Intelligent monitoring device for coal conveying belt
By designing an intelligent monitoring device for coal conveying belts and using visual monitoring components and lasers to detect belt tear, the problem of difficulty in real-time monitoring of coal conveying belts in the existing technology is solved, real-time monitoring and early warning of conveyor belts is achieved, and emergency response capabilities and intelligent level of production safety are improved.
Patent Information
- Application Number
- CN202510397381.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2045-04-01
AI Technical Summary
It is difficult for the existing technology to monitor the damage of coal conveying belts in real time, resulting in a reduction in emergency response capabilities and intelligent level of production safety.
Design an intelligent monitoring device for coal conveying belts, including track frames, conveyor belts, conveyor rollers and detection components, use visual monitoring components and lasers to detect the tear of the belt, and conduct real-time monitoring and early warning through comprehensive judgment of the host.
Real-time monitoring and early warning of the conveyor belt is realized, faults are discovered in a timely manner and early alarms are issued, improving emergency response capabilities and intelligent level of production safety.
Smart Images

Figure CN119898591A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of safe production of coal mines, in particular to an intelligent monitoring device for a coal conveyor belt. Background Art
[0002] The basis of power generation in thermal power plants is coal combustion, so the normal operation of the coal transportation system is the premise and guarantee for the normal operation of thermal power plants. Coal is often transported continuously by conveyor belts. Compared with other operating systems in thermal power plants, the operating environment of the fuel transportation system is relatively harsh, the operating line is long, and the equipment structure is relatively simple. Therefore, it is very easy to be ignored by people during work, which can easily breed some safety hazards;
[0003] Due to the different coal quality conditions in different regions, the environmental differences in coal transportation workshops are relatively large. In existing power plants and coal yards, coal transportation systems are mostly controlled by remote systems, and corresponding perfect video monitoring systems are installed. For example, patents CN114803385A and CN217846121U both mention the use of laser detection to monitor the belt's own condition and issue an alarm when abnormal data is found. Although this processing method can monitor and process abnormal areas of the belt in a timely manner, it cannot effectively identify the abnormal data parts, and cannot confirm on-site whether it is a problem with the belt itself or a problem of interference from the external environment. The method of using alarms and notifying manual on-site processing undoubtedly increases the time for handling crises, increases the damage time and degree of continuous operation of the conveyor belt, and is prone to safety accidents caused by the breakage of the coal conveyor belt, reducing the emergency response capabilities and intelligent level of safe production of the power plant. Summary of the invention
[0004] In order to address the deficiencies in the prior art, the present invention provides an intelligent monitoring device for a coal conveyor belt, thereby solving the problem that it is difficult to monitor and warn of conveyor belt damage in real time, thereby reducing the emergency response capabilities and intelligent level of safe production of the power plant.
[0005] The technical solution adopted by the present invention to solve its technical problem is an intelligent monitoring device for coal conveyor belts, including a track frame, a conveyor belt, a conveyor roller and a detection component. The conveyor belt and the conveyor roller are both installed on the track frame, and the conveyor roller is in rolling contact with the conveyor belt. The detection component is installed in the track frame. The detection component includes two visual monitoring components with the same structure and function, wherein the area close to the unloading point of the conveyor belt is set as a first visual monitoring component, and the area far from the unloading point of the conveyor belt is set as a second visual monitoring component. The first visual monitoring component and the second visual monitoring component both include a laser and a camera for detecting belt tearing. The laser in the first visual monitoring component emits a light beam pointing to the conveyor belt. On the front side of the conveyor belt, the laser emission light beam of the second visual monitoring component points to the back side of the conveyor belt surface. The laser emits a laser in the direction of the belt, which is collected by the camera after being reflected on the belt surface, and the center of the laser stripe is automatically extracted. The laser stripe pattern and light reflection parameters collected by the host are used to analyze the height and depth parameters of the belt section. When the belt surface parameters are detected to be abnormal, the conveyor belt is controlled to stop for processing. In addition, it also includes a lifting roller, which is rotatably installed in the track frame. The lifting roller and the conveying roller are arranged correspondingly. The lifting roller is located below the conveying roller and is in rolling contact with the front side of the conveyor belt surface. The lifting roller is provided with a slot for inserting bristles.
[0006] Preferably, a waist-shaped groove is provided at the support rod position of the track frame, a dust reduction block is slidably installed in the waist-shaped groove, and a dust reduction spring is connected between the dust reduction block and the track frame, a dust reduction rod is fixedly installed on the dust reduction block, the dust reduction rod is located at the end position of the lifting roller, and the dust reduction rod is "V"-shaped and extends obliquely to both sides of the lifting roller.
[0007] Preferably, the dust suppression rods are provided in multiple groups, and a pair of dust suppression rods in the same group are respectively located at the two end positions of the same lifting roller and are inclined in opposite directions. The multiple groups of dust suppression rods are arranged in sequence along the conveying direction of the conveyor belt, and the distance between the multiple groups of dust suppression rods and the surface of the conveyor belt decreases in sequence toward the direction away from the coal gangue dropping point.
[0008] Preferably, the surface of the dust suppression rod is spirally wound with an annular belt.
[0009] Preferably, a rectangular frame-type repair bracket is fixedly installed in the middle of the track frame, the repair bracket is located between the first visual monitoring component and the second visual monitoring component, and the return section of the conveyor belt passes through the repair bracket, and an elastic strap is fixedly installed in the middle of the repair bracket, the strap is located above the return section of the conveyor belt, and thickened gaskets are evenly arranged on the strap.
[0010] Preferably, a repair plate is symmetrically installed in the middle of the repair bracket by means of a hinge, and the repair plate is located below the return section of the conveyor belt. Plug holes are symmetrically provided at both ends of the repair bracket and both ends of the repair plate, and pins are slidably installed in the plug holes of the repair plate.
[0011] Preferably, an elastic diaphragm is fixedly installed in the middle of the repair bracket. The diaphragm is located between the two repair plates, and the lower half of the diaphragm is arc-shaped and abuts against the side wall of the repair plate. The inclination angle of the repair plate at its hinged position is maintained within the range of 0 to 45 degrees.
[0012] Preferably, a fitting strip is arranged at the end of the repair plate. When the repair plate is in the horizontal position, the fitting strip is in direct contact with the conveying surface of the conveyor belt. At the end of the repair bracket, a pressing plate is arranged to cooperate with the fitting strip, and the pressing plate is in contact with the back surface of the conveying surface of the conveyor belt. The fitting strips are arranged at intervals at the end of the repair plate, and an arc-shaped groove recessed downward is arranged in the middle of the fitting strip.
[0013] Preferably, a through slot is opened in the middle of the repair plate. A shaping plate is slidably installed in the slot. A U-shaped plate is fixedly installed on the side of the repair plate away from the conveyor belt. A rotating rod is installed on the U-shaped plate by means of threaded cooperation, and the end of the rotating rod is rotatably connected to the shaping plate. A pointing rod is slidably installed on the U-shaped plate, and the end of the pointing rod is fixedly connected to the shaping plate.
[0014] Preferably, a plurality of follower columns are rotatably installed on the track frame. The plurality of follower columns are distributed around the repair bracket. A follower rod is slidably installed on the follower column. A serrated groove is arranged on the track frame, and the end of the follower rod is engaged with the serrated groove in an inclined state. A follower cylinder is jointly installed between two relatively installed follower rods. The follower cylinder is located above the return section of the conveyor belt. An air groove is opened on the side of the follower cylinder facing the repair bracket. A valve port communicating with the air groove is arranged on the follower rod. A light belt is fixedly installed on the repair bracket.
[0015] Advantages of the present invention:
[0016] (1) In the present invention, the host comprehensively judges the data collected by the first visual monitoring component, the second visual monitoring component and the third visual monitoring component to accurately judge the tearing condition of the belt body of the conveyor belt. Through the real-time online monitoring and analysis of the operating state of the coal conveying system, the fault can be predicted and discovered in time at the early stage before the destructive fault really occurs, and an early alarm can be sent to the operating personnel in time. Thus, the abnormality can be discovered in time before the gradual fault occurs and before the deterioration trend reaches the critical point, which is convenient for the production operation, maintenance and management personnel to make decisions in advance, switch the equipment operation mode in time, arrange the equipment maintenance reasonably, and eliminate the equipment hidden dangers.
[0017] (2) In the present invention, multiple groups of dust reduction rods are arranged to gradually approach the surface of the conveyor belt in a way of gradually changing height, so as to achieve the effect of gradually cleaning multi-volume coal gangue attached particles, improve the accuracy of identifying and detecting the torn part of the belt, and improve the data accuracy by means of self-cleaning technology to exclude the external influence degree in real time.
[0018] (3) In the present invention, the coordinated bottom support provided by the follower rod and the repair plate to the upper and lower layers of the conveyor belt can improve the work safety and stability in the inspection and maintenance area, avoid the accidental vibration during maintenance operations that may cause the coal gangue to fall or the conveyor belt to loosen, and improve the convenience of maintenance and inspection operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0020] Figure 1 It is a calculation flow chart of the edge algorithm host extracting data of each visual detection mechanism in the present invention;
[0021] Figure 2 It is a schematic diagram of the overall connection structure of the present invention;
[0022] Figure 3 for Figure 2 The main view of the overall structure;
[0023] Figure 4 It is a schematic diagram of the positional relationship between the conveyor belt and the track frame in the present invention;
[0024] Figure 5 A schematic diagram of the positional relationship between the lifting roller and the dust suppression rod in the present invention;
[0025] Figure 6 for Figure 5 A is an enlarged schematic diagram;
[0026] Figure 7 It is a schematic diagram of the positional relationship between the conveyor belt and the follower cylinder in the present invention;
[0027] Figure 8 for Figure 7 The enlarged schematic diagram of point B in FIG.
[0028] Fig. 9 for Figure 7 The enlarged schematic diagram of point C in FIG.
[0029] Fig.10 A schematic diagram of the positional relationship between the repair plate and the shaping plate in the present invention;
[0030] Fig.11 for Fig.10 The enlarged schematic diagram of D in FIG.
[0031] Fig.12 for Fig.10 The enlarged schematic diagram of point E in FIG.
[0032] Fig.13 This is a real-time data monitoring diagram of the first and second visual monitoring components in the present invention.
[0033] In the figure:
[0034] 1. Track frame; 10. Third visual monitoring component; 2. Conveyor belt; 3. Conveyor roller; 4. First visual monitoring component; 5. Second visual monitoring component; 6. Lifting roller; 61. Insertion slot; 11. Dust suppression block; 12. Dust suppression spring; 13. Dust suppression rod; 7. Repair bracket; 71. Binding strap; 72. Gasket; 8. Repair plate; 81. Latch; 73. Diaphragm; 82. Laminating strip; 74. Press plate; 83. Shaping plate; 84. Molding plate; 85. Rotary rod; 86. Pointing rod; 9. Follow-up column; 91. Follow-up rod; 14. Sawtooth groove; 92. Follow-up cylinder; 93. Air groove; 94. Valve port; 75. Light belt. DETAILED DESCRIPTION
[0035] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0036] The embodiment of the present invention provides an intelligent monitoring device for a coal conveyor belt, thereby solving the problem that it is difficult to monitor the damage of the conveyor belt in real time and issue an early warning, thereby reducing the emergency response capability and intelligent level of safe production of the power plant.
[0037] like Figures 1 to 13As shown, a preferred embodiment of the present invention proposes an intelligent monitoring device for a coal conveyor belt, comprising a track frame 1, a conveyor belt 2, a conveyor roller 3 and a detection component, wherein the conveyor belt 2 and the conveyor roller 3 are both mounted on the track frame 1, and the conveyor roller 3 is in rolling contact with the conveyor belt 2, the detection component is mounted in the track frame 1, and the detection component includes two visual monitoring components with the same structure and function, wherein the area close to the unloading point of the conveyor belt 2 is set as a first visual monitoring component 4, and the area away from the unloading point of the conveyor belt 2 is set as a second visual monitoring component 5, the first visual monitoring component 4 and the second visual monitoring component 5 both include a laser and a camera for detecting belt tearing, the laser in the first visual monitoring component 4 emits a light beam pointing to the front of the conveying surface of the conveyor belt 2, and the laser in the second visual monitoring component 5 emits a light beam pointing to the back of the conveying surface of the conveyor belt 2, and the laser is directed toward the conveyor belt 2. A laser is emitted, which is collected by the camera after being reflected on the surface of the conveyor belt 2, and the center of the laser stripe is automatically extracted. The height and depth parameters of the cross section of the conveyor belt 2 are analyzed through the laser stripe patterns and light reflection parameters collected by the host. When the surface parameters of the conveyor belt 2 are detected to be abnormal, the conveyor belt 2 is controlled to stop for processing. A third visual monitoring component 10 for detecting the conveying and stacking conditions of the coal gangue is installed at the top position of the coal gangue conveying channel. In addition, it also includes a lifting roller 6, which is rotatably installed in the track frame 1. The lifting roller 6 is corresponding to the conveying roller 3. The lifting roller 6 is located below the conveying roller 3 and the lifting roller 6 is in rolling contact with the conveying surface of the conveyor belt 2. The lifting roller 6 is provided with a insertion slot 61 for inserting bristles. The first visual monitoring component 4, the second visual monitoring component 5 and the third visual monitoring component 10 share a set of edge algorithm hosts.
[0038] During operation, the third visual monitoring component 10 is used to monitor in real time the accumulation height of the coal gangue transported on the upper part of the conveyor belt 2. The second visual monitoring component 5 is used to detect the belt deformation and belt tearing condition of the conveyor belt 2 when it carries coal gangue. The first visual monitoring component 4 is used to detect the belt tearing condition of the conveyor belt 2 when it is unloaded after unloading. The main engine comprehensively judges the data collected by the first visual monitoring component 4, the second visual monitoring component 5 and the third visual monitoring component 10 to judge the belt tearing condition of the conveyor belt 2. In order to avoid the recognition error caused by the adhesion of coal gangue dust, the lifting roller 6 is used to continuously clean the coal gangue bearing surface of the conveyor belt 2 during operation, thereby eliminating errors and improving the stability of the monitoring of the operation condition of the conveyor belt 2.
[0039] Machines are used to replace human eyes to measure and judge, so that what you see is what you know. A large amount of real scene image data is automatically received and intelligently analyzed and processed to achieve the positioning, detection, measurement, identification and judgment of objects. Through "perception intelligence + data processing and analysis + decision-making judgment", identification is done first and then judgment is made, and abnormal situations are actively warned.
[0040] Further, such as Figure 4 and Figure 5 As shown, a waist-shaped groove is provided at the support rod position of the track frame 1, a dust reduction block 11 is slidably installed in the waist-shaped groove, and a dust reduction spring 12 is connected between the dust reduction block 11 and the track frame 1, a dust reduction rod 13 is fixedly installed on the dust reduction block 11, the dust reduction rod 13 is located at the end position of the lifting roller 6, and the dust reduction rod 13 is "V"-shaped and extends obliquely to both sides of the lifting roller 6.
[0041] In order to further improve the dust removal effect on the surface of the conveyor belt 2, during operation, the dust reduction block 11 is maintained at a predetermined staying height on the track frame 1 under the elastic support of the dust reduction spring 12. At this time, the dust reduction rod 13 maintains a predetermined fitting distance from the surface of the conveyor belt 2. When the conveyor belt 2 moves to this area, the dust removal effect is achieved through the blocking effect of the dust reduction rod 13.
[0042] Further, such as Figures 3 to 5 As shown, the dust suppression rods 13 are provided in multiple groups, and a pair of dust suppression rods 13 in the same group are respectively located at the two end positions of the same lifting roller 6 and have opposite inclination directions. The multiple groups of dust suppression rods 13 are arranged in sequence along the conveying direction of the conveyor belt 2, and the spacing between the multiple groups of dust suppression rods 13 and the surface of the conveyor belt 2 is gradually reduced in the direction away from the coal gangue dropping point, and the surfaces of the dust suppression rods 13 are all spirally wound with annular belts.
[0043] The multiple sets of dust reduction rods 13 are gradually approached to the surface of the conveyor belt 2 by gradually increasing their height, thereby achieving a step-by-step cleaning effect of large particles attached to coal gangue. Through the inclination of the installation posture of the dust reduction rods 13 themselves, it is possible to block and clean the dust or particles while gradually transferring the cleaning object from the center position of the conveyor belt 2 to the edge position, thereby reducing the accumulation of dust or particles at the bottom of the track frame 1 during the dust removal operation, avoiding secondary pollution, and improving the stripping and cleaning effect of adsorbed stubborn particles through the spirally wound ring belt.
[0044] Further, such as Figure 6 , Fig. 9 and Fig.10 As shown, a rectangular frame-type repair bracket 7 is fixedly installed in the middle of the track frame 1, the repair bracket 7 is located between the first visual monitoring component 4 and the second visual monitoring component 5, and the return section of the conveyor belt 2 passes through the repair bracket 7, and an elastic strap 71 is fixedly installed in the middle of the repair bracket 7, the strap 71 is located above the return section of the conveyor belt 2, and thickened gaskets 72 are evenly arranged on the strap 71.
[0045] When the second visual monitoring component 5 detects that a section of the conveyor belt 2 is in an abnormal condition, the host machine marks the position of this area and records its running conveying distance. When the conveyor belt 2 in this area completes the unloading operation and passes through the lifting roller 6 area, the dust or particles on the surface of the belt are cleaned by the bristles on the lifting roller 6 and the dust removal function of the dust reduction rod 13. Subsequently, the conveyor belt 2 continues to run and passes through the position of the first visual monitoring component 4. The first visual monitoring component 4 performs a secondary inspection on the marked abnormal area on the conveyor belt 2, and compares the previous inspection results of the second visual monitoring component 5 to determine whether the conveyor belt 2 is in an abnormal condition. The tearing condition of the belt body of belt 2 is checked. Subsequently, when the conveyor belt 2 in this area runs to the position of the repair bracket 7, the main engine is shut down and staff are sent to perform on-site inspection and maintenance operations. During the maintenance, the staff pulls the strap 71 to deform it away from the conveyor belt 2 and loosens it. Subsequently, the strap 71 recovers its deformation and forms a flapping effect on the surface of the conveyor belt 2, thereby driving the conveyor belt 2 to vibrate. Through the inertial effect, accurate dust removal operations are achieved in the abnormally torn area on the surface of the conveyor belt 2. The gasket 72 set can enhance the vibration effect of the conveyor belt 2 when flapping and reduce dust residue.
[0046] Further, such as Figures 6 to 10 As shown, a plurality of follower columns 9 are rotatably installed on the track frame 1, and the plurality of follower columns 9 are distributed around the repair bracket 7. A follower rod 91 is slidably installed on the follower column 9. A serrated groove 14 is provided on the track frame 1, and the end of the follower rod 91 engages with the serrated groove 14 in an inclined state. A follower cylinder 92 is commonly installed between the two correspondingly installed follower rods 91. The follower cylinder 92 is located above the return section of the conveyor belt 2. An air groove 93 is provided on the side of the follower cylinder 92 facing the repair bracket 7. A valve port 94 connected to the air groove 93 is provided on the follower rod 91. A light belt 75 is fixedly installed on the repair bracket 7.
[0047] During the maintenance work of the conveyor belt 2, after using the binding belt 71 to remove dust from the surface of the conveyor belt 2, the light belt 75 is lit to illuminate the maintenance area. Then, the follower cylinder 92 is pulled to slide above the conveyor belt 2, and the valve port 94 is evacuated by an external air pump, thereby forming a negative pressure in the air groove 93, thereby achieving dust removal in the maintenance area of the conveyor belt 2, improving the cleanliness of the maintenance space for the staff, and improving safety. In addition, by using the irradiation of the light belt 75, the maintenance personnel can judge the tearing direction of the belt according to the light-transmitting area on the conveyor belt 2. and tearing area, thereby realizing complete replacement or repair operation. After the preliminary dust suction treatment is completed, the staff rotates the follower rod 91 to make it move in an inclined posture toward the coal conveying section of the conveyor belt 2 until it fits with the conveyor belt 2. Subsequently, the bottom of the follower rod 91 is clamped to the corresponding position. At this time, the follower rod 91 and the follower cylinder 92 are used to achieve the bottom support effect of the conveying section of the conveyor belt 2, and while supporting, continuous dust suction operation is carried out in the inspection and maintenance area. The bottom support can improve the working safety and stability of the inspection and maintenance area, and avoid the falling of coal gangue caused by accidental vibration during maintenance operations.
[0048] Further, such as Figure 6 , Figure 7 and Fig. 9 As shown, a repair plate 8 is symmetrically installed in the middle of the repair bracket 7 in a hinged manner. The repair plate 8 is located below the return section of the conveyor belt 2. Plug holes are symmetrically opened at both ends of the repair bracket 7 and the repair plate 8, and latches 81 are slidably installed in the plug holes of the repair plate 8. An elastic diaphragm 73 is fixedly installed in the middle of the repair bracket 7. The diaphragm 73 is located between the two repair plates 8, and the lower half of the diaphragm 73 is in an arc shape and abuts against the side wall of the repair plate 8. The inclination angle of the repair plate 8 at its hinged position is maintained in the range of 0 to 45 degrees. A bonding strip 82 is provided at the end position of the repair plate 8. When the repair plate 8 is in a horizontal position, the bonding strip 82 contacts the front side of the conveying surface of the conveyor belt 2. A pressing plate 74 cooperating with the bonding strip 82 is provided at the end position of the repair bracket 7. The pressing plate 74 contacts the back side of the conveying surface of the conveyor belt 2. The bonding strips 82 are arranged at intervals at the ends of the repair plate 8, and a downwardly recessed arc groove is provided in the middle of the bonding strip 82.
[0049] Under normal operating conditions, the repair plate 8 stays in the repair bracket 7 in an inclined posture. When the conveyor belt 2 needs to be inspected and maintained, the staff will rotate the repair plate 8 to make it horizontal to support the bottom of the conveyor belt 2. Then, the horizontal posture of the repair plate 8 is fixed by the pin 81. At this time, under the clamping action of the bonding strip 82 and the pressure plate 74, the conveyor belt 2 located in the repair bracket 7 area is in a stationary state and its position is relatively fixed. Then, the staff will repair or replace the conveyor belt 2 in this area. During this process, the repair plate 8 acts as a repair work surface to provide flatness support during the repair process of the conveyor belt 2, thereby improving the convenience of maintenance and inspection operations.
[0050] Further, such as Fig. 9 and Fig.11 As shown, a through slot is opened in the middle of the repair plate 8, and a shaping plate 83 is slidably installed in the slot. A shaping plate 84 is fixedly installed on the side of the repair plate 8 away from the conveyor belt 2. A rotating rod 85 is installed on the shaping plate 84 by threaded cooperation. The end of the rotating rod 85 is rotatably connected to the shaping plate 83. A pointing rod 86 is slidably installed on the shaping plate 84, and the end of the pointing rod 86 is fixedly connected to the shaping plate 83.
[0051] In order to further highlight the scope of the tearing area of the conveyor belt 2 and simulate the collapse under the condition of coal gangue ballasting, when the repair plate 8 is horizontally unfolded, the staff twists the rotary rod 85. Under the action of the thread, the rotary rod 85 pushes the shaping plate 83 to protrude and extend toward the upper part of the repair plate 8, and through the contact with the conveyor belt 2, the middle area of the conveyor belt 2 produces a collapse deformation similar to that under the coal gangue accumulation state, thereby highlighting the scope and direction of the tearing area, which is more conducive to the judgment of the operating personnel and the subsequent repair process, improves convenience, and also improves the overall efficiency and stability of the coal conveyor belt operation and maintenance process.
[0052] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. An intelligent monitoring device for a coal conveyor belt, comprising a track frame (1), a conveyor belt (2) and a conveyor roller (3), wherein the conveyor belt (2) and the conveyor roller (3) are both mounted on the track frame (1), and the conveyor roller (3) is in rolling contact with the conveyor belt (2), characterized in that: The track frame (1) is provided with a detection component, which includes two visual monitoring components with the same structure and function, wherein the first visual monitoring component (4) is provided in the area close to the unloading point of the conveyor belt (2), and the second visual monitoring component (5) is provided in the area far from the unloading point of the conveyor belt (2). In addition, the detection component also includes: A lifting roller (6) is rotatably mounted in the track frame (1), and a insertion slot (61) for inserting bristles is provided on the lifting roller (6).
2. According to the intelligent monitoring device for coal conveyor belts described in claim 1, it is characterized by: A dust suppression rod (13) is installed on the track frame (1), the dust suppression rod (13) is located at the end of the lifting roller (6), and the dust suppression rod (13) is in a "V" shape and extends obliquely toward both sides of the lifting roller (6).
3. According to the intelligent monitoring device for coal conveyor belt in claim 2, it is characterized by: The dust reduction rods (13) are provided in a plurality of groups, the plurality of groups of dust reduction rods (13) are arranged in sequence along the conveying direction of the conveyor belt (2), and the spacing between the plurality of groups of dust reduction rods (13) and the surface of the conveyor belt (2) decreases in sequence in a direction away from a coal gangue drop point.
4. According to the intelligent monitoring device for coal conveyor belts described in claim 3, it is characterized by: The surfaces of the dust suppression rods (13) are all provided with annular belts in a spirally wound manner.
5. According to the intelligent monitoring device for coal conveyor belt in claim 1, it is characterized by: A rectangular frame-type repair bracket (7) is fixedly installed in the middle of the track frame (1), an elastic binding band (71) is fixedly installed in the middle of the repair bracket (7), and thickened gaskets (72) are evenly arranged on the binding band (71).
6. According to the intelligent monitoring device for coal conveyor belts described in claim 5, it is characterized by: A repair plate (8) is symmetrically mounted in the middle of the repair bracket (7) in a hinged manner, and the repair plate (8) is located below the return section of the conveyor belt (2).
7. According to the intelligent monitoring device for coal conveyor belts described in claim 6, it is characterized by: An elastic diaphragm (73) is fixedly mounted in the middle of the repair bracket (7), the diaphragm (73) is located between the two repair plates (8), and the lower half of the diaphragm (73) is in an arc shape and abuts against the side wall of the repair plate (8).
8. The intelligent monitoring device for coal conveyor belt according to claim 6, characterized in that: The repair plate (8) is provided with a bonding strip (82) at the end position, and the repair bracket (7) is provided with a pressing plate (74) matching with the bonding strip (82) at the end position.
9. The intelligent monitoring device for coal conveyor belt according to claim 6, characterized in that: A shaping plate (83) is installed in the middle of the repair plate (8), and a shaped plate (84) is fixedly installed on the side of the repair plate (8) away from the conveyor belt (2). A rotating rod (85) is installed on the shaped plate (84) by means of threaded engagement, and the end of the rotating rod (85) is rotatably connected to the shaping plate (83). A pointing rod (86) is slidably installed on the shaped plate (84), and the end of the pointing rod (86) is fixedly connected to the shaping plate (83).
10. The intelligent monitoring device for coal conveyor belt according to claim 5, characterized in that: A plurality of follower columns (9) are rotatably mounted on the track frame (1), a follower rod (91) is slidably mounted on the follower column (9), a sawtooth groove (14) is provided on the track frame (1), and an end of the follower rod (91) engages with the sawtooth groove (14) in an inclined state.
11. The intelligent monitoring device for coal conveyor belt according to claim 10, characterized in that: A follower cylinder (92) is installed between the two corresponding follower rods (91). The follower cylinder (92) is located above the return section of the conveyor belt (2). An air groove (93) is provided on the side of the follower cylinder (92) facing the repair bracket (7). A valve port (94) connected to the air groove (93) is provided on the follower rod (91). A light belt (75) is fixedly installed on the repair bracket (7).
Citation Information
Patent Citations
Coal conveying belt tearing detection device based on multi-path laser ranging
CN217846121U
Visual inspection and pre-warning system for longitudinal tear of conveying belt and application method of conveying belt
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