Combined mattress protective cover production equipment and manufacturing process
By using water tanks and atomizing spray heads in the mattress protective cover production equipment for humidification, combined with adhesive sheet cleaning and ironing treatment, the problems of fiber breakage and dust during fabric cutting in traditional equipment are solved, and the working environment and product quality are improved.
Patent Information
- Application Number
- CN202510214777.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-04-29
AI Technical Summary
Traditional mattress protective cover production equipment will cause fiber breakage and dust when cutting fabrics, affecting workers' health and working environment.
A combined mattress protective cover production equipment was designed, using a water tank and atomizing spray head to spray water mist on the fabric, humidifying the fabric to reduce fiber breakage and dust generation, while using sticky sheets to clean up fiber debris and ironing treatment through heating boards and ironing boards.
It effectively reduces fiber breakage and dust during fabric cutting, improves the safety and hygiene of the working environment, and the humidified fabric is easier to iron during ironing, reducing wrinkles and unevenness after ironing.
Smart Images

Figure CN119900168A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mattress protection cover production equipment, and in particular relates to a combined mattress protection cover production equipment and a manufacturing process. Background Art
[0002] The production equipment of modular mattress protectors is a comprehensive system designed to efficiently and accurately complete the entire process from raw material cutting to finished product assembly. The production equipment of modular mattress protectors mainly includes cutting equipment, sewing equipment, hot pressing equipment and other auxiliary equipment. Cutting equipment: used to cut raw materials (such as cloth, non-woven fabrics, etc.) into required shapes and sizes, supporting multiple cutting modes, such as straight lines, curves, circles, etc., to meet the needs of protectors of different shapes and sizes.
[0003] However, the conventional device still has the following problems when used:
[0004] The patent application publication number is CN220450544U, which discloses a cloth cutting device. This device moves the clamping component and the cloth fixed by the clamping component through a moving mechanism, so that the cloth can be pulled out from the unwinding roller according to the rotation of the first motor. When the cloth is pulled out to a set size, the controller controls the first motor to stop rotating, and then controls the cutting mechanism to cut the cloth. The setting of this device can perform quantitative cutting of the cloth according to actual size requirements.
[0005] Since cloth is usually made of fibers, these fibers will break due to cutting or friction during the cutting process, resulting in the breakage of cloth fibers and the generation of dust. The generated fiber debris will flow with the air, thus affecting the respiratory tract and health of workers;
[0006] Therefore, we need a combined mattress protector production equipment and manufacturing process to solve the problem of fiber debris and dust when the cloth is cut, which can reduce the limitation and dust generated when the cloth is cut. Summary of the invention
[0007] In view of the deficiencies in the prior art, the object of the present invention is to provide a combined mattress protector production equipment and a manufacturing process, which has the advantages of reducing the limitation and dust generated when cutting fabrics.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: it comprises a frame, the top outer wall of the frame is provided with an equipment cover, the inner wall of the equipment cover is rotatably connected with a threaded rod, the outer wall of the threaded rod is threadedly connected with a moving block, the outer wall of the bottom of the moving block is fixedly connected with a telescopic cylinder, the output end of the telescopic cylinder is movably in contact with a mounting plate, the middle position at the bottom of the mounting plate is fixedly connected with a knife holder, the outer wall of the bottom of the knife holder is fixedly connected with a cutting knife, the outer wall of the bottom of the mounting plate is fixedly connected with a spraying mechanism on the side close to the knife holder, the spraying mechanism comprises a water tank, and the outer wall of the top of the water tank is fixedly connected to the outer wall of the bottom of the mounting plate.
[0009] Preferably, a slide groove is provided on the outer wall of the bottom of the water tank, a sealing shell is slidably connected inside the slide groove, a return spring is fixedly connected to the outer wall of the top of the sealing shell, an entry groove is provided on the outer wall of one side of the sealing shell, a plurality of cylindrical holes are provided below the inside of the entry groove, and an atomizing nozzle is fixedly connected below the inside of the cylindrical hole.
[0010] Preferably, the outer wall of the bottom of the blocking shell is provided with a U-shaped groove, the inside of the U-shaped groove is rotatably connected to a roller, the outer walls on both sides of the blocking shell are provided with limiting holes, and a plurality of limiting blocks are movably inserted inside the limiting holes, and the outer walls on one side of the limiting blocks are fixedly connected to the same limiting plate, and the outer wall of the front side of the blocking shell is provided with a T-shaped groove, the inside of the T-shaped groove is slidably connected to a sliding rod, and the inside of the sliding rod is fixedly connected to a mounting rod, and reset springs 2 are fixedly connected to both sides of the outer wall of the sliding rod, and the outer wall of one end of the reset spring 2 is fixedly connected to the outer wall of one side of the limiting plate, and a circular hole is provided on the limiting plate, and the inside of the circular hole is slidably connected to the outer wall of the mounting rod.
[0011] Preferably, the outer wall of the bottom of the sliding rod is fixedly connected to a push spring 1, the outer wall of the bottom of the push spring 1 is fixedly connected to a fixed plate 2, the outer wall of the top of the fixed plate 2 is fixedly connected to an insertion block, the outer walls of the tops of the two insertion blocks are fixedly connected to magnetic blocks, the outer wall of the bottom of the limiting plate is provided with a plug hole, the inside of the plug hole is fixedly connected to an iron sheet, and the outer wall of the bottom of the iron sheet is magnetically attracted to the outer wall of the top of the magnetic block.
[0012] Preferably, a groove is provided below the outer wall of the telescopic cylinder, and a mounting ring is rotatably connected inside the groove, and a push rod is fixedly connected to the outer wall on one side of the mounting ring, and the push rod is L-shaped. A guide hole connecting the holes on the outer walls on both sides is provided on the mounting plate, and the interior of the guide hole is slidably connected to the outer wall of the push rod, and the outer wall of the bottom of the mounting plate is located on the other side of the knife seat and is fixedly connected to an equipment box, and a control switch is provided on the outer wall on one side of the equipment box, and the outer wall on one side of the push rod is movably contacted with the outer wall on one side of the control switch.
[0013] Preferably, a battery is fixedly connected to the inside of the equipment box, a connecting seat is fixedly connected to the outer wall of the bottom of the equipment box, an ironing board is fixedly connected to the outer wall of the bottom of the connecting seat, a heating plate is fixedly connected to the inside of the connecting seat, and the outer wall of the top of the heating plate is connected to the outer wall of the bottom of the battery by electric wires.
[0014] Preferably, the outer wall of one side of the battery is connected to the second motor with an electric wire, the output end of the second motor is fixedly connected to a shaft sleeve, and a feeding roller is movably inserted inside the shaft sleeve; a square groove is provided on the outer wall of one side of the equipment box, and a guide roller 2 is rotatably connected to the upper inner wall of the square groove, and a guide roller 1 is rotatably connected to the lower inner wall of the square groove; the outer wall of one side of the equipment box is connected to a fixed plate 1, and the outer walls of the opposite sides of the two fixed plates are rotatably connected to pressure rollers; a support plate is fixedly connected to the upper part of the interior of the equipment box, and a receiving roller is rotatably connected to the interior of the equipment box, and a support plate is fixedly connected to the upper part of the interior of the equipment box, and a rotating hole is provided on the support plate, and the interior of the rotating hole is rotatably connected to the outer wall of the receiving roller, and the outer wall of the receiving roller is connected to a transmission wheel 2, and the outer wall of the pressure roller is rotatably connected to a sticky sheet, and the outer wall of the transmission wheel 2 is rotatably connected to a transmission drive.
[0015] Preferably, the outer wall of the sleeve is fixedly connected to a transmission wheel 1, a strip-shaped hole is opened inside the sleeve, a push spring 2 is fixedly connected inside the sleeve, a push plate is fixedly connected to the outer wall of one end of the push spring 2, the outer wall of the push plate is slidably connected to the inside of the sleeve, the inner wall of the equipment box is fixedly connected to the position of the sleeve with a fixing seat, the interior of the fixing seat is rotatably connected to the outer wall of one end of the discharge roller, the outer wall of the discharge roller is fixedly connected to an insertion rod, and the outer wall of the insertion rod is slidably connected to the inside of the strip hole.
[0016] A combined mattress protective cover production process is realized based on a combined mattress protective cover production device. The combined mattress protective cover production process includes the following steps:
[0017] S1: Fabric preparation and preliminary processing: put the fabric to be cut on the frame, start the telescopic cylinder on the moving block, drive the installation sleeve and the push rod to move downward, so that the blocking shell contacts the fabric, when the square block is inserted into the square hole, the push rod pushes the control switch to turn on, activates the battery power supply, and the heating plate and the second motor start to operate to heat the ironing board;
[0018] S2: Fabric humidification and cutting preparation: The blocking shell is limited by the contact between the blocking shell and the fabric, so that the slideway slides on the blocking shell. When the bottom of the water tank touches the limit plate, the movement of the telescopic cylinder is stopped, and the water inside the water tank enters the cylindrical hole through the inlet groove and is finally sprayed out through the atomizing nozzle to humidify the fabric. The cutting knife is quickly inserted into the fabric, and the pressure roller drives the sticky sheet to stick to the top of the fabric to adhere to the fiber debris. The ironing board applies pressure to iron the fabric.
[0019] S3: Cloth cutting and multifunctional operation: Start the first motor on one side of the equipment cover to drive the threaded rod to move, so that the moving block moves along the direction of the guide rod, and the telescopic cylinder drives the cutting knife to cut the cloth. At the same time, the pressure roller and the sticking sheet clean the surface of the cloth, and the ironing board performs ironing. The sticking sheet continuously contacts and adheres to the fiber debris on the surface of the cloth through the continuous movement mechanism of the feeding roller, the transmission wheel 1, the transmission belt and the transmission wheel 2.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The water inside the water tank enters the cylindrical hole through the inlet groove and is finally sprayed out through the atomizing nozzle. The water mist sprayed by the atomizing nozzle can humidify the cloth, avoiding a large amount of fiber debris and dust when the cloth is cut, and correspondingly reducing the fiber debris and dust generated when the cloth is cut, thereby improving the working environment. At the same time, the humidified cloth is easier to be ironed during ironing, reducing wrinkles and unevenness after ironing. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the present invention.
[0023] Figure 2 It is a schematic diagram of the structure of the equipment cover of the present invention.
[0024] Figure 3 It is a schematic diagram of the moving block structure of the present invention.
[0025] Figure 4 It is a schematic diagram of the mounting plate structure of the present invention.
[0026] Figure 5 For the present invention Figure 4 Enlarged structural diagram at location A.
[0027] Figure 6 It is a schematic diagram of the roller structure of the present invention.
[0028] Figure 7 It is a schematic diagram of the internal structure of the equipment box of the present invention.
[0029] Figure 8 It is a schematic diagram of the pressing roller structure of the present invention.
[0030] Fig. 9 It is a schematic diagram of the structure of the unwinding roller of the present invention.
[0031] Fig.10 It is a schematic diagram of the shaft sleeve structure of the present invention.
[0032] Fig.11 For the present invention Fig. 9 Enlarged structural diagram at location B.
[0033] Fig.12 For the present invention Figure 4 Enlarged structural diagram at location C.
[0034] Fig.13 It is a schematic diagram of the square block structure of the present invention.
[0035] Fig.14 It is a schematic diagram of the process of the present invention.
[0036] In the figure: 1, frame; 11, equipment cover; 111, threaded rod; 2, moving block; 21, telescopic cylinder; 3, tooth seat; 31, gear; 32, mounting sleeve; 33, square block; 34, square hole; 4, mounting plate; 41, knife seat; 42, cutting knife; 5, water tank; 51, blocking shell; 52, slide slot; 53, return spring 1; 54, roller; 55, atomizing nozzle; 56, cylindrical hole; 57, entry slot; 6, equipment box; 61, battery; 62, ironing board; 63, heating board; 64, second motor; 641, push plate; 642, fixed seat; 643, shaft sleeve; 644, push spring 2; 645, plug rod; 646, strip hole ;65, unloading roller;66, driving wheel one;67, control switch;68, adhesive sheet;69, collecting roller;610, driving wheel two;611, driving belt;612, guide roller one;613, guide roller two;614, pressure roller;615, connecting seat;616, square groove;617, fixing plate one;7, sliding rod;71, mounting rod;72, reset spring two;73, limiting plate;74, fixing plate two;75, T-shaped groove;76, pushing spring one;77, plug block;78, magnetic block;79, iron sheet;710, jack;711, limiting block;712, limiting hole;8, push rod;81, groove;82, mounting ring;83, guide hole. DETAILED DESCRIPTION
[0037] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] For example, see Figures 1 to 14 The present invention provides a combined mattress protective cover production equipment and a manufacturing process technical solution: the top outer wall of the frame 1 is provided with an equipment cover 11, the inner wall of the equipment cover 11 is rotatably connected with a threaded rod 111, the outer wall of the threaded rod 111 is threadedly connected with a moving block 2, the outer wall of the bottom of the moving block 2 is fixedly connected with a telescopic cylinder 21, the output end of the telescopic cylinder 21 is movably contacted with a mounting plate 4, the middle position of the bottom of the mounting plate 4 is fixedly connected with a knife seat 41, the outer wall of the bottom of the knife seat 41 is fixedly connected with a cutting knife 42, the outer wall of the bottom of the mounting plate 4 is fixedly connected with a spraying mechanism on the side close to the knife seat 41, and the spraying mechanism includes a water tank 5. The outer wall of the top of the water tank 5 is fixedly connected to the outer wall of the bottom of the mounting plate 4. A groove 81 is provided below the outer wall of the telescopic cylinder 21. The inner part of the groove 81 is rotatably connected to a mounting ring 82. The outer wall on one side of the mounting ring 82 is fixedly connected to a push rod 8. The push rod 8 is L-shaped. A guide hole 83 for connecting holes on the outer walls on both sides is provided on the mounting plate 4. The inner part of the guide hole 83 is slidably connected to the outer wall of the push rod 8. The outer wall of the bottom of the mounting plate 4 is located on the other side of the knife seat 41 and is fixedly connected to the equipment box 6. The outer wall on one side of the equipment box 6 is provided with a control switch 67. The outer wall on one side of the push rod 8 is in active contact with the outer wall on one side of the control switch 67.
[0039] By pushing the control switch 67 to turn on through the push rod 8, the battery 61 is activated to supply power, and the battery 61 then provides power to the heating plate 63 and the second motor 64 to start operating. After the heating plate 63 is started, the ironing plate 62 is effectively heated. Through the drive of the telescopic cylinder 21, the entire process from placing the cloth to preparation before cutting is automated, thereby reducing the steps of manual operation and improving the efficiency and accuracy of cutting.
[0040] Embodiment 2, on the basis of embodiment 1, a slide groove 52 is provided on the outer wall at the bottom of the water tank 5, a blocking shell 51 is slidably connected inside the slide groove 52, a return spring 53 is fixedly connected to the outer wall at the top of the blocking shell 51, an entry groove 57 is provided on the outer wall on one side of the blocking shell 51, a plurality of cylindrical holes 56 are provided below the inside of the entry groove 57, an atomizing nozzle 55 is fixedly connected below the inside of the cylindrical hole 56.
[0041] The water in the water tank 5 enters the cylindrical hole 56 through the inlet groove 57 and is finally sprayed out through the atomizing nozzle 55. The water mist sprayed by the atomizing nozzle 55 can humidify the cloth, thereby avoiding a large amount of fiber debris and dust when the cloth is cut, and correspondingly reducing the fiber debris and dust generated when the cloth is cut, thereby improving the working environment. At the same time, the humidified cloth is easier to be ironed during ironing, reducing wrinkles and unevenness after ironing.
[0042] Embodiment 3, on the basis of embodiment 2, the outer wall of one side of the battery 61 is connected with a second motor 64 by electric wire, the output end of the second motor 64 is fixedly connected with a sleeve 643, the inner part of the sleeve 643 is movably connected with a discharge roller 65, the outer wall of one side of the equipment box 6 is provided with a square groove 616, the upper part of the inner wall of the square groove 616 is rotatably connected with a guide roller 2 613, the lower part of the inner wall of the square groove 616 is rotatably connected with a guide roller 1 612, the outer wall of one side of the equipment box 6 is connected with a fixed plate 1 617, two fixed The outer wall on the opposite side of plate one 617 is rotatably connected with a pressure roller 614, a support plate is fixedly connected to the upper part of the interior of the equipment box 6, a receiving roller 69 is rotatably connected to the interior of the equipment box 6, a support plate is fixedly connected to the upper part of the interior of the equipment box 6, a rotating hole is opened on the support plate, the inside of the rotating hole is rotatably connected to the outer wall of the receiving roller 69, the outer wall of the receiving roller 69 is connected to a transmission wheel two 610, the outer wall of the pressure roller 614 is rotatably connected to a sticky sheet 68, and the outer wall of the transmission wheel two 610 is rotatably connected to a transmission drive 611.
[0043] By winding the sticky sheet 68 under the pressure roller 614, when the pressure roller 614 moves with the moving block 2, the pressure roller 614 can push the sticky sheet 68 to closely contact the fiber debris left after the cloth is cut. The adhesion of the sticky sheet 68 ensures that the fiber debris is quickly and thoroughly removed, thereby keeping the cut part of the cloth clean and tidy, avoiding the fiber debris from interfering with the ironing effect of the ironing board 62, and correspondingly ensuring that the surface of the cloth after ironing is flat and smooth, thereby improving the overall quality.
[0044] Embodiment 4, on the basis of embodiment 3, the inside of the equipment box 6 is fixedly connected to a battery 61, the outer wall of the bottom of the equipment box 6 is fixedly connected to a connecting seat 615, the outer wall of the bottom of the connecting seat 615 is fixedly connected to an ironing board 62, the inside of the connecting seat 615 is fixedly connected to a heating plate 63, and the outer wall of the top of the heating plate 63 is connected to the outer wall of the bottom of the battery 61 by electric wires.
[0045] After the cloth is cleaned by the adhesive sheet 68, the cut part of the cloth can be ironed by the ironing board 62, so as to avoid the cut part of the cloth from warping or being uneven, and correspondingly increase the flatness of the cut part of the cloth, making the surface of the cloth smoother and neater. By ironing the cut part of the cloth, the fibers at the cut part of the cloth are further increased to be more tightly combined together, thereby improving its tear resistance and wear resistance.
[0046] Embodiment 5, on the basis of embodiment 1, a U-shaped groove is provided on the outer wall at the bottom of the blocking shell 51, a roller 54 is rotatably connected inside the U-shaped groove, limiting holes 712 are provided on the outer walls on both sides of the blocking shell 51, a plurality of limiting holes 712 are movably inserted into limiting blocks 711 inside, a plurality of limiting blocks 711 are fixedly connected to the same limiting plate 73 on the outer wall on one side, a T-shaped groove 75 is provided on the outer wall on the front side of the blocking shell 51, a slide rod 7 is slidably connected inside the T-shaped groove 75, a mounting rod 71 is fixedly connected inside the slide rod 7, a reset spring 2 72 is fixedly connected to both sides of the outer wall of the slide rod 7, and the reset spring 2 72 The outer wall of one end is fixedly connected to the outer wall of one side of the limit plate 73, a circular hole is opened on the limit plate 73, the inside of the circular hole is slidably connected to the outer wall of the mounting rod 71, the outer wall at the bottom of the slide rod 7 is fixedly connected to a push spring 1 76, the outer wall at the bottom of the push spring 1 76 is fixedly connected to a fixing plate 2 74, the outer wall at the top of the fixing plate 2 74 is fixedly connected to an insert block 77, the outer walls at the top of the two insert blocks 77 are fixedly connected to a magnetic block 78, the outer wall at the bottom of the limit plate 73 is opened with a plug hole 710, the inside of the plug hole 710 is fixedly connected to an iron sheet 79, the outer wall at the bottom of the iron sheet 79 is magnetically attracted to the outer wall at the top of the magnetic block 78.
[0047] After the position of the limit plate 73 is adjusted downward, when the mounting plate 4 pushes the water tank 5 and the cutting knife 42 to move downward, the depth of the cutting knife 42 inserted into the cloth is increased, thereby preventing the cutting knife 42 from being unable to penetrate the thick cloth to be cut. By adjusting the position of the limit plate 73, the depth of the cutting knife 42 inserted into the cloth can be flexibly adjusted, which is particularly important for cutting cloth of different thicknesses, ensuring that the cutting tool can adapt to the cutting needs of various materials and improving the flexibility and adaptability of cutting.
[0048] Embodiment 6. On the basis of embodiment 3, the outer wall of the sleeve 643 is fixedly connected to the transmission wheel 1 66, the interior of the sleeve 643 is provided with a strip hole 646, the interior of the sleeve 643 is fixedly connected to the push spring 2 644, the outer wall of one end of the push spring 2 644 is fixedly connected to the push plate 641, the outer wall of the push plate 641 is slidably connected to the interior of the sleeve 643, the inner wall of the equipment box 6 and the sleeve 643 are fixedly connected to the position thereof with a fixed seat 642, the interior of the fixed seat 642 is rotatably connected to the outer wall of one end of the discharge roller 65, the outer wall of the discharge roller 65 is fixedly connected to the insertion rod 645, and the outer wall of the insertion rod 645 is slidably connected to the interior of the strip hole 646.
[0049] By pushing the unloading roller 65 from the inside of the fixed seat 642, one end of the unloading roller 65 can slide outward inside the shaft sleeve 643 but will not move out. Under the action of the pushing spring 2 644 and the pushing plate 641, a thrust is generated on the unloading roller 65, thereby preventing the unloading roller 65 from moving inside the shaft sleeve 643 when it does not need to move. This correspondingly increases the stability of the unloading roller 65, thereby facilitating the installation and removal of the unloading roller 65.
[0050] Embodiment 7, on the basis of embodiment 1, a mounting sleeve 32 is fixedly connected to the middle position of the outer wall at the top of the mounting plate 4, a gear 31 is fixedly connected to the outer wall of the mounting sleeve 32, a square hole 34 is opened inside the mounting sleeve 32, a square block 33 is fixedly connected to the outer wall of the bottom of the telescopic cylinder 21, the outer wall of the square block 33 is movably plugged into the inside of the square hole 34, a limiting ring is fixedly connected to the outer wall of the bottom of the telescopic cylinder 21, the outer wall of the telescopic cylinder 21 is slidably connected to the inside of the mounting sleeve 32, gear seats 3 are fixedly connected to both sides of the inner wall of the equipment cover 11, and the outer wall of one side of the gear seat 3 is meshed with the outer wall of the gear 31.
[0051] The positions of the water tank 5 and the equipment box 6 are interchangeable. Therefore, when the moving block 2 guides the cutting knife 42 to return to cut the cloth, the water tank 5 always remains in front of the cutting knife 42, ensuring the continuity and efficiency of the cutting operation. Since the water tank 5 always remains in front of the cutting knife 42, it can ensure that the necessary moisture is provided to the cloth in time during the cutting process, which helps to reduce the flying of debris during cutting, thereby improving the working environment of the cutting area. At the same time, it reduces the time required for the operator to manually adjust the position of the equipment, further improving the overall operating efficiency.
[0052] The working principle and use process of the present invention are as follows: when in use, firstly, the cloth to be cut is placed on the frame 1, and then the telescopic cylinder 21 on the moving block 2 is started. As the telescopic cylinder 21 moves downward, the mounting sleeve 32 and the push rod 8 can be driven to move downward at the same time. When the blocking shell 51 contacts the cloth, at this time, when the telescopic cylinder 21 moves downward, the telescopic cylinder 21 can drive the square block 33 to move downward while driving the push rod 8 to move accordingly. When the square block 33 is inserted into the inside of the square hole 34, the push rod 8 can push the control switch 67 to turn on and activate the battery 61 to supply power. The battery 61 then provides power to the heating plate 63 and the second motor 64 to start operation. After the heating plate 63 is started, the ironing plate 62 is effectively heated. Through the drive of the telescopic cylinder 21, the automation of the entire process from placing the cloth to preparation before cutting is realized, thereby reducing the steps of manual operation and improving the efficiency and accuracy of cutting.
[0053] When the blocking shell 51 contacts the cloth and reaches the limit position, the slide groove 52 can slide downward on the movement of the blocking shell 51 when the telescopic cylinder 21 continues to push the mounting plate 4 downward. When the bottom of the water tank 5 moves to the position of the limit plate 73, the movement of the telescopic cylinder 21 can be stopped. At this time, the entry groove 57 on the blocking shell 51 has entered the interior of the water tank 5, so that the water inside the water tank 5 can enter the interior of the cylindrical hole 56 through the entry groove 57 and finally be sprayed out through the atomizing nozzle 55. The water mist sprayed by the atomizing nozzle 55 can humidify the cloth, avoiding a large amount of fiber debris and dust when the cloth is cut, and correspondingly reducing the fiber debris and dust generated when the cloth is cut, thereby improving the working environment. At the same time, the humidified cloth is easier to be ironed during ironing, reducing wrinkles and unevenness after ironing.
[0054] When the bottom of the water tank 5 touches the limit plate 73, the cutting knife 42 is quickly inserted into the cloth, and at the same time, the pressure roller 614 drives the adhesive sheet 68 to be close to the top of the cloth, effectively adhering to the fiber debris on the surface of the cloth. At the same time, the ironing board 62 also applies pressure to the cloth to perform ironing. After the preparation is completed, the first motor on one side of the equipment cover 11 can be started to work, and the threaded rod 111 can be driven to move by the work of the first motor, so that the moving block 2 can be moved along the direction of the guide rod. Through the movement of the moving block 2, the telescopic cylinder 21 can drive the cutting knife 42 to start The cloth is cut. During the cutting process, not only the cutting operation is performed, but also the cleaning and ironing of the cloth are realized at the same time. This multifunctional integrated design makes the entire cutting equipment more compact and efficient, and can complete multiple tasks in a short time. Accordingly, through the precise insertion and cutting of the cutting knife 42, combined with the cleaning of the cloth surface by the pressure roller 614 and the adhesive sheet 68, and the ironing treatment of the ironing board 62, it is ensured that the edges of the cut cloth are smooth and burr-free, and the surface is clean and free of debris. This high-quality processing result helps to improve the quality of the final product.
[0055] By setting the roller 54 at the bottom of the blocking shell 51, when the cutting knife 42 moves left and right, the friction between the blocking shell 51 and the cloth can be reduced. At the same time, the roller 54 can support the cloth, reduce the shaking and displacement of the cloth during the cutting process, and help maintain the stability and flatness of the cloth, thereby improving the cutting accuracy.
[0056] Then, through the operation of the second motor 64, the shaft sleeve 643 can be moved accordingly. Through the arrangement of the strip hole 646 and the insertion rod 645, the discharge roller 65 and the transmission wheel 1 66 can be moved accordingly while the shaft sleeve 643 rotates. Then, through the movement of the transmission wheel 1 66, the transmission belt 611 can drive the transmission wheel 2 610 to move, and correspondingly, the transmission wheel 2 610 can drive the receiving roller 69 to rotate accordingly, so that when the discharge roller 65 discharges the adhesive sheet 68, the receiving roller 69 can contact the adhesive sheet. 68 rewinding, this continuous movement mechanism ensures that the sticky sheet 68 can continuously contact and adhere to the fiber debris on the surface of the cloth. Since the sticky sheet 68 has adhesion, it can effectively capture and fix the fiber debris on the cloth. With the continuous movement of the sticky sheet 68, these debris are continuously removed from the surface of the cloth, thereby improving the cleaning efficiency and avoiding the damage of the cloth caused by using a brush or other physical methods. The corresponding softness and adhesion of the sticky sheet 68 enable it to gently contact the surface of the cloth and effectively remove the debris.
[0057] It should be noted that the arrangement of the second guide roller 613 and the first guide roller 612 can prevent the adhesive sheet 68 from contacting the edge of the square groove 616 .
[0058] By winding the sticky sheet 68 under the pressure roller 614, when the pressure roller 614 moves with the moving block 2, the pressure roller 614 can push the sticky sheet 68 to closely contact the fiber debris left after the cloth is cut. The adhesion of the sticky sheet 68 ensures that the fiber debris is quickly and thoroughly removed, thereby keeping the cut part of the cloth clean and tidy, avoiding the fiber debris from interfering with the ironing effect of the ironing board 62, and correspondingly ensuring that the surface of the cloth after ironing is flat and smooth, thereby improving the overall quality.
[0059] After the cloth is cleaned by the adhesive sheet 68, the cut part of the cloth can be ironed by the ironing board 62, so as to avoid the cut part of the cloth from warping or being uneven, and correspondingly increase the flatness of the cut part of the cloth, making the surface of the cloth smoother and neater. By ironing the cut part of the cloth, the fibers at the cut part of the cloth are further combined more closely, thereby improving its tear resistance and wear resistance.
[0060] After the moving block 2 moves to one side of the equipment cover 11 and the cloth cutting is completed, the telescopic cylinder 21 can be started to move upward, and then the telescopic cylinder 21 moves upward, so that the telescopic cylinder 21 can drive the push rod 8 and the square block 33 to move accordingly. When the square block 33 moves out from the inside of the square hole 34, the push rod 8 is separated from the control switch 67, thereby stopping the operation of the control switch 67. When the telescopic cylinder 21 continues to move upward, the limit ring at the bottom of the telescopic cylinder 21 can contact the inside of the mounting sleeve 32, so that the limit ring is subjected to force, and the mounting sleeve 32 and the mounting plate 4 are pulled upward, so that the blocking shell 51 can be moved away from the top of the cloth, thereby ending the cutting of the cloth.
[0061] When the moving block 2 continues to move toward one side of the inside of the equipment cover 11, it drives the gear 31 to precisely engage with the gear seat 3. As the moving block 2 is further advanced, the gear 31 rotates smoothly on the gear seat 3. This rotational action in turn drives the mounting sleeve 32 and the mounting plate 4 thereon to perform a complete 180-degree flip, so that the positions of the water tank 5 and the equipment box 6 are interchanged. Therefore, when the moving block 2 guides the cutting knife 42 to return to cut the cloth, the water tank 5 always remains in front of the cutting knife 42, ensuring the continuity and efficiency of the cutting operation. Since the water tank 5 always remains in front of the cutting knife 42, it can ensure that the necessary moisture is provided to the cloth in time during the cutting process, which helps to reduce the flying of debris during cutting, thereby improving the working environment of the cutting area. At the same time, it reduces the time the operator needs to manually adjust the position of the equipment, further improving the overall operating efficiency.
[0062] When the worker pulls the fixing plate 74 downward with force, the fixing plate 74 can drive the plug block 77 to move inside the insertion hole 710, so that the plug block 77 drives the magnetic block 78 to separate from the iron sheet 79, and the plug block 77 can be pulled out from the inside of the insertion hole 710. At this time, under the action of the return spring 72, the limiting plate 73 can be pushed to move on the slide rod 7, so that the slide rod 7 drives the limiting block 711 to move out from the inside of the limiting hole 712. After releasing the fixation between the limiting hole 712 and the limiting block 711, the worker can hold the limiting plate 73 by hand and slide it downward, so that the limiting plate 73 drives the limiting block 711 and the slide rod 7 to move in the T-shaped groove 75 By moving downward, the limiting block 711 can be inserted into the limiting hole 712 near the bottom of the blocking shell 51, thereby adjusting the position of the limiting plate 73. After the position of the limiting plate 73 is adjusted downward, when the mounting plate 4 pushes the water tank 5 and the cutting knife 42 to move downward, the depth of the cutting knife 42 inserted into the fabric is increased, thereby avoiding the cutting knife 42 being unable to penetrate the fabric when the fabric to be cut is thick. By adjusting the position of the limiting plate 73, the depth of the cutting knife 42 inserted into the fabric can be flexibly adjusted, which is particularly important for cutting fabrics of different thicknesses, ensuring that the cutting tool can adapt to the cutting needs of various materials, thereby improving the flexibility and adaptability of cutting.
[0063] When installing the feeding roller 65, a worker first drives the feeding roller 65 to insert the insertion rod 645 and the strip hole 646 on the sleeve 643, and then pushes it into the inside of the sleeve 643 with force, so that the feeding roller 65 can squeeze the push plate 641. When the other end of the feeding roller 65 is aligned with the fixed seat 642, the other end of the feeding roller 65 can be inserted into the inside of the fixed seat 642. At this time, when the feeding roller 65 is pushed into the inside of the fixed seat 642, one end of the feeding roller 65 can slide outward inside the sleeve 643 but will not move out. Under the action of the push spring 2 644 and the push plate 641, a thrust is generated on the feeding roller 65, which avoids the feeding roller 65 from moving inside the sleeve 643 when it does not need to move, thereby correspondingly increasing the stability of the feeding roller 65.
[0064] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A combined mattress protector production device, comprising a frame (1), characterized in that: The top outer wall of the frame (1) is provided with an equipment cover (11), the inner wall of the equipment cover (11) is rotatably connected to a threaded rod (111), the outer wall of the threaded rod (111) is threadedly connected to a moving block (2), the outer wall of the bottom of the moving block (2) is fixedly connected to a telescopic cylinder (21), the output end of the telescopic cylinder (21) is movably in contact with a mounting plate (4), a knife seat (41) is fixedly connected to the middle position of the bottom of the mounting plate (4), a cutting knife (42) is fixedly connected to the outer wall of the bottom of the knife seat (41), and a spraying mechanism is fixedly connected to the outer wall of the bottom of the mounting plate (4) on a side close to the knife seat (41); The spraying mechanism comprises a water tank (5), the outer wall of the top of the water tank (5) being fixedly connected to the outer wall of the bottom of the mounting plate (4).
2. The combined mattress protective cover production equipment according to claim 1, characterized in that: The outer wall at the bottom of the water tank (5) is provided with a slide groove (52), the interior of the slide groove (52) is slidably connected with a blocking shell (51), the outer wall at the top of the blocking shell (51) is fixedly connected with a return spring (53), the outer wall on one side of the blocking shell (51) is provided with an entry groove (57), a plurality of cylindrical holes (56) are provided below the interior of the entry groove (57), and an atomizing nozzle (55) is fixedly connected below the interior of the cylindrical hole (56).
3. The combined mattress protective cover production equipment according to claim 2, characterized in that: The outer wall of the bottom of the blocking shell (51) is provided with a U-shaped groove, and a roller (54) is rotatably connected inside the U-shaped groove. The outer walls on both sides of the blocking shell (51) are provided with limiting holes (712), and a plurality of limiting blocks (711) are movably inserted inside the limiting holes (712). The outer walls on one side of the limiting blocks (711) are fixedly connected to the same limiting plate (73). The outer wall on the front side of the blocking shell (51) is provided with a T-shaped groove (75), and a sliding rod (7) is slidably connected inside the T-shaped groove (75). The interior of the sliding rod (7) is fixedly connected with a mounting rod (71). The two sides of the outer wall of the sliding rod (7) are fixedly connected with a second reset spring (72), and the outer wall of one end of the second reset spring (72) is fixedly connected to the outer wall of one side of the limiting plate (73). A circular hole is provided on the upper side of the limiting plate (73), and the interior of the circular hole is slidably connected to the outer wall of the mounting rod (71).
4. The combined mattress protective cover production equipment according to claim 3, characterized in that: The outer wall at the bottom of the slide rod (7) is fixedly connected to a push spring 1 (76), the outer wall at the bottom of the push spring 1 (76) is fixedly connected to a fixed plate 2 (74), the outer wall at the top of the fixed plate 2 (74) is fixedly connected to an insert block (77), the outer walls at the tops of the two insert blocks (77) are fixedly connected to a magnetic block (78), the outer wall at the bottom of the limit plate (73) is provided with an insertion hole (710), the inside of the insertion hole (710) is fixedly connected to an iron sheet (79), and the outer wall at the bottom of the iron sheet (79) is magnetically attracted to the outer wall at the top of the magnetic block (78).
5. The combined mattress protective cover production equipment according to claim 1, characterized in that: A groove (81) is provided below the outer wall of the telescopic cylinder (21), and a mounting ring (82) is rotatably connected inside the groove (81). A push rod (8) is fixedly connected to the outer wall on one side of the mounting ring (82), and the push rod (8) is L-shaped. A guide hole (83) for connecting holes on the outer walls on both sides is provided on the mounting plate (4), and the inside of the guide hole (83) is slidably connected to the outer wall of the push rod (8). The outer wall of the bottom of the mounting plate (4) is located on the other side of the knife seat (41) and is fixedly connected to an equipment box (6), and a control switch (67) is provided on the outer wall on one side of the equipment box (6), and the outer wall on one side of the push rod (8) is in active contact with the outer wall on one side of the control switch (67).
6. The combined mattress protective cover production equipment according to claim 5, characterized in that: The inside of the equipment box (6) is fixedly connected to a storage battery (61); the outer wall of the bottom of the equipment box (6) is fixedly connected to a connection seat (615); the outer wall of the bottom of the connection seat (615) is fixedly connected to an ironing board (62); the inside of the connection seat (615) is fixedly connected to a heating plate (63); the outer wall of the top of the heating plate (63) is connected to the outer wall of the bottom of the storage battery (61) by electric wires.
7. The combined mattress protective cover production equipment according to claim 6, characterized in that: The outer wall of one side of the storage battery (61) is connected to a second motor (64) through an electric wire, the output end of the second motor (64) is fixedly connected to a shaft sleeve (643), a discharge roller (65) is movably inserted inside the shaft sleeve (643), a square groove (616) is provided on the outer wall of one side of the equipment box (6), a guide roller 2 (613) is rotatably connected to the upper part of the inner wall of the square groove (616), a guide roller 1 (612) is rotatably connected to the lower part of the inner wall of the square groove (616), a fixed plate 1 (617) is connected to the outer wall of one side of the equipment box (6), and the two fixed plates 1 (617) are connected to the outer wall of the equipment box (6). The outer wall on the opposite side is rotatably connected to a pressure roller (614), the upper part of the interior of the equipment box (6) is fixedly connected to a support plate, the interior of the equipment box (6) is rotatably connected to a receiving roller (69), the upper part of the interior of the equipment box (6) is fixedly connected to a support plate, a rotating hole is opened on the support plate, the interior of the rotating hole is rotatably connected to the outer wall of the receiving roller (69), the outer wall of the receiving roller (69) is connected to a second transmission wheel (610), the outer wall of the pressure roller (614) is rotatably connected to a sticky sheet (68), and the outer wall of the second transmission wheel (610) is rotatably connected to a transmission belt (611).
8. The combined mattress protective cover production equipment according to claim 7, characterized in that: The outer wall of the shaft sleeve (643) is fixedly connected to a transmission wheel 1 (66), a strip hole (646) is opened inside the shaft sleeve (643), a push spring 2 (644) is fixedly connected inside the shaft sleeve (643), the outer wall of one end of the push spring 2 (644) is fixedly connected to a push plate (641), the outer wall of the push plate (641) is slidably connected to the inside of the shaft sleeve (643), the inner wall of the equipment box (6) is fixedly connected to the shaft sleeve (643) at its position with a fixed seat (642), the inside of the fixed seat (642) is rotatably connected to the outer wall of one end of the discharge roller (65), the outer wall of the discharge roller (65) is fixedly connected to an insertion rod (645), and the outer wall of the insertion rod (645) is slidably connected to the inside of the strip hole (646).
9. A combined mattress protective cover production process, which is realized by a combined mattress protective cover production device according to any one of claims 1 to 8, and the combined mattress protective cover production process comprises the following steps: S1: Fabric preparation and preliminary processing: the fabric to be cut is placed on the frame (1), the telescopic cylinder (21) on the moving block (2) is started, and the mounting sleeve (32) and the push rod (8) are driven to move downward, so that the blocking shell (51) contacts the fabric. When the square block (33) is inserted into the square hole (34), the push rod (8) pushes the control switch (67) to turn on, activating the battery (61) to supply power, and the heating plate (63) and the second motor (64) start to operate to heat the ironing plate (62); S2: Fabric humidification and cutting preparation: The blocking shell (51) is limited by the contact between the blocking shell and the fabric, so that the slide groove (52) slides on the blocking shell (51). When the bottom of the water tank (5) touches the limit plate (73), the movement of the telescopic cylinder (21) is stopped, and the water in the water tank (5) enters the cylindrical hole (56) through the inlet groove (57) and is finally sprayed out through the atomizing nozzle (55) to humidify the fabric. The cutting blade (42) is quickly inserted into the fabric, and the pressure roller (614) drives the adhesive sheet (68) to be close to the top of the fabric to adhere to the fiber debris. The ironing board (62) applies pressure to perform ironing. S3: Cloth cutting and multifunctional operation: The first motor on one side of the equipment cover (11) is started to drive the threaded rod (111) to move, so that the moving block (2) moves along the direction of the guide rod, and the telescopic cylinder (21) drives the cutting knife (42) to cut the cloth. At the same time, the pressure roller (614) and the adhesive sheet (68) clean the surface of the cloth, and the ironing board (62) performs ironing. The adhesive sheet (68) continuously contacts and adheres to the fiber debris on the surface of the cloth through the continuous movement mechanism of the discharge roller (65), the transmission wheel 1 (66), the transmission belt (611) and the transmission wheel 2 (610).
Citation Information
Patent Citations
Cloth cutting equipment
CN220450544U