Raw material treatment device and method for producing new formula saffron fluid extract
By designing a rotating disc and moving teeth structure with a cutting blade and a saw blade, the problem of fiber winding of the tooth plate crusher when crushing fiber-containing Chinese medicine is solved, and a more efficient crushing process is achieved, shortening the crushing time and reducing energy consumption.
Patent Information
- Application Number
- CN202510174071.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the tooth plate crusher crushes Chinese medicine containing fibers, the fibers are easily wrapped around the moving teeth, resulting in incomplete crushing, time-consuming and high energy consumption.
A new formula saffron flow extract was designed to produce raw material processing device, which adopts a rotating disc and moving teeth structure. The moving teeth are equipped with cutting blades and saw blades. The cutting blades and saw blades are driven by electric push rods to cut and saw, cut and saw, cut and cut, and the wound fibers are cut, and the materials are circulated and crushed and screened through the fan and the air pumping device.
Effectively shearing the fibers wrapped around the moving teeth improves the crushing efficiency and speed, shortens the crushing time and reduces energy consumption.
Smart Images

Figure CN119909807A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pulverizing devices, and in particular to a raw material processing device and method for producing a new formula saffron fluid extract. Background Art
[0002] The new formula saffron fluid extract is a preparation made from saffron (also known as saffron or crocus) as the main raw material. It has the effects of promoting blood circulation and removing blood stasis, cooling blood and detoxifying, relieving depression and calming the mind. It is widely used in traditional medicine. In the actual production process, other materials (including other Chinese medicines and other additives, etc.) are often added to the new formula saffron fluid extract according to its specific use. The actual production process of saffron fluid extract includes key steps such as raw material processing, crushing, extraction and concentration. The crushing process requires the use of a ball mill or a toothed disc mill to crush the material to improve the extraction rate and efficacy of the active ingredients and enhance the stability of the drug.
[0003] During the material crushing process of the toothed disc crusher, the internal toothed disc (fixed toothed disc and movable toothed disc, with fixed teeth installed on the fixed toothed disc and movable teeth installed on the movable toothed disc) rotates relative to the crushing piece to squeeze and shear the material, thereby completing the crushing of the material. When using a toothed disc crusher to crush fiber-containing Chinese medicine, due to the high toughness of the fiber, it is difficult to completely crush such Chinese medicine only by squeezing and shearing the toothed disc and the crushing piece, and the fiber of the Chinese medicine is also easy to entangle on the movable teeth. During the fiber entanglement process, part of the Chinese medicine will be wrapped between the movable teeth and the fiber, hindering the further crushing process. In order to achieve a complete crushing effect, the crushing time needs to be extended, which is both time-consuming and energy-consuming. Summary of the invention
[0004] In order to overcome the shortcomings of the existing toothed disc pulverizer during use, the present invention provides a raw material processing device and method for producing a new formula saffron fluid extract.
[0005] The technical implementation scheme of the present invention is: a raw material processing device for the production of a new formula saffron fluid extract, comprising: a bracket, a mounting shell is fixedly connected to the bracket, a material discharge port is arranged on the lower side of the mounting shell, a sealing door is installed on the mounting shell, and the sealing door is fixedly connected to a material guide shell connected to the mounting shell; a plurality of fixed teeth are arranged at intervals and are all fixedly connected to the sealing door; a rotating disk is rotatably connected to the mounting shell, the rotating disk is fixedly connected to a plurality of moving teeth, and symmetrically distributed cutting blades are slidably connected to the moving teeth; a screen is arranged in the mounting shell; a crushing block is detachably connected to the rotating disk; an L-shaped plate is fixedly connected to the bracket; a driving shaft is rotatably connected to the L-shaped plate, the driving shaft passes through the rotating disk and is fixedly connected thereto, the crushing block is detachably connected to the driving shaft, and a driving module for driving the driving shaft to rotate is arranged on the bracket; a trigger assembly is arranged on the mounting shell, and is used to change the positions of all the cutting blades.
[0006] More preferably, the trigger assembly includes: a first movable disk, splined to the drive shaft, the first movable disk is located between the rotating disk and the L-shaped plate, the movable teeth are slidably connected with a connecting rod, one end of the connecting rod is fixedly connected to the first movable disk, the other end of the connecting rod is fixedly connected to an extrusion block, the extrusion block slides in adjacent movable teeth, and a tension spring is fixedly connected between the cutting edge and the adjacent movable teeth; a first connecting ring, rotatably connected to the first movable disk and slidably connected to the mounting shell; a first electric push rod, fixedly connected to the L-shaped plate, and a telescopic end of which is fixedly connected to the first connecting ring.
[0007] More preferably, the movable tooth is provided with an inclined annular surface, and the cutting edge is provided with an inclined surface at a position adjacent to the inclined annular surface on the movable tooth.
[0008] More preferably, it also includes: a second movable disk, splined to the drive shaft, the second movable disk is located between the first movable disk and the L-shaped plate, the connecting rod is slidably connected to a movable rod, the movable rod passes through the adjacent connecting rod, the movable rod passes through the adjacent extrusion block, the movable rod passes through the first movable disk and is fixedly connected to the second movable disk, the cutting blade is slidably connected to a saw blade, the extrusion block is used to extrude the saw blade, and the saw blade is slidably connected to the adjacent movable rod; a second connecting ring, rotatably connected to the second movable disk, the second connecting ring is slidably connected to the mounting shell; a second electric push rod, fixed to the L-shaped plate, and the telescopic end of the second electric push rod is fixedly connected to the second connecting ring.
[0009] More preferably, the cutting edge is provided with a plurality of tooth portions and a plurality of cutting portions, and all the tooth portions and all the cutting portions on the same cutting edge are distributed alternately.
[0010] More preferably, the tooth portion is flush with the saw teeth of the adjacent saw blade, and the maximum distance between two adjacent cutting portions on the two cutting edges on the same movable tooth is smaller than the maximum distance between two adjacent tooth portions.
[0011] More preferably, it further comprises: a guide block fixedly connected to the crushing block and used for dispersing the material entering into the installation shell.
[0012] More preferably, it also includes: an air duct fixedly connected to the mounting shell, the air duct being connected to the peripheral side of the mounting shell; a fan fixedly connected to the bracket, the air outlet of the fan being connected to the air duct, the air inlet of the fan being connected to the discharge port of the mounting shell, for promoting the circulation of the material in the mounting shell through airflow; a connecting pipe fixedly connected to the upper side of the mounting shell and connected thereto, the connecting pipe being connected to an external exhaust device for discharging the crushed material in the mounting shell.
[0013] More preferably, it also includes: a gear ring fixedly connected to the screen, the screen is rotatably connected to the mounting shell, the mounting shell is provided with an annular groove, and the gear ring rotates in the annular groove of the mounting shell; a reduction motor fixedly connected to the mounting shell, and the output shaft of the reduction motor is fixedly connected to a gear meshing with the gear ring.
[0014] A raw material processing method for producing a new formula saffron fluid extract, based on the above-mentioned raw material processing device for producing a new formula saffron fluid extract, comprises the following steps: S1: Select a screen with a suitable aperture and install the selected screen on the installation shell; S2: Adjust the power of the fan and the external exhaust device according to the aperture of the selected screen, and close the sealing door after the adjustment is completed; S3: After closing the sealing door, start the driving module, which drives all the moving teeth and crushing blocks on the rotating disk to rotate synchronously, and then puts the pre-treated materials into the guide shell on the sealing door in batches, and enters the installation shell to crush the materials; S4: during the material crushing process, the first electric push rod is intermittently started, and the extrusion block on the first electric push rod is driven by the telescopic end thereof to move, and the extrusion block squeezes the cutting blade during the movement to cut the fibers wound on the adjacent moving teeth; S5: in the process of cutting the fibers wound around the moving teeth, the second electric push rod is reciprocatedly started, and the second electric push rod drives all the saw blades to move back and forth to saw the fibers wound around the moving teeth; S6: During the material crushing process, the fan is started, and the fan and the air duct circulate the unqualified materials in the installation shell together, and the unqualified materials are crushed again; S7: After starting the fan, start the external air extraction device, and the external air extraction device extracts the qualified materials through the connecting pipe to screen the materials; S7: After the quantitative material is crushed, the drive module, the fan and the external exhaust device are turned off, and the device is cleaned and maintained for subsequent use.
[0015] The present invention has the following advantages: the present invention changes the position of the cutting blade so that the cutting blade cuts the fibers wound on the adjacent moving teeth, exposing the materials wrapped in the fibers, and allowing the cut fibers and materials to fall back into the mounting shell, thereby accelerating the material crushing speed, shortening the material crushing time, and improving the crushing efficiency.
[0016] By limiting the shapes of the moving teeth and the cutting blades, the fibers wound on the inclined annular surface of the moving teeth are pushed to move as two adjacent cutting blades move away from each other, thereby reducing the accumulation of fibers on the inclined annular surface of the moving teeth and facilitating the cutting of this part of the fibers.
[0017] The telescopic end of the second electric push rod drives all the saw blades to move back and forth, and the saw blades cut the fibers wound around the moving teeth, thereby reducing the amount of residual fibers on the moving teeth, further shortening the time required for material crushing, and increasing the material crushing efficiency and speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the mounting shell and the rotating disk of the present invention; Figure 3 It is a three-dimensional structural schematic diagram of the rotating disk and the moving teeth of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the first movable plate and the second movable plate of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the movable tooth of the present invention; Figure 6 It is a three-dimensional structural cross-sectional view of the connecting rod and the extrusion block of the present invention; Figure 7 It is a three-dimensional structure explosion diagram of the cutting edge and the saw blade of the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the tooth portion and the cutting portion of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the air duct and the fan of the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the screen and the gear ring of the present invention.
[0019] The meanings of the reference numerals in the figure are as follows: 1: bracket, 2: mounting shell, 3: sealing door, 4: fixed tooth, 5: rotating disk, 6: moving tooth, 7: cutting blade, 701: tooth portion, 702: cutting portion, 8: sieve, 9: crushing block, 12: L-shaped plate, 13: driving shaft, 14: first moving disk, 15: connecting rod, 16: extrusion block, 17: tension spring, 18: first connecting ring, 19: first electric push rod, 20: second moving disk, 21: moving rod, 22: saw blade, 221: second connecting ring, 222: second electric push rod, 231: guide block, 24: air duct, 25: fan, 26: connecting pipe, 27: gear ring, 28: reduction motor. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings. It is only stated that the directional words such as upper, lower, left and right that appear or will appear in the text of the present invention are only based on the accompanying drawings of the present invention, and are not specific limitations of the present invention.
[0021] Example 1: A raw material processing device for producing a new formula of saffron fluid extract, such as Figure 1-Figure 7 As shown, it includes: a bracket 1, on which a mounting shell 2 is fixedly connected, a material discharge port is arranged at the lower side of the mounting shell 2, a sealing door 3 is installed on the mounting shell 2, and the sealing door 3 is fixedly connected to a material guide shell connected to the mounting shell 2; a fixed tooth 4, which has a plurality of spaced apart teeth and is fixedly connected to the sealing door 3; a rotating disk 5, which is rotatably connected to the mounting shell 2, and a plurality of movable teeth 6 are fixedly connected to the rotating disk 5, and symmetrically distributed cutting blades 7 are slidably connected to the movable teeth 6; a screen 8, which is arranged in the mounting shell 2; a crushing block 9, which is detachably connected to the rotating disk 5; an L-shaped plate 12, which is fixedly connected to the bracket 1; a driving shaft 13, which is rotatably connected to the L-shaped plate 12, the driving shaft 13 passes through the rotating disk 5 and is fixedly connected thereto, the crushing block 9 is detachably connected to the driving shaft 13, and a driving module for driving the driving shaft 13 to rotate is arranged on the bracket 1; a trigger assembly, which is arranged on the mounting shell 2, and is used to change the positions of all cutting blades 7 to cut the fibers wound on the movable teeth 6.
[0022] In the above scheme, the problem that fibers are easily entangled on the moving teeth when the toothed disc crusher crushes fiber-type traditional Chinese medicine is solved; in the figure, the sealing door 3 and the mounting shell 2 are in an open state; the specific number of fixed teeth 4 can be selected according to actual use requirements; the specific number of mobile teeth 6 can be selected according to actual use requirements; the fixed teeth 4 and the mobile teeth 6 jointly strike and shear the material when in use; each mobile tooth 6 is slidably connected to two cutting blades 7, and the cutting blades 7 are used to cut the fibers entangled on adjacent mobile teeth 6; the aperture of the sieve holes of the screen 8 can be selected according to actual use requirements, and is used to screen the crushed materials; the crushing block 9 is used to assist the fixed teeth 4 and the mobile teeth 6 in crushing the materials; the crushing block 9 is provided with a plurality of gaps, and all the mobile teeth 6 are evenly distributed in the plurality of gaps of the crushing block 9; the driving module is an existing device, and is shown in the figure by taking the motor and the pulley belt as an example, wherein the motor is fixedly connected to the right side of the bracket 1, and the output shaft of the motor and the drive shaft 13 are fixedly connected with a pulley, and the belt is wound on the pulley.
[0023] In this embodiment, the feed opening of the mounting shell 2 is located at the lower side thereof, and the mounting shell 2 is detachably connected to the screen 8; the cutting edge 7 is merely a cutting knife.
[0024] The specific workflow of the above scheme is as follows: When using the present device to crush materials, the staff selects a screen 8 of a suitable aperture according to the needs, and installs the screen 8 on the mounting shell 2, then closes the sealing door 3, and the staff starts the driving module, which drives the driving shaft 13 to rotate, and the driving shaft 13 drives the rotating disk 5 and all the moving teeth 6 and the crushing blocks 9 thereon to rotate synchronously, and then the staff puts the pre-treated materials into the guide shell on the sealing door 3 in batches, and the guide shell on the sealing door 3 guides the materials into the mounting shell 2, thereby applying shear force to the materials during the relative movement of all rotating moving teeth 6, crushing blocks 9 and all fixed teeth 4, and crushing the materials, and the crushed materials are screened by the screen 8, and the materials with qualified particle sizes pass through the screen 8 and are discharged through the discharge port on the lower side of the mounting shell 2, and the discharged materials are collected by the staff for subsequent use.
[0025] In the above-mentioned material crushing process, fiber-rich materials are difficult to be completely crushed only by squeezing and shearing of the toothed disc and the crushing piece due to the high toughness of the fibers. In addition, the fibers will be entangled on the moving teeth 6, and even part of the materials will be wrapped in the fibers. In this regard, the staff intermittently controls the trigger component to work, and the trigger component controls the movement of all the cutting blades 7 to move the two cutting blades 7 on the same moving tooth 6 away from each other, thereby cutting the fibers wrapped around all the moving teeth 6, exposing the materials wrapped in the fibers (cutting the fiber-wrapped materials at the same time), and allowing the cut fibers and materials to fall back into the mounting shell 2, thereby accelerating the material crushing speed, shortening the material crushing time and improving the crushing efficiency.
[0026] In actual use, the staff needs to control the trigger component to work multiple times according to the crushing situation of the material, so as to cut the fibers wrapped around the moving teeth 6 multiple times to ensure that the particle size of the crushed material meets the use standard. After the device is used to crush a certain amount of material, the staff shuts down the drive module and collects the remaining material on the screen 8, and cleans the device for subsequent use.
[0027] like Figure 4-Figure 7 As shown, the trigger assembly includes: a first movable disk 14, which is splined to the drive shaft 13, and the first movable disk 14 is located between the rotating disk 5 and the L-shaped plate 12. The movable tooth 6 is slidably connected to a connecting rod 15, one end of the connecting rod 15 is fixedly connected to the first movable disk 14, and the other end of the connecting rod 15 is fixedly connected to an extrusion block 16, and the extrusion block 16 slides in the adjacent movable tooth 6, and a tension spring 17 is fixedly connected between the cutting blade 7 and the adjacent movable tooth 6; a first connecting ring 18, which is rotatably connected to the first movable disk 14 and slidably connected to the mounting shell 2; a first electric push rod 19, which is fixedly connected to the L-shaped plate 12, and its telescopic end is fixedly connected to the first connecting ring 18.
[0028] In the above scheme, the first movable disk 14 is located at the rear side of the mounting shell 2; the rear end of the connecting rod 15 is fixedly connected to the first movable disk 14, and the extrusion block 16 is located at the front end of the connecting rod 15; the extrusion block 16 is provided with symmetrically distributed inclined surfaces; the opposite sides of the two cutting blades 7 on the same movable tooth 6 are provided with inclined surfaces that fit the extrusion block 16; the tension of the tension spring 17 is greater than the centrifugal force to which the cutting blade 7 is subjected when the rotating disk 5 rotates, thereby ensuring the stability of the relative position of the cutting blade 7; in the process of the above-mentioned driving shaft 13 driving the rotating disk 5 and the parts connected thereto to rotate, all the movable teeth 6 respectively drive the connecting rod 15, the extrusion block 16 and the tension spring 17 thereon to rotate synchronously, and the driving shaft 13 drives the first movable disk 14 to rotate synchronously through the spline thereon. When the above-mentioned trigger assembly needs to be controlled to work, the staff starts the first electric push rod 19, and the telescopic end of the first electric push rod 19 drives the first movable disk 14 to move forward synchronously through the first connecting ring 18, and the first movable disk 14 drives all the connecting parts thereon The rod 15 moves forward, and the connecting rod 15 drives the extrusion block 16 thereon to move forward. The extrusion block 16 squeezes the two adjacent cutting blades 7 in the process of moving forward, so that the two adjacent cutting blades 7 move away from each other, and stretches the adjacent tension spring 17 to store force, thereby cutting the fibers wound on the adjacent moving teeth 6. After the first connecting ring 18 moves to the extreme position, the staff turns off and starts the first electric push rod 19. After a specified time, the staff reversely starts the first electric push rod 19. The first electric push rod 19 drives the first moving disk 14 to move backward through the first connecting ring 18, thereby driving all the connecting rods 15 and all the extrusion blocks 16 to move backward synchronously. At the same time, the tension spring 17 drives the adjacent cutting blades 7 to reset to the initial position relative to the adjacent moving teeth 6. After the telescopic end of the first electric push rod 19 is reset to the initial position, the staff turns off the first electric push rod 19, and in the subsequent use process, changes the position on all cutting blades 7 multiple times to cut the fibers multiple times.
[0029] like Figure 5-Figure 7 As shown, the moving tooth 6 is provided with an inclined annular surface, and the cutting edge 7 is provided with an inclined surface near the inclined annular surface on the adjacent moving tooth 6 .
[0030] In the above scheme, the shapes of the moving tooth 6 and the cutting blade 7 are limited, wherein the inclined annular surface on the moving tooth 6 is located at its rear part, and the inclined surface on the cutting blade 7 is located at its rear side. The inclined annular surface on the moving tooth 6 guides the fibers wound thereon, thereby reducing the accumulation of fibers at the junction of the moving tooth 6 and the rotating disk 5, thereby facilitating the cutting blade 7 to cut the fibers. In the process of two adjacent cutting blades 7 moving away from each other, the inclined surface on the cutting blade 7 pushes the fibers wound at the inclined annular surface on the moving tooth 6 forward, thereby further reducing the amount of fibers accumulated at the junction of the moving tooth 6 and the rotating disk 5, thereby further facilitating the cutting of the fibers by the cutting blade 7.
[0031] Embodiment 2: Based on embodiment 1, Figure 4-Figure 7 As shown, it also includes: a second movable disk 20, which is splined to the drive shaft 13, and the second movable disk 20 is located between the first movable disk 14 and the L-shaped plate 12. The connecting rod 15 is slidably connected to the movable rod 21, and the movable rod 21 passes through the adjacent connecting rod 15. The movable rod 21 passes through the adjacent extrusion block 16. The movable rod 21 passes through the first movable disk 14 and is fixedly connected to the second movable disk 20. The cutting blade 7 is slidably connected to the saw blade 22, and the extrusion block 16 is used to extrude the saw blade 22, and the saw blade 22 is slidably connected to the adjacent movable rod 21; a second connecting ring 221, which is rotatably connected to the second movable disk 20, and the second connecting ring 221 is slidably connected to the mounting shell 2; a second electric push rod 222, which is fixed to the L-shaped plate 12, and the telescopic end of the second electric push rod 222 is fixedly connected to the second connecting ring 221.
[0032] In the above scheme, the second movable disk 20 is located on the rear side of the first movable disk 14; the movable rod 21 is slidably connected to the first movable disk 14; the saw blade 22 is provided with an inclined surface that fits with the inclined surface on the adjacent extrusion block 16, and in the process of extruding the adjacent cutting blade 7, the extrusion block 16 synchronously squeezes the adjacent saw blade 22.
[0033] The specific workflow of the above scheme is as follows: In the process of the two adjacent cutting blades 7 moving away from each other, the cutting blades 7 drive the adjacent saw blades 22 to move synchronously, so that the saw blades 22 move relatively along the adjacent moving rods 21. After the cutting blade 7 moves to the extreme position, that is, after the first moving disk 14 moves forward to the extreme position, the staff turns off the first electric push rod 19, and controls the telescopic end of the second electric push rod 222 to drive the second moving disk 20 to move forward through the second connecting ring 221. The second moving disk 20 drives all the saw blades 22 to move forward synchronously through all the moving rods 21 thereon (the saw blades 22 slide along the adjacent cutting blades 7 during the movement), and cuts the fibers wrapped around the adjacent moving teeth 6. After the second moving disk 20 moves forward to the extreme position, the staff controls the telescopic end of the second electric push rod 222 to drive the second moving disk 20 to move backward, thereby driving all the saw blades 22 to move backward.
[0034] When the saw blade 22 is reset to the initial position, the staff controls the telescopic end of the second electric push rod 222 to drive all the saw blades 22 to move back and forth. At this time, the telescopic end of the first electric push rod 19 is still in an extended state, and the fibers wrapped around the moving teeth 6 are sawed, thereby reducing the residual amount of fibers on the moving teeth 6, further shortening the time required for material crushing, and improving the material crushing efficiency and speed. After a specified time has passed, the staff controls the telescopic end of the second electric push rod 222 to reset to the initial position, that is, resets all the saw blades 22 to the initial position, and then resets the telescopic end of the first electric push rod 19 to the initial position for subsequent continued use.
[0035] like Figure 8 As shown, the cutting edge 7 is provided with a plurality of tooth portions 701 and a plurality of cutting portions 702, all the tooth portions 701 and all the cutting portions 702 on the same cutting edge 7 are staggered, the tooth portions 701 are flush with the saw teeth of the adjacent saw blade 22, and the maximum distance between two adjacent cutting portions 702 on two cutting edges 7 on the same moving tooth 6 is smaller than the maximum distance between two adjacent tooth portions 701.
[0036] In the above scheme, the tooth portion 701 and the cutting portion 702 on the same cutting blade 7 are both located on the side away from the upper inclined surface thereof. In the process of the two adjacent cutting blades 7 moving away from each other, the tooth portion 701 on the cutting blade 7 guides the fibers on the adjacent moving teeth 6 to the cutting portion 702 thereon, and the cutting portion 702 cuts the fibers. When the fibers on the moving teeth 6 are guided to the cutting portion 702 on the adjacent cutting blade 7, the fibers on the moving teeth 6 are also moved between two adjacent saw teeth on the adjacent saw blade 22, and the fibers are limited by the two adjacent tooth portions 701 to ensure the stability of the fibers, so as to facilitate the subsequent cutting of the fibers.
[0037] like Figure 3 and Figure 4 As shown, it also includes: a guide block 231, which is fixed to the crushing block 9 and is used to disperse the materials entering the installation shell 2.
[0038] In the above scheme, the guide block 231 is located in front of the crushing block 9, and the front side surface of the guide block 231 is arc-shaped. During the rotation of the crushing block 9, the crushing block 9 drives the guide block 231 to rotate synchronously. The guide block 231 breaks up the material entering the mounting shell 2, disperses the material to the surroundings, and improves the crushing efficiency.
[0039] Embodiment 3: Based on embodiment 2, Figure 1 , Fig. 9 and Fig.10As shown, it also includes: an air duct 24, which is fixedly connected to the mounting shell 2, and the air duct 24 is connected to the peripheral side of the mounting shell 2; a fan 25, which is fixedly connected to the bracket 1, and the air outlet of the fan 25 is connected to the air duct 24, and the air inlet of the fan 25 is connected to the discharge port of the mounting shell 2, which is used to promote the circulation of the material in the mounting shell 2 through airflow; a connecting pipe 26, which is fixedly connected to the upper side of the mounting shell 2 and connected thereto, and the connecting pipe 26 is externally connected to an external exhaust device, which is used to discharge the crushed material in the mounting shell 2.
[0040] In the above scheme, except for the position where the air duct 24 and the connecting pipe 26 are installed and the discharge port, the rest of the mounting shell 2 is in a sealed state, that is, the material in the screen 8 can only be discharged to the outside through the air duct 24, the connecting pipe 26 and the discharge port; the air duct 24 is connected to the left side of the mounting shell 2; the external exhaust device connected to the connecting pipe 26 is an existing device, which is not shown in the figure, and the power of the external exhaust device is greater than the power of the fan 25.
[0041] In this embodiment, the function of the connecting pipe 26 is consistent with that of the discharge port on the lower side of the mounting shell 2, and in this embodiment, the screen 8 is no longer used to screen whether the material is qualified. In actual use, the staff can adjust the power of the external vacuum device to specifically adjust the material with qualified particle size to be extracted.
[0042] The specific workflow of the above scheme is as follows: In the above-mentioned process of using the present device to crush materials, the staff starts the fan 25, and draws air from the air inlet of the fan 25, so that the materials in the installation shell 2 that are not fully in contact with the crushing block 9 and the moving teeth 6 pass through the screen 8 into the fan 25 under the action of gravity and the suction of the fan 25, and the fan 25 transports this part of the material to the air duct 24, and makes this part of the material re-enter the interior of the installation shell 2 from the left side of the installation shell 2 along the air duct 24. At the same time, the airflow disturbs the material in the installation shell 2, increases the contact probability of the material in the installation shell 2 with the crushing block 9 and the moving teeth 6, and crushes the unqualified materials (mainly block materials and fibrous materials) again, so as to realize the cycle of material crushing, thereby improving the crushing efficiency of the material and shortening the overall crushing time of the material.
[0043] After starting the fan 25 as mentioned above, the staff starts the external exhaust device, which extracts the qualified materials through the connecting pipe 26, screens the materials, and discharges the qualified materials out of the installation shell 2. After the quantitative material is crushed using this device, the staff shuts down the drive module, the fan 25 and the external exhaust device for subsequent use.
[0044] like Fig. 9 and Fig.10As shown, it also includes: a gear ring 27, which is fixed to the screen 8, the screen 8 is rotatably connected to the mounting shell 2, the mounting shell 2 is provided with an annular groove, and the gear ring 27 rotates in the annular groove of the mounting shell 2; a reduction motor 28, which is fixed to the mounting shell 2, and the output shaft of the reduction motor 28 is fixedly connected to a gear meshing with the gear ring 27.
[0045] In the above scheme, the reduction motor 28 is located on the upper right side of the mounting shell 2. When the above staff starts the fan 25, the reduction motor 28 is started at the same time. The output shaft of the reduction motor 28 drives the gear ring 27 to rotate through the gear on it, and the gear ring 27 drives the screen 8 to rotate, thereby dynamically adjusting the connection position between the screen 8 and the upper and lower ports of the air duct 24 and the screen 8 and the connecting pipe 26, so that the airflow output from the upper port of the air duct 24 blows the material blocked in the mesh of the screen 8, thereby keeping the mesh holes of the screen 8 unobstructed, realizing the self-cleaning function of the screen 8 during continuous operation, thereby ensuring the normal use of the screen 8, until the device is used to process a certain amount of material, the staff turns off the reduction motor 28, and cleans and repairs each part in the device for subsequent use.
[0046] Embodiment 4: Based on embodiment 3, Figure 1-Figure 10 As shown, a raw material processing method for producing a new formula saffron fluid extract, and a raw material processing device for producing a new formula saffron fluid extract based on the above technical solution include the following steps: S1: Select a screen 8 with a suitable aperture, and install the selected screen 8 on the installation shell 2; S2: adjusting the power of the fan 25 and the external exhaust device according to the aperture of the selected screen 8, and closing the sealing door 3 after the adjustment is completed; S3: After closing the sealing door 3, start the driving module, which drives all the moving teeth 6 and the crushing blocks 9 on the rotating disk 5 to rotate synchronously, and then put the pre-treated materials into the guide shell on the sealing door 3 in batches, and enter the installation shell 2 to crush the materials; S4: during the material crushing process, the first electric push rod 19 is intermittently started, and the extrusion block 16 on it is driven by the telescopic end of the first electric push rod 19 to move, and the extrusion block 16 squeezes the cutting blade 7 during the movement to cut the fibers wound on the adjacent moving teeth 6; S5: In the process of cutting the fibers wound around the moving teeth 6, the second electric push rod 222 is reciprocatedly started, and the second electric push rod 222 drives all the saw blades 22 to reciprocate, so as to saw the fibers wound around the moving teeth 6; S6: During the material crushing process, the fan 25 is started, and the fan 25 and the air duct 24 circulate the unqualified materials in the installation shell 2, and crush the unqualified materials again; S7: After starting the fan 25, start the external air extraction device, and the external air extraction device extracts the qualified materials through the connecting pipe 26 to screen the materials; S8: After the quantitative material is crushed, the driving module, the fan 25 and the external exhaust device are turned off, and the device is cleaned and maintained for subsequent use.
[0047] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.
Claims
1. A raw material processing device for producing a new formula saffron fluid extract, characterized in that: include: A bracket (1), the bracket (1) being fixedly connected to a mounting shell (2), a material discharge port being arranged at the lower side of the mounting shell (2), the mounting shell (2) being installed with a sealing door (3), the sealing door (3) being fixedly connected to a material guide shell communicating with the mounting shell (2); A plurality of fixed teeth (4) are arranged at intervals and are all fixedly connected to the sealing door (3); A rotating disk (5) is rotatably connected to the mounting shell (2); the rotating disk (5) is fixedly connected to a plurality of movable teeth (6); and the movable teeth (6) are slidably connected to symmetrically distributed cutting blades (7); A screen (8) is arranged in the mounting shell (2); A crushing block (9) detachably connected to the rotating disk (5); An L-shaped plate (12) fixedly connected to the bracket (1); a drive shaft (13) rotatably connected to the L-shaped plate (12); the drive shaft (13) passes through the rotating disk (5) and is fixedly connected thereto; the crushing block (9) is detachably connected to the drive shaft (13); and a drive module for driving the drive shaft (13) to rotate is provided on the bracket (1); A trigger assembly is arranged on the mounting shell (2) and is used to change the positions of all the cutting blades (7).
2. A raw material processing device for producing a new formula saffron fluid extract according to claim 1, characterized in that: The trigger component comprises: A first movable disk (14) is spline-connected to the drive shaft (13); the first movable disk (14) is located between the rotating disk (5) and the L-shaped plate (12); the movable tooth (6) is slidably connected to a connecting rod (15); one end of the connecting rod (15) is fixedly connected to the first movable disk (14); the other end of the connecting rod (15) is fixedly connected to an extrusion block (16); the extrusion block (16) slides in an adjacent movable tooth (6); a tension spring (17) is fixedly connected between the cutting blade (7) and the adjacent movable tooth (6); A first connecting ring (18) is rotatably connected to the first movable plate (14) and is slidably connected to the mounting shell (2); The first electric push rod (19) is fixedly connected to the L-shaped plate (12), and the telescopic end thereof is fixedly connected to the first connecting ring (18).
3. A raw material processing device for producing a new formula saffron fluid extract according to claim 2, characterized in that: The movable tooth (6) is provided with an inclined annular surface, and the cutting edge (7) is provided with an inclined surface at a position adjacent to the inclined annular surface on the movable tooth (6).
4. A raw material processing device for producing a new formula saffron fluid extract according to claim 3, characterized in that: include: A second movable disk (20) is spline-connected to the drive shaft (13); the second movable disk (20) is located between the first movable disk (14) and the L-shaped plate (12); the connecting rod (15) is slidably connected to a movable rod (21); the movable rod (21) penetrates the adjacent connecting rod (15); the movable rod (21) penetrates the adjacent extrusion block (16); the movable rod (21) passes through the first movable disk (14) and is fixedly connected to the second movable disk (20); the cutting blade (7) is slidably connected to a saw blade (22); the extrusion block (16) is used to squeeze the saw blade (22); the saw blade (22) is slidably connected to the adjacent movable rod (21); A second connecting ring (221) is rotatably connected to the second movable plate (20), and the second connecting ring (221) is slidably connected to the mounting shell (2); The second electric push rod (222) is fixedly connected to the L-shaped plate (12), and the telescopic end of the second electric push rod (222) is fixedly connected to the second connecting ring (221).
5. A raw material processing device for producing a new formula saffron fluid extract according to claim 4, characterized in that: The cutting edge (7) is provided with a plurality of tooth portions (701) and a plurality of cutting portions (702), and all the tooth portions (701) and all the cutting portions (702) on the same cutting edge (7) are distributed in an alternating manner.
6. A raw material processing device for producing a new formula saffron fluid extract according to claim 5, characterized in that: The tooth portion (701) is flush with the saw teeth of the adjacent saw blade (22), and the maximum distance between two adjacent cutting portions (702) on the two cutting edges (7) on the same movable tooth (6) is smaller than the maximum distance between two adjacent tooth portions (701).
7. A raw material processing device for producing a new formula saffron fluid extract according to claim 6, characterized in that: include: The guide block (231) is fixedly connected to the crushing block (9) and is used to disperse the material entering the mounting shell (2).
8. A raw material processing device for producing a new formula saffron fluid extract according to claim 7, characterized in that: include: An air duct (24) is fixedly connected to the mounting shell (2), the air duct (24) being in communication with the peripheral side of the mounting shell (2); a fan (25) fixedly connected to the bracket (1), the air outlet of the fan (25) being in communication with the air duct (24), and the air inlet of the fan (25) being in communication with the discharge port of the mounting shell (2), for promoting the circulation of the material in the mounting shell (2) through airflow; A connecting pipe (26) is fixedly connected to the upper side of the mounting shell (2) and communicated therewith, and the connecting pipe (26) is externally connected to an external air extraction device for discharging crushed materials in the mounting shell (2).
9. A raw material processing device for producing a new formula saffron fluid extract according to claim 8, characterized in that: include: a gear ring (27) fixedly connected to the screen (8), the screen (8) being rotatably connected to the mounting shell (2), the mounting shell (2) being provided with an annular groove, the gear ring (27) rotating in the annular groove of the mounting shell (2); The reduction motor (28) is fixedly connected to the mounting shell (2), and the output shaft of the reduction motor (28) is fixedly connected to a gear meshing with the gear ring (27).
10. A method for processing raw materials for producing a new formula of saffron fluid extract, characterized in that: The raw material processing device for producing a new formula saffron fluid extract according to claim 9 comprises the following steps: S1: selecting a screen (8) with a suitable aperture, and installing the selected screen (8) on the mounting shell (2); S2: adjusting the power of the fan (25) and the external exhaust device according to the aperture of the selected screen (8), and closing the sealing door (3) after the adjustment is completed; S3: After closing the sealing door (3), the driving module is started, and the driving module drives all the moving teeth (6) and the crushing blocks (9) on the rotating disk (5) to rotate synchronously, and then the pre-treated materials are placed in batches into the material guide shell on the sealing door (3), and enter the installation shell (2) to crush the materials; S4: during the material crushing process, the first electric push rod (19) is intermittently started, and the extrusion block (16) on the first electric push rod (19) is driven by the telescopic end thereof to move, and the extrusion block (16) squeezes the cutting blade (7) during the movement to cut the fibers wound on the adjacent moving teeth (6); S5: in the process of cutting the fibers wound around the moving teeth (6), the second electric push rod (222) is reciprocatedly started, and the second electric push rod (222) drives all the saw blades (22) to move reciprocally, so as to saw the fibers wound around the moving teeth (6); S6: During the material crushing process, the fan (25) is started, and the fan (25) and the air duct (24) together circulate the unqualified materials in the installation shell (2), and crush the unqualified materials again; S7: After starting the fan (25), the external air extraction device is started, and the qualified materials are extracted by the external air extraction device through the connecting pipe (26) to screen the materials; S7: After the quantitative material is crushed, the drive module, the fan (25) and the external exhaust device are turned off, and the device is cleaned and maintained for subsequent use.
Citation Information
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