Metal machining and casting equipment and method based on rapid cooling forming
By designing a metal processing casting equipment based on rapid cooling molding, the problem of poor working continuity of existing casting equipment is solved, and efficient continuity and safety of the casting process are achieved.
Patent Information
- Application Number
- CN202411908832.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing casting equipment has poor working continuity during metal casting, resulting in longer invalidation time and reduced casting efficiency.
A metal processing casting equipment based on rapid cooling molding is designed, using support stands, casting tables, mold fixing seats, rotating components, lifting cylinders, grouting tanks, transporting components and cooling components to achieve rapid transport and cooling of mold components, reducing invalid time and improving work continuity.
Through rapid cooling forming technology, the ineffective time of metal casting is reduced, the working continuity and casting efficiency are improved, and the operational safety is improved.
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Figure CN119910162A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of metal processing equipment, and in particular to a metal processing casting equipment and method based on rapid cooling molding. Background Art
[0002] Casting is a metal heat processing technology and one of the basic processes in the modern machinery manufacturing industry. Casting machinery uses this technology to melt metal into a liquid that meets certain requirements and pour it into a mold. After cooling, solidification and cleaning, castings with predetermined shapes, sizes and properties are obtained. The equipment used to cast castings is called casting machinery.
[0003] During the metal casting process, the existing casting equipment can only inject grout into one mold at a time. After the casting equipment completes the grouting into the mold, it is necessary to stop the device, manually take out the high-temperature mold and wait until the next mold is placed before continuing processing. This makes the working continuity of the casting equipment poor, resulting in a long period of ineffective work time, and reduces the efficiency of metal casting. Summary of the invention
[0004] The invention discloses a metal processing casting device and method based on rapid cooling and forming, aiming to solve the technical problems that the working continuity of the casting device is poor, a long working invalid time is generated, and the efficiency of metal casting is reduced.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A metal processing casting equipment based on rapid cooling and forming comprises a supporting frame, a casting table is arranged on the outer side of the supporting frame, a guide rotating plate is fixedly connected to the bottom surface of the casting table, a guide groove is opened on the supporting frame, the guide rotating plate is slidably connected in the guide groove, a plurality of mold fixing seats distributed in a circular array are fixedly connected to the top surface of the casting table, a mold assembly is arranged inside the mold fixing seat, a rotating assembly is arranged on the supporting frame, a lifting cylinder is fixedly connected to the top surface of the supporting frame, and a grouting tank is fixedly connected to the inside of the supporting frame, the output end of the lifting cylinder is fixedly connected to the surface of the grouting tank, a grouting head is fixedly connected to the grouting outlet surface of the grouting tank, a transfer assembly is arranged on the supporting frame, and a feeding table is fixedly connected to the outer side wall of the supporting frame, and a cooling assembly is arranged on the feeding table.
[0006] By providing a supporting stand, a casting table, a mold fixing seat, a mold assembly, a rotating assembly, a lifting cylinder, a grouting tank, a grouting head, a feeding table, a transfer assembly and a cooling assembly, after grouting is completed, the mold assembly is transferred to the feeding table, and the cooling assembly is used to cool the mold assembly after grouting, so as to speed up the metal casting and avoid scalding the operator, thereby improving the safety of the casting process. After the transfer is completed, grouting is continued into another mold assembly, thereby reducing the ineffective time of metal casting, improving work continuity, and further improving the efficiency of metal casting.
[0007] The mold assembly includes a stepped mold frame box, which is placed inside the mold fixing seat. The top surface of the stepped mold frame box is a stepped structure, and the length of the lowest step is greater than the length of the upper step. A plurality of casting molds are placed on the stepped mold frame box, and the plurality of casting molds are placed on the stepped surface in sequence. The width of the upper plurality of casting molds is greater than the width of the stepped surface. A grouting hole is provided on the top surface of the casting mold, and an overflow hole is provided on the side wall of the casting mold. An overflow groove is provided on the side wall of the casting mold, and the overflow groove is connected with the overflow hole, and the overflow groove runs through the bottom surface of the casting mold, and the overflow groove on the upper casting mold is provided at the upper end of the grouting hole on the lower casting mold, and a reflux hole is provided on the top surface of the lowest stepped surface, and the overflow groove on the lowest casting mold is provided at the upper end of the reflux hole; the side wall of each of the casting molds Two symmetrical limit baffles are arranged on the top, a connecting frame is fixedly connected between the upper limit baffles of every two steps, and a supporting plate is fixedly connected between the two connecting frames on the same step; an adjusting frame is fixedly connected to the outer side wall of the limit baffle at the upper end, and a positioning slide rod is fixedly connected to the outer side wall of the adjusting frame, and positioning slide grooves are opened on the outer walls of both sides of the stepped mold frame box, and the positioning slide rod is slidably connected in the positioning slide grooves; a movable hole is opened on the outer wall of the bottom of the adjusting frame, and a positioning rod is slidably connected inside the movable hole, and a limiting sleeve is fixedly connected to the outer ring wall of the positioning rod, and the limiting sleeve is arranged on a side of the adjusting frame close to the stepped mold frame box, and positioning holes are opened on the outer walls of both sides of the stepped mold frame box, the positioning rod is inserted in the positioning holes, and symmetrically arranged fixing plates are fixedly connected to the outer walls of both sides of the stepped mold frame box.
[0008] By providing a mold assembly, before grouting, multiple casting molds are placed in sequence on the stepped surface of the stepped mold frame box, the limit baffle limits the position of the casting mold, the positioning rod is inserted into the positioning hole, and the position of the limit baffle is locked to avoid the deviation of the casting mold position due to factors such as vibration during the grouting process, thereby improving the quality of metal casting. During grouting, after the slurry is filled into multiple casting molds at one time, the slurry overflows from the overflow hole and the grouting is stopped. The overflowed slurry flows into the stepped mold frame box through the reflux hole, and the overflowed slurry is stored in the stepped mold frame box and reused after being processed to avoid waste.
[0009] In a preferred embodiment, the rotating component includes a rotating motor, which is fixedly connected to the outer side wall of the supporting frame, and the power output end of the rotating motor is connected to the driving gear through a coupling transmission, the surface of the driving gear is meshed with an annular rack, and the outer side wall of the annular rack is fixedly connected to the inner ring wall of the casting table; the transport component includes a telescopic cylinder, which is fixedly connected to the outer side wall of the supporting frame, the telescopic cylinder is arranged at the upper end of the driving gear, and the output end of the telescopic cylinder is fixedly connected to the mounting plate; the top surface of the mounting plate is fixedly connected to the stepping motor, and the power output end of the stepping motor is connected to the mounting plate through a coupling transmission, the surface of the threaded screw is sleeved with a threaded lifting seat, the threaded lifting seat is threadedly connected to the threaded screw, and the outer wall of the threaded lifting seat away from the mounting plate is fixedly connected to a bracket, the support The top and bottom surfaces of the frame are fixedly connected with symmetrically arranged pushing plates, the pushing plates abut against the outer wall of the stepped mold frame box on one side close to the supporting stand, the end of the bracket away from the threaded lifting seat is fixedly connected with a plug-in push rod, a socket is provided inside the fixed plate, and the plug-in push rod is plugged into the socket; the cooling assembly includes a cooling water tank, the cooling water tank is fixedly connected to the bottom surface of the feeding platform, and the water outlet of the cooling water tank is fixedly connected to a circulating pump through a pipeline, and the water outlet is connected to the input end of the circulating pump, the output end of the circulating pump is fixedly connected with a return pipe, the end of the return pipe away from the circulating pump is fixedly connected with a diversion sprinkler head, the diversion sprinkler head is arranged at the upper end of the feeding platform, a number of diversion holes are provided on the two side walls of the diversion sprinkler head, and a cooling pipe is fixedly connected in each diversion hole, and the end of the cooling pipe away from the diversion sprinkler head is fixedly connected to the water inlet of the cooling water tank.
[0010] By providing a rotating component, a transfer component and a cooling component, stretching and adjusting the telescopic cylinder and driving the stepper motor, the plug-in push rod is inserted into the fixed plate and supported, the mold assembly is separated from the mold fixing seat and moved to the feeding table, the coolant in the cooling pipe reduces the temperature around the feeding table, accelerates the cooling speed of the slurry in the casting mold, improves the efficiency of casting and reduces the danger of the operator during operation, shrinks and adjusts the telescopic cylinder until it returns to the initial position, controls the driving rotating motor, moves another installed mold assembly to the lower end of the grouting head, and injects slurry into multiple casting molds on the next group of mold assemblies. This cycle reduces the ineffective time of metal casting, improves the work continuity, and then improves the efficiency of metal casting.
[0011] A metal processing and casting method based on rapid cooling and forming, using the metal processing and casting equipment based on rapid cooling and forming as described above, the method of use comprises the following steps: Step 1: placing a plurality of casting molds on a plurality of steps of a stepped mold frame box in sequence, and adjusting the positions of the limit baffles to limit the positions of the plurality of casting molds; Step 2: Adjust the rotary motor to transfer the fixed casting mold to the lower end of the grouting head, and control and adjust the lifting cylinder to insert the grouting head into the uppermost end; Step 3: After the grouting is completed, adjust the lifting cylinder to reset the grouting head, control and adjust the telescopic cylinder and the stepper motor to transfer the mold assembly to the feeding table, and use the cooling assembly to quickly cool the casting mold after the grouting is completed to complete the metal casting.
[0012] It can be seen from the above that the metal processing casting equipment based on rapid cooling molding provided by the present invention has the technical effect of reducing the ineffective time of metal casting, improving work continuity, and then improving the metal casting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of a metal processing and casting equipment based on rapid cooling and forming proposed by the present invention.
[0014] Figure 2 The present invention is a side view of the overall structure of a metal processing and casting equipment based on rapid cooling and forming proposed by the present invention.
[0015] Figure 3 A side view of a support frame structure of a metal processing and casting equipment based on rapid cooling and forming proposed by the present invention.
[0016] Figure 4 This is a schematic diagram of the structure of a mold assembly of a metal processing casting equipment based on rapid cooling molding proposed by the present invention.
[0017] Figure 5 A metal processing casting equipment based on rapid cooling molding proposed by the present invention Figure 4 A magnified view of the structure in the middle.
[0018] Figure 6 This is a structural diagram of a mold assembly structure of a metal processing casting equipment based on rapid cooling molding proposed by the present invention when it is idle.
[0019] Figure 7 This is a side structural sectional view of a rotating component of a metal processing and casting equipment based on rapid cooling and forming proposed by the present invention.
[0020] Figure 8 A side view of the transfer component structure of a metal processing and casting equipment based on rapid cooling and forming proposed by the present invention.
[0021] In the figure: 1, support frame; 2, casting table; 3, guide plate; 4, mold fixing seat; 5, mold assembly; 501, stepped mold frame box; 502, casting mold; 503, grouting hole; 504, overflow hole; 505, overflow groove; 506, return hole; 507, limit baffle; 508, connecting frame; 509, support plate; 510, adjustment frame; 511, positioning slide bar; 512, positioning slide groove; 513, positioning rod; 514, limit sleeve; 515, positioning hole; 516, fixing plate; 6, rotating assembly; 601, rotating Motor; 602, driving gear; 603, ring rack; 7, lifting cylinder; 8, grouting tank; 9, grouting head; 10, feeding table; 11, transfer assembly; 1101, telescopic cylinder; 1102, mounting plate; 1103, stepping motor; 1104, threaded screw; 1105, threaded lifting seat; 1106, bracket; 1107, pushing plate; 1108, plug-in ejector rod; 12, cooling assembly; 1201, cooling water tank; 1202, circulating pump; 1203, reflux pipe; 1204, diversion sprinkler head; 1205, cooling pipe. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0023] The invention discloses a metal processing casting equipment based on rapid cooling molding, which is mainly used in the scenario where the working continuity of the casting equipment is poor, a long working ineffective time is generated, and the efficiency of metal casting is reduced.
[0024] Reference Figure 1 and- Figure 8 A metal processing casting equipment based on rapid cooling molding comprises a supporting frame 1, a casting table 2 is arranged on the outer side of the supporting frame 1, a guide rotating plate 3 is fixedly connected to the bottom surface of the casting table 2, a guide groove is opened on the supporting frame 1, and the guide rotating plate 3 is slidably connected in the guide groove, a plurality of mold fixing seats 4 distributed in a circular array are fixedly connected to the top surface of the casting table 2, a mold assembly 5 is arranged inside the mold fixing seat 4, a rotating assembly 6 is arranged on the supporting frame 1, a lifting cylinder 7 is fixedly connected to the top surface of the supporting frame 1, and a grouting tank 8 is fixedly connected to the inside of the supporting frame 1, the output end of the lifting cylinder 7 is fixedly connected to the surface of the grouting tank 8, and a grouting head 9 is fixedly connected to the grouting outlet surface of the grouting tank 8, a transfer assembly 11 is arranged on the supporting frame 1, and a feeding table 10 is fixedly connected to the outer side wall of the supporting frame 1, and a cooling assembly 12 is arranged on the feeding table 10.
[0025] Specifically, the mold assembly 5 is placed in the mold fixing seat 4, and the mold assembly 5 is rotated to the lower end of the grouting head 9 by controlling the rotating assembly 6, and the lifting cylinder 7 is stretched and adjusted to make the grouting head 9 extend into the mold assembly 5 and grouting the interior thereof. After the grouting is completed, the lifting cylinder 7 is restored and adjusted, and the mold assembly 5 is transferred to the feeding table 10 by adjusting the transfer assembly 11. The mold assembly 5 after grouting is cooled by the cooling assembly 12 to speed up the metal casting molding speed, avoid scalding the operator, and improve the safety of the casting process. Then, the grouting is continued to be injected into another mold assembly 5 according to the above operation, thereby reducing the invalid time of metal casting, improving the work continuity, and then improving the efficiency of metal casting.
[0026] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 8In a preferred embodiment, the mold assembly 5 includes a stepped mold frame box 501, which is placed inside the mold fixing seat 4. The top surface of the stepped mold frame box 501 is a stepped structure, and the length of the lowest step is greater than the length of the upper step. A plurality of casting molds 502 are placed on the stepped mold frame box 501, and the plurality of casting molds 502 are sequentially placed on the stepped surface. The width of the upper plurality of casting molds 502 is greater than the width of the stepped surface. A grouting hole 503 is opened on the top surface of the casting mold 502. The side wall of the casting mold 502 is provided with an overflow hole 504, and the side wall of the casting mold 502 is provided with an overflow groove 505, the overflow groove 505 is connected with the overflow hole 504, and the overflow groove 505 is arranged through the bottom surface of the casting mold 502, and the overflow groove 505 on the upper casting mold 502 is arranged at the upper end of the grouting hole 503 on the lower casting mold 502, and the top surface of the lowermost step surface is provided with a reflux hole 506, and the overflow groove 505 on the lowermost casting mold 502 is arranged at the upper end of the reflux hole 506; each casting Two symmetrical limit baffles 507 are arranged on the side wall of the mold 502, and a connecting frame 508 is fixedly connected between the upper limit baffles 507 of each two steps, and a support plate 509 is fixedly connected between the two connecting frames 508 on the same step; an adjustment frame 510 is fixedly connected to the outer side wall of the uppermost limit baffle 507, and a positioning slide 511 is fixedly connected to the outer side wall of the adjustment frame 510. Positioning slide grooves 512 are opened on the outer walls of both sides of the stepped mold frame box 501, and the positioning slide 511 is slidably connected to In the positioning slide groove 512; a movable hole is opened on the bottom outer wall of the adjusting frame 510, and a positioning rod 513 is slidably connected inside the movable hole, and a limiting sleeve 514 is fixedly connected to the outer ring wall of the positioning rod 513, and the limiting sleeve 514 is arranged on the side of the adjusting frame 510 close to the stepped mold frame box 501, and positioning holes 515 are opened on the outer walls of both sides of the stepped mold frame box 501, and the positioning rod 513 is inserted in the positioning hole 515, and the outer walls of both sides of the stepped mold frame box 501 are fixedly connected with symmetrically arranged fixing plates 516.
[0027] Specifically, before grouting, multiple casting molds 502 are placed on the stepped surface of the stepped mold frame box 501 in sequence, and the adjustment frame 510 is pushed along the positioning slide groove 512 to make the limit baffle 507 abut against the surface of the casting mold 502 to limit the positions of the multiple casting molds 502. The positioning rod 513 is slid toward one side of the stepped mold frame box 501 to insert the positioning rod 513 into the positioning hole 515 to lock the positions of the multiple limit baffles 507 to avoid the deviation of the casting mold 502 due to factors such as vibration during the grouting process, thereby improving the quality of metal casting. During grouting, the lifting cylinder 7 is stretched downward to adjust the grouting tank 8 to move downward and the grouting head 9 is inserted into the grouting hole 502 of the uppermost casting mold 502. 3, the slurry in the grouting tank 8 is injected into the casting mold 502 through the grouting head 9. When the upper casting mold 502 is filled with slurry, the overflowing slurry flows out through the overflow hole 504 and flows downward along the overflow groove 505. Since the overflow groove 505 corresponds to the grouting hole 503 of the lower casting mold 502, the overflowing slurry flows into the lower casting mold 502, until the multiple casting molds 502 at the lower end are all filled with slurry, the overflowing hole 504 on the lowermost casting mold 502 overflows with slurry and the grouting stops. The overflowing slurry flows into the stepped mold frame box 501 through the reflux hole 506, and the overflowing slurry is stored by the stepped mold frame box 501 and reused after being processed to avoid waste.
[0028] Reference Figure 1 , Figure 2 , Figure 3 , Figure 7 and Figure 8In a preferred embodiment, the rotating assembly 6 includes a rotating motor 601, which is fixedly connected to the outer side wall of the supporting frame 1, and the power output end of the rotating motor 601 is connected to the driving gear 602 through a coupling transmission, and the surface of the driving gear 602 is meshed with an annular rack 603, and the outer side wall of the annular rack 603 is fixedly connected to the inner wall of the casting table 2; the transport assembly 11 includes a telescopic cylinder 1101, which is fixedly connected to the outer side wall of the supporting frame 1, and the telescopic cylinder 1101 is arranged on The upper end of the driving gear 602 and the output end of the telescopic cylinder 1101 are fixedly connected to the mounting plate 1102; the top surface of the mounting plate 1102 is fixedly connected to the stepper motor 1103, and the power output end of the stepper motor 1103 is connected to the mounting plate 1102 through a coupling transmission, and the surface of the threaded screw 1104 is sleeved with a threaded lifting seat 1105, and the threaded lifting seat 1105 is threadedly connected to the threaded screw 1104, and the outer wall of the threaded lifting seat 1105 away from the mounting plate 1102 is fixedly connected to a bracket 1106, and the top of the bracket 1106 The top and bottom surfaces are fixedly connected with a symmetrically arranged push plate 1107, the push plate 1107 abuts against the outer wall of the stepped mold frame box 501 close to the supporting frame 1, the end of the bracket 1106 away from the threaded lifting seat 1105 is fixedly connected with a plug-in push rod 1108, and a socket is provided inside the fixed plate 516, and the plug-in push rod 1108 is plugged into the socket; the cooling assembly 12 includes a cooling water tank 1201, the cooling water tank 1201 is fixedly connected to the bottom surface of the feeding platform 10, and the water outlet of the cooling water tank 1201 is fixedly connected to a circulating pump 1 through a pipeline. 202, and the water outlet is connected to the input end of the circulation pump 1202, the output end of the circulation pump 1202 is fixedly connected with a return pipe 1203, the end of the return pipe 1203 away from the circulation pump 1202 is fixedly connected with a diversion sprinkler 1204, the diversion sprinkler 1204 is arranged at the upper end of the feeding platform 10, and a plurality of diversion holes are opened on the two side walls of the diversion sprinkler 1204, and a cooling pipe 1205 is fixedly connected in each diversion hole, and the end of the cooling pipe 1205 away from the diversion sprinkler 1204 is fixedly connected to the water inlet of the cooling water tank 1201.
[0029] Specifically, after the multiple casting molds 502 on the stepped mold frame box 501 are filled with slurry, the telescopic cylinder 1101 is stretched and adjusted to move the plug-in ejector rod 1108 to the lower end of the fixed plate 516, and the stepper motor 1103 is driven to rotate the threaded screw 1104, and the threaded lifting seat 1105 moves upward along the threaded screw 1104, so that the plug-in ejector rod 1108 is inserted into the fixed plate 516 and supports it, so that the mold assembly 5 moves upward and separates from the mold fixing seat 4. At this time, the telescopic cylinder 1101 is continued to be stretched to move the mold assembly 5 to the upper end of the feeding platform 10, and the stepper motor 1103 is driven in reverse to move the plug-in ejector rod 1108 downward, and the mold assembly 5 falls on the feeding platform 10, and the temperature around the feeding platform 10 is reduced by the coolant in the cooling pipe 1205. The coolant flows into the cooling water tank 1201, and is pumped into the diversion sprinkler 1204 from the return pipe 1203 by the circulating pump 1202, and continues to flow into the cooling pipe 1205, thereby realizing water cooling circulation, accelerating the cooling speed of the slurry in the casting mold 502, improving the efficiency of casting molding, and reducing the danger of operators during operation. The telescopic cylinder 1101 is contracted and adjusted until it returns to the initial position, and the rotating motor 601 is controlled to drive the driving gear 602 to rotate. The driving gear 602 is meshed with the annular rack 603, and another installed mold assembly 5 is moved to the lower end of the grouting head 9. Then, the slurry can be injected into multiple casting molds 502 on the next group of mold assemblies 5. This cycle reduces the ineffective time of metal casting, improves work continuity, and then improves the efficiency of metal casting.
[0030] A metal processing and casting method based on rapid cooling and forming, using the metal processing and casting equipment based on rapid cooling and forming as described above, the method of use comprises the following steps: Step 1, placing multiple casting molds 502 on multiple steps of the stepped mold frame box 501 in sequence, adjusting the position of the limit baffle 507 to limit the position of the multiple casting molds 502 (before grouting, placing multiple casting molds 502 on the stepped surface of the stepped mold frame box 501 in sequence, pushing the adjustment frame 510 along the positioning slide 512, so that the limit baffle 507 and the surface of the casting mold 502 are abutted, and the position of the multiple casting molds 502 is limited, and the positioning rod 513 is slid toward one side of the stepped mold frame box 501, so that the positioning rod 513 is inserted into the positioning hole 515, and the position of the multiple limit baffles 507 is locked, so as to avoid the deviation of the position of the casting mold 502 due to factors such as vibration during the grouting process, thereby improving the quality of metal casting); Step 2: Adjust the rotating motor 601 to transfer the fixed casting mold 502 to the lower end of the grouting head 9, control and adjust the lifting cylinder 7 to insert the grouting head 9 into the uppermost grouting hole 503 and inject grout into it (during grouting, stretch and adjust the lifting cylinder 7 downward to move the grouting tank 8 downward and insert the grouting head 9 into the grouting hole 503 of the uppermost casting mold 502, and the slurry in the grouting tank 8 is injected into the casting mold 502 through the grouting head 9. When the upper casting mold 502 is filled with slurry, the overflowed slurry flows out through the overflow hole 504. The slurry flows out and flows downward along the overflow groove 505. Since the overflow groove 505 corresponds to the grouting hole 503 of the lower casting mold 502, the overflowed slurry flows into the lower casting mold 502 until the multiple casting molds 502 at the lower end are filled with slurry. The overflowing slurry hole 504 on the lowermost casting mold 502 overflows with slurry and stops grouting. The overflowed slurry flows into the stepped mold frame box 501 through the reflux hole 506. The overflowed slurry is stored in the stepped mold frame box 501 and reused after being processed to avoid waste); Step 3: After the grouting is completed, the lifting cylinder 7 is adjusted to reset the grouting head 9, and the telescopic cylinder 1101 and the stepping motor 1103 are controlled to transfer the mold assembly 5 to the feeding table 10, and the cooling assembly 12 is used to quickly cool the casting mold 502 after the grouting is completed to complete the metal casting molding (after the multiple casting molds 502 on the stepped mold frame box 501 are filled with slurry, the telescopic cylinder 1101 is stretched and adjusted to move the plug-in ejector rod 1108 to the fixed plate 516 The lower end of the stepper motor 1103 is driven to rotate the threaded screw 1104, and the threaded lifting seat 1105 moves upward along the threaded screw 1104, so that the plug-in ejector rod 1108 is inserted into the fixed plate 516 and supports it, so that the mold assembly 5 moves upward and separates from the mold fixing seat 4. At this time, the telescopic cylinder 1101 is continued to be stretched to move the mold assembly 5 to the upper end of the feeding table 10, and the stepper motor 1103 is driven in the reverse direction to move the plug-in ejector rod 1108 downward, and the mold assembly 5 is The workpiece 5 falls on the feeding platform 10, and the temperature around the feeding platform 10 is reduced by the coolant in the cooling pipe 1205. The coolant in the cooling pipe 1205 flows into the cooling water tank 1201, and the coolant is pumped into the diverter sprinkler 1204 from the return pipe 1203 by the circulating pump 1202, and continues to flow into the cooling pipe 1205, so as to realize water cooling circulation, accelerate the cooling speed of the slurry in the casting mold 502, improve the efficiency of casting molding, and reduce the danger of operators during operation, contract and adjust the telescopic cylinder 1101 until it returns to the initial position, control and drive the rotating motor 601 to rotate the driving gear 602, and the driving gear 602 is meshed with the annular rack 603, and another installed mold assembly 5 is moved to the lower end of the grouting head 9, and then the slurry can be injected into multiple casting molds 502 on the next group of mold assemblies 5, and the cycle is repeated, which reduces the invalid time of metal casting, improves the work continuity, and then improves the efficiency of metal casting).
[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A metal processing casting device based on rapid cooling and forming, comprising a support frame (1), characterized in that: A casting table (2) is arranged on the outer side of the supporting frame (1), a guide rotating plate (3) is fixedly connected to the bottom surface of the casting table (2), a guide groove is provided on the supporting frame (1), the guide rotating plate (3) is slidably connected in the guide groove, a plurality of mold fixing seats (4) distributed in a circumferential array are fixedly connected to the top surface of the casting table (2), a mold assembly (5) is arranged inside the mold fixing seat (4), a rotating assembly (6) is arranged on the supporting frame (1), and the supporting frame (1) is provided with a guide groove. A lifting cylinder (7) is fixedly connected to the top surface of the frame (1), and a grouting tank (8) is fixedly connected to the interior of the supporting frame (1), the output end of the lifting cylinder (7) is fixedly connected to the surface of the grouting tank (8), and a grouting head (9) is fixedly connected to the surface of the grouting outlet of the grouting tank (8), a transfer component (11) is arranged on the supporting frame (1), and a feeding platform (10) is fixedly connected to the external side wall of the supporting frame (1), and a cooling component (12) is arranged on the feeding platform (10).
2. The metal processing casting equipment based on rapid cooling molding according to claim 1 is characterized in that: The mold assembly (5) comprises a stepped mold frame box (501), the stepped mold frame box (501) is placed inside the mold fixing seat (4), the top surface of the stepped mold frame box (501) is a stepped structure, and the length of the lowest step is greater than the length of the upper step, a plurality of casting molds (502) are placed on the stepped mold frame box (501), the plurality of casting molds (502) are placed on the stepped surface in sequence, the width of the upper plurality of casting molds (502) is greater than the width of the stepped surface, the top surface of the casting mold (502) is provided with a grouting hole (503), and the casting mold (502) ) is provided with an overflow hole (504) on the side wall, and an overflow groove (505) is provided on the side wall of the casting mold (502), the overflow groove (505) is connected to the overflow hole (504), and the overflow groove (505) is arranged through the bottom surface of the casting mold (502), and the overflow groove (505) on the upper casting mold (502) is arranged at the upper end of the grouting hole (503) on the lower casting mold (502), and a return hole (506) is provided on the top surface of the lowermost stepped surface, and the overflow groove (505) on the lowermost casting mold (502) is arranged at the upper end of the return hole (506).
3. The metal processing casting equipment based on rapid cooling molding according to claim 2 is characterized in that: Two symmetrical limit baffles (507) are arranged on the side wall of each casting mold (502), a connecting frame (508) is fixedly connected between the limit baffles (507) on every two steps, and a supporting plate (509) is fixedly connected between the two connecting frames (508) on the same step.
4. The metal processing casting equipment based on rapid cooling molding according to claim 3 is characterized in that: An adjustment frame (510) is fixedly connected to the outer side wall of the uppermost limit baffle (507), and a positioning slide bar (511) is fixedly connected to the outer side wall of the adjustment frame (510). Positioning slide grooves (512) are provided on both side outer walls of the stepped mold frame box (501), and the positioning slide bar (511) is slidably connected in the positioning slide grooves (512).
5. The metal processing casting equipment based on rapid cooling molding according to claim 4 is characterized in that: A movable hole is provided on the outer wall of the bottom of the adjusting frame (510), and a positioning rod (513) is slidably connected inside the movable hole. A limiting sleeve (514) is fixedly connected to the outer wall of the positioning rod (513). The limiting sleeve (514) is arranged on a side of the adjusting frame (510) close to the stepped mold frame box (501). Positioning holes (515) are provided on both side outer walls of the stepped mold frame box (501). The positioning rod (513) is inserted into the positioning holes (515). Both side outer walls of the stepped mold frame box (501) are fixedly connected to symmetrically arranged fixing plates (516).
6. The metal processing casting equipment based on rapid cooling molding according to claim 5, characterized in that: The rotating assembly (6) comprises a rotating motor (601), the rotating motor (601) being fixedly connected to the outer side wall of the supporting frame (1), and the power output end of the rotating motor (601) being connected to a driving gear (602) via a coupling transmission, the surface of the driving gear (602) being meshed with an annular rack (603), and the outer side wall of the annular rack (603) being fixedly connected to the inner ring wall of the casting table (2).
7. The metal processing and casting equipment based on rapid cooling molding according to claim 6 is characterized in that: The transfer assembly (11) comprises a telescopic cylinder (1101), the telescopic cylinder (1101) being fixedly connected to the outer side wall of the supporting frame (1), the telescopic cylinder (1101) being arranged at the upper end of the driving gear (602), and the output end of the telescopic cylinder (1101) being fixedly connected to a mounting plate (1102).
8. The metal processing and casting equipment based on rapid cooling molding according to claim 7 is characterized in that: The top surface of the mounting plate (1102) is fixedly connected to a stepper motor (1103), the power output end of the stepper motor (1103) is connected to the mounting plate (1102) via a coupling transmission, a threaded lifting seat (1105) is sleeved on the surface of the threaded screw (1104), the threaded lifting seat (1105) is threadedly connected to the threaded screw (1104), and the outer wall of the threaded lifting seat (1105) on the side away from the mounting plate (1102) is fixedly connected to A bracket (1106) is provided, wherein the top and bottom surfaces of the bracket (1106) are fixedly connected with symmetrically arranged push plates (1107), the push plates (1107) abut against an outer wall of a side of the stepped mold frame box (501) close to the supporting stand (1), and an end of the bracket (1106) away from the threaded lifting seat (1105) is fixedly connected with a plug-in push rod (1108), and a plug-in hole is provided inside the fixed plate (516), and the plug-in push rod (1108) is plugged into the plug-in hole.
9. The metal processing casting equipment based on rapid cooling molding according to claim 8, characterized in that: The cooling assembly (12) comprises a cooling water tank (1201), the cooling water tank (1201) being fixedly connected to the bottom surface of the feeding platform (10), and a water outlet of the cooling water tank (1201) being fixedly connected to a circulation pump (1202) via a pipeline, and the water outlet being connected to an input end of the circulation pump (1202), and a return pipe (1203) being fixedly connected to an output end of the circulation pump (1202), and a diversion sprinkler (1204) being fixedly connected to one end of the return pipe (1203) away from the circulation pump (1202), and the diversion sprinkler (1204) being arranged at the upper end of the feeding platform (10), and a plurality of diversion holes being provided on both side walls of the diversion sprinkler (1204), and a cooling pipe (1205) being fixedly connected to each diversion hole, and one end of the cooling pipe (1205) away from the diversion sprinkler (1204) being fixedly connected to a water inlet of the cooling water tank (1201).
10. A metal processing and casting method based on rapid cooling and forming, using the metal processing and casting equipment based on rapid cooling and forming as claimed in claim 9, characterized in that: The method of use comprises the following steps: Step 1: placing a plurality of casting molds (502) on a plurality of steps of a stepped mold frame box (501) in sequence, and adjusting the position of a limit baffle (507) to limit the positions of the plurality of casting molds (502); Step 2: adjusting the rotating motor (601) to transfer the fixed casting mold (502) to the lower end of the grouting head (9), and controlling and adjusting the lifting cylinder (7) to allow the grouting head (9) to be inserted into the uppermost grouting hole (503) and grouting the interior thereof; Step 3: After the grouting is completed, the lifting cylinder (7) is adjusted to reset the grouting head (9), and the telescopic cylinder (1101) and the stepping motor (1103) are controlled to transfer the mold assembly (5) to the feeding platform (10). The cooling assembly (12) is used to quickly cool the casting mold (502) after the grouting is completed, thereby completing the metal casting.