency of the metal tube. By providing a rodless cylinder and making the relative position of the rodless cylinder and the conveyor belt adjustable, not only can the water blowing pipe be driven to move to different positions of the hanging basket, but also interference and collision between the hanging basket and the water blowing pipe can be avoided when the hanging basket moves from the cleaning machine to the conveyor belt, thereby ensuring the rapid operation of the metal tube cleaning operation;
[0046] (2) By providing three air ducts, setting springs and linkage rods between adjacent air ducts, and allowing the air ducts on both sides to abut against the rodless cylinder or the mounting frame, the air ducts on both sides can not only move linearly following the output end of the rodless cylinder, but also move along their own axial direction, thereby helping to expand the purge area of the air duct and improve the purge efficiency of a single operation;
[0047] (3) By setting a limit frame, the position of the mobile trolley can be positioned so that the mobile hanger can accurately clamp the hanging basket in the mobile trolley. This setting makes it easier for operators to transfer the mobile trolley to the right position and avoids the situation where the hanging basket cannot be in the lifting position due to the mobile trolley not being in place, which is more conducive to ensuring the automated operation of the metal pipe cleaning operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0049] Figure 1 A three-dimensional diagram of an air-conditioning metal pipe welding pretreatment cleaning line and a method of using the same according to the present invention;
[0050] Figure 2 It is a three-dimensional diagram of a water blowing mechanism in an air-conditioning metal pipe welding pretreatment cleaning line and a method for using the same according to the present invention;
[0051] Figure 3 It is a three-dimensional diagram of a movable hanger in an air-conditioning metal pipe welding pretreatment cleaning line and a method for using the same according to the present invention;
[0052] Figure 4 It is a three-dimensional diagram of a limit frame in an air-conditioning metal pipe welding pretreatment cleaning line and a use method thereof of the present invention;
[0053] Figure 5 A three-dimensional diagram of a rinsing box in an air-conditioning metal pipe welding pretreatment cleaning line and a method for using the same according to the present invention;
[0054] Figure 6 It is a stereoscopic view of a water blowing pipe in an air-conditioning metal pipe welding pretreatment cleaning line and a method for using the same according to the present invention;
[0055] Figure 7 It is a bottom view of the water blowing pipe in an air-conditioning metal pipe welding pretreatment cleaning line and a method for using the same according to the present invention;
[0056] Figure 8 The present invention is an air-conditioning metal pipe welding pretreatment cleaning line and a method of using the same, in which a water blowing pipe is in a state where an air duct abuts against a rodless cylinder. DETAILED DESCRIPTION
[0057] The following will be combined with the specific implementation of the present invention to clearly and completely describe the technical solution in the present invention. Obviously, the described implementation is only a part of the implementation of the present invention, not all of the implementation. Based on the implementation of the present invention, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0058] like Figure 1-8 As shown, an air-conditioning metal pipe welding pretreatment cleaning line of the present invention comprises a mobile trolley 1, a cleaning machine 2, a conveyor belt 3, a water blowing mechanism 4, a hanging basket 5, a mobile hanger 6 and a limiting frame 7, which are used for cleaning and drying the metal pipes.
[0059] The mobile trolley 1, the cleaning machine 2 and the conveyor belt 3 are arranged in sequence, one end of the conveyor belt 3 is close to the cleaning machine 2, and the other end is close to the high-temperature drying device. The hanging basket 5 is used to load the metal pipe, and the mobile hanger 6 is used to transfer the hanging basket 5. The cooperation of the mobile hanger 6 and the hanging basket 5 can realize the automatic transportation of the metal pipe, that is, the metal pipe is first moved from the mobile trolley 1 to the cleaning machine 2 for cleaning, and then the metal pipe is moved to the conveyor belt 3, and finally the conveyor belt 3 is used to move the metal pipe to the drying device for drying.
[0060] After the metal pipe is cleaned by the cleaning machine 2, a large amount of water is attached to its surface. In order to improve its drying efficiency, the water blowing mechanism 4 is used to pre-dry it. Figure 1 and Figure 2 As shown, the water blowing mechanism 4 includes a mounting frame 41, a rodless cylinder 42 and a water blowing pipe 43, the mounting frame 41 is arranged above the conveyor belt 3; the rodless cylinder 42 is a prior art, which moves by the principle of magnetic attraction, the rodless cylinder 42 is fixedly arranged on the mounting frame 41, the water blowing pipe 43 is fixedly arranged on the output end of the rodless cylinder 42, and an air hole 401 is opened on the side of the water blowing pipe 43 close to the conveyor belt 3; after the end of the water blowing pipe 43 is connected to the air source equipment, the reciprocating movement of the output end of the rodless cylinder 42 can allow the air flow blown out by the air hole 401 to fully cover the hanging basket 5, so as to dry the accumulated water on the surface of the metal pipe in the hanging basket 5, and let the metal pipe on the conveyor belt 3 be blown dry first and then enter the drying equipment for drying, thereby improving the cleaning and drying efficiency of the metal pipe.
[0061] In the process of the hanging basket 5 being moved from the cleaning machine 2 to the conveyor belt 3, in order to avoid interference and collision between the water blowing mechanism 4 and the hanging basket 5, it is preferred to make the relative position of the rodless cylinder 42 and the conveyor belt 3 adjustable; at the same time, by utilizing this relatively adjustable position, the water blowing pipe 43 can also be used to blow air to the hanging basket 5 at different positions, thereby improving the adaptability of the water blowing mechanism 4.
[0062] like Figure 2 As shown, the mounting frame 41 includes a first linear module 411, a fixed frame 412 and a first telescopic cylinder 413. The first linear module 411 is arranged above one end of the conveyor belt 3, and the output direction of the first linear module 411 is parallel to the width direction of the conveyor belt 3. The fixed frame 412 is slidably arranged on the output end of the first linear module 411, and the sliding direction of the fixed frame 412 is perpendicular to the horizontal plane. The rodless cylinder 42 is fixedly arranged on the fixed frame 412, and the first telescopic cylinder 413 is fixedly arranged on the output end of the first linear module 411. The output end of the first telescopic cylinder 413 is fixedly connected to the fixed frame 412. By driving the first linear module 411 and the first telescopic cylinder 413, the rodless cylinder 42 can be driven to move in two dimensions, thereby not only expanding the moving range of the water blowing pipe 43, but also avoiding the rotating hanging basket 5.
[0063] The cleaning machine 2 and the conveyor belt 3 are arranged in a straight line on the ground, the water blowing mechanism 4 is fixed on the wall, and the mobile hanger 6 is fixed on the roof so that the mobile hanger 6 can transfer the hanging basket 5. Figure 3 As shown, the mobile hanger 6 includes a second linear module 61, a second telescopic cylinder 62 and a lifting claw 63. The second linear module 61 is arranged above the mobile trolley 1, the cleaning machine 2 and the conveyor belt 3. The output direction of the second linear module 61 is parallel to the layout direction of the cleaning machine 2 and the conveyor belt 3. The second telescopic cylinder 62 is fixedly arranged on the output end of the second linear module 61. The output direction of the second telescopic cylinder 62 is perpendicular to the horizontal plane. The lifting claw 63 is fixedly arranged on the output end of the second telescopic cylinder 62. When the hanging basket 5 is transferred, the second telescopic cylinder 62 is first used to drive the lifting claw 63 to descend, so that the lifting claw 63 and the hanging basket 5 are engaged, and then the second telescopic cylinder 62 is used to drive the lifting claw 63 to lift, and the second linear module 61 is used to drive the hanging basket 5 to translate. When the hanging basket 5 moves to the position of the next step of the process, the second telescopic cylinder 62 is used to drive the lifting claw 63 to descend, so that the hanging basket 5 is separated from the lifting claw 63.
[0064] like Figure 3As shown, the hanging basket 5 includes a net basket 51 and a plurality of lifting rings 52, the lifting rings 52 are fixedly arranged on the net basket 51, and the plurality of lifting rings 52 are arranged in a rectangular manner; the lifting claw 63 includes a bearing plate 631 and a plurality of lifting hooks 632, the bearing plate 631 is fixedly arranged on the output end of the second telescopic cylinder 62, the lifting hooks 632 are fixedly arranged on the bearing plate 631, and the plurality of lifting hooks 632 are also arranged in a rectangular manner and correspond one to one with the plurality of lifting rings 52, and the lifting hooks 632 can be engaged with or separated from the corresponding lifting rings 52 by lifting, lowering and translating the lifting hooks 632.
[0065] As a preferred embodiment, the second linear module 61 includes a frame 611, a slide 612, a screw rod 613 and a motor 614. Figure 3 As shown, the frame 611 is arranged above the moving trolley 1, the cleaning machine 2 and the conveyor belt 3, the slide 612 is slidably arranged on the frame 611, the screw rod 613 is rotatably arranged on the frame 611, and is connected to the slide 612 by threaded cooperation, and the motor 614 is fixedly arranged on the frame 611, and its output end is coaxially fixed with the screw rod 613; the motor 614 can drive the screw rod 613 to rotate, thereby utilizing the threaded cooperation between the screw rod 613 and the slide 612 and the sliding cooperation between the slide 612 and the frame 611 to drive the slide 612 to reciprocate, thereby realizing the linear drive of the second telescopic cylinder 62; similarly, the structure of the first linear module 411 can be the same as the structure of the second linear module 61.
[0066] The mobile trolley 1 is set at the initial position of this cleaning line, and plays the role of determining the initial position of the hanging basket 5. Of course, the mobile trolley 1 can also move, so as to move the hanging basket 5 of the previous step to this cleaning process. After the mobile trolley 1 is moved, in order to make the mobile trolley 1 in the same position on this cleaning line and ensure the automatic operation of the mobile hanger 6, the limit frame 7 is set on the side of the cleaning machine 2 away from the conveyor belt 3, and the limit frame 7 is engaged with the mobile trolley 1.
[0067] The limiting frame 7 includes a positioning frame 71 and two guide plates 72. Figure 1 and Figure 4 As shown, the positioning frame 71 is arranged on the side of the cleaning machine 2 away from the conveyor belt 3. An inlet and outlet 701 is opened on the peripheral side of the positioning frame 71. The positioning frame 71 is U-shaped. After the moving cart 1 passes through the inlet and outlet 701 and completely enters the positioning frame 71, the moving cart 1 can be abutted against the inner wall of the positioning frame 71, so that the moving cart 1 is clamped in the positioning frame 71. When the metal pipe needs to be transported, the moving cart 1 can be pushed out of the positioning frame 71 from the inlet and outlet 701.
[0068] The guide plate 72 is used to guide the moving cart 1. The guide plate 72 is fixedly set on the positioning frame 71. The two guide plates 72 are relatively arranged on both sides of the inlet and outlet 701, and the spacing between the two guide plates 72 gradually increases from one end close to the positioning frame 71 to the end away from the positioning frame 71. The two guide plates 72 are in an eight-shaped shape. The setting of the two guide plates 72 makes it easier to push the moving cart 1 into the positioning frame 71 to speed up the moving efficiency of the moving cart 1.
[0069] The cleaning machine 2 includes two rough washing boxes 21 and a rinsing box 22, both of which are ultrasonic cleaning boxes. The two rough washing boxes 21 and the rinsing box 22 are sequentially arranged between the moving trolley 1 and the conveyor belt 3, and are used for rough washing and graded rinsing of the metal pipes respectively.
[0070] The rinsing box 22 includes a box body 221 and two partitions 222. The partitions 222 are fixedly arranged in the box body 221. The two partitions 222 are parallel and spaced apart. The tops of the two partitions 222 and the tops of the box body 221 are not flush with each other. Figure 5 As shown, two partitions 222 separate the rinsing box 22 into three water tanks, and the liquid levels in the three water tanks decrease from left to right. Impurities on the inner surface of the right water tank will not flow into the left water tank, so that the metal pipe can be rinsed from right to left in turn, thereby improving the cleaning quality of the metal pipe.
[0071] like Figure 6 As shown, the water blowing pipe 43 includes three air pipes 431, a spring 432 and a linkage rod 433. The three air pipes 431 are arranged in parallel and at intervals, and each air pipe 431 is provided with a plurality of air holes 401. The air pipe 431 located in the middle is fixedly connected to the output end of the rodless cylinder 42, and the spring 432 is respectively fixed between two adjacent air pipes 431, and the linkage rod 433 is respectively rotatably arranged between two adjacent air pipes 431. Two linkage rods 433 are arranged between two adjacent air pipes 431, and the two linkage rods 433 between two adjacent air pipes 431 are arranged in parallel and at intervals; as shown in FIG. Figure 7 and Figure 8 As shown in the figure, when the rodless cylinder 42 drives the water blowing pipe 43 to move to the end position of the rodless cylinder 42, the air pipes 431 located at the two sides can abut against the mounting frame 41 or the rodless cylinder 42, causing the linkage rod 433 and the spring 432 to be skewed, so that the air pipes 431 located at the two sides can move along their own axial direction to expand the radiation range of the air pipe 431 and increase the radiation area of the water blowing pipe 43; Figure 8 As shown, in order to ensure that the air duct 431 located at the end can move in a specified direction, a wedge-shaped sliding block can be set on the corresponding air duct 431, so that the sliding block is first abutted against the mounting frame 41 or the rodless cylinder 42.
[0072] The present invention provides a method for using an air-conditioning metal pipe welding pretreatment cleaning line, which specifically includes steps S1-S6.
[0073] S1, placing the hanging basket 5 with the metal pipe in the moving trolley, and moving the moving trolley 1 to the positioning frame 71 located at one side of the cleaning machine 2.
[0074] S2, the lifting claw 63 is moved downward by extending the second telescopic cylinder 62, and the lifting claw 63 is engaged with the hanging basket 5 in the moving trolley 1.
[0075] S3, retract the second telescopic cylinder 62 to lift the hanging basket 5, and utilize the control of the second linear module 61 to drive the hanging basket 5 to move above the cleaning box 2, and utilize the telescopic control of the second telescopic cylinder 62 to drive the hanging basket 5 to move into the cleaning box 2, and let the hanging basket 5 reciprocate in the vertical direction to oscillate and clean the metal pipe.
[0076] S4, retract the second telescopic cylinder 62 to lift the hanging basket 5, and use the control of the second linear module 61 to drive the hanging basket 5 to move above the conveyor belt 3, and use the extension control of the second telescopic cylinder 62 to place the hanging basket 5 on the conveyor belt 3, and separate the hanging basket 5 from the lifting claw 63.
[0077] S5, the water blowing pipe 43 is moved to the top of the hanging basket 5 by controlling the first linear module 411, and the water blowing pipe 433 is driven to reciprocate above the hanging basket 5 by controlling the rodless cylinder 42 to perform water blowing operation on the metal pipe in the hanging basket 5.
[0078] S6, after the water blowing operation of the metal tube is completed, the conveyor belt 3 is used to move the hanging basket 5 to the high-temperature drying equipment for drying.
[0079] When cleaning the metal pipe, the hanging basket 5 needs to be placed in the first rough washing box 21 to soak for 5-10 minutes, then placed in the second rough washing box 21 for oscillation cleaning for 5-8 minutes, and finally placed in the three water tanks in the rinsing box 22 for step-by-step cleaning. The cleaning time of the metal pipe in each water tank is 3-5 minutes.
[0080] If the height of the top of the box body 221 is h1, the heights of the tops of the two partitions 222 are h2 and h3 respectively, the height of the metal pipe in the hanging basket 5 is h4, and h1>h2>h3, then it is necessary to make h4<(h1-h2)≤(h2-h3), that is, the height difference between the two partitions 222 is greater than or equal to the height difference between the partition 222 and the box body 221, and the height of the metal pipe in the hanging basket 5 is less than the height difference between the partition 222 and the box body 221, so as to avoid the problem that the cleaning liquid enters one sink into another sink when the metal pipe is cleaned step by step in the rinsing box 22, thereby keeping the cleaning water clean.
[0081] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An air conditioning metal pipe welding pretreatment cleaning line, characterized by: It comprises a mobile trolley (1), a cleaning machine (2), a conveyor belt (3), a water blowing mechanism (4) and a hanging basket (5), wherein: The mobile trolley (1), the cleaning machine (2) and the conveyor belt (3) are arranged in sequence along the cleaning line; The water blowing mechanism (4) comprises a mounting frame (41), a rodless cylinder (42) and a water blowing pipe (43), wherein the mounting frame (41) is arranged above the conveyor belt (3); the rodless cylinder (42) is fixedly arranged on the mounting frame (41), and its relative position with the conveyor belt (3) is adjustable; the water blowing pipe (43) is fixedly arranged on the output end of the rodless cylinder (42), and an air hole (401) is opened on a side close to the conveyor belt (3); The hanging basket (5) is used for loading metal pipes. The mobile trolley (1) has a loading position. The hanging basket (5) can be arranged on the loading position and enter the cleaning line with the mobile trolley (1). The metal pipes entering the cleaning line can enter the cleaning machine (2) and the water blowing mechanism (4) in sequence to be cleaned and dried respectively, and then the metal pipes are transported to the drying device through the conveyor belt (3) for drying.
2. The air conditioning metal pipe welding pretreatment cleaning line according to claim 1, characterized in that: The mounting frame (41) comprises a first linear module (411), a fixing frame (412) and a first telescopic cylinder (413), wherein: The first linear module (411) is arranged above one end of the conveyor belt (3), and its output direction is parallel to the width direction of the conveyor belt (3); The fixed frame (412) is slidably arranged on the output end of the first linear module (411), and its sliding direction is perpendicular to the horizontal plane, and the rodless cylinder (42) is fixedly arranged on the fixed frame (412); The first telescopic cylinder (413) is fixedly arranged on the output end of the first linear module (411), and the output end thereof is fixedly connected to the fixing frame (412).
3. The air conditioning metal pipe welding pretreatment cleaning line according to claim 1, characterized in that: It also includes a movable hanger (6), wherein the movable hanger (6) includes a second linear module (61), a second telescopic cylinder (62) and a hanging claw (63), wherein: The second linear module (61) is arranged above the moving vehicle (1), the cleaning machine (2) and the conveyor belt (3); The second telescopic cylinder (62) is fixedly arranged on the output end of the second linear module (61); The lifting claw (63) is fixedly arranged on the output end of the second telescopic cylinder (62).
4. An air conditioning metal pipe welding pretreatment cleaning line as claimed in claim 3, characterized in that: The hanging basket (5) comprises a net basket (51) and a plurality of hanging rings (52), and the hanging claw (63) comprises a bearing plate (631) and a plurality of hanging hooks (632), wherein: The hanging ring (52) is fixedly arranged on the net basket (51); The bearing plate (631) is fixedly arranged on the output end of the second telescopic cylinder (62); The hook (632) is fixedly arranged on the bearing plate (631) and is engaged with the lifting ring (52); the plurality of the hooks (632) and the plurality of the lifting rings (52) are arranged in a rectangular arrangement, and the plurality of the hooks (632) and the plurality of the lifting rings (52) correspond one to one.
5. The air conditioning metal pipe welding pretreatment cleaning line according to claim 4, characterized in that: The second linear module (61) comprises a frame (611), a slide (612), a lead screw (613) and a motor (614), wherein: The frame (611) is arranged above the moving vehicle (1), the cleaning machine (2) and the conveyor belt (3); The slide (612) is slidably arranged on the frame (611), and the fixing portion of the second telescopic cylinder (62) is arranged on the slide (612); The screw rod (613) is rotatably disposed on the frame (611) and is connected to the slide frame (612) through threaded engagement; The motor (614) is fixedly arranged on the frame (611), and the output end of the motor is coaxially fixed with the lead screw (613).
6. The air conditioning metal pipe welding pretreatment cleaning line according to claim 1, characterized in that: It also comprises a limiting frame (7), which is arranged on a side of the cleaning machine (2) away from the conveyor belt (3) and is clamped with the moving trolley (1).
7. An air conditioning metal pipe welding pretreatment cleaning line as claimed in claim 6, characterized in that: The limiting frame (7) comprises a positioning frame (71) and two guide plates (72), wherein: The positioning frame (71) is arranged on a side of the cleaning machine (2) away from the conveyor belt (3), the moving trolley (1) is clamped in the positioning frame (71), and an inlet and outlet (701) are provided on the peripheral side of the positioning frame (71); The guide plate (72) is fixedly arranged on the positioning frame (71), and the two guide plates (72) are arranged oppositely on both sides of the inlet and outlet (701), and the distance between the two guide plates (72) gradually increases along the direction from one end close to the positioning frame (71) to one end away from the positioning frame (71).
8. The air conditioning metal pipe welding pretreatment cleaning line according to claim 1, characterized in that: The cleaning machine (2) comprises two rough washing boxes (21) and a rinsing box (22), and the two rough washing boxes (21) and the rinsing box (22) are arranged in sequence between the moving trolley (1) and the conveyor belt (3); The rinsing box (22) comprises a box body (221) and two partitions (222), wherein the partitions (222) are fixedly arranged in the box body (221), the two partitions (222) are parallel and spaced apart, and the top ends of the two partitions (222) and the top end of the box body (221) are not flush with each other.
9. The air conditioning metal pipe welding pretreatment cleaning line according to claim 1, characterized in that: The water blowing pipe (43) comprises three air pipes (431), a spring (432) and a linkage rod (433), wherein: The three air ducts (431) are arranged in parallel and at intervals, and each of the air ducts (431) is provided with a plurality of air holes (401); the air duct (431) located in the middle is fixedly connected to the output end of the rodless cylinder (42), and the air ducts (431) located on both sides can be abutted against the mounting frame (41) or the rodless cylinder (42); The spring (432) is respectively supported and fixed between two adjacent air ducts (431); The linkage rods (433) are rotatably arranged between two adjacent air ducts (431), two linkage rods (433) are arranged between two adjacent air ducts (431), and the two linkage rods (433) between two adjacent air ducts (431) are parallel and spaced apart.
10. A method for using an air conditioning metal pipe welding pretreatment cleaning line, characterized in that: Based on the air-conditioning metal pipe welding pretreatment cleaning line described in claim 3, the method for using the air-conditioning metal pipe welding pretreatment cleaning line comprises the following steps: S1, placing the hanging basket (5) equipped with the metal pipe in the moving trolley (1), and moving the moving trolley (1) to one side of the cleaning machine (2); S2, moving the hanging claw (63) downwards, and making the hanging claw (63) engage with the hanging basket (5); S3, lifting the hanging basket (5), moving the hanging basket (5) to the top of the cleaning box (2), moving the hanging basket (5) into the cleaning box (2), and allowing the hanging basket (5) to reciprocate in a vertical direction to oscillate and clean the metal pipe; S4, lifting the hanging basket (5), moving the hanging basket (5) to above the conveyor belt (3), placing the hanging basket (5) on the conveyor belt (3), and separating the hanging basket (5) from the hanging claw (63); S5, moving the water blowing pipe (43) to the top of the hanging basket (5), allowing the water blowing pipe (43) to reciprocate above the hanging basket (5) to perform a water blowing operation on the metal pipe in the hanging basket (5); S6, after the water blowing operation of the metal tube is completed, the conveyor belt (3) is used to move the hanging basket (5) to a high-temperature drying device for drying.
Citation Information
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