A method for detecting surface finish of vehicle lamp lens
Through the cooperation of automated detection methods and the clamping claws of transport components, efficient finish detection of vehicle light lenses of different shapes is achieved, solving the problems of low efficiency, poor applicability and time-consuming automatic oiling of existing detection methods, and improving detection accuracy and user experience.
Patent Information
- Application Number
- CN202510386488.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-03-31
AI Technical Summary
The existing surface finish detection methods of the existing visual inspection are prone to deviation and error detection, slow detection speed, low instrument detection efficiency, unsuitable for detection of lenses in different shapes of car lights, and lack of lubricating structure in the transmission structure, which leads to time-consuming and labor-intensive automatic oiling.
The automatic detection method is adopted to achieve clamping and fixing of vehicle light lenses in different shapes through clamping claws and transport components, and a full-range finish detection is performed using a white light interferometer and infrared detection head, and an automatic oil-lifting transmission structure for protective components is set up.
It improves the efficiency and accuracy of surface finish detection of headlight lenses, adapts to the detection of headlight lenses with different shapes, reduces manual intervention, and improves the practicality and user experience of the detection device.
Smart Images

Figure CN119901751B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to vehicle lamp lens detection, and in particular to a method for detecting the surface finish of a vehicle lamp lens. Background Art
[0002] In the process of automobile headlight production, the surface finish of each headlight lens must be tested. The traditional method is to conduct a comprehensive inspection through manual visual inspection. This traditional quality inspection method is prone to deviation and false detection, and is extremely slow and inefficient, which is not conducive to the rapid development of the current automobile industry. In addition, the existing headlight lens surface finish detection method also has instrument detection, but the existing instrument detection only supports a single detection, and the headlight lens needs to be replaced continuously, and the detection efficiency is relatively low. In addition, most of the clamping components can only clamp headlight lenses of a single shape, which makes it inconvenient for the detection device to quickly compare the detection results of headlight lenses of different shapes, greatly reducing the practicality of the detection method. In addition, the existing headlight lens surface finish detection device will have a transmission structure such as a screw, and this structure is mostly used in the clamping component and will be frequently used. Therefore, the transmission structure of the existing detection device lacks a lubrication structure. In most cases, the staff needs to manually oil it, and manual oiling is time-consuming and labor-intensive, which will further reduce the detection efficiency of the headlight lens. At the same time, it also further reduces the staff's experience of using the detection method. Summary of the invention
[0003] In order to solve the defects of the prior art, the present invention provides a method for detecting the surface finish of a vehicle lamp lens.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0005] The present invention provides a method for detecting the surface finish of a vehicle lamp lens, comprising the following steps:
[0006] S1: prepare three sets of headlight lenses of different shapes, and first clamp and fix a plurality of plate-shaped headlight lenses by a pair of clamping claws;
[0007] S2: First, the longitudinal adjustment cylinder and the horizontal adjustment cylinder are controlled to start and drive the white light interferometer to perform all-round surface finish inspection on the surface of the plate-shaped headlight lens below, and then the stepper motor is controlled to start and drive the plate-shaped headlight lens to flip, and at this time, the white light interferometer is controlled to perform surface finish inspection on the other side of the plate-shaped headlight lens;
[0008] S3: First, the servo motor is controlled to start and drive the plate-shaped headlight lens to rotate, and then each plate-shaped headlight lens that rotates to the bottom is continuously detected by a white light interferometer;
[0009] S4: Each counting block passing through the infrared detection head will transmit an electrical signal to the counting display. At this time, each transmitted electrical signal will control the screen of the counting display to increase. After the plate-shaped headlight lens is detected, the specific number of detections can be obtained;
[0010] S5: Perform surface finish inspection on the cylindrical headlight lens and the hemispherical headlight lens respectively in the same manner as the above steps;
[0011] S6: First, the outer drive ring and the inner drive ring are controlled to move downwards respectively. At this time, the lubricating fluid will be transmitted to the working surfaces of the sprocket, chain and horizontal adjustment screw respectively, so as to improve the smoothness of the operation of the clamping structure;
[0012] The above steps S1-S6 are all completed by a headlight lens surface finish detection device, which includes a detection main platform, a transfer component is arranged in the middle position of the upper surface of the detection main platform, a protective component is arranged on the top of the transfer component, and a detection component is arranged on the left side of the upper surface of the detection main platform.
[0013] As a preferred technical solution of the present invention, the transfer component includes a transfer main shaft, the lower end of the transfer main shaft is embedded in the middle position of the upper surface of the detection main platform through a bearing, a servo motor is fixedly installed in the middle position of the lower surface of the detection main platform, and the output shaft at the upper end of the servo motor is fixedly connected to the lower end of the transfer main shaft, and a regular octagonal transfer plate is fixedly connected to the upper end of the transfer main shaft, and a plurality of driven carriers are fixedly connected to the outer surface of the transfer plate at its lower end, and a limiting guide rail is fixedly connected to the upper surface of each driven carrier.
[0014] As a preferred technical solution of the present invention, an outer fixing plate is fixedly connected to the upper surface of each of the limiting guide rails away from the transfer plate, two sliding blocks are clamped on the surfaces at both ends of each of the limiting guide rails, and the inner cavities of each two sliding blocks are threadedly connected to a horizontal adjustment screw, and the two ends of each horizontal adjustment screw are respectively embedded in the outer fixing plate and the opposite side of the transfer plate through bearings, a plurality of reduction motors are fixedly installed on the inner wall of the transfer plate, and the output end of each reduction motor is fixedly connected to the end of the horizontal adjustment screw close to the transfer plate, and a battery is fixedly installed in the middle position of the bottom surface of the inner cavity of the transfer plate.
[0015] As a preferred technical solution of the present invention, two driven vertical plates are fixedly connected to the upper surfaces of every two of the sliding blocks, and three driven bearing shafts are embedded in the two side surfaces of every two of the driven vertical plates.
[0016] As a preferred technical solution of the present invention, each of the three driven shafts is fixedly connected to one end away from the outer fixing plate with three sprockets, and the surface of each of the three sprockets is meshed with a chain. A stepper motor is fixedly installed on the bottom of the inner driven vertical plate close to the transfer plate, and the output end of each stepper motor is fixedly connected to the surface of the lowest sprocket, wherein the lowest sprocket is the sprocket close to the transfer plate.
[0017] As a preferred technical solution of the present invention, a clamping claw 1 is fixedly connected to the end of the driven shaft located at the top away from the sprocket, a clamping claw 2 is fixedly connected to each end of the driven shaft away from the sprocket directly below the clamping claw 1, a clamping claw 3 is fixedly connected to each end of the driven shaft away from the sprocket directly below the clamping claw 2, two outer protective shells are fixedly connected to the sides of each two driven vertical plates away from each other, two handles are inserted in the middle positions of each two outer protective shells, and the close ends of the two handles are respectively fixedly connected to the sides of the two sprockets located in the middle position away from each other, and a control button is fixedly installed on the outer surface of the upper end of the driven vertical plate away from the transfer plate.
[0018] As a preferred technical solution of the present invention, the protective component includes multiple upper pipes, the lower end of each upper pipe is respectively connected to the upper surface of each outer protective shell, an oil storage bottle is sleeved on the outside of the upper end of each upper pipe, each upper pipe is fixedly connected to a supporting spring on a side opposite to each outer protective shell, an inner solid block is fixedly connected to the upper surface of the inner cavity of each outer protective shell, and an inner sealing plug is fixedly connected to the upper surface of each inner solid block.
[0019] As a preferred technical solution of the present invention, each of the oil storage bottles is fixedly connected to a surface on the side away from the driven vertical plate, an outer drive ring is sleeved on the inner cavity of the outer hoop bar, and an inner drive ring is sleeved on the inner cavity of the inner hoop bar. Two oil delivery holes are provided on the upper surfaces of each two of the sliding blocks, and a lower surface of each of the outer protective shells is connected to a lower delivery pipe, and the lower end of each lower delivery pipe extends to the inner cavity of each oil delivery hole.
[0020] As a preferred technical solution of the present invention, the detection component includes a T-shaped frame, the lower end of the T-shaped frame is fixedly connected to the left side of the upper surface of the detection main platform, the left side of the upper end of the T-shaped frame is fixedly connected to a horizontal adjustment cylinder, the right end of the horizontal adjustment cylinder is fixedly connected to a vertical adjustment cylinder, and the lower end of the vertical adjustment cylinder is fixedly connected to a white light interferometer.
[0021] As a preferred technical solution of the present invention, a U-shaped frame is fixedly connected to the left front of the upper surface of the main detection platform, two infrared detection heads are embedded in the upper and lower surfaces of the U-shaped frame, a counting display is fixedly installed on the upper surface of the left end of the U-shaped frame, and a counting movable block is fixedly connected to the end of each driven carrier away from the transfer plate.
[0022] The beneficial effects of the present invention are:
[0023] 1. This method for detecting the surface finish of the headlight lens, through the set transfer component, first controls the reduction motor to rotate forward to drive the horizontal adjustment screw to rotate forward, the horizontal adjustment screw to rotate forward to drive the two sliders and the two driven vertical plates to move in opposite directions at the same time, the two driven vertical plates to move in opposite directions can drive the driven load axes on both sides to move in opposite directions, the driven load axes on both sides to move in opposite directions can drive the clamping claws on both sides to move in opposite directions, when the clamping claws on both sides are fully in contact with the two ends of the headlight lens, the headlight lens is clamped and fixed quickly, and then the stepper motor is controlled to start to drive the sprocket below to rotate, and the rotation of the sprocket below can drive the chain The rotation of the chain can drive the driven shaft and the clamping claw to rotate at the same time. By controlling the rotation of the clamping claw, the flipping of the headlight lens can be quickly completed, so that the detection device can conveniently perform all-round surface finish detection on the headlight lens, which greatly improves the practicability of the detection device. Finally, controlling the servo motor to start can drive the transfer spindle to rotate, and the rotation of the transfer spindle can drive the transfer plate and the driven carrier plate to rotate at the same time. The rotation of the driven carrier plate can drive the driven vertical plate and the driven shaft to rotate at the same time. The rotation of the driven shaft can drive the clamping claw and the headlight lens to rotate, so that the detection device can have the function of continuous detection, thereby further improving the working efficiency of the detection device.
[0024] 2. This method for detecting the surface finish of a headlight lens comprises the following steps: firstly, the first clamping claw can conveniently clamp plate-shaped headlight lenses of different thicknesses, and the second clamping claw can conveniently clamp cylindrical headlight lenses of different thicknesses; and then, the third clamping claw can conveniently clamp hemispherical headlight lenses of different diameters. By using the first clamping claw, the second clamping claw and the third clamping claw in coordination, the detection device can have the function of clamping headlight lenses of different shapes, so that it is convenient to quickly compare the detection results of headlight lenses of different shapes, thereby greatly improving the practicability of the detection device.
[0025] 3. This method for detecting the surface finish of the headlight lens, through the provided protective component, firstly presses the outer drive ring and the inner drive ring downwards to drive the inner and outer positioning hoops and the oil storage bottle to move downwards at the same time, and the downward movement of the oil storage bottle can cause the inner seal to separate from the bottom surface of the inner cavity of the oil storage bottle, and then the lubricating oil can be delivered to the interior of the upper pipe through the outlet below the oil storage bottle, and the upper pipe then delivers the lubricating oil to the surface of the sprocket and the chain, and then the automatic oiling of multiple transmission structures is quickly completed, and then the outer protective shell can deliver the fallen lubricating oil to the inner cavity of the oil delivery hole through the lower delivery pipe, and the oil delivery hole then transmits the lubricating oil to the surface of the horizontal adjustment screw, thereby improving the lubrication degree of the horizontal adjustment screw, thereby accelerating the detection efficiency of the detection device, and this oiling method saves time and effort, and greatly improves the user experience.
[0026] 4. This method for detecting the surface finish of a headlight lens, through the detection components set up, firstly controls the start of the longitudinal adjustment cylinder to drive the white light interferometer to move downward, when the white light interferometer moves downward close to the headlight lens, the white light interferometer can quickly detect the finish of the headlight lens, and then controls the start of the transverse adjustment cylinder to drive the white light interferometer to move left and right, through the left and right movement of the white light interferometer, the headlight lens can be quickly and comprehensively detected, thereby effectively improving the detection rate of the surface finish of the headlight lens, finally, the upper and lower infrared detection heads can automatically count in the counting display each time they pass through a counting moving block, thereby improving the comparison and analysis efficiency of the detection results. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0028] Figure 1 It is a structural schematic diagram of a method for detecting the surface finish of a vehicle lamp lens according to the present invention;
[0029] Figure 2 It is a structural schematic diagram of a method for detecting the surface finish of a headlight lens from a right side perspective of the present invention;
[0030] Figure 3 It is a top view of a method for detecting the surface finish of a headlight lens of the present invention;
[0031] Figure 4 It is a structural schematic diagram of a method for detecting the surface finish of a headlight lens from a bottom perspective of the present invention;
[0032] Figure 5 It is a front cross-sectional view of a method for detecting the surface finish of a vehicle lamp lens according to the present invention;
[0033] Figure 6The present invention is a method for detecting the surface finish of a vehicle lamp lens. Figure 5 Stereoscopic image of
[0034] Figure 7 The present invention is a method for detecting the surface finish of a vehicle lamp lens Figure 6 A schematic diagram of the structure from the bottom perspective;
[0035] Figure 8 It is a front view of the structure of the transfer component part of a method for detecting the surface finish of a headlight lens of the present invention;
[0036] Fig. 9 The present invention is a method for detecting the surface finish of a vehicle lamp lens. Figure 8 Stereoscopic image of
[0037] Fig.10 The present invention is a method for detecting the surface finish of a vehicle lamp lens Fig. 9 Structural diagram from the right perspective;
[0038] Fig.11 The present invention is a method for detecting the surface finish of a vehicle lamp lens Figure 5 The enlarged view of point A in the middle;
[0039] Fig.12 The present invention is a method for detecting the surface finish of a vehicle lamp lens. Figure 6 The enlarged view of point B in the middle;
[0040] Fig.13 The present invention is a method for detecting the surface finish of a vehicle lamp lens Figure 7 Enlarged view of point C in the middle;
[0041] Fig.14 The present invention is a method for detecting the surface finish of a vehicle lamp lens. Figure 7 Enlarged view of point D in the middle.
[0042] In the figure: 1. Main detection platform; 2. Transfer assembly; 201. Transfer main shaft; 202. Servo motor; 203. Transfer plate; 204. Driven carrier plate; 205. Limiting guide rail; 206. External fixing plate; 207. Slider; 208. Horizontal adjustment screw; 209. Speed reduction motor; 210. Battery; 211. Driven vertical plate; 212. Driven carrier shaft; 213. Sprocket; 214. Chain; 215. Stepper motor; 21 6. Clamping claw one; 217. Clamping claw two; 218. Clamping claw three; 219. Outer casing; 220. Handle; 221. Control button; 3. Protection assembly; 301. Upper pipe; 302. Oil storage bottle; 303. Support spring; 304. Inner solid block; 305. Inner plug; 306. Positioning hoop; 307. Outer drive ring; 308. Inner drive ring; 309. Oil delivery hole; 310. Lower pipe; 4. Detection assembly; 401. T-shaped frame; 402. Horizontal adjustment cylinder; 403. Vertical adjustment cylinder; 404. White light interferometer; 405. U-shaped mounting frame; 406. Infrared detection head; 407. Counting display; 408. Counting moving block. DETAILED DESCRIPTION
[0043] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0044] Example: Figure 1-Figure 14 As shown, a method for detecting the surface finish of a headlight lens of the present invention comprises the following steps:
[0045] S1: Prepare three groups of headlight lenses of different shapes, and first clamp and fix a plurality of plate-shaped headlight lenses by a clamping claw 216;
[0046] S2: First, the longitudinal adjustment cylinder 403 and the horizontal adjustment cylinder 402 are controlled to start and drive the white light interferometer 404 to perform a full-scale surface finish test on the surface of the plate-shaped headlight lens below, and then the stepper motor 215 is controlled to start and drive the plate-shaped headlight lens to flip, and at this time, the white light interferometer 404 is controlled to perform a surface finish test on the other side of the plate-shaped headlight lens;
[0047] S3: First, the servo motor 202 is controlled to start and drive the plate-shaped headlight lens to rotate, and then each plate-shaped headlight lens that rotates to the bottom is continuously detected by the white light interferometer 404;
[0048] S4: Each counting block 408 passing through the infrared detection head 406 will transmit an electrical signal to the counting display 407. At this time, each transmitted electrical signal will control the screen of the counting display 407 to add 1. After the plate-shaped headlight lens is detected, the specific number of detections can be obtained;
[0049] S5: Perform surface finish inspection on the cylindrical headlight lens and the hemispherical headlight lens respectively in the same manner as the above steps;
[0050] S6: First, the outer drive ring 307 and the inner drive ring 308 are controlled to move downwards respectively. At this time, the lubricating fluid is transmitted to the working surfaces of the sprocket 213, the chain 214 and the horizontal adjustment screw 208 respectively, so as to improve the smoothness of the operation of the clamping structure;
[0051] The above steps S1-S6 are all completed by a headlight lens surface finish detection device, which includes a detection main platform 1, a transfer component 2 is arranged in the middle position of the upper surface of the detection main platform 1, a protective component 3 is arranged on the top of the transfer component 2, and a detection component 4 is arranged on the left side of the upper surface of the detection main platform 1.
[0052] The transfer assembly 2 includes a transfer spindle 201, the lower end of which is embedded in the middle position of the upper surface of the detection main platform 1 through a bearing, a servo motor 202 is fixedly installed in the middle position of the lower surface of the detection main platform 1, and the output shaft of the upper end of the servo motor 202 is fixedly connected to the lower end of the transfer spindle 201, and a regular octagonal transfer disc 203 is fixedly connected to the upper end of the transfer spindle 201, and the outer surface of the transfer disc 203 at its lower end is fixedly connected to a plurality of driven carriers 204, and each driven carrier 204 is fixedly connected to a limiting guide rail 205 on its upper surface; each limiting guide rail 205 is fixedly connected to an outer fixing plate 205 on the upper surface away from the transfer disc 203. 06, two sliders 207 are clamped on the surfaces at both ends of each limit guide rail 205, and the inner cavities of each two sliders 207 are threadedly connected with a horizontal adjustment screw 208, and the two ends of each horizontal adjustment screw 208 are respectively embedded in the outer fixing plate 206 and the opposite side of the transfer plate 203 through bearings, and a plurality of reduction motors 209 are fixedly installed on the inner wall of the transfer plate 203, and the output end of each reduction motor 209 is fixedly connected to one end of the horizontal adjustment screw 208 close to the transfer plate 203, and a battery 210 is fixedly installed in the middle position of the bottom surface of the inner cavity of the transfer plate 203; the upper surfaces of each two sliders 207 are fixedly connected with two driven vertical plates 211, and each two driven vertical plates 211 Three driven shafts 212 are embedded in both sides of the frame; one end of each of the three driven shafts 212 away from the outer fixing plate 206 is fixedly connected to three sprockets 213, and the surface of each of the three sprockets 213 is meshed with a chain 214, and a stepper motor 215 is fixedly installed at the bottom of the driven vertical plate 211 located on the inner side close to the transfer plate 203, and the output end of each stepper motor 215 is fixedly connected to the surface of the lowest sprocket 213, wherein the lowest sprocket 213 is the sprocket close to the transfer plate 203; the end of the driven shaft 212 located at the top, away from the sprocket 213, is fixedly connected to a clamping claw 216, and each clamping claw 216 is directly below A clamping claw 217 is fixedly connected to the end of the driven shaft 212 away from the sprocket 213, and a clamping claw 3 218 is fixedly connected to the end of the driven shaft 212 away from the sprocket 213 directly below each clamping claw 217. Two outer protective shells 219 are fixedly connected to the sides of each two driven vertical plates 211 away from each other, and two handles 220 are inserted in the middle positions of each two outer protective shells 219, and the close ends of the two handles 220 are respectively fixedly connected to the sides of the two sprockets 213 located in the middle position away from each other, and a control button 221 is fixedly installed on the outer surface of the upper end of the driven vertical plate 211 away from the transfer plate 203.
[0053] Among them, through the set transfer component 2, first press the control button 221 to control the reduction motor 209 to rotate forward, the reduction motor 209 can drive the horizontal adjustment screw 208 to rotate forward, the horizontal adjustment screw 208 can drive the two sliders 207 and the two driven vertical plates 211 to move in opposite directions at the same time, the two driven vertical plates 211 move in opposite directions, which can drive the driven bearing shafts 212 on both sides to move in opposite directions, and the driven bearing shafts 212 on both sides move in opposite directions, which can drive the clamping claws on both sides to move in opposite directions. When the clamping claws on both sides are fully in contact with the two ends of the headlight lens, the headlight lens is clamped and fixed quickly, and then the vertical adjustment cylinder 403 is controlled to start, which can drive the white light interferometer 404 to move downward. When the interferometer 404 moves downward toward the headlight lens, the white light interferometer 404 can quickly detect the smoothness of the headlight lens. Then, the start of the horizontal adjustment cylinder 402 can drive the white light interferometer 404 to move left and right. The left and right movement of the white light interferometer 404 can quickly detect the headlight lens in a comprehensive manner. Then, the start of the stepper motor 215 can drive the sprocket 213 below to rotate. The rotation of the sprocket 213 below can drive the chain 214 to rotate. The rotation of the chain 214 can drive the driven shaft 212 and the clamping claw to rotate at the same time. The flipping of the headlight lens can be quickly completed by controlling the rotation of the clamping claw. In this way, the detection device can conveniently perform all-round surface smoothness detection on the headlight lens, which greatly improves the practicality of the detection device.
[0054] Among them, by controlling the rotation of the handle 220, the clamping claw 1 216, the clamping claw 217 and the clamping claw 3 218 can be controlled to rotate simultaneously, so that the clamping claws on both sides can be easily aligned, thereby accelerating the clamping speed of the headlight lens.
[0055] The protection assembly 3 includes a plurality of upper delivery pipes 301, the lower end of each upper delivery pipe 301 is respectively connected to the upper surface of each outer protective shell 219, an oil storage bottle 302 is sleeved on the outer portion of the upper end of each upper delivery pipe 301, a support spring 303 is fixedly connected to the side of each upper delivery pipe 301 opposite to each outer protective shell 219, an inner solid block 304 is fixedly connected to the upper surface of the inner cavity of each outer protective shell 219, and an inner sealing plug 305 is fixedly connected to the upper surface of each inner solid block 304; each The surface of the oil storage bottle 302 away from the driven vertical plate 211 is fixedly connected with a suitable hoop 306, the inner cavity of the suitable hoop 306 located on the outside is sleeved with an outer drive ring 307, and the inner cavity of the suitable hoop 306 located on the inside is sleeved with an inner drive ring 308, two oil delivery holes 309 are provided on the upper surface of each two sliders 207, and the lower surface of each outer protective shell 219 is connected to a lower delivery pipe 310, and the lower end of each lower delivery pipe 310 extends to the inner cavity of each oil delivery hole 309.
[0056] The detection component 4 includes a T-shaped frame 401, the lower end of the T-shaped frame 401 is fixedly connected to the left side of the upper surface of the detection main platform 1, the T-shaped frame 401 is fixedly connected to a horizontal adjustment cylinder 402 on the left side of its upper end, the right end of the horizontal adjustment cylinder 402 is fixedly connected to a vertical adjustment cylinder 403, and the lower end of the vertical adjustment cylinder 403 is fixedly connected to a white light interferometer 404; a U-shaped frame 405 is fixedly connected to the left front of the upper surface of the detection main platform 1, two infrared detection heads 406 are embedded in the upper and lower surfaces of the U-shaped frame 405, a counting display 407 is fixedly installed on the upper surface of the left end of the U-shaped frame 405, and a counting movable block 408 is fixedly connected to the end of each driven carrier 204 away from the transfer plate 203.
[0057] Among them, by controlling the start of the detection component 4, the vertical adjustment cylinder 403 can be controlled to drive the white light interferometer 404 to move downward. When the white light interferometer 404 moves downward close to the headlight lens, the white light interferometer 404 can quickly detect the smoothness of the headlight lens. Then, controlling the start of the horizontal adjustment cylinder 402 can drive the white light interferometer 404 to move left and right. Through the left and right movement of the white light interferometer 404, the headlight lens can be quickly and comprehensively detected.
[0058] When working, first press the control button 221 to control the reduction motor 209 to rotate forward. The reduction motor 209 can rotate forward to drive the horizontal adjustment screw 208 to rotate forward. The horizontal adjustment screw 208 can drive the two sliders 207 and the two driven vertical plates 211 to move in opposite directions at the same time. The two driven vertical plates 211 move in opposite directions to drive the driven shafts 212 on both sides to move in opposite directions. The driven shafts 212 on both sides move in opposite directions to drive the clamping claws on both sides to move in opposite directions. When the clamping claws on both sides are fully in contact with the two ends of the headlight lens, the headlight lens is clamped quickly. and fixed, and then controlling the vertical adjustment cylinder 403 to start can drive the white light interferometer 404 to move downward. When the white light interferometer 404 moves downward close to the headlight lens, the white light interferometer 404 can quickly detect the finish of the headlight lens. Then controlling the horizontal adjustment cylinder 402 to start can drive the white light interferometer 404 to move left and right. Through the left and right movement of the white light interferometer 404, the headlight lens can be quickly fully inspected. Then controlling the stepper motor 215 to start can drive the sprocket 213 below to rotate. The rotation of the sprocket 213 below can drive the chain 214 to rotate. The rotation of the chain 214 can drive the driven The carrier shaft 212 and the clamping claw rotate at the same time. By controlling the rotation of the clamping claw, the flipping of the headlight lens can be quickly completed, so that the detection device can conveniently perform a full range of surface finish detection on the headlight lens, which greatly improves the practicality of the detection device. Finally, controlling the servo motor 202 to start can drive the transfer spindle 201 to rotate, and the rotation of the transfer spindle 201 can drive the transfer plate 203 and the driven carrier plate 204 to rotate at the same time. The rotation of the driven carrier plate 204 can drive the driven vertical plate 211 and the driven carrier shaft 212 to rotate at the same time. The rotation of the driven carrier shaft 212 can drive the clamping claw and the headlight lens to rotate, so that The detection device can be enabled to have the function of continuous detection. Finally, each time the upper and lower infrared detection heads 406 pass through a counting moving block 408, the counting display 407 can automatically count, which is convenient for the staff to record and analyze the detection results. After the detection is completed, the control button 221 is pressed again, and the control button 221 can control the reduction motor 209 to reverse. The reduction motor 209 reverses and can drive the clamping claws on both sides to move in opposite directions. When the clamping claws on both sides are fully separated from the surface of the headlight lens, the headlight lens can be quickly removed, so that it is convenient to replace the headlight lens of different shapes for detection;
[0059] Protection of the detection device: First, pressing the outer drive ring 307 and the inner drive ring 308 downwards can drive the inner and outer positioning hoop strips 306 and the oil storage bottle 302 to move downwards at the same time. The downward movement of the oil storage bottle 302 can cause the inner seal 305 to separate from the bottom surface of the inner cavity of the oil storage bottle 302. At this time, the lubricating oil can be transported to the inside of the upper delivery pipe 301 through the outlet below the oil storage bottle 302. The upper delivery pipe 301 then transports the lubricating oil to the surface of the sprocket 213 and the chain 214. At this time, the automatic oiling of multiple transmission structures is quickly completed. Then the outer protective shell 219 can transport the fallen lubricating oil to the inner cavity of the oil delivery hole 309 through the lower delivery pipe 310, and the oil delivery hole 309 then transfers the lubricating oil to the surface of the horizontal adjustment screw 208, thereby improving the lubrication degree of the horizontal adjustment screw 208. After the oiling is completed, the outer drive ring 307 and the inner drive ring 308 are loosened. At this time, the elastic force of the support spring 303 can push the oil storage bottle 302 back to the initial position, so that the inner plug 305 can close the outlet below the oil storage bottle 302 again, thereby effectively avoiding the waste of lubricating oil.
[0060] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A method for detecting the surface finish of a headlight lens, characterized in that: The following steps are involved: S1: Prepare three sets of headlight lenses of different shapes, first clamp and fix a plurality of plate-shaped headlight lenses by clamping claw 1 (216); S2: First, the longitudinal adjustment cylinder (403) and the transverse adjustment cylinder (402) are controlled to start and drive the white light interferometer (404) to perform a full-scale surface finish inspection on the surface of the plate-shaped headlight lens below, and then the stepper motor (215) is controlled to start and drive the plate-shaped headlight lens to flip, and at this time, the white light interferometer (404) is controlled to perform a surface finish inspection on the other side of the plate-shaped headlight lens; S3: firstly control the servo motor (202) to start driving the plate-shaped headlight lens to rotate, and then use the white light interferometer (404) to continuously detect each plate-shaped headlight lens that rotates to the bottom; S4: Each counting moving block (408) passing through the infrared detection head (406) transmits an electrical signal to the counting display (407). At this time, each transmitted electrical signal controls the screen of the counting display (407) to add 1. After the plate-shaped headlight lens is detected, the specific number of detections can be obtained; S5: Perform surface finish inspection on the cylindrical headlight lens and the hemispherical headlight lens respectively in the same manner as the above steps; S6: First, the outer drive ring (307) and the inner drive ring (308) are controlled to move downwards respectively, and at this time, the lubricating fluid is transmitted to the working surfaces of the sprocket (213), the chain (214) and the horizontal adjustment screw (208) respectively, so as to improve the smoothness of the operation of the clamping structure; The above steps S1-S6 are all completed by a vehicle lamp lens surface finish detection device, which comprises a detection main platform (1), a transfer component (2) is arranged in the middle of the upper surface of the detection main platform (1), a protection component (3) is arranged on the top of the transfer component (2), and a detection component (4) is arranged on the left side of the upper surface of the detection main platform (1); The transfer assembly (2) comprises a transfer main shaft (201), the upper end of the transfer main shaft (201) is fixedly connected to a regular octagonal transfer plate (203), the outer surface of the transfer plate (203) at the lower end thereof is fixedly connected to a plurality of driven carrier plates (204), and the upper surface of each driven carrier plate (204) is fixedly connected to a limiting guide rail (205); An outer fixing plate (206) is fixedly connected to the upper surface of one end of each of the position-limiting guide rails (205) away from the transfer plate (203); two sliders (207) are clamped on the surfaces of both ends of each of the position-limiting guide rails (205); the inner cavities of each of the two sliders (207) are threadedly connected to a horizontal adjustment screw rod (208); and the two ends of each horizontal adjustment screw rod (208) are respectively embedded in the outer fixing plate (206) and the opposite side of the transfer plate (203) through bearings; Two driven vertical plates (211) are fixedly connected to the upper surfaces of each two of the sliding blocks (207), and three driven bearing shafts (212) are embedded in the two side surfaces of each two of the driven vertical plates (211); One end of each of the three driven load shafts (212) away from the outer fixing plate (206) is fixedly connected to three sprocket wheels (213), and a chain (214) is meshed on the surface of each of the three sprocket wheels (213); Two outer protective shells (219) are fixedly connected to the sides of each of the two driven vertical plates (211) that are away from each other; The protection component (3) comprises a plurality of upper delivery pipes (301), the lower end of each upper delivery pipe (301) being respectively connected to the upper surface of each outer protective shell (219), an oil storage bottle (302) being sleeved on the outer portion of the upper end of each upper delivery pipe (301), a support spring (303) being fixedly connected to a surface of each upper delivery pipe (301) opposite to each outer protective shell (219), an inner solid block (304) being fixedly connected to the upper surface of the inner cavity of each outer protective shell (219), and an inner sealing plug (305) being fixedly connected to the upper surface of each inner solid block (304); A suitable hoop strip (306) is fixedly connected to the surface of each oil storage bottle (302) away from the driven vertical plate (211), an outer drive ring (307) is sleeved in the inner cavity of the suitable hoop strip (306) located on the outer side, and an inner drive ring (308) is sleeved in the inner cavity of the suitable hoop strip (306) located on the inner side. Two oil delivery holes (309) are provided on the upper surface of each two sliders (207), and a lower delivery pipe (310) is connected to the lower surface of each outer protective shell (219), and the lower end of each lower delivery pipe (310) extends to the inner cavity of each oil delivery hole (309).
2. The method for detecting the surface finish of a vehicle lamp lens according to claim 1, characterized in that: The lower end of the transfer main shaft (201) is embedded in the middle position of the upper surface of the detection main platform (1) through a bearing, and a servo motor (202) is fixedly installed in the middle position of the lower surface of the detection main platform (1), and the output shaft at the upper end of the servo motor (202) is fixedly connected to the lower end of the transfer main shaft (201).
3. The method for detecting the surface finish of a vehicle lamp lens according to claim 2, characterized in that: A plurality of reduction motors (209) are fixedly mounted on the inner wall of the transfer plate (203), and the output end of each reduction motor (209) is fixedly connected to an end of the horizontal adjustment screw (208) close to the transfer plate (203). A storage battery (210) is fixedly mounted in the middle of the bottom surface of the inner cavity of the transfer plate (203).
4. The method for detecting the surface finish of a vehicle lamp lens according to claim 3, characterized in that: A stepper motor (215) is fixedly mounted on the bottom of the inner driven vertical plate (211) on the side close to the transfer plate (203), and the output end of each stepper motor (215) is fixedly connected to the surface of the lowest sprocket (213), wherein the lowest sprocket (213) is the sprocket close to the transfer plate (203).
5. The method for detecting the surface finish of a vehicle lamp lens according to claim 4, characterized in that: The end of the driven shaft (212) at the top away from the sprocket (213) is fixedly connected to a clamping claw 1 (216), and a clamping claw 2 (217) is fixedly connected to each end of the driven shaft (212) away from the sprocket (213) directly below the clamping claw 1 (216), and a clamping claw 3 (218) is fixedly connected to each end of the driven shaft (212) away from the sprocket (213) directly below the clamping claw 2 (217). Two handles (220) are inserted in the middle of each two outer protective shells (219), and the ends of the two handles (220) are fixedly connected to the sides of the two sprockets (213) located in the middle, which are away from each other. A control button (221) is fixedly installed on the outer surface of the upper end of the driven vertical plate (211) away from the transfer plate (203).
6. The method for detecting the surface finish of a vehicle lamp lens according to claim 5, characterized in that: The detection assembly (4) comprises a T-shaped frame (401), the lower end of the T-shaped frame (401) being fixedly connected to the left side of the upper surface of the detection main platform (1), the left side of the upper end of the T-shaped frame (401) being fixedly connected to a horizontal adjustment cylinder (402), the right end of the horizontal adjustment cylinder (402) being fixedly connected to a vertical adjustment cylinder (403), and the lower end of the vertical adjustment cylinder (403) being fixedly connected to a white light interferometer (404).
7. The method for detecting the surface finish of a vehicle lamp lens according to claim 6, characterized in that: A U-shaped mounting frame (405) is fixedly connected to the front left of the upper surface of the main detection platform (1); two infrared detection heads (406) are embedded in the upper and lower surfaces of the U-shaped mounting frame (405); a counting display (407) is fixedly installed on the upper surface of the left end of the U-shaped mounting frame (405); and a counting movable block (408) is fixedly connected to one end of each driven carrier plate (204) away from the transfer plate (203).
Citation Information
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