Coating machine with coating premixing function
By designing a mixing chamber and agitating mechanism in the coating machine, premixing and stirring the coating, the problems of easy clogging of feed from the existing coating machine and uneven distribution of the coating are solved, uniform mixing of the coating and continuous absorption of the coating are achieved, and the efficiency of coating spraying is improved.
Patent Information
- Application Number
- CN202510336000.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing paint machines are prone to clogging when feeding, and the paint distribution is uneven due to centrifugal force, which affects the continuous material absorption efficiency of the extraction tube.
A coating machine with paint premix is designed, and the coating is premixed using a mixing chamber and a stirring mechanism. The first pulley is driven to rotate by the second motor, and the stirring plate and the deflector are driven to stir, and the mixing chamber is driven to slide along the inclined plate through the first motor, further accelerating the mixing of the paint.
It effectively solves the problems of uneven coating mixing and low efficiency of the extraction tube, realizes uniform mixing of the coating and continuous material absorption, and improves the efficiency of coating spraying.
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Figure CN119909573A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of paint premixing, in particular to a paint machine with paint premixing function. Background Art
[0002] A paint machine is an automated device used to evenly adhere paint to the surface of an object, replacing manual painting to improve efficiency and quality. It is mainly used in automobile manufacturing, building walls, home appliance casings and furniture painting. Modern models are equipped with an intelligent control system that can accurately adjust spraying parameters, and integrate environmental protection technologies to reduce pollution, promoting the development of industrial coatings towards high efficiency and low consumption.
[0003] After searching, the patent document with publication number CN222350151U discloses a paint machine with paint premixing, which includes a base, a top seat is arranged above the base, a material tank is fixedly installed on the lower bottom of the top seat, an air flow channel is fixedly installed on the top of the top seat, a paint pump is embedded in the air flow channel, the input end of the paint pump is connected to the material extraction pipe, the output end of the paint pump is connected to the inner cavity of the air flow channel, and a motor is installed between the material tank and the top surface of the base.
[0004] During use, after the air pump pressurizes the air flow channel, the liquid paint will be squeezed into mist and finally sprayed out from the nozzle accompanied by the air flow. The paint extraction will not be difficult due to the lowering of the paint level in the material tank, which will cause inconvenience in paint spraying. The extraction tube is arranged in the inner wall of the rotating tube, and the outer wall of the rotating tube penetrates the inner cavity to form a plurality of through holes. This enables the extraction tube to still extract the paint in the tank cavity of the material tank through the through holes during the rotation of the rotating tube. The invention has the characteristics of reasonable design and convenient use. The through holes may cause uneven distribution of paint due to centrifugal force during rotation, affecting the continuous suction efficiency of the extraction tube.
[0005] Therefore, in order to solve the above problems, a coating machine with coating premixing is proposed. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art and solve the problems of easy blockage during feeding and uneven distribution of paint due to centrifugal force, which affects the continuous suction efficiency of the extraction pipe, the present invention proposes a coating machine with paint premixing.
[0007] A coating machine with coating premixing function, comprising a base, a sloping plate fixedly mounted on the top of the base, a mixing chamber slidably mounted on the top of the sloping plate, and a feed pipe fixedly mounted on the top of the mixing chamber;
[0008] Also included is a stirring mechanism for premixing the coating;
[0009] The stirring mechanism includes two first pulleys, one of which is fixedly connected to a second motor on the top, the second motor is fixedly installed on the top of a mixing chamber, the two first pulleys are rotatably installed on the top of the mixing chamber, the two first pulleys are driven by a first belt, the two first pulleys are fixedly connected to a connecting shaft on the bottom, a stirring plate is fixedly installed on the outer surface of the connecting shaft, a material passing hole is provided on one side of the stirring plate, a guide plate is fixedly installed on the bottom of the first pulley, a second scraper and two first scrapers are slidably installed on the inner wall of the mixing chamber, a feed pipe is fixedly installed in the inner cavity of the mixing chamber, and a nozzle is fixedly connected to one end of the feed pipe.
[0010] Preferably, four support rods are fixedly installed on the top of the base, and reinforcement plates are fixedly connected to the outer surfaces of two adjacent support rods. Four rollers are rotatably installed on the bottom of the mixing chamber, and four slide grooves are opened on the top of the inclined plate. The four rollers are rotatably installed on the inner surfaces of the four slide grooves respectively.
[0011] Preferably, a first motor is fixedly installed at the bottom of the reinforcing plate, a disc is fixedly connected to the output shaft of the first motor, a cylinder is eccentrically arranged on one side of the disc, a connecting rod is rotatably connected to the outer surface of the cylinder, and the connecting rod is rotatably installed on one side of the mixing chamber.
[0012] Preferably, two second pulleys are rotatably installed on one side of the mixing chamber, and the two second pulleys are driven by a second belt, one side of one of the second pulleys is fixedly connected to a third motor, the third motor is fixedly installed on one side of the mixing chamber, one side of the second pulley is fixedly connected to a worm, and the outer surface of the worm is meshed with a worm wheel.
[0013] Preferably, two first reciprocating screws are rotatably installed in the inner cavity of the mixing chamber, and the two first reciprocating screws are fixedly connected, one of the first reciprocating screws is fixedly installed on one side of the worm gear, and two first scrapers are respectively threadedly installed on the outer surfaces of the two first reciprocating screws.
[0014] Preferably, another one side of the second pulley is fixedly connected to a second reciprocating screw, the second scraper is threadedly mounted on the outer surface of the second reciprocating screw, and a suction pipe is fixedly mounted on the inner wall of the mixing chamber.
[0015] Preferably, a feeding pipe is fixedly connected to the top of the suction pipe, a pumping machine is fixedly connected to one end of the feeding pipe, the pumping machine is fixedly installed on the top of the mixing chamber, and a discharge pipe is fixedly connected to one side of the pumping machine.
[0016] Preferably, a support plate is fixedly connected to the outer surface of the discharge pipe, a limiting groove is provided on the top of the reinforcing plate, the support plate is slidably installed on the inner surface of the limiting groove, and a nozzle is fixedly connected to one end of the discharge pipe.
[0017] The present invention is beneficial in that:
[0018] 1. The present invention delivers paint to the inner cavity of the mixing chamber through a feed pipe, and then drives the first pulley to rotate through the output shaft of the second motor. After the first belt transmission, the two first pulleys start to rotate, and the two first pulleys respectively drive the two connecting shafts to rotate, and the connecting shafts drive the stirring plate and the guide plate to rotate. The guide plate can stir the paint at the bottom of the inner cavity of the mixing chamber to the upper part of the inner cavity of the mixing chamber, and the paint can be stirred and mixed through the stirring plate.
[0019] 2. The present invention drives the disc to rotate through the output shaft of the first motor, and the disc can drive the mixing chamber to slide along the inclined plate through the cylinder and the connecting rod. This can make the mixing chamber shake with the paint in the inner cavity, which is beneficial to accelerate the stirring of the paint in the inner cavity of the mixing chamber.
[0020] 3. The present invention drives the second pulley to rotate through the output shaft of the third motor, and after the second belt transmission, the two second pulleys start to rotate, and one of the second pulleys drives the second reciprocating screw to rotate so that the second reciprocating screw drives the second scraper to reciprocate on the inner wall of the mixing chamber, and the other second pulley drives the worm gear and the two first reciprocating screws to rotate through the worm and the worm wheel transmission, and the two first reciprocating screws can drive the two first scrapers to reciprocate on the inner wall of the mixing chamber, so as to scrape up the paint on the inner wall of the mixing chamber, and the cooperation of the first scraper and the second scraper can accelerate the flow of the paint in the mixing chamber, which is beneficial to accelerate the mixing of the paint, and after the mixing is completed, the pumping machine extracts the paint in the mixing chamber through the feed pipe and the suction pipe, and finally the paint is sprayed out through the support plate and the nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0022] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;
[0023] Figure 2 A schematic diagram of a chute connection structure according to an embodiment of the present invention;
[0024] Figure 3 This is a schematic diagram of the connection structure of the outer surface of the mixing chamber according to an embodiment of the present invention;
[0025] Figure 4 A schematic diagram of the internal structure of a mixing chamber according to an embodiment of the present invention;
[0026] Figure 5 A schematic diagram of the bottom wall structure of a mixing chamber according to an embodiment of the present invention;
[0027] Figure 6 This is a schematic diagram of the discharge pipe connection structure of an embodiment of the present invention.
[0028] In the figure: 1, base; 11, inclined plate; 111, slide; 12, support rod; 13, reinforcement plate; 131, limit groove; 2, mixing chamber; 201, feed pipe; 21, roller; 22, first motor; 221, disc; 222, cylinder; 223, connecting rod; 23, first pulley; 231, first belt; 232, second motor; 24, connecting shaft; 241, stirring plate; 2411, material hole; 242, guide plate; 3, third motor; 32, second belt; 321, second pulley; 322, worm; 323, worm wheel; 324, first reciprocating screw; 325, first scraper; 33, second reciprocating screw; 34, second scraper; 4, suction pipe; 41, conveying pipe; 411, discharge pipe; 42, extractor; 43, support plate; 44, nozzle. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figures 1 to 6 As shown, a coating machine with coating premixing comprises a base 1, a sloping plate 11 is fixedly mounted on the top of the base 1, a mixing chamber 2 is slidably mounted on the top of the sloping plate 11, a feed pipe 201 is fixedly mounted on the top of the mixing chamber 2; a stirring mechanism is also included for premixing the coating; the stirring mechanism comprises two first pulleys 23, one of the first pulleys 23 is fixedly connected to the top of a second motor 232, the second motor 232 is fixedly mounted on the top of the mixing chamber 2, and the two first pulleys 23 are both rotatably mounted on the mixing chamber 2, the two first pulleys 23 are driven by the first belt 231, the bottoms of the two first pulleys 23 are fixedly connected with the connecting shaft 24, the outer surface of the connecting shaft 24 is fixedly installed with a stirring plate 241, one side of the stirring plate 241 is provided with a material passing hole 2411, the bottom of the first pulley 23 is fixedly installed with a guide plate 242, the inner wall of the mixing chamber 2 is slidably installed with a second scraper 34 and two first scrapers 325, the inner cavity of the mixing chamber 2 is fixedly installed with a feeding pipe 41, and one end of the feeding pipe 41 is fixedly connected with a nozzle 44.
[0031] Before the coating machine works, multiple coatings need to be pre-mixed. When the existing coating machine encounters a highly viscous coating during pre-mixing, it is easy to cause uneven mixing of the coatings. In addition, the through hole may cause uneven distribution of the coating due to centrifugal force during rotation, affecting the continuous suction efficiency of the extraction pipe.
[0032] When the present invention is in use, first, the paint is poured into the inner cavity of the mixing chamber 2 through the feeding pipe 201, and then the paint begins to be mixed. The output shaft of the second motor 232 drives the first pulley 23 to rotate. After the first belt 231 is driven, the two first pulleys 23 start to rotate, and the two first pulleys 23 respectively drive the two connecting shafts 24 to rotate. The two connecting shafts 24 drive the stirring plate 241 and the guide plate 242 to rotate. The guide plate 242 can stir the paint located at the bottom of the inner cavity of the base 1 to the upper part of the inner cavity of the base 1, and then the paint is stirred by the stirring plate 241. When the stirring plate 241 rotates, the paint will pass through the material hole 2411, which can make the stirring plate 241 rotate smoothly, and the stirring plate 241 will not be difficult to rotate due to excessive resistance of the paint. At the same time, the paint on the bottom wall of the base 1 can be cleaned by the first scraper 325 and the second scraper 34, which is conducive to stirring the paint through the guide plate 242 and the stirring plate 241 and stirring the paint more evenly.
[0033] Further, such as Figure 2 and Figure 3 As shown, four support rods 12 are fixedly installed on the top of the base 1, and the outer surfaces of two adjacent support rods 12 are fixedly connected with reinforcing plates 13. Four rollers 21 are rotatably installed on the bottom of the mixing chamber 2. Four slide grooves 111 are opened on the top of the inclined plate 11, and the four rollers 21 are rotatably installed on the inner surfaces of the four slide grooves 111 respectively.
[0034] A first motor 22 is fixedly installed at the bottom of the reinforcing plate 13, and a disc 221 is fixedly connected to the output shaft of the first motor 22. A cylinder 222 is eccentrically arranged on one side of the disc 221. A connecting rod 223 is rotatably connected to the outer surface of the cylinder 222, and the connecting rod 223 is rotatably installed on one side of the mixing chamber 2.
[0035] When the present invention is in use, the entire paint premixing machine is supported by the reinforcing plate 13 and the support rod 12. When the paint in the inner cavity of the mixing chamber 2 is stirred, the disc 221 is rotated by the output shaft of the first motor 22, and the disc 221 drives the cylinder 222 to perform eccentric movement. At the same time, the cylinder 222 drives the mixing chamber 2 to slide along the inclined plate 11 through the connecting rod 223. At this time, the roller 21 will slide on the inner surface of the slide groove 111. This can make the sliding of the mixing chamber 2 smoother and can also speed up the mixing of the paint in the inner cavity of the mixing chamber 2 by shaking the mixing chamber 2.
[0036] Further, such as Figure 5 As shown, two second pulleys 321 are rotatably installed on one side of the mixing chamber 2, and the two second pulleys 321 are driven by the second belt 32, one side of the second pulley 321 is fixedly connected to the third motor 3, and the third motor 3 is fixedly installed on one side of the mixing chamber 2, and one side of the second pulley 321 is fixedly connected to a worm 322, and the outer surface of the worm 322 is meshed with a worm wheel 323;
[0037] Two first reciprocating screw rods 324 are rotatably installed in the inner cavity of the mixing chamber 2, and the two first reciprocating screw rods 324 are fixedly connected, one of the first reciprocating screw rods 324 is fixedly installed on one side of the worm gear 323, and the two first scrapers 325 are respectively threadedly installed on the outer surfaces of the two first reciprocating screw rods 324;
[0038] A second reciprocating screw 33 is fixedly connected to one side of the other second pulley 321 , the second scraper 34 is threadedly mounted on the outer surface of the second reciprocating screw 33 , and a suction pipe 4 is fixedly mounted on the inner wall of the mixing chamber 2 .
[0039] When the present invention is in use, the output shaft of the third motor 3 drives the second pulley 321 to rotate. After the second belt 32 transmits the transmission, the two second pulleys 321 start to rotate, one of the second pulleys 321 drives the second reciprocating screw 33 to rotate, and the second reciprocating screw 33 further drives the second scraper 34 to slide back and forth along the inner wall of the mixing chamber 2 to scrape up the paint on the bottom wall of the mixing chamber 2, and the other second pulley 321 drives the worm 322 to rotate, and the worm wheel 323 can be driven to rotate through the meshing action of the worm 322 and the worm wheel 323, and the worm wheel 323 drives the two first reciprocating screws 324 to rotate, and the two first reciprocating screws 324 respectively drive the two first scrapers 325 to reciprocate, and the two first scrapers 325 cooperate with the second scraper 34 to scrape up the paint at the bottom of the inner cavity of the mixing chamber 2, so as to facilitate more uniform mixing of the paint.
[0040] Further, such as Figure 5 and Figure 6 As shown, the top of the suction pipe 4 is fixedly connected to a feeding pipe 41, one end of the feeding pipe 41 is fixedly connected to a pumping machine 42, the pumping machine 42 is fixedly installed on the top of the mixing chamber 2, and one side of the pumping machine 42 is fixedly connected to a discharge pipe 411;
[0041] The outer surface of the discharge pipe 411 is fixedly connected to a support plate 43 , a limiting groove 131 is provided on the top of the reinforcing plate 13 , the support plate 43 is slidably installed on the inner surface of the limiting groove 131 , and one end of the discharge pipe 411 is fixedly connected to a nozzle 44 .
[0042] When the present invention is in use, the feeder 42 sucks the paint out of the inner cavity of the mixing chamber 2 through the feed pipe 41 and the suction pipe 4, and then the paint is sprayed out through 411 and the nozzle 44. During operation, the staff holds 411 and points the nozzle 44 to the place where spraying is required to achieve the paint spraying work. When the first motor 22 drives the mixing chamber 2 to slide along the inclined plate 11, the feeder 42 will also slide with 411. In order to increase the stability of 411, 411 will slide on the inner surface of the limit groove 131 with the support plate 43. At the same time, fixing 411 by the support plate 43 can also avoid entanglement between 411 and the paint pre-mixing coating machine.
[0043] Working principle: first, the paint is transported to the inner cavity of the mixing chamber 2 through the feed pipe 201, and then the first pulley 23 is rotated by the output shaft of the second motor 232. After the transmission by the first belt 231, the two first pulleys 23 start to rotate, and the two first pulleys 23 respectively rotate with the two connecting shafts 24. The connecting shafts 24 rotate with the stirring plate 241 and the guide plate 242. The guide plate 242 can stir the paint at the bottom of the inner cavity of the mixing chamber 2 to the upper part of the inner cavity of the mixing chamber 2. The paint can be stirred and mixed by the stirring plate 241. At the same time, the disc 221 is rotated by the output shaft of the first motor 22. The disc 221 can drive the mixing chamber 2 to slide along the inclined plate 11 through the cylinder 222 and the connecting rod 223. This can make the mixing chamber 2 shake with the paint in the inner cavity, which is conducive to accelerating the stirring of the paint in the inner cavity of the mixing chamber 2.
[0044] The output shaft of the third motor 3 drives the second pulley 321 to rotate, and after the second belt 32 is driven, the two second pulleys 321 start to rotate, and one of the second pulleys 321 drives the second reciprocating screw 33 to rotate, so that the second reciprocating screw 33 can drive the second scraper 34 to reciprocate on the inner wall of the mixing chamber 2, and the other second pulley 321 is driven by the worm 322 and the worm wheel 323, so that the worm wheel 323 drives the two first reciprocating screws 324 to rotate, and the two first reciprocating screws 324 can drive the two first scrapers 325 to reciprocate on the inner wall of the mixing chamber 2, so as to scrape up the paint on the inner wall of the mixing chamber 2, and the cooperation between the first scraper 325 and the second scraper 34 can accelerate the flow of the paint in the inner cavity of the mixing chamber 2, which is conducive to accelerating the mixing of the paint, and after the mixing is completed, the pumping machine 42 extracts the paint in the inner cavity of the mixing chamber 2 through the feeding pipe 41 and the suction pipe 4, and finally the paint is sprayed out through the support plate 43 and the nozzle 44.
[0045] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0046] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. A coating machine with coating premixing function, comprising a base (1), a sloping plate (11) fixedly mounted on the top of the base (1), a mixing chamber (2) slidably mounted on the top of the sloping plate (11), and a feed pipe (201) fixedly mounted on the top of the mixing chamber (2); Also included is a stirring mechanism for premixing the coating; Features: The stirring mechanism comprises two first pulleys (23), wherein the top of one of the first pulleys (23) is fixedly connected to a second motor (232), the second motor (232) is fixedly mounted on the top of a mixing chamber (2), the two first pulleys (23) are both rotatably mounted on the top of the mixing chamber (2), the two first pulleys (23) are driven by a first belt (231), the bottoms of the two first pulleys (23) are both fixedly connected to a connecting shaft (24), a stirring plate (241) is fixedly mounted on the outer surface of the connecting shaft (24), a material passing hole (2411) is provided on one side of the stirring plate (241), a guide plate (242) is fixedly mounted on the bottom of the first pulley (23), a second scraper (34) and two first scrapers (325) are slidably mounted on the inner wall of the mixing chamber (2), a material delivery pipe (41) is fixedly mounted in the inner cavity of the mixing chamber (2), and a nozzle (44) is fixedly connected to one end of the material delivery pipe (41).
2. A coating machine with coating premixing according to claim 1, characterized in that: Four support rods (12) are fixedly mounted on the top of the base (1), and reinforcement plates (13) are fixedly connected to the outer surfaces of two adjacent support rods (12). Four rollers (21) are rotatably mounted on the bottom of the mixing chamber (2), and four slide grooves (111) are opened on the top of the inclined plate (11), and the four rollers (21) are rotatably mounted on the inner surfaces of the four slide grooves (111), respectively.
3. A coating machine with coating premixing according to claim 2, characterized in that: A first motor (22) is fixedly mounted on the bottom of the reinforcing plate (13); a disc (221) is fixedly connected to the output shaft of the first motor (22); a cylinder (222) is eccentrically arranged on one side of the disc (221); a connecting rod (223) is rotatably connected to the outer surface of the cylinder (222); and the connecting rod (223) is rotatably mounted on one side of the mixing chamber (2).
4. A coating machine with coating premixing according to claim 3, characterized in that: Two second pulleys (321) are rotatably mounted on one side of the mixing chamber (2); the two second pulleys (321) are driven by a second belt (32); one side of one of the second pulleys (321) is fixedly connected to a third motor (3); the third motor (3) is fixedly mounted on one side of the mixing chamber (2); one side of the second pulley (321) is fixedly connected to a worm (322); and the outer surface of the worm (322) is meshed with a worm wheel (323).
5. A coating machine with coating premixing according to claim 4, characterized in that: Two first reciprocating screws (324) are rotatably mounted in the inner cavity of the mixing chamber (2); the two first reciprocating screws (324) are fixedly connected, one of the first reciprocating screws (324) is fixedly mounted on one side of the worm gear (323), and the two first scrapers (325) are respectively threadedly mounted on the outer surfaces of the two first reciprocating screws (324).
6. A coating machine with coating premixing according to claim 5, characterized in that: A second reciprocating screw (33) is fixedly connected to one side of the other second pulley (321), the second scraper (34) is threadedly mounted on the outer surface of the second reciprocating screw (33), and a suction pipe (4) is fixedly mounted on the inner wall of the mixing chamber (2).
7. A coating machine with coating premixing according to claim 6, characterized in that: The top of the suction pipe (4) is fixedly connected to a feeding pipe (41), one end of the feeding pipe (41) is fixedly connected to a pumping machine (42), the pumping machine (42) is fixedly installed on the top of the mixing chamber (2), and one side of the pumping machine (42) is fixedly connected to a discharge pipe (411).
8. A coating machine with coating premixing according to claim 7, characterized in that: The outer surface of the discharge pipe (411) is fixedly connected to a support plate (43), a limiting groove (131) is provided on the top of the reinforcing plate (13), the support plate (43) is slidably mounted on the inner surface of the limiting groove (131), and one end of the discharge pipe (411) is fixedly connected to a nozzle (44).
Citation Information
Patent Citations
Coating machine with coating premixing function
CN222350151U