Waste discharge system for forging press

Abstract

The invention belongs to the technical field of forge piece manufacturing, and particularly relates to a waste discharge system for a forging press, which comprises a portal frame, a forging assembly is arranged on the top section of the portal frame, limiting frames are fixedly connected to the two sides of the middle section of the portal frame, first motors are fixedly connected to the outer sides of the limiting frames, and two-way lead screws are rotatably connected to the inner sides of the limiting frames. One end of the bidirectional lead screw is fixedly connected with the output end of the first motor, the outer side of the bidirectional lead screw is in threaded connection with a threaded sleeve, the inner side of the threaded sleeve is fixedly connected with a moving frame, the two sides of the moving frame are fixedly connected with sliding rails, the sliding rails are slidably connected with the limiting frame, and clamping assemblies which are evenly distributed are arranged on the inner side of the moving frame. The movable frame is in sliding connection with the portal frame; according to the waste discharge system for the forging press, through the automatic feeding and discharging functions, the production efficiency is improved, human errors are reduced, the safety is improved, the material utilization rate is optimized, and waste is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of forging manufacturing, and in particular to a waste discharge system for a forging press. Background Art

[0002] Forging presses are widely used in metal processing, but waste is inevitably generated during the production process. If these wastes are not removed in time, it will lead to equipment blockage, reduced production efficiency, increased safety hazards and environmental pollution. Therefore, it is particularly important to design an efficient and automated waste discharge system. Modern waste discharge systems can improve waste discharge efficiency, reduce manual operations, and effectively reduce environmental pollution through intelligent control and real-time monitoring. With the continuous development of technology, future waste discharge systems will be more intelligent and environmentally friendly, further improving production efficiency, extending equipment life and optimizing the working environment. Therefore, the design and optimization of the waste discharge system plays a vital role in improving the overall performance and economic benefits of forging presses.

[0003] However, in the actual use of the existing solutions, the workpiece is usually placed on the forging table by manpower, and the waste is removed after forging. Manual operation is inefficient, consumes a lot of time, and is prone to production bottlenecks, reducing overall production efficiency. Secondly, manual operation has safety hazards. Workers are exposed to high temperatures and heavy objects, which can easily cause work-related injuries or equipment damage. Failure to clean up waste in time may lead to waste accumulation, causing equipment blockage or poor operation, affecting the cleanliness of the production line and subsequent forging processes. Inconsistency in waste handling may also cause some waste to be missed, affecting equipment performance. Finally, relying on manual waste cleaning increases labor costs.

[0004] To this end, the present invention provides a waste discharge system for a forging machine. Summary of the invention

[0005] The purpose of the present invention is to solve the problem in the prior art that manual waste cleaning may lead to low operating efficiency, consume a lot of time, easily cause production bottlenecks, and reduce overall production efficiency, and to propose a waste discharge system for a forging machine.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A waste discharge system for a forging machine comprises a gantry, a forging assembly is provided on the top section of the gantry, limit frames are fixedly connected to both sides of the middle section of the gantry, a first motor is fixedly connected to the outer side of the limit frame, a bidirectional screw rod is rotatably connected to the inner side of the limit frame, one end of the bidirectional screw rod is fixedly connected to the output end of the first motor, a threaded sleeve is threadedly connected to the outer side of the bidirectional screw rod, a moving frame is fixedly connected to the inner side of the threaded sleeve, slide rails are fixedly connected to both sides of the moving frame, the slide rails are slidably connected to the limit frame, evenly distributed clamping assemblies are provided on the inner side of the moving frame, the moving frame is slidably connected to the gantry, a crushing assembly is provided on the rear side of the gantry, and a collection box is provided at the discharge end of the crushing assembly.

[0007] As a preferred technical solution of the present application, the forging assembly includes a hydraulic rod, which is fixedly connected to the gantry, the lifting end of the hydraulic rod is fixedly connected to a forging head, the forging head is slidingly connected to the inner wall of the gantry, the bottom wall of the forging head is fixedly connected to a top die, and the inner wall of the gantry is fixedly connected to a bottom die.

[0008] As a preferred technical solution of the present application, the clamping assembly includes a second motor, which is fixedly connected to the movable frame, and the inner side of the movable frame is rotatably connected to a uniformly distributed transmission rod, an outer end of the transmission rod is fixedly connected to the output end of the second motor, a corresponding worm is fixedly connected to the outer side of the middle section of the transmission rod, and the inner side of the movable frame is rotatably connected to a uniformly distributed worm wheel, and the worm wheel is meshingly connected to the worm.

[0009] As a preferred technical solution of the present application, the bottom end of the worm wheel is slightly higher than the top end of the bottom mold.

[0010] As a preferred technical solution of the present application, the crushing assembly includes a crushing box, which is fixedly connected to the outer wall of the gantry, a third motor is fixedly connected to the outside of the crushing box, a first crushing rod and a driving gear are rotatably connected to the inside of the crushing box, one end of the first crushing rod is fixedly connected to the output end of the third motor, the other end of the first crushing rod is fixedly connected to the driving gear, a second crushing rod is rotatably connected to the inside of the crushing box, and the end of the second crushing rod away from the third motor is fixedly connected to a driven gear, and the driven gear is meshingly connected to the driving gear.

[0011] As a preferred technical solution of the present application, a corresponding guide plate is fixedly connected to the inner wall of the pulverizing box, and the guide plate is rotatably connected to the first pulverizing rod and the second pulverizing rod.

[0012] Compared with the prior art, the present invention provides a waste discharge system for a forging press, which has the following beneficial effects: 1. The waste discharge system for a forging press described in the present invention drives the bidirectional screw to rotate through the first motor, and drives the threaded sleeve to move back and forth laterally through the bidirectional screw, thereby driving the clamping assembly to move synchronously. When the clamping assembly moves laterally, the unprocessed workpiece and the processed workpiece are clamped regularly to realize the function of automatic loading and unloading, which can improve production efficiency, reduce human errors, improve safety, optimize material utilization and reduce waste. At the same time, it also reduces labor costs, reduces downtime, keeps the workshop clean, and improves process control accuracy, thereby improving the overall efficiency and stability of the waste discharge system; 2. The waste discharge system for a forging machine described in the present invention can crush the transported waste by the opposite rotation of the first crushing rod and the second crushing rod, thereby saving space, improving transportation efficiency and facilitating the recycling of waste. The volume of the crushed waste is reduced, which is convenient for storage and processing and reduces blockage problems during transportation. In addition, waste crushing helps to reduce environmental pollution and facilitates classification and recycling, thereby reducing production costs. At the same time, the crushing process can be automated to reduce manual intervention and improve the overall efficiency and safety of the waste discharge system. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention Figure 1 ; Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention Figure 2 ; Figure 3 yes Figure 2 A partial enlarged view of the middle part; Figure 4 It is a schematic diagram of the three-dimensional structure of the present invention Figure 3 ; Figure 5 It is a schematic diagram of the cross-sectional structure of the mobile frame in the present invention; Figure 6 yes Figure 5 A partial enlarged view of point B in the middle; Figure 7 It is a schematic diagram of the partial three-dimensional structure of the first crushing rod in the present invention.

[0014] In the figure: 1. Gantry; 11. Hydraulic rod; 12. Forging head; 13. Top die; 14. Bottom die; 2. Limiting frame; 21. First motor; 22. Bidirectional screw rod; 23. Threaded sleeve; 3. Moving frame; 31. Slide rail; 32. Second motor; 33. Transmission rod; 34. Worm; 35. Worm gear; 4. Crushing box; 41. Third motor; 42. First crushing rod; 43. Driving gear; 44. Driven gear; 45. Second crushing rod; 46. Guide plate; 5. Collection box. DETAILED DESCRIPTION

[0015] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention. Example

[0016] Reference Figure 1-7 A waste discharge system for a forging machine comprises a gantry 1, a forging assembly is arranged at the top section of the gantry 1, limited frames 2 are fixedly connected to both sides of the middle section of the gantry 1, the limited frames 2 on both sides are supported and fixed by the gantry 1 at the same time, a first motor 21 is fixedly connected to the outer side of the limited frame 2, the first motor 21 is supported and fixed by the limited frame 2, a bidirectional screw rod 22 is rotatably connected to the inner side of the limited frame 2, the bidirectional screw rod 22 is limited by the limited frame 2, one end of the bidirectional screw rod 22 is fixedly connected to the output end of the first motor 21, the bidirectional screw rod 22 is fixed by the first motor 21, and the bidirectional screw rod 22 is driven to rotate by the first motor 21, a threaded sleeve 23 is threadedly connected to the outer side of the bidirectional screw rod 22, the threaded sleeve 23 is driven to move back and forth laterally by the bidirectional screw rod 22, and the threaded sleeve 23 is fixedly connected to the inner side of the threaded sleeve 23 The movable frame 3 is fixed by a threaded sleeve 23, and at the same time drives the movable frame 3 to move synchronously. The movable frame 3 is fixedly connected with slide rails 31 on both sides, and the slide rails 31 are fixed by the movable frame 3. The slide rails 31 are slidably connected with the limit frame 2, and the limit frame 2 is limited by the slide rails 31, so that the slide rails 31 and the movable frame 3 can move inside the limit frame 2. The inside of the movable frame 3 is provided with evenly distributed clamping components, and the movable frame 3 is slidably connected with the gantry 1, and the movable frame 3 is supported by the gantry 1. A crushing component is provided on the rear side of the gantry 1, and a collecting box 5 is provided at the discharging end of the crushing component. The waste crushed by the crushing component is collected by the collecting box 5, and a universal wheel is provided at the bottom of the collecting box 5, so that the collecting box 5 can move freely, thereby facilitating the processing of the waste after the waste is collected.

[0017] The forging assembly includes a hydraulic rod 11, which is fixedly connected to the gantry 1, and the hydraulic rod 11 is supported and fixed by the gantry 1. The lifting end of the hydraulic rod 11 is fixedly connected with a forging head 12, and the forging head 12 is slidably connected to the inner wall of the gantry 1, and the forging head 12 is fixed by the hydraulic rod 11. At the same time, the forging head 12 is driven by the hydraulic rod 11 to rise and fall on the inner side of the gantry 1, and a top die 13 is fixedly connected to the bottom of the forging head 12, and the top die 13 is fixed by the forging head 12. A bottom die 14 is fixedly connected to the inner wall of the gantry 1, and the bottom die 14 is fixed by the gantry 1. At the same time, the bottom die 14 is arranged on the inner side of the moving frame 3, and the inner length of the moving frame 3 is twice the length of the bottom die 14.

[0018] The clamping assembly includes a second motor 32, which is fixedly connected to the mobile frame 3. The second motors 32 are fixed by the mobile frame 3. The inner side of the mobile frame 3 is rotatably connected to a uniformly distributed transmission rod 33. The transmission rod 33 is limited by the mobile frame 3. One end of the outer side of the transmission rod 33 is fixedly connected to the output end of the second motor 32. The transmission rod 33 is fixed by the second motor 32. At the same time, the transmission rod 33 is driven to rotate by the second motor 32. The outer side of the middle section of the transmission rod 33 is fixedly connected to a corresponding worm 34. The transmission rod 33 is used to limit the transmission rods on both sides. The worm 34 is fixed, and the worm 34 is driven to rotate by the transmission rod 33. The inner side of the mobile frame 3 is rotatably connected with a uniformly distributed worm wheel 35. The worm wheel 35 is limited by the mobile frame 3. The worm wheel 35 is meshed with the worm 34. The rotation of the worm 34 drives the worm wheel 35 to rotate. The worm wheel 35 is semicircular. When the worm wheel 35 rotates to a specific angle, it is completely retracted into the inner side of the mobile frame 3. When it continues to rotate, it will be squeezed outward, thereby clamping the workpiece, and the workpiece is driven to move synchronously by the lateral movement of the mobile frame 3.

[0019] The lowest end of the worm wheel 35 is slightly higher than the top end of the bottom die 14 . The lowest end of the worm wheel 35 is arranged slightly higher than the bottom die 14 , so that the workpiece will not be blocked by the bottom die 14 when being clamped.

[0020] The crushing assembly includes a crushing box 4, which is fixedly connected to the outer wall of the gantry 1, and the crushing box 4 is fixed by the gantry 1. The outer side of the crushing box 4 is fixedly connected to a third motor 41, and the third motor 41 is fixed by the crushing box 4. The inner side of the crushing box 4 is rotatably connected to a first crushing rod 42 and a driving gear 43. The first crushing rod 42 and the driving gear 43 are limited by the crushing box 4 so that the first crushing rod 42 and the driving gear 43 rotate in the crushing box 4. One end of the first crushing rod 42 is fixedly connected to the output end of the third motor 41, and the third motor 41 drives the first crushing rod 42 and the driving gear 43 to rotate. A crushing rod 42 rotates, and the other end of the first crushing rod 42 is fixedly connected to a driving gear 43. A second crushing rod 45 is rotatably connected to the inner side of the crushing box 4. The second crushing rod 45 is fixedly connected to a driven gear 44 at one end away from the third motor 41. The driven gear 44 is meshed with the driving gear 43. The first crushing rod 42 and the second crushing rod 45 are connected through the driving gear 43 and the driven gear 44, so that the first crushing rod 42 uses the driving gear 43 and the driven gear 44 to drive the second crushing rod 45 and the first crushing rod 42 to rotate in the opposite direction, thereby crushing the workpiece.

[0021] The inner wall of the crushing box 4 is fixedly connected with a corresponding guide plate 46, and the guide plate 46 is rotatably connected to the first crushing rod 42 and the second crushing rod 45. The crushing box 4 can fix multiple guide plates 46 at the same time, and the workpiece is guided to the middle section by the guide plate 46, so as to facilitate the crushing of the waste.

[0022] Specifically, the waste discharge system used in the forging press is working as follows: first, the first motor 21 uses the bidirectional screw 22 to drive the threaded sleeve 23 to move away from the crushing box 4, and the threaded sleeve 23 drives the movable frame 3 to move synchronously, and the second motor 32 on the side away from the crushing box 4 drives the worm 34 to rotate by using the transmission rod 33, and at the same time, the worm 34 drives the worm wheel 35 to rotate, so as to fix the workpiece transported from the outside, and then the first motor 21 uses the bidirectional screw 22 to drive the threaded sleeve 23, the movable frame 3 and the inner The workpiece fixed on the side is moved to the side of the crushing box 4, and the workpiece is moved to the top side of the bottom die 14, and then the forging head 12 and the top die 13 are driven downward by the hydraulic rod 11, and the top die 13 and the bottom die 14 cooperate with each other to forge the workpiece, and then the forging head 12 and the top die 13 are driven upward by the hydraulic rod 11 to complete the forging, and then the first motor 21 drives the moving frame 3 to move away from the crushing box 4, so that the clamping assembly close to the crushing box 4 is aligned with the forged workpiece waste, and the waste is clamped by the clamping assembly, and then through The first motor 21 drives the moving frame 3 to move toward the crushing box 4, moves the waste to the top of the crushing box 4, and aligns the clamping assembly on the side away from the crushing box 4 with the forged workpiece, and clamps the forged workpiece. The clamping assembly on the top of the crushing box 4 drives the worm 34 to flip through the transmission rod 33 through the second motor 32, puts the workpiece down, and puts it into the crushing box 4. At the same time, the first motor 21 drives the moving frame 3 to move to the side away from the crushing box 4, drives the forged workpiece to move synchronously, and then releases the forged workpiece to be transported. The waste materials are transported into the crushing box 4, and the first crushing rod 42 is driven by the third motor 41 to rotate. At the same time, the driving gear 43 and the driven gear 44 are used to transmit the second crushing rod 45 and the first crushing rod 42 to rotate in the opposite direction, so as to crush the waste materials. The crushed waste materials fall into the collecting box 5 for collection. After a certain amount of waste materials are stored in the collecting box 5, the collecting box 5 can be moved by the universal wheel at the bottom of the collecting box 5 to process the waste materials.

[0023] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A waste discharge system for a forging machine, comprising a gantry (1), characterized in that: The top section of the gantry (1) is provided with a forging assembly, the middle section of the gantry (1) is fixedly connected to a limit frame (2) on both sides, the limit frame (2) is fixedly connected to a first motor (21) on the outside, the limit frame (2) is rotatably connected to a bidirectional screw rod (22) on the inside, one end of the bidirectional screw rod (22) is fixedly connected to an output end of the first motor (21), the outside of the bidirectional screw rod (22) is threadedly connected to a threaded sleeve (23), the inside of the threaded sleeve (23) is fixedly connected to a moving frame (3), the two sides of the moving frame (3) are fixedly connected to slide rails (31), the slide rails (31) are slidably connected to the limit frame (2), the inside of the moving frame (3) is provided with uniformly distributed clamping assemblies, the moving frame (3) is slidably connected to the gantry (1), a crushing assembly is provided on the rear side of the gantry (1), and a collecting box (5) is provided at the discharge end of the crushing assembly.

2. A waste discharge system for a forging machine according to claim 1, characterized in that: The forging assembly comprises a hydraulic rod (11), the hydraulic rod (11) being fixedly connected to a gantry (1), a forging head (12) being fixedly connected to a lifting end of the hydraulic rod (11), the forging head (12) being slidably connected to an inner wall of the gantry (1), a top die (13) being fixedly connected to a bottom wall of the gantry (1), and a bottom die (14) being fixedly connected to an inner side wall of the gantry (1).

3. A waste discharge system for a forging machine according to claim 2, characterized in that: The clamping assembly comprises a second motor (32), the second motor (32) being fixedly connected to the moving frame (3), the inner side of the moving frame (3) being rotatably connected to evenly distributed transmission rods (33), one outer end of the transmission rod (33) being fixedly connected to an output end of the second motor (32), the outer side of the middle section of the transmission rod (33) being fixedly connected to a corresponding worm (34), the inner side of the moving frame (3) being rotatably connected to evenly distributed worm wheels (35), the worm wheels (35) being meshingly connected to the worm (34).

4. A waste discharge system for a forging machine according to claim 3, characterized in that: The lowest end of the worm wheel (35) is slightly higher than the top end of the bottom mold (14).

5. A waste discharge system for a forging machine according to claim 4, characterized in that: The pulverizing assembly comprises a pulverizing box (4), the pulverizing box (4) being fixedly connected to the outer side wall of the gantry (1), the outer side of the pulverizing box (4) being fixedly connected to a third motor (41), the inner side of the pulverizing box (4) being rotatably connected to a first pulverizing rod (42) and a driving gear (43), one end of the first pulverizing rod (42) being fixedly connected to an output end of the third motor (41), the other end of the first pulverizing rod (42) being fixedly connected to the driving gear (43), the inner side of the pulverizing box (4) being rotatably connected to a second pulverizing rod (45), the end of the second pulverizing rod (45) away from the third motor (41) being fixedly connected to a driven gear (44), the driven gear (44) being meshingly connected to the driving gear (43).

6. A waste discharge system for a forging machine according to claim 5, characterized in that: A corresponding guide plate (46) is fixedly connected to the inner side wall of the crushing box (4), and the guide plate (46) is rotatably connected to the first crushing rod (42) and the second crushing rod (45).

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