Precise guiding structure for airtightness test
By designing multiple sets of guide components and sealing components in the airtight test device, the problems of low guidance accuracy and poor sealing reliability in the prior art are solved, and high-precision and high-reliability airtight testing are achieved.
Patent Information
- Application Number
- CN202510270756.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-04-29
AI Technical Summary
The existing airtight inspection tools have low guidance accuracy, poor seal reliability, and lack effective partition sealing and stable guide structure, resulting in unstable sealing and affecting the accuracy of the airtight production process.
A precision guide structure for airtight testing is designed, which ensures guidance accuracy and seal reliability through multiple sets of guide components, adjustment heads, limit bolts, compression springs and guide pull rods, and prevents leakage through the sealing assembly.
The guidance accuracy and sealing performance of the airtight test device are improved, the accuracy and reliability of the airtight test are ensured, the leakage problem is avoided, and the stability and safety of the entire production process are improved.
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Figure CN119900822A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of guide structures, and more specifically, particularly relates to a precision guide structure for airtight testing. Background Art
[0002] In the field of industrial production and manufacturing, cavities are widely used as a common key component in many industries such as machinery, electronics, and chemicals to facilitate users to achieve specific functions, such as storing and transmitting substances or energy. However, the cavities on the market may have tiny pores or poor sealing after completion. If the completed cavity is not tested for airtightness, leakage problems are likely to occur, which will affect the quality and safety of the product, and further affect the entire production process and the performance of the final product. In order to avoid such situations, airtight test fixtures are used for airtightness testing; however, existing airtight test fixtures usually use single-piece guide mechanisms. During the mold closing process, due to machining tolerance or assembly clearance, it is easy to produce guiding deviation, resulting in misalignment and extrusion of the cavity sealing ring, causing the local deformation of the sealing ring to exceed the elastic limit, reducing the sealing reliability and accelerating the aging of the sealing ring; in addition, the existing airtight inspection fixture usually adopts an integral sealing block to simultaneously bear the sealing of the main cavity seal and the waterway auxiliary, lacking effective partition sealing and stable guiding structure. If the cavity and waterway cannot be sealed independently and stably, it is easy to be affected by the dimensional fluctuation of the sealing surface, resulting in unstable tooling sealing, causing misjudgment in the airtight production process, and reducing the reliability and accuracy of traditional devices. Summary of the invention
[0003] In order to solve the above technical problems, the present invention provides a precise guide structure for airtight testing to solve the technical problems of low guiding precision and poor sealing reliability of airtight test fixtures in the prior art.
[0004] The purpose and effect of the airtight test precision guide structure of the present invention are achieved by the following specific technical means:
[0005] A precision guide structure for airtight testing comprises a first fixed plate, a positioning plate is arranged on the top of the first fixed plate, a cavity workpiece is detachably connected to the top of the positioning plate, a sealing assembly is arranged on the cavity workpiece, a first clamping block and a second clamping block are arranged between the cavity workpiece and the positioning plate, a second fixed plate is arranged above the cavity workpiece, a plurality of guide assemblies are arranged between the second fixed plate and the first fixed plate, a cavity sealing block is arranged between the second fixed plate and the cavity workpiece, a fixing assembly is arranged on the cavity sealing block, two groups of water channel sealing blocks and limit blocks are respectively arranged between the cavity sealing block and the cavity workpiece, and a plurality of air pumps are arranged around the cavity workpiece.
[0006] According to a preferred embodiment, the sealing assembly includes a first sealing ring, the bottom of which is clamped in the positioning plate, the top of which is disposed in the cavity workpiece, and a second sealing ring is clamped between the cavity workpiece and the cavity sealing block.
[0007] According to a preferred embodiment, the bottoms of the two groups of water channel sealing blocks are respectively clamped in the cavity workpiece, and a third sealing ring is clamped between the cavity workpiece and the two groups of water channel sealing blocks. The first sealing ring, the second sealing ring and the two groups of the third sealing rings are all made of rubber material.
[0008] According to a preferred embodiment, the guide assembly includes a first limiting rod, the top of the first limiting rod is arranged in the second fixing plate, a second limiting rod is arranged below the first limiting rod, and the bottom of the second limiting rod is clamped in the first fixing plate.
[0009] According to a preferred embodiment, an adjusting head is threadedly connected to the bottom of the first limiting rod, and a plurality of groups of limiting bolts are arranged between the adjusting head and the first limiting rod, and the plurality of groups of limiting bolts are all sleeved on the adjusting head.
[0010] According to a preferred embodiment, the guide assembly further includes a fixing seat, the fixing seat is detachably connected to the first fixing plate, a guide column is arranged in the fixing seat, and a first fixing block is arranged below the guide column.
[0011] According to a preferred embodiment, the first fixing block is clamped in the fixing seat, an inner sleeve is sleeved on the guide column, a spring and a guide ball are arranged between the inner sleeve and the guide column, and a fixing sleeve is arranged on the inner sleeve.
[0012] According to a preferred embodiment, a limiting ring is sleeved on the bottom of the fixed sleeve, a second fixed block is clamped on the top of the fixed sleeve, an outer bushing is clamped between the second fixed block and the limiting ring, and the inner bushing passes through the limiting ring and is arranged in the outer bushing.
[0013] According to a preferred embodiment, the fixing assembly includes multiple groups of compression springs and multiple groups of guide rods, the second fixing plate and two groups of waterway sealing blocks are connected to the cavity sealing block through multiple groups of compression springs and multiple groups of guide rods, and the limit block is arranged in the cavity sealing block.
[0014] According to a preferred embodiment, the multiple groups of air pumps are all provided with installation kits, and the multiple groups of installation kits are respectively arranged on the first fixed plate and the second fixed plate, and one ends of the multiple groups of air pumps are respectively sealed and connected to the cavity workpiece.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present invention enables the user to ensure the accuracy and stability of the movement of the second fixed plate and the first fixed plate by setting up multiple groups of guide components, thereby improving the guiding accuracy of the device. When performing an airtight test operation, the user can flexibly adjust the length and stability of the first limit rod by adjusting the head and the limit bolt, so that the user can make precise adjustments according to actual needs, thereby improving the applicability of the device.
[0017] 2. When using the device, the user can achieve precise positioning and tight fixation of the cavity sealing block and the waterway sealing block by means of compression springs and guide rods, so that the user can ensure the reliability of the seal and improve the sealing performance of the device. Then, through the setting of the sealing component, the device can better adapt to the size fluctuation of the sealing surface and effectively prevent leakage, thus bringing accurate airtight test results to the user and improving the airtight test accuracy of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the present invention after assembly;
[0019] Figure 2 It is a schematic diagram of the explosion structure of the present invention;
[0020] Figure 3 It is a front view structural schematic diagram of the present invention;
[0021] Figure 4 It is a side structural schematic diagram of the present invention;
[0022] Figure 5 It is a schematic diagram of the cavity workpiece structure of the present invention;
[0023] Figure 6 It is a schematic diagram of the structure of the fixing assembly of the present invention;
[0024] Figure 7 is a schematic cross-sectional structural diagram of a guide assembly of the present invention;
[0025] Figure 8 This is a schematic diagram of the structure of the first card block and the second card block of the present invention;
[0026] Fig. 9 is a schematic diagram of the sealing assembly structure of the present invention;
[0027] Fig.10 It is a bottom view of the structure of the cavity workpiece of the present invention;
[0028] Fig.11 It is a schematic diagram of the structure of the cavity sealing block of the present invention.
[0029] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0030] 11. First fixing plate; 12. Positioning plate; 13. Cavity workpiece; 14. First clamping block; 15. Second clamping block; 16. Second fixing plate; 17. Cavity sealing block; 18. Waterway sealing block; 19. Limiting block; 20. Air pump; 21. Installation kit; 101. First sealing ring; 102. Second sealing ring; 103. Third sealing ring; 201. First limiting rod; 202. Second limiting rod; 203. Adjusting head; 204. Limiting bolt; 301. Fixed seat; 302. Guide column; 303. First fixing block; 304. Inner bushing; 305. Fixed sleeve; 306. Limiting ring; 307. Second fixing block; 308. Outer bushing; 401. Compression spring; 402. Guide rod. DETAILED DESCRIPTION
[0031] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the technical solutions of the present invention, but cannot be used to limit the protection scope of the present invention.
[0032] Example:
[0033] like Figures 1 to 4 As shown, the present invention provides a precise guide structure for airtight testing, including a first fixing plate 11. The first fixing plate 11 can provide a stable bottom support for the entire structure, so that the user can safely perform subsequent operations, thereby improving the stability of the structure. A positioning plate 12 is provided on the top of the first fixing plate 11, and a cavity workpiece 13 is detachably connected to the top of the positioning plate 12. The user can use the positioning plate 12 to accurately locate the installation position of the cavity workpiece 13, so that the device can ensure the accuracy of the installation of the cavity workpiece 13, improve the installation accuracy, and enhance the user's safety in installation. In order to facilitate the installation operation, a first clamping block 14 and a second clamping block 15 are arranged between the cavity workpiece 13 and the positioning plate 12. The arrangement of the first clamping block 14 and the second clamping block 15 can enhance the stability of the connection between the cavity workpiece 13 and the positioning plate 12, so that the user can avoid the displacement of the cavity workpiece 13 during work, thereby improving the reliability of the device. A second fixing plate 16 is arranged above the cavity workpiece 13, and the user can fix and limit the top of the cavity workpiece 13 through the second fixing plate 16, so that the device can maintain the structural integrity and improve the integrity of the device.
[0034] like Figure 2As shown, multiple groups of guide components are arranged between the second fixed plate 16 and the first fixed plate 11, which can guide the relative movement between the second fixed plate 16 and the first fixed plate 11, so that the user can ensure the accuracy of the movement of the two, and improve the guiding performance of the device. The guide component includes a first limit rod 201, and the top of the first limit rod 201 is arranged in the second fixed plate 16. The user can limit the movement range of the second fixed plate 16 through the first limit rod 201, so that the device can avoid excessive movement of the second fixed plate 16, thereby improving the operating safety of the device. A second limit rod 202 is arranged below the first limit rod 201, and the bottom of the second limit rod 202 is clamped in the first fixed plate 11, which can further enhance the restriction and guidance of the movement of the second fixed plate 16, so that the user can ensure the smooth movement of the second fixed plate 16, and improve the working stability of the device.
[0035] An adjusting head 203 is threadedly connected to the bottom of the first limiting rod 201. The user can flexibly adjust the length of the first limiting rod 201 through the adjusting head 203, so that the device can adapt to different work requirements and improve the applicability of the device. A plurality of groups of limiting bolts 204 are arranged between the adjusting head 203 and the first limiting rod 201, and the plurality of groups of limiting bolts 204 are all sleeved on the adjusting head 203. Through the arrangement of the plurality of groups of limiting bolts 204, the connection between the adjusting head 203 and the first limiting rod 201 can be stabilized, so that the user can perform the adjustment operation with confidence, thereby improving the reliability of the device.
[0036] like Figure 2 and Figure 7 As shown, the guide assembly also includes a fixing seat 301, which is detachably connected to the first fixing plate 11, and a guide column 302 is arranged in the fixing seat 301, and a first fixing block 303 is arranged below the guide column 302, and the first fixing block 303 is clamped in the fixing seat 301. Through the setting of the fixing seat 301, a stable installation base can be provided for the guide column 302, so that the user can ensure the working stability of the guide column 302, and the reliability of the guide assembly is improved. The user can conveniently perform installation and disassembly maintenance through the fixing seat 301 on the first fixing plate 11, so that the device can improve the efficiency of maintenance and the convenience of user operation. Through the setting of the guide column 302, the moving direction of the component can be accurately guided, so that the user can ensure the linearity of the movement of the component, and the guiding accuracy of the device is improved. The first fixing block 303 can enhance the stability of the structure, so that the user can avoid the loosening of the guide column 302, and the durability of the device is improved.
[0037] An inner sleeve 304 is sleeved on the guide column 302, and the inner sleeve 304 can reduce the wear of the guide column 302 during movement, so that the user can extend the service life of the guide column 302 and improve the durability of the device. A fixed sleeve 305 is provided on the inner sleeve 304, and the fixed sleeve 305 can enhance the protection of internal components, so that the user can avoid external interference with the internal components and improve the stability of the device. A limiting ring 306 is sleeved on the bottom of the fixed sleeve 305, and a second fixing block 307 is clamped on the top of the fixed sleeve 305. An outer sleeve 308 is clamped between the second fixing block 307 and the limiting ring 306. The limiting ring 306 can limit the movement range of the outer sleeve 308, so that the device can prevent damage caused by excessive movement, thereby improving the safety of the device. The second fixing block 307 can be further fixed to the fixed sleeve 305. The fixed sleeve 305 enables the user to ensure the reliability of the fixed sleeve 305 during operation, thereby improving the overall performance of the device. The user can enhance the structural strength through the outer bushing 308, thereby enabling the device to withstand a greater workload and improving the carrying capacity of the device. The inner bushing 304 is arranged in the outer bushing 308 through the limiting ring 306, thereby ensuring a close fit between the components, thereby enabling the user to achieve stable operation of the device and improving the working stability of the device. A spring and a guide ball are provided between the inner bushing 304 and the guide column 302, and a relative rolling motion is generated through the guide ball with the outer bushing 308 and the guide column 302, thereby playing a guiding role. At the same time, after a guiding cycle, the inner bushing 304 is reset under the action of the spring force. The guiding and limiting are separated through this structure, thereby improving the tooling test conditions.
[0038] like Figures 2 to 6As shown, a cavity sealing block 17 is provided between the second fixing plate 16 and the cavity workpiece 13. The cavity sealing block 17 can effectively prevent gas leakage, so that the user can ensure the accuracy of the airtight test and improve the airtight performance of the device. Two groups of waterway sealing blocks 18 and limiting blocks 19 are respectively provided between the cavity sealing block 17 and the cavity workpiece 13. The user can enhance the sealing effect of the waterway part through the two groups of waterway sealing blocks 18, so that the device can avoid leakage problems in the waterway and improve the sealing reliability of the device. By setting the limiting blocks 19, the moving range of the components can be limited, so that the user can ensure the structural stability of the device and improve the operating safety of the device. The cavity sealing block 17 A fixing component is arranged on the top, and the fixing component includes multiple groups of compression springs 401 and multiple groups of guide rods 402. The second fixing plate 16 and the two groups of waterway sealing blocks 18 are connected to the cavity sealing block 17 through multiple groups of compression springs 401 and multiple groups of guide rods 402. The limit block 19 is arranged in the cavity sealing block 17. Through this structure, two relatively independent sealing surfaces can be formed. Different compression springs 401 are used to provide uniform compression force, so that the device can ensure the tightness of the seal and improve the sealing effect of the device. Through the arrangement of multiple groups of guide rods 402, the moving direction of the component can be accurately guided, so that the user can ensure the accuracy of the component installation and improve the installation accuracy of the device.
[0039] like Figure 3 As shown, multiple groups of air pumps 20 are arranged on the periphery of the cavity workpiece 13, which can provide a stable air source for the airtight test, so that the user can efficiently perform the airtight test, thereby improving the efficiency of the test; multiple groups of air pumps 20 are all provided with an installation kit 21, through which the user can firmly install the air pump 20, so that the device can prevent the air pump 20 from loosening during operation, thereby improving the working stability of the air pump 20; multiple groups of installation kits 21 are respectively arranged on the first fixed plate 11 and the second fixed plate 16, so that the installation positions can be reasonably allocated, so that the user can optimize the structural layout of the device, thereby improving the space utilization rate of the device; one end of the multiple groups of air pumps 20 are respectively sealed and connected to the cavity workpiece 13, thereby ensuring the leakage-free transmission of gas, thereby enabling the user to obtain accurate airtight test results, thereby improving the accuracy of the airtight test.
[0040] like Figure 2 and Fig. 9As shown, a sealing component is provided on the cavity workpiece 13, and the sealing component can effectively ensure the sealing of the airtight test, so that the user can obtain reliable test results and improve the accuracy of the airtight test. The sealing component includes a first sealing ring 101, and the bottom of the first sealing ring 101 is clamped in the positioning plate 12, and the top of the first sealing ring 101 is arranged in the cavity workpiece 13. The user can use the first sealing ring 101 to achieve the seal between the cavity workpiece 13 and the positioning plate 12, so that the device can prevent gas leakage from the connection, thereby improving the sealing performance of the device. A second sealing ring 102 is clamped between the cavity workpiece 13 and the cavity sealing block 17, which can ensure the firmness and sealing of the waterway sealing block 18 during installation, so that the user does not need to worry about its falling off and leakage during the test, thereby improving the stability of the device.
[0041] like Figures 8 to 11 As shown, the bottoms of the two groups of water channel sealing blocks 18 are respectively clamped in the cavity workpiece 13, which can effectively seal the water channel part, so that the user can avoid leakage problems in the water channel, and improve the overall sealing effect of the device. A third sealing ring 103 is clamped between the cavity workpiece 13 and the two groups of water channel sealing blocks 18. The first sealing ring 101, the second sealing ring 102 and the two groups of third sealing rings 103 are all made of rubber material, and can utilize the good elasticity and sealing properties of rubber, so that the user can obtain excellent sealing performance, thereby improving the airtight test quality of the device.
[0042] The specific usage and function of this embodiment are as follows:
[0043] When using the airtight test precision guide structure, first place the cavity workpiece 13 on the positioning plate 12, and achieve precise positioning through the positioning plate 12, then use the first clamping block 14 and the second clamping block 15 to enhance the stability of the connection between the cavity workpiece 13 and the positioning plate 12, and then connect the second fixing plate 16 to the first fixing plate 11 through the guide assembly. In this process, the first limiting rod 201 and the second limiting rod 202 limit and guide the relative movement of the two to ensure the accuracy and stability of the movement. The user can adjust the length of the first limiting rod 201 through the adjustment head 203 to adapt to different work requirements. At the same time, multiple groups of limiting bolts 204 ensure the reliability of adjustment. The guide column 302 and its related components further ensure the accuracy and stability of the guide. The inner bushing 304 reduces the wear of the guide column 302, the spring and the guide ball make the movement smoother and smoother, and the fixed sleeve 305 and its related components enhance the stability and safety of the structure. After the second fixing plate 16 is installed, the cavity sealing block 17, the waterway sealing block 18 and the related sealing components play a role. The compression spring 401 provides uniform compression force to ensure the tightness of the seal, and the guide rod 402 ensures the accuracy of component installation. During the airtight test, multiple groups of air pumps 20 provide a stable air source for the cavity workpiece 13. The installation kit 21 ensures the stability of the installation of the air pump 20, and the reasonable installation position layout optimizes the structure of the device. In the entire sealing assembly, the first sealing ring 101 realizes the sealing between the cavity workpiece 13 and the positioning plate 12, the second sealing ring 102 enhances the sealing between the cavity workpiece 13 and the cavity sealing block 17, and the third sealing ring 103 ensures the sealing of the waterway. The rubber sealing ring uses its good elasticity and sealing properties to improve the quality and accuracy of the airtight test.
[0044] The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments.
Claims
1. Airtight test precision guide structure, characterized by: The invention comprises a first fixing plate (11), a positioning plate (12) is arranged on the top of the first fixing plate (11), a cavity workpiece (13) is detachably connected to the top of the positioning plate (12), a sealing assembly is arranged on the cavity workpiece (13), a first clamping block (14) and a second clamping block (15) are arranged between the cavity workpiece (13) and the positioning plate (12), a second fixing plate (16) is arranged above the cavity workpiece (13), a plurality of guide assemblies are arranged between the second fixing plate (16) and the first fixing plate (11), a cavity sealing block (17) is arranged between the second fixing plate (16) and the cavity workpiece (13), a fixing assembly is arranged on the cavity sealing block (17), two groups of waterway sealing blocks (18) and a limit block (19) are respectively arranged between the cavity sealing block (17) and the cavity workpiece (13), and a plurality of air pumps (20) are arranged around the cavity workpiece (13).
2. The airtight test precision guide structure according to claim 1, characterized in that: The sealing assembly comprises a first sealing ring (101), the bottom of the first sealing ring (101) is clamped in the positioning plate (12), the top of the first sealing ring (101) is arranged in the cavity workpiece (13), and a second sealing ring (102) is clamped between the cavity workpiece (13) and the cavity sealing block (17).
3. The airtight test precision guide structure according to claim 2, characterized in that: The bottoms of the two groups of water channel sealing blocks (18) are respectively clamped in the cavity workpiece (13), and a third sealing ring (103) is clamped between the cavity workpiece (13) and the two groups of water channel sealing blocks (18). The first sealing ring (101), the second sealing ring (102) and the two groups of the third sealing ring (103) are all made of rubber material.
4. The airtight test precision guide structure according to claim 1, characterized in that: The guide assembly comprises a first limiting rod (201), the top of the first limiting rod (201) is arranged in the second fixing plate (16), a second limiting rod (202) is arranged below the first limiting rod (201), and the bottom of the second limiting rod (202) is clamped in the first fixing plate (11).
5. The airtight test precision guide structure according to claim 4, characterized in that: The bottom of the first limiting rod (201) is threadedly connected to an adjusting head (203), and a plurality of groups of limiting bolts (204) are arranged between the adjusting head (203) and the first limiting rod (201), and the plurality of groups of limiting bolts (204) are all sleeved on the adjusting head (203).
6. The airtight test precision guide structure according to claim 1, characterized in that: The guide assembly further comprises a fixing seat (301), wherein the fixing seat (301) is detachably connected to the first fixing plate (11), a guide column (302) is arranged inside the fixing seat (301), and a first fixing block (303) is arranged below the guide column (302).
7. The airtight test precision guide structure according to claim 6, characterized in that: The first fixing block (303) is clamped in the fixing seat (301), an inner sleeve (304) is sleeved on the guide column (302), a spring and a guide ball are arranged between the inner sleeve (304) and the guide column (302), and a fixing sleeve (305) is arranged on the inner sleeve (304).
8. The airtight test precision guide structure according to claim 7, characterized in that: A limiting ring (306) is sleeved on the bottom of the fixing sleeve (305), a second fixing block (307) is clamped on the top of the fixing sleeve (305), an outer bushing (308) is clamped between the second fixing block (307) and the limiting ring (306), and the inner bushing (304) passes through the limiting ring (306) and is arranged in the outer bushing (308).
9. The airtight test precision guide structure according to claim 1, characterized in that: The fixing assembly includes multiple groups of compression springs (401) and multiple groups of guide rods (402); the second fixing plate (16) and two groups of water channel sealing blocks (18) are connected to the cavity sealing block (17) via multiple groups of compression springs (401) and multiple groups of guide rods (402); and the limit block (19) is arranged in the cavity sealing block (17).
10. The airtight test precision guide structure according to claim 1, characterized in that: The multiple groups of air pumps (20) are each provided with an installation kit (21), and the multiple groups of installation kits (21) are respectively arranged on the first fixing plate (11) and the second fixing plate (16), and one end of the multiple groups of air pumps (20) is respectively sealed and connected to the cavity workpiece (13).