Processing equipment and method of precision component test disc

Abstract

The invention discloses machining equipment and method for a precision component test disc, and belongs to the technical field of machining platforms. The device comprises an equipment support, a first mounting frame and a second mounting frame are mounted on the two sides of the equipment support correspondingly, and an adjusting machining frame and a limiting machining frame are mounted in the middle of the interior of the equipment support correspondingly; and welding robots are mounted above the first mounting frame and below the second mounting frame. According to the multi-angle machining device for the test disc, the problems that in the actual using process of existing machining equipment, the machining mode of the test disc is single, the adjusting mode is not good, the positioning mode is not good, and the machining quality is affected are solved; the position of the to-be-machined test disc is automatically positioned through cooperation of the adjusting machining frame and the limiting machining frame, and the upper face and the lower face of the to-be-machined test disc are machined at the same time through the corresponding machining openings of the limiting machining frame and the adjusting machining frame while the position is kept stable.

Description

Technical Field

[0001] The present invention relates to the technical field of processing platforms, and in particular to a processing device and method for a precision component test disc. Background Art

[0002] Electronic products require the use of a variety of precision components. During the production and testing process of precision components, a test tray is needed to place the precision components so that the quality or performance of the precision components can be tested. The structure of the test tray is generally as follows: Fig.11 shown.

[0003] A Chinese patent with announcement number CN217620146U discloses a processing platform for a precision component test disk, which is convenient for adjusting the fixed position, including a platform fixing plate, a processing platform body is arranged at the top of the platform fixing plate, a plurality of special-shaped position adjustment grooves are arranged at the top of the processing platform body, a plurality of uniformly arranged position adjustment grooves are arranged in a ring shape, a plurality of annular position adjustment grooves are arranged at the top of the platform fixing plate, and the connection between each special-shaped position adjustment groove and the annular position adjustment groove is arranged in a through shape, a fixing block limiting groove is arranged in the middle of the platform fixing plate, a plurality of component fixing blocks are arranged in the middle of the fixing block limiting groove, a first threaded hole is arranged at the top of each component fixing block, a bolt fastening block is arranged at the top of each component fixing block, and a second threaded hole is arranged at the top of each bolt fastening block.

[0004] In actual use, the processing equipment of the above patent has a single processing method for the test disc and a poor adjustment method, which affects the processing quality; therefore, it does not meet the existing needs. In this regard, we propose a processing equipment and method for a precision component test disc. Summary of the invention

[0005] The purpose of the present invention is to provide a processing device and method for a precision component test disc, which solves the problem that the processing equipment proposed in the above background technology has a single processing method for the test disc, poor positioning method, poor adjustment method, and affects the processing quality during actual use.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a processing device for a precision component test disk, comprising a device bracket, a first mounting bracket and a second mounting bracket are respectively installed on both sides of the device bracket, and an adjustment processing bracket and a limit processing bracket are respectively installed in the middle of the device bracket;

[0007] A welding robot is installed above the first mounting frame and below the second mounting frame, a movable swing arm is installed between the welding robot and the first mounting frame and the second mounting frame, and a tool mounting head is installed at one end of the movable swing arm;

[0008] The upper end surface of the adjusting processing frame and the lower end surface of the limiting processing frame are both provided with fan-shaped processing openings, and an anti-skid turntable is installed inside the adjusting processing frame.

[0009] Preferably, a support leg is installed at the lower end of the equipment bracket, and the support leg is used to set the position balance of the adjustment processing frame and the limit processing frame, and a positioning slide rod is installed on the lower end surface of the equipment bracket, and the positioning slide rod passes through the adjustment processing frame and the limit processing frame and is slidably connected with the adjustment processing frame and the limit processing frame.

[0010] Preferably, the first mounting frame and the second mounting frame are both welded to the equipment bracket, and electric cylinders are installed on the outside of the first mounting frame and the second mounting frame. The two electric cylinders penetrate the first mounting frame and the second mounting frame and extend to the inside of the equipment bracket and are respectively fixedly connected to the adjustment processing frame and the limiting processing frame.

[0011] Preferably, an integrally formed positioning groove is provided inside the processing port, a test disk to be processed is fixed inside the positioning groove, the test disk to be processed is embedded in the processing port and is rotatably connected to the adjustment processing frame through the positioning groove, the bottom center of the test disk to be processed is fitted with the anti-slip turntable, and an integrally formed limiting groove is provided inside the limiting processing frame, and the test disk to be processed is fitted with the limiting processing frame through the limiting groove.

[0012] Preferably, a driving motor is installed at the lower end of the adjustment processing frame, a reduction box is installed above the driving motor, a gear plate is arranged inside the reduction box, and the motor shaft of the driving motor is transmission-connected to the gear plate inside the reduction box, and the gear plate inside the reduction box is transmission-connected to the anti-slip turntable.

[0013] Preferably, a positioning block is installed above the adjustment processing frame, and the positioning block is set at the outer ring intersection point of the processing opening. A spring pressure plate is installed at the lower end of the positioning block, and a pressure spring is installed between the spring pressure plate and the positioning block. A roller is installed at the lower end of the spring pressure plate, and the roller is pressed on the upper end surface of the test disk to be processed and is rotatably connected to the spring pressure plate.

[0014] Preferably, a plurality of visual sensors are installed on the equipment bracket, and the plurality of visual sensors are used to detect the position of the test disk to be processed, and the visual sensor is connected to a plc module, and the plc module is used to automatically adjust the welding robot, the processing frame, the limiting processing frame and the movable swing arm.

[0015] Preferably, a transmission arm is installed above the welding robot, an adjusting head is installed at the front end of the transmission arm, a welding head is installed at the front end of the adjusting head, a first servo motor is installed between the adjusting head and the transmission arm, the first servo motor is used to adjust the welding angle of the adjusting head and the welding head, a second servo motor is installed between the transmission arm and the welding robot, the second servo motor is used to adjust the angle between one end of the transmission arm and the welding robot, a third servo motor is installed at the lower end of the welding robot, a base is installed on one side of the third servo motor, and the third servo motor is used to adjust the angle between the bottom end of the welding robot and the base, a fourth servo motor is installed inside the first mounting frame and the second mounting frame, and the fourth servo motor is used to adjust the position angle of the base and the welding robot.

[0016] Preferably, a rotating arm is installed at the front end of the movable swing arm, the rotating arm is fixedly connected to the tool mounting head, and a processing tool is installed at the lower end of the tool mounting head, a fifth servo motor is installed between the rotating arm and the movable swing arm, the fifth servo motor is fixedly connected to the front end of the movable swing arm, and the motor shaft of the fifth servo motor is fixedly connected to one end of the rotating arm.

[0017] Preferably, a telescopic shaft is installed between one end of the movable swing arm and the first mounting frame and the second mounting frame, a positioning pressure plate is installed at one end of the telescopic shaft, and a sixth servo motor is installed between the other end of the telescopic shaft and the first mounting frame and the second mounting frame, the motor shaft of the sixth servo motor is fixedly connected to the telescopic shaft, a hydraulic spring and a hydraulic oil pump are installed between the positioning pressure plate and the first mounting frame and the second mounting frame, a hydraulic cylinder is installed at one end of the hydraulic oil pump, and the hydraulic cylinder is used to squeeze the positioning pressure plate to adjust the position height of the telescopic shaft and the movable swing arm.

[0018] A method for processing a precision component test disc processing device comprises the following steps:

[0019] Step 1: Insert the test disc to be processed into the processing port, and press the test disc to be processed onto the upper end of the anti-slip turntable through the spring pressure plate;

[0020] Step 2: Detect the position of the test plate to be processed by the visual sensor, adjust the electric cylinders respectively through the PLC module, and drive the adjustment processing frame and the limit processing frame to adjust the position of the test plate to be processed;

[0021] Step 3: Adjust the upper and lower welding robots, and use the welding robots to drive the welding heads to perform welding processing on different positions on and below the test plate to be processed;

[0022] Step 4: By adjusting the positions of the two movable swing arms, the tool mounting head is driven to adjust and the upper and lower surfaces of the test plate to be processed are cut;

[0023] Step 5: The anti-skid turntable is adjusted by the driving motor, and the roller at the bottom of the spring pressure plate is used to drive the test disk to be processed to rotate, so that the test disk to be processed can be processed at multiple angles.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. When the processing equipment of the present invention is in operation, the test disk to be processed is embedded into the processing opening, the test disk to be processed is pressed onto the upper end of the anti-skid turntable by a spring pressure plate, the position of the test disk to be processed is detected by a visual sensor, and the anti-skid turntable is adjusted by a driving motor through a PLC module setting, and the roller at the bottom of the spring pressure plate is cooperated to drive the test disk to be processed to rotate, so that the test disk to be processed can be processed at multiple angles, and the position of the test disk to be processed can be automatically positioned by coordinating the processing frame and the limiting processing frame, and the upper and lower surfaces of the test disk to be processed can be processed simultaneously while maintaining a stable position through the processing openings corresponding to the limiting processing frame and the adjusting processing frame. The operation is convenient, the structural integrity is good, the application range is wide, and three test disks to be processed can be processed simultaneously to improve work efficiency.

[0026] 2. The welding robot and movable swing arm are respectively arranged at the upper and lower ends of the processing equipment of the present invention. The base rotates, then rotates through the transmission arm, and finally rotates through the adjustment head, so that the position angle of the welding head can be adjusted in multiple directions, thereby improving the processing effect of the welding process. The rotating arm and the movable swing arm are movable to drive the tool mounting head to adjust the position, and the processing tool is installed by the tool mounting head to perform cutting work. The tool mounting head includes a motor to drive the processing tool to rotate. When cutting work of different depths is required, the telescopic rotating shaft and one end of the movable swing arm are driven to rotate by the sixth servo motor, and the telescopic length of the hydraulic cylinder is adjusted by the hydraulic oil pump, so that the movable swing arm can be pressed down to automatically adjust the height of the processing tool. The hydraulic spring can reduce the vibration amplitude and improve the position stability during the operation of the processing tool. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is an axonometric view of the present invention from the front;

[0028] Figure 2 An axonometric view of the present invention viewed from above;

[0029] Figure 3 For the present invention Figure 2 A partial enlarged view of area A in the middle;

[0030] Figure 4 is an axonometric view of the present invention from the side;

[0031] Figure 5 For the present invention Figure 4A partial enlarged view of area B in the middle;

[0032] Figure 6 Axonometric diagram of the side view of the adjustment processing frame and the limit processing frame of the present invention;

[0033] Figure 7 Axonometric view of the top view of the adjustment processing frame and the limit processing frame of the present invention;

[0034] Figure 8 An axonometric view of the adjustment processing frame and the limiting processing frame viewed from above of the present invention;

[0035] Fig. 9 It is an axonometric view from above during the working of the present invention;

[0036] Fig.10 For the present invention Fig. 9 A partial enlarged view of the middle C area;

[0037] Fig.11 This is a structural diagram of an existing test disk.

[0038] Figure 1-10 In: 1. Equipment support; 101. Support leg; 102. First mounting frame; 103. Second mounting frame; 104. Electric cylinder; 105. Positioning slide bar; 2. Adjusting processing frame; 201. Processing opening; 202. Positioning slot; 203. Anti-slip turntable; 204. Positioning block; 205. Spring pressure plate; 206. Roller; 207. Drive motor; 208. Reducer; 3. Limiting processing frame; 301. Limiting slot; 4. Welding robot; 401. Transmission arm; 402. Adjusting Joint; 403, welding head; 404, first servo motor; 405, second servo motor; 406, third servo motor; 407, fourth servo motor; 5, movable swing arm; 501, rotating arm; 502, tool installation head; 503, fifth servo motor; 504, hydraulic oil pump; 505, sixth servo motor; 506, hydraulic spring; 507, telescopic rotating shaft; 508, positioning pressure plate; 509, hydraulic cylinder; 510, processing tool; 6, test plate to be processed. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] In order to solve the problem that the existing processing equipment has poor positioning of the test disc during actual use, which is not conducive to adjustment work, please refer to Figure 1 , Figure 4 - Figure 8 , this embodiment provides the following technical solutions:

[0041] A processing device for a precision component test plate comprises a device support 1, a first mounting frame 102 and a second mounting frame 103 are respectively mounted on both sides of the device support 1, and an adjustment processing frame 2 and a limit processing frame 3 are respectively mounted in the middle of the device support 1;

[0042] A welding robot 4 is installed above the first mounting frame 102 and below the second mounting frame 103. A movable swing arm 5 is installed between the welding robot 4 and the first mounting frame 102 and the second mounting frame 103. A tool mounting head 502 is installed at one end of the movable swing arm 5. The welding robot 4 and the movable swing arm 5 are respectively arranged at the upper and lower ends of the processing equipment. The base rotates, and then rotates through the transmission arm 401, and finally rotates through the adjustment head 402, so that the position angle of the welding head 403 can be adjusted in multiple directions.

[0043] The upper end surface of the adjusting processing frame 2 and the lower end surface of the limiting processing frame 3 are both provided with fan-shaped processing openings 201, and an anti-slip turntable 203 is installed inside the adjusting processing frame 2. Through the corresponding processing openings 201 of the limiting processing frame 3 and the adjusting processing frame 2, the upper and lower surfaces of the test disk 6 to be processed can be processed simultaneously while maintaining a stable position. The operation is convenient, the structural integrity is good, the application range is wide, and three test disks 6 to be processed can be processed simultaneously to improve work efficiency.

[0044] Furthermore, the first mounting frame 102 and the second mounting frame 103 are both welded to the equipment support 1, and electric cylinders 104 are installed on the outside of the first mounting frame 102 and the second mounting frame 103. The two electric cylinders 104 penetrate the first mounting frame 102 and the second mounting frame 103 and extend to the inside of the equipment support 1 and are fixedly connected to the adjustment processing frame 2 and the limiting processing frame 3 respectively. By adjusting the electric cylinders 104 respectively, the adjustment processing frame 2 and the limiting processing frame 3 drive the test disk 6 to be processed to be adjusted in position, and cooperate with the welding robot 4 and the movable swing arm 5 to increase the adjustment range, so as to facilitate multi-angle processing work.

[0045] Furthermore, an integrally formed positioning groove 202 is provided inside the processing port 201, and a test disk 6 to be processed is fixed inside the positioning groove 202. The test disk 6 to be processed is embedded in the processing port 201 and is rotatably connected to the adjusting processing frame 2 through the positioning groove 202. The bottom center of the test disk 6 to be processed is fitted with the anti-slip turntable 203. An integrally formed limiting groove 301 is provided inside the limiting processing frame 3. The test disk 6 to be processed is fitted with the limiting processing frame 3 through the limiting groove 301. Through the processing ports 201 corresponding to the limiting processing frame 3 and the adjusting processing frame 2, the position is kept stable while the upper and lower surfaces of the test disk 6 to be processed are processed simultaneously. The operation is convenient, the structural integrity is good, and the scope of application is wide. Three test disks 6 to be processed can be processed simultaneously to improve work efficiency.

[0046] Furthermore, a driving motor 207 is installed at the lower end of the adjustment processing frame 2, and a reduction box 208 is installed above the driving motor 207. A gear plate is arranged inside the reduction box 208, and the motor shaft of the driving motor 207 is transmission-connected with the gear plate inside the reduction box 208, and the gear plate inside the reduction box 208 is transmission-connected with the anti-skid turntable 203. The three anti-skid turntables 203 are driven to rotate by a single driving motor 207 in cooperation with the reduction box 208, so as to perform synchronous driving work.

[0047] Furthermore, a positioning block 204 is installed above the adjustment processing frame 2, and the positioning block 204 is set at the outer ring intersection point of the processing port 201. A spring pressure plate 205 is installed at the lower end of the positioning block 204. A pressure spring is installed between the spring pressure plate 205 and the positioning block 204, and a roller 206 is installed at the lower end of the spring pressure plate 205. The roller 206 is pressed on the upper end surface of the test disk 6 to be processed and is rotatably connected to the spring pressure plate 205. The spring pressure plate 205 squeezes the roller 206 on the upper end of the test disk 6 to be processed, keeps the position of the test disk 6 to be processed stable, and prevents the test disk 6 to be processed from slipping off the processing port 201 under force.

[0048] Furthermore, a support leg 101 is installed at the lower end of the equipment bracket 1, and the support leg 101 is used to set the position balance of the adjustment processing frame 2 and the limit processing frame 3, and a positioning slide bar 105 is installed on the lower end surface of the equipment bracket 1, and the positioning slide bar 105 passes through the adjustment processing frame 2 and the limit processing frame 3 and is slidably connected with the adjustment processing frame 2 and the limit processing frame 3.

[0049] Specifically, when the processing equipment is in operation, the test disk 6 to be processed is embedded into the processing opening 201, and the test disk 6 to be processed is pressed onto the upper end of the anti-slip turntable 203 by the spring pressure plate 205. The anti-slip turntable 203 is adjusted by the driving motor 207, and the roller 206 at the bottom of the spring pressure plate 205 drives the test disk 6 to be processed to rotate, so that the test disk 6 to be processed can be processed at multiple angles. The position of the test disk 6 to be processed is positioned by adjusting the processing frame 2 and the limiting processing frame 3. The processing opening 201 corresponding to the limiting processing frame 3 and the adjusting processing frame 2 is used to keep the position stable, and the upper and lower surfaces of the test disk 6 to be processed are processed simultaneously. The operation is convenient, the structural integrity is good, and the application range is wide. Three test disks 6 to be processed can be processed simultaneously to improve work efficiency.

[0050] In order to solve the problem that the existing processing equipment has a single processing method for the test disc and poor adjustment method in actual use, which affects the processing quality, please refer to Figure 1 - Figure 3 , Fig. 9 - Fig.10 , this embodiment provides the following technical solutions:

[0051] Several visual sensors are installed on the equipment bracket 1, and the several visual sensors are used to detect the position of the test disk 6 to be processed, and the visual sensor is connected to a plc module, which is used to automatically adjust the welding robot 4, adjust the processing frame 2, limit the processing frame 3 and the movable swing arm 5.

[0052] A transmission arm 401 is installed above the welding robot 4, an adjusting head 402 is installed at the front end of the transmission arm 401, a welding head 403 is installed at the front end of the adjusting head 402, a first servo motor 404 is installed between the adjusting head 402 and the transmission arm 401, the first servo motor 404 is used to adjust the welding angle of the adjusting head 402 and the welding head 403, a second servo motor 405 is installed between the transmission arm 401 and the welding robot 4, the second servo motor 405 is used to adjust the angle between one end of the transmission arm 401 and the welding robot 4, a third servo motor 406 is installed at the lower end of the welding robot 4, a base is installed on one side of the third servo motor 406, and the third servo motor 406 is used to adjust the angle between the bottom end of the welding robot 4 and the base, a fourth servo motor 407 is installed inside the first mounting frame 102 and the second mounting frame 103, and the fourth servo motor 407 is used to adjust the position angle of the base and the welding robot 4.

[0053] Furthermore, a rotating arm 501 is installed at the front end of the movable swing arm 5, and the rotating arm 501 is fixedly connected to the tool mounting head 502, and a processing tool 510 is installed at the lower end of the tool mounting head 502. A fifth servo motor 503 is installed between the rotating arm 501 and the movable swing arm 5, and the fifth servo motor 503 is fixedly connected to the front end of the movable swing arm 5, and the motor shaft of the fifth servo motor 503 is fixedly connected to one end of the rotating arm 501. It is rotated by the transmission arm 401 and finally rotated by the adjustment head 402, so that the position angle of the welding head 403 is adjusted in multiple directions, thereby improving the processing effect of the welding process, and the tool mounting head 502 is driven to adjust its position by moving the rotating arm 501 and the movable swing arm 5.

[0054] Furthermore, a telescopic shaft 507 is installed between one end of the movable swing arm 5 and the first mounting frame 102 and the second mounting frame 103, a positioning pressure plate 508 is installed at one end of the telescopic shaft 507, and a sixth servo motor 505 is installed between the other end of the telescopic shaft 507 and the first mounting frame 102 and the second mounting frame 103, the motor shaft of the sixth servo motor 505 is fixedly connected to the telescopic shaft 507, a hydraulic spring 506 and a hydraulic oil pump 504 are installed between the positioning pressure plate 508 and the first mounting frame 102 and the second mounting frame 103, and a hydraulic cylinder 5 is installed at one end of the hydraulic oil pump 504. 09. The hydraulic cylinder 509 is used to squeeze the positioning pressure plate 508 to adjust the position height of the telescopic shaft 507 and the movable swing arm 5. The tool mounting head 502 includes a motor to drive the processing tool 510 to rotate. When cutting work of different depths is required, the telescopic shaft 507 and one end of the movable swing arm 5 are driven to rotate by the sixth servo motor 505. The telescopic length of the hydraulic cylinder 509 is adjusted by the hydraulic oil pump 504, so that the movable swing arm 5 can be pressed down to adjust the height of the processing tool 510. The hydraulic spring 506 can reduce the vibration amplitude and improve the position stability during the operation of the processing tool 510.

[0055] Specifically, the welding robot 4 and the movable swing arm 5 are respectively arranged at the upper and lower ends of the processing equipment. The base rotates, and then rotates through the transmission arm 401, and finally rotates through the adjustment head 402, so that the position angle of the welding head 403 is adjusted in multiple directions to improve the processing effect of the welding process. The rotating arm 501 and the movable swing arm 5 are moved to drive the tool installation head 502 to adjust the position. The tool installation head 502 installs the processing tool 510 for cutting. The tool installation head 502 includes a motor to drive the processing tool 510 to rotate. When cutting work of different depths is required, the sixth servo motor 505 drives the telescopic shaft 507 and one end of the movable swing arm 5 to rotate, and the telescopic length of the hydraulic cylinder 509 is adjusted by the hydraulic oil pump 504, so that the movable swing arm 5 can be pressed down to adjust the height of the processing tool 510. The hydraulic spring 506 can reduce the vibration amplitude and improve the position stability when the processing tool 510 is working.

[0056] A method for processing a precision component test disc processing device comprises the following steps:

[0057] Step 1: insert the test disc 6 to be processed into the processing port 201, press the test disc 6 to be processed onto the upper end of the anti-skid turntable 203 through the spring pressure plate 205, adjust the anti-skid turntable 203 through the driving motor 207, and drive the roller 206 at the bottom of the spring pressure plate 205 to drive the test disc 6 to be processed to rotate, so that the test disc 6 to be processed can be processed at multiple angles;

[0058] Step 2: Detect the position of the test plate 6 to be processed by the visual sensor, and adjust the electric cylinder 104 by the PLC module, so that the adjustment processing frame 2 and the limit processing frame 3 drive the test plate 6 to be processed to adjust the position;

[0059] Step 3: The welding robots 4 and movable swing arms 5 are respectively arranged at the upper and lower ends of the processing equipment, and the upper and lower welding robots 4 are adjusted. The welding robots 4 drive the welding heads 403 to perform welding processing on different positions on and below the processing test plate 6. The base rotates, and then the transmission arm 401 rotates, and finally the adjustment head 402 rotates, so that the position angle of the welding head 403 is adjusted in multiple directions, thereby improving the processing effect of the welding process;

[0060] Step 4: By adjusting the positions of the two movable swing arms 5, the tool mounting head 502 is driven to adjust, and cutting is performed on the upper and lower surfaces of the test plate 6 to be processed. The tool mounting head 502 includes a motor to drive the processing tool 510 to rotate. When cutting work of different depths is required, the sixth servo motor 505 drives the telescopic shaft 507 and one end of the movable swing arm 5 to rotate, and the telescopic length of the hydraulic cylinder 509 is adjusted by the hydraulic oil pump 504, so that the movable swing arm 5 can be pressed down to adjust the height of the processing tool 510. The hydraulic spring 506 can reduce the vibration amplitude and improve the position stability when the processing tool 510 is working;

[0061] Step 5: Adjust the anti-slip turntable 203 by driving the motor 207, and cooperate with the roller 206 at the bottom of the spring pressure plate 205 to drive the test disk 6 to be processed to rotate, so that the test disk 6 to be processed can be processed at multiple angles. The processing opening 201 corresponding to the limiting processing frame 3 and the adjusting processing frame 2 can maintain a stable position while processing the upper and lower surfaces of the test disk 6 to be processed at the same time, which is easy to operate and has good structural integrity.

[0062] Working principle: the test disk 6 to be processed is embedded in the processing port 201, and the test disk 6 to be processed is pressed on the upper end of the anti-skid turntable 203 by the spring pressure plate 205, and the anti-skid turntable 203 is adjusted by the driving motor 207, and the roller 206 at the bottom of the spring pressure plate 205 drives the test disk 6 to be processed to rotate, so that the test disk 6 to be processed can be processed at multiple angles. The position of the test disk 6 to be processed is detected by the visual sensor, and the electric cylinder 104 is adjusted respectively by the PLC module, and the adjustment processing frame 2 and the limit processing frame 3 drive the test disk 6 to be processed to adjust the position, and the anti-skid turntable 203 is adjusted by the driving motor 207, and the roller 206 at the bottom of the spring pressure plate 205 drives the test disk 6 to be processed to rotate, so that the test disk 6 to be processed can be processed at multiple angles. The processing port 201 corresponding to the limit processing frame 3 and the adjustment processing frame 2 keeps the position stable, and processes the upper and lower surfaces of the test disk 6 to be processed at the same time. A welding robot 4 and a movable swing arm 5 are respectively arranged at the upper and lower ends. The upper and lower welding robots 4 are adjusted. The welding robot 4 drives the welding head 403 to perform welding processing on different positions on the upper and lower sides of the test disk 6 to be processed. The base rotates, and then the transmission arm 401 rotates. Finally, the adjusting head 402 rotates, so that the position angle of the welding head 403 is automatically adjusted in multiple directions to improve the processing effect of the welding process. By adjusting the positions of the two movable swing arms 5, the tool mounting head 502 is driven to adjust, and the upper and lower sides of the test disk 6 to be processed are cut. The tool mounting head 502 includes a motor to drive the processing tool 510 to rotate. When cutting work of different depths is required, the sixth servo motor 505 drives the telescopic shaft 507 and one end of the movable swing arm 5 to rotate, and the telescopic length of the hydraulic cylinder 509 is adjusted by the hydraulic oil pump 504, so that the movable swing arm 5 can be pressed down to adjust the height of the processing tool 510 to perform cutting work.

[0063] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0064] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A processing device for a precision component test disc, comprising a device support (1), characterized in that: A first mounting frame (102) and a second mounting frame (103) are respectively mounted on both sides of the equipment support (1), and an adjustment processing frame (2) and a position limiting processing frame (3) are respectively mounted in the middle of the equipment support (1); A welding robot (4) is installed above the first mounting frame (102) and below the second mounting frame (103); a movable swing arm (5) is installed between the welding robot (4) and the first mounting frame (102) and the second mounting frame (103); a tool mounting head (502) is installed at one end of the movable swing arm (5); The upper end surface of the adjustment processing frame (2) and the lower end surface of the position limiting processing frame (3) are both provided with fan-shaped processing openings (201), and an anti-slip turntable (203) is installed inside the adjustment processing frame (2).

2. The processing equipment and method of a precision component test disk according to claim 1, characterized in that: A support leg (101) is installed at the lower end of the equipment support (1), and the support leg (101) is used to set the position balance of the adjustment processing frame (2) and the limit processing frame (3). A positioning slide bar (105) is installed on the lower end surface of the equipment support (1), and the positioning slide bar (105) passes through the adjustment processing frame (2) and the limit processing frame (3) and is slidably connected with the adjustment processing frame (2) and the limit processing frame (3).

3. The processing equipment for a precision component test disk according to claim 1, characterized in that: The first mounting frame (102) and the second mounting frame (103) are both welded to the equipment support (1), and electric cylinders (104) are installed outside the first mounting frame (102) and the second mounting frame (103), and the two electric cylinders (104) penetrate the first mounting frame (102) and the second mounting frame (103) and extend to the inside of the equipment support (1) and are respectively fixedly connected to the adjustment processing frame (2) and the limiting processing frame (3).

4. The processing equipment for a precision component test disk according to claim 3, characterized in that: An integrally formed positioning groove (202) is provided inside the processing opening (201), a test disc (6) to be processed is fixed inside the positioning groove (202), the test disc (6) to be processed is embedded inside the processing opening (201) and is rotationally connected to the adjustment processing frame (2) through the positioning groove (202), the bottom center of the test disc (6) to be processed is in contact with the anti-slip turntable (203), and an integrally formed limiting groove (301) is provided inside the limiting processing frame (3), and the test disc (6) to be processed is embedded with the limiting processing frame (3) through the limiting groove (301).

5. The processing equipment for a precision component test disk according to claim 4, characterized in that: A driving motor (207) is installed at the lower end of the adjustment processing frame (2), a reduction box (208) is installed above the driving motor (207), a gear plate is arranged inside the reduction box (208), and the motor shaft of the driving motor (207) is drivingly connected to the gear plate inside the reduction box (208), and the gear plate inside the reduction box (208) is drivingly connected to the anti-skid turntable (203).

6. The processing equipment for a precision component test disk according to claim 5, characterized in that: A positioning block (204) is installed above the adjustment processing frame (2), and the positioning block (204) is arranged at the outer ring tangent point of the processing opening (201). A spring pressure plate (205) is installed at the lower end of the positioning block (204), and a pressure spring is installed between the spring pressure plate (205) and the positioning block (204). A roller (206) is installed at the lower end of the spring pressure plate (205), and the roller (206) is pressed on the upper end surface of the test disk (6) to be processed and is rotatably connected to the spring pressure plate (205).

7. The processing equipment for a precision component test disk according to claim 5, characterized in that: A plurality of visual sensors are installed on the equipment support (1), and the plurality of visual sensors are used to detect the position of the test disk (6) to be processed, and the visual sensors are connected to a PLC module, and the PLC module is used to automatically adjust the welding robot (4), the adjustment processing frame (2), the limit processing frame (3) and the movable swing arm (5).

8. The processing equipment for a precision component test disk according to claim 1, characterized in that: A transmission arm (401) is installed above the welding robot (4); an adjusting head (402) is installed at the front end of the transmission arm (401); a welding head (403) is installed at the front end of the adjusting head (402); a first servo motor (404) is installed between the adjusting head (402) and the transmission arm (401); the first servo motor (404) is used to adjust the welding angle of the adjusting head (402) and the welding head (403).

9. The processing equipment for a precision component test disk according to claim 8, characterized in that: A second servo motor (405) is installed between the transmission arm (401) and the welding robot (4), and the second servo motor (405) is used to adjust the angle between one end of the transmission arm (401) and the welding robot (4). A third servo motor (406) is installed at the lower end of the welding robot (4), and a base is installed on one side of the third servo motor (406), and the third servo motor (406) is used to adjust the angle between the bottom end of the welding robot (4) and the base. A fourth servo motor (407) is installed inside the first mounting frame (102) and the second mounting frame (103), and the fourth servo motor (407) is used to adjust the position angle of the base and the welding robot (4).

10. The processing equipment for a precision component test disk according to claim 1, characterized in that: A rotating arm (501) is installed at the front end of the movable swing arm (5), the rotating arm (501) is fixedly connected to the tool mounting head (502), and a processing tool (510) is installed at the lower end of the tool mounting head (502), a fifth servo motor (503) is installed between the rotating arm (501) and the movable swing arm (5), the fifth servo motor (503) is fixedly connected to the front end of the movable swing arm (5), and the motor shaft of the fifth servo motor (503) is fixedly connected to one end of the rotating arm (501).

11. The processing equipment for a precision component test disk according to claim 10, characterized in that: A telescopic shaft (507) is installed between one end of the movable swing arm (5) and the first mounting frame (102) and the second mounting frame (103); a positioning pressure plate (508) is installed at one end of the telescopic shaft (507); and a sixth servo motor (505) is installed between the other end of the telescopic shaft (507) and the first mounting frame (102) and the second mounting frame (103); the motor shaft of the sixth servo motor (505) is fixedly connected to the telescopic shaft (507); a hydraulic spring (506) and a hydraulic oil pump (504) are installed between the positioning pressure plate (508) and the first mounting frame (102) and the second mounting frame (103); a hydraulic oil cylinder (509) is installed at one end of the hydraulic oil pump (504); the hydraulic oil cylinder (509) is used to squeeze the positioning pressure plate (508) to adjust the position height of the telescopic shaft (507) and the movable swing arm (5).

12. A method for processing a precision component test disc processing device according to claim 7, characterized in that: The steps include: Step 1: insert the test disc to be processed (6) into the processing opening (201), and press the test disc to be processed (6) onto the upper end of the anti-slip turntable (203) through the spring pressure plate (205); Step 2: Detect the position of the test disk (6) to be processed by a visual sensor, and adjust the electric cylinder (104) by the PLC module, so that the adjustment processing frame (2) and the limit processing frame (3) drive the test disk (6) to be processed to adjust the position; Step 3: Adjust the upper and lower welding robots (4), and drive the welding head (403) to perform welding processing on different positions on the upper and lower sides of the test plate (6) to be processed by the welding robots (4); Step 4: By adjusting the positions of the two movable swing arms (5), the tool mounting head (502) is driven to adjust and the upper and lower surfaces of the test plate (6) to be processed are cut; Step 5: The anti-skid turntable (203) is adjusted by the driving motor (207), and the roller (206) at the bottom of the spring pressure plate (205) is driven to rotate the test disc (6) to be processed, so that the test disc (6) to be processed can be processed at multiple angles.

Images