Construction process and equipment for improving power generation efficiency of photovoltaic module

Abstract

The invention relates to the technical field of photovoltaic power generation, and discloses a construction technology and equipment for improving the power generation efficiency of a photovoltaic module, and the equipment comprises the photovoltaic module, a module inflow direction, a restoration mechanism, a transmission mechanism, a reflective film pasting-cutting mechanism, an upper hub-interval reflective film feeding mechanism, and a module outflow direction. The photovoltaic module grabs low-position glass from the module secondary glass feeding mechanical arm and conveys the low-position glass to the high-position assembly line platform, so that the photovoltaic module completes 90-degree steering and is conveyed to the interval film pasting area from the assembly line plane, the photovoltaic module enters from the module inflow direction of the interval film pasting area, and the position of the photovoltaic module is adjusted through the correcting mechanism. The photovoltaic module is horizontally conveyed to the hub-interval reflective film feeding position above the photovoltaic module through the transmission part. The film pasted on the photovoltaic module is made of COC or COP, has high light transmission, and reduces scattering and refraction of light; the photovoltaic module is attached to the solar module gap reflective film, so that reflection and loss are reduced, and the power generation efficiency is improved by more than 5%-10%.

Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic power generation, and in particular to a construction process and equipment for improving the power generation efficiency of photovoltaic modules. Background Art

[0002] As the photovoltaic module industry has made the leap from small size to large format, the power of a single module has gradually increased with the increase in cell size and the improvement in single-chip efficiency. However, the power generation efficiency and photoelectric conversion efficiency of the module are limited by the differences in light transmittance of glass / backplane, EVA / POE material, and cell technology type PERC / Topcon / HJT, resulting in inconsistent power generation efficiency and conversion efficiency under different BOMs. Currently in the module industry, after the cells are loaded, soldered, and stacked, the glass or backplane is placed directly and flatly on the module cell string and EVA during the second process of glassing. At present, the mainstream in the industry is 182-210mm cells, and the cells are transformed from PERC to Topcon. With the same cell size and cell type under the same size specification, the consumables under the BOM list under the same double-glass version, and an additional process after the second process of glass application; in the second process of glass application in the gap film assembly process, the glass loader grabs the glass or backplane and puts it on the assembly line, and transports the glass or backplane to the glass assembly station through the assembly line. The glass or backplane is directly laid flat on the semi-finished assembly. At this time, the gap between the solar cell and the glass backplane is large, which not only increases the light loss in this interval, resulting in a decrease in light utilization; and often due to this large gap, partial stress concentration occurs, increasing the risk of fragmentation during the lamination process. Summary of the invention

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the present invention provides a construction process and equipment for improving the power generation efficiency of photovoltaic modules, which has the advantages of improving power generation efficiency and solves the problem of power generation efficiency.

[0005] (II) Technical solution

[0006] In order to achieve the above-mentioned power generation efficiency purpose, the present invention provides the following technical solutions: a construction process and equipment for improving the power generation efficiency of photovoltaic modules, including photovoltaic modules, module inflow direction, a correction mechanism, a transmission mechanism, a reflective film pasting-cutting mechanism, an upper hub-spacer reflective film loading and a module outflow direction. The photovoltaic modules grab the low-position glass from the second glass loading robot arm of the module and transport it to the high-position assembly line platform so that the photovoltaic modules complete a 90-degree turn and are transmitted to the interval film pasting area by the assembly line plane. The photovoltaic modules enter from the module inflow direction of the interval film pasting area, and the position of the photovoltaic modules is adjusted by the correction mechanism. The photovoltaic modules are horizontally transported to the upper hub-spacer reflective film loading place by the transmission parts.

[0007] Preferably, the short sides of the photovoltaic modules enter from the module inflow direction of the spacing film area.

[0008] Preferably, the transmission member is a transmission mechanism, and the transmission mechanism transports the photovoltaic components to run in the interval film pasting area and complete the film pasting.

[0009] Preferably, the photovoltaic module comprises a cell and a glass back panel, and there is a large gap between the cell and the glass back panel after installation. The solar module gap reflective film is pasted on the cell and the glass back panel by the upper hub-spacer reflective film loading, and the solar module gap reflective film is made of highly light-transmitting COC and COP materials.

[0010] Preferably, the upper hub-spacer reflective film loading material is used to position photovoltaic modules.

[0011] Preferably, the photovoltaic module is cut by a reflective film pasting and cutting mechanism after the film pasting is completed.

[0012] Preferably, the long sides of the photovoltaic modules flow out from the module outflow direction of the spacer film area.

[0013] A construction process and equipment for improving the power generation efficiency of photovoltaic modules, including an upper hub-spacer reflective film loading, characterized in that: after the photovoltaic modules are assembled, they turn 90 degrees and enter the interval film pasting area from the module inflow direction, and then adjust the direction by a correction mechanism, so that the photovoltaic modules enter the upper hub-spacer reflective film loading along with the transmission mechanism for film pasting. After the photovoltaic modules are pasted, they are cut by the reflective film pasting-cutting mechanism and flow out from the module outflow direction.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the present invention provides a construction process and equipment for improving the power generation efficiency of photovoltaic modules, which has the following beneficial effects:

[0016] 1. In this invention, the film attached to the photovoltaic module is made of COC or COP, which has high light transmittance and reduces the scattering and refraction of light.

[0017] 2. This invention, in which there is a large gap between the cell and the glass back panel in the photovoltaic module, a reflective film is affixed to the gap between the solar module, and the high light transmittance is used to reduce reflection and loss, thereby increasing the power generation efficiency of the photovoltaic module by more than 5% to 10%. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the top structure of the present invention.

[0019] In the figure: 1. Photovoltaic module; 2. Module inflow direction; 3. Correction mechanism; 4. Transmission mechanism; 5. Reflective film pasting-cutting mechanism; 6. Upper hub-spacer reflective film loading; 7. Module outflow direction. DETAILED DESCRIPTION

[0020] The following will be combined with the embodiments of the present invention and the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] A construction process and equipment for improving the power generation efficiency of photovoltaic modules, comprising a photovoltaic module 1, a module inflow direction 2, a correction mechanism 3, a transmission mechanism 4, a reflective film pasting-cutting mechanism 5, an upper hub-interval reflective film feeding 6 and a module outflow direction 7. The photovoltaic module 1 grabs the low-position glass from the second glass feeding mechanical arm of the module and transports it to the high-position assembly line platform, so that the photovoltaic module 1 completes a 90-degree turn and is transmitted to the interval film pasting area by the assembly plane. The photovoltaic module 1 enters the interval film pasting area from the module inflow direction 2, and the position of the photovoltaic module 1 is adjusted by the correction mechanism 3. The photovoltaic module 1 is horizontally transported by the transmission member to the upper hub-interval reflective film feeding 6.

[0022] A construction process and equipment for improving the power generation efficiency of photovoltaic modules, including an upper hub-spacer reflective film feeding 6, after the photovoltaic module 1 is assembled, it turns 90 degrees from the module inflow direction 2 to enter the interval film pasting area, and then the direction is adjusted by the correction mechanism 3, so that the photovoltaic module 1 enters the upper hub-spacer reflective film feeding 6 along with the transmission mechanism 4 for film pasting, and after the photovoltaic module 1 is pasted, it is cut by the reflective film pasting-cutting mechanism 5 and flows out from the module outflow direction 7

[0023] The solar module gap reflective film affixed to the photovoltaic module 1 is to protect the service life of this structure. The solar module gap reflective film is made of high-transmittance COC and COP materials, and the high transmittance is used to increase the light utilization rate. These two materials have excellent transparency and purity, as well as good toughness and low water absorption. The transmittance reaches more than 90%, reducing the scattering and refraction of light.

[0024] The photovoltaic module 1 includes a cell and a glass back plate. There is a large gap between the cell and the glass back plate after installation. The solar module gap reflective film is attached to the cell and the glass back plate by the upper hub-spacer reflective film feeder 6. The high light transmittance is used to reduce reflection and loss, improve utilization, and ultimately achieve the effect of improving the photoelectric conversion efficiency and power generation efficiency of the photovoltaic module 1, and improve the power generation efficiency of the photovoltaic module 1 by more than 5% to 10%.

[0025] The short side of the photovoltaic module 1 enters from the module inflow direction 2 of the interval film-pasting area. The transmission member is the transmission mechanism 4. The transmission mechanism 4 transports the photovoltaic module 1 to run in the interval film-pasting area and complete the film-pasting. The upper hub-interval reflective film feeding 6 is used to position the photovoltaic module 1 so that the photovoltaic module 1 is film-pasted in the correct position. After the photovoltaic module 1 is filmed, the reflective film-cutting mechanism 5 cuts off the reflective film in the gap of the solar module. After all steps are completed, the long side of the photovoltaic module 1 flows out from the module outflow direction 7 of the interval film-pasting area.

[0026] The relevant modules involved in this system are all hardware system modules or functional modules that combine computer software programs or protocols with hardware in the prior art. The computer software programs or protocols involved in the functional modules are themselves technologies that are well known to those skilled in the art and are not improvements of this system. The improvements of this system are the interaction or connection relationships between the modules, that is, improvements to the overall structure of the system to solve the corresponding technical problems to be solved by this system.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A construction process and equipment for improving the power generation efficiency of photovoltaic modules, comprising photovoltaic modules (1), module inflow direction (2), a correction mechanism (3), a transmission mechanism (4), a reflective film pasting-cutting mechanism (5), an upper hub-spacer reflective film feeding (6) and a module outflow direction (7), characterized in that: The photovoltaic module (1) is grabbed from the low-level glass by the second-level glass loading mechanical arm of the module and transported to the high-level assembly line platform, so that the photovoltaic module (1) completes a 90-degree turn and is transferred from the assembly line plane to the interval film pasting area. The photovoltaic module (1) enters from the module inflow direction (2) of the interval film pasting area, and the position of the photovoltaic module (1) is adjusted by the correction mechanism (3). The photovoltaic module (1) is horizontally transported by the transmission member to the upper hub-interval reflective film loading (6).

2. A construction process and equipment for improving the power generation efficiency of photovoltaic modules according to claim 1, characterized in that: The short side of the photovoltaic module (1) enters from the module inflow direction (2) of the spacing film area.

3. A construction process and equipment for improving the power generation efficiency of photovoltaic modules according to claim 1, characterized in that: The transmission member is a transmission mechanism (4), and the transmission mechanism (4) transports the photovoltaic module (1) to run in the interval film pasting area and complete the film pasting.

4. A construction process and equipment for improving the power generation efficiency of photovoltaic modules according to claim 1, characterized in that: The photovoltaic module (1) comprises a cell and a glass back plate. There is a large gap between the cell and the glass back plate after installation. A solar module gap reflective film is attached to the cell and the glass back plate by an upper hub-spacer reflective film feeder (6). The solar module gap reflective film is made of highly light-transmitting COC and COP materials.

5. A construction process and equipment for improving the power generation efficiency of photovoltaic modules according to claim 1, characterized in that: The upper hub-spacer reflective film loading (6) is used to position the photovoltaic module (1).

6. A construction process and equipment for improving the power generation efficiency of photovoltaic modules according to claim 1, characterized in that: After the photovoltaic module (1) is pasted with film, it is cut by a reflective film pasting and cutting mechanism (5).

7. A construction process and equipment for improving the power generation efficiency of photovoltaic modules according to claim 1, characterized in that: The long sides of the photovoltaic components (1) flow out from the component outflow direction (7) of the spacer film area.

8. A construction process and equipment for improving the power generation efficiency of photovoltaic modules, comprising an upper hub-spacer reflective film loading (6), characterized in that: After the photovoltaic assembly (1) is assembled, it turns 90 degrees from the assembly inflow direction (2) to enter the interval film pasting area, and then the direction is adjusted by the correction mechanism (3) so that the photovoltaic assembly (1) enters the upper hub-interval reflective film loading (6) along with the transmission mechanism (4) for film pasting. After the photovoltaic assembly (1) is pasted, it is cut by the reflective film pasting-cutting mechanism (5) and flows out from the assembly outflow direction (7).

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