Automatic relay assembling machine and assembling process thereof
By designing a relay automatic assembly machine that uses parallel double discharge positions and multiple assembly stations, the problem of low assembly efficiency of the core and shell of the relay in the prior art is solved, and efficient automatic assembly and detection and classification of loading are achieved.
Patent Information
- Application Number
- CN202510129017.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2045-02-05
AI Technical Summary
The prior art is difficult to achieve efficient automatic assembly of relay cores and shells, especially in the process of marking, scanning codes and pressing assembly.
An automatic relay assembly machine is designed, combining parallel double discharge positions with multiple assembly stations to realize automatic independent loading of the relay core and shell, marking and assembly gaskets, scanning code pre-assembly, secondary marking and pressing assembly. The machine is equipped with a turntable mechanism, a gasket feeding and transfer mechanism, a material scanning mechanism and a marking and pressing mechanism. Through the coordinated work of these components, automatic assembly is realized.
It effectively improves the relay assembly efficiency, realizes the automatic assembly of the relay core and shell, completes two markings and scanning of the core, and realizes the inspection, classification and material extraction after assembly.
Smart Images

Figure CN119910425A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of automatic manufacturing of relays, and in particular to an automatic relay assembly machine and an assembly process thereof. Background Art
[0002] A relay is an electrical control device. When the change of input quantity reaches the specified requirement, it causes the controlled quantity to undergo a predetermined step change in the electrical output circuit. It has an interactive relationship between the control system (also known as the input circuit) and the controlled system (also known as the output circuit); it is usually used in automated control circuits. It is actually an "automatic switch" that uses a small current to control the operation of a large current; it plays the role of automatic adjustment, safety protection, and circuit conversion in the circuit.
[0003] The structure of the relay includes relay core, relay housing and other parts. The relay core is a structural component assembled from coils, brackets, etc., and the relay housing is a shell-like structure with an opening at the bottom. The assembly of the relay core and the housing belongs to the assembly process of the rear section of the relay. In this assembly process, it is necessary to place a gasket on the bottom of the relay core, and then insert the relay housing into the relay core from above, and press the connecting buckles between the two to fix each other; in addition, based on product traceability and identification requirements, it is also necessary to complete the scanning and input of information of the relay core, and mark the surface of the relay housing multiple times in this process; based on the above assembly requirements, it is necessary to design a relay automatic assembly machine and its assembly process that realizes and integrates the above functions. Summary of the invention
[0004] The technical problem to be solved by the present invention is to address the deficiencies of the above-mentioned prior art and to provide a relay automatic assembly machine and its assembly process which adopts a combination of parallel double discharge positions and multiple assembly stations to realize automatic and independent loading of the relay core and the housing, marking and installing gaskets, pre-assembly by scanning codes, secondary marking and pressing assembly, thereby effectively improving the assembly efficiency.
[0005] The technical solution adopted by the present invention is as follows: a relay automatic assembly machine, used for automatic assembly and marking of relays, comprising a horizontally arranged machine platform and a machine cover arranged above the machine platform, an installation space is formed inside the machine cover, and is characterized in that: it also includes a turntable mechanism, a gasket feeding and transporting mechanism, a material picking and scanning mechanism and a marking and pressing mechanism, wherein the turntable mechanism is arranged on the machine platform, and comprises a turntable, a turntable divider and a material picking assembly; wherein the turntable is rotatably arranged on the machine platform; the turntable divider is arranged below the turntable, and the output end is arranged upward and connected to the turntable for driving the turntable to rotate; the material picking assembly is arranged on the turntable and the turntable mechanism is provided with at least two assembly stations for clamping and placing the relay assembly; two material discharge positions are provided in the assembly station for placing the relay assembly; the relay assembly comprises a relay core, a relay housing, a relay and a gasket; the relay housing is a housing structure with an internal cavity, and the bottom opening of the relay housing is used to be on the relay core from above; the gasket is padded and assembled at the bottom of the relay core; the assembly The stations include a core loading station, a shell loading station, a gasket assembly station, a code scanning pre-assembly station and a marking assembly station which are arranged on the turntable at intervals along the circumferential direction; the gasket loading and transporting mechanism is arranged at the gasket assembly station; the material picking and scanning mechanism is arranged at the code scanning pre-assembly station; the marking and pressing mechanism is arranged at the marking assembly station; the gasket loading and transporting mechanism includes a gasket loading component and a gasket transporting component, wherein the gasket loading component is arranged on the side of the turntable for exporting the gasket; the gasket transporting component is arranged on the gasket The loading assembly and the turntable are used to carry the gasket to the discharge position; the picking assembly lifts the relay core upward to place the gasket; the picking and scanning mechanism is arranged on the side of the turntable, and after the picking and scanning mechanism lifts the relay housing at the scanning pre-assembly station, it scans the relay core and puts the relay housing on the relay core; the marking and pressing mechanism is arranged on the side of the turntable, and the marking and pressing mechanism presses and fastens the relay core and the relay housing at the marking assembly station, and marks the surface of the relay housing.
[0006] Preferably, it also includes a loading mechanism, which includes a transfer loading platform, a first moving arm and a second moving arm, wherein the transfer loading platform is arranged on the side of the turntable and moves back and forth in a straight line direction to carry the relay assembly; the first moving arm and the second moving arm are respectively erected between the transfer loading platform and the turntable; the first moving arm transports the relay core to a discharge position at the core loading station; the second moving arm transports the relay housing to another discharge position at the housing loading station.
[0007] Preferably, the first moving arm includes a first support, a first transverse cylinder, a first transverse slide, a first lifting cylinder, a first lifting slide, a rotating cylinder, a first clamping cylinder and a first clamping block, wherein the first support is vertically mounted on the machine platform; the first transverse cylinder is horizontally arranged on the first support; the first transverse slide is slidably connected to the side wall of the first support, and is connected to the output end of the first transverse cylinder; the first lifting cylinder is vertically arranged on the side wall of the first transverse slide, and the output end is arranged downward; the first lifting slide is slidably connected to the side wall of the first transverse slide in a vertical direction, and is connected to the output end of the first lifting cylinder; the rotating cylinder is arranged on the first lifting slide, and the output end is arranged downward; the first clamping cylinder is arranged on the output end of the rotating cylinder, and the output end is arranged downward, and is respectively connected with a first clamping block.
[0008] Preferably, the second lifting arm includes a second support, a second transverse cylinder, a second transverse slide, a second lifting cylinder, a material picking bracket, a second clamping cylinder, a second clamping block, a third lifting cylinder, a second lifting slide, a third clamping cylinder and a third clamping block, wherein the second support is vertically mounted on the machine platform; the second transverse cylinder is horizontally arranged on the second support; the second transverse slide is slidably connected to the side wall of the second support and is connected to the output end of the second transverse cylinder; the second lifting cylinder is vertically arranged on the second transverse slide, and the output end is arranged downward ; The material picking bracket is slidably connected to the side wall of the second transverse slide and is connected to the output end of the second lifting cylinder. At least two second clamping cylinders are provided at the bottom of the material picking bracket. The output end of the second clamping cylinder is arranged downward and is connected to a second clamping block; the third lifting cylinder is arranged at intervals on the side of the second lifting cylinder; the second lifting slide is slidably connected to the side wall of the second transverse slide and is connected to the output end of the third lifting cylinder; the third clamping cylinder is arranged on the second lifting slide, and a third clamping block is connected to the output end of the third clamping cylinder.
[0009] Preferably, the material picking assembly includes a rotating support frame, a material picking lifting cylinder, a lifting support plate, a material clamping cylinder and a material clamping block, wherein the rotating support frame is coaxially connected to the turntable through a vertically arranged support shaft and extends outward; the material picking lifting cylinder is arranged on the side wall of the rotating support frame and outputs power in the vertical direction; the lifting support plate is horizontally connected to the output end of the material picking lifting cylinder and extends outward; the material clamping cylinder is arranged at the lower outer end of the lifting support plate, and a material clamping block is connected to the output end of the material clamping cylinder, which is used to clamp and fix the relay core and lift the relay core to place a gasket.
[0010] Preferably, the gasket feeding assembly includes a feeding bracket, a vibration plate, a material guide seat, a material receiving cylinder and a material receiving seat, wherein the feeding bracket is arranged on one side of the machine; the vibration plate is arranged on the feeding bracket, and is used to vibrate and guide out the gasket; the material guide seat is a strip-shaped structure, one end of the material guide seat is connected to the discharge port of the vibration plate, and the other end extends outward; a strip-shaped material guide groove is provided in the material guide seat; the material receiving cylinder is arranged on the other end side of the material guide seat, and the output end extends in a direction perpendicular to the material guide groove; the material receiving seat is arranged on the output end of the material receiving cylinder, and an inwardly recessed material receiving groove is opened on the material receiving seat, and the material receiving groove is opened on one side close to the material guide groove, for receiving the gasket guided out by the material guide groove.
[0011] Preferably, the gasket transfer assembly includes a transfer support, a transfer lifting cylinder, a transfer rotating cylinder, a transfer rotating seat, a material suction support plate and a suction nozzle, wherein the transfer support is arranged on the side of the material receiving seat; the transfer lifting cylinder is arranged on the transfer support, and the output end is arranged upward; the transfer rotating cylinder is arranged on the output end of the transfer lifting cylinder; the transfer rotating seat is arranged on the transfer rotating cylinder and is driven by the transfer rotating cylinder to rotate; the material suction support plate is connected to the transfer rotating seat by a support rod and extends horizontally; the suction nozzle is arranged at the bottom of the material suction support plate and is arranged downward, for adsorbing the gasket from the material receiving trough and placing the gasket on the material discharge position.
[0012] Preferably, the material picking and code scanning mechanism includes a support frame, a translation cylinder, a translation slide, a lifting cylinder, a lifting slide, a clamping cylinder, a clamping block and a first marking gun, wherein the support frame is mounted on the machine platform; the translation cylinder is horizontally arranged on the support frame; the translation slide is slidably connected to the side wall of the support frame; the lifting cylinder is arranged on the translation slide, and the output end is arranged downward; the lifting slide is slidably connected to the side wall of the translation slide and connected to the output end of the lifting cylinder; the clamping cylinder is arranged at the bottom of the lifting slide, and a clamping block is connected to the output end of the clamping cylinder, which is used to clamp and lift the relay core from the material discharge position, so that the first marking gun arranged on the side wall of the support frame can perform the first marking on the relay housing.
[0013] Preferably, the marking and pressing assembly includes a second marking gun and a pressing assembly, wherein the pressing assembly is mounted on the side of the turntable and is used to press and fasten the relay core and the relay housing; the second marking gun is arranged at the rear side of the pressing assembly and is used to perform a second marking on the relay housing; the pressing assembly includes a pressing support, an upper support, an upper cylinder, an upper block, a pressing support, a pressing cylinder, a pressing seat, a pressing cover, a pressing profiling block and an air seat, wherein the pressing support is arranged on the turntable and is used to place the relay core or the relay housing, and a lifting groove is provided on the pressing support; the upper support is arranged below the pressing support; the upper cylinder is arranged on the side wall of the upper support, and The output end is arranged upward; the upper push block is connected to the output end of the upper push cylinder, and is driven by the upper push cylinder to pass through the lifting groove to support the relay core upward; the pressing bracket is erected above the pressing support; the pressing cylinder is arranged on the side wall of the pressing bracket, and the output end is arranged downward; the pressing seat is horizontally connected to the output end of the pressing cylinder; the pressing profiling block is arranged at the bottom of the pressing seat, and is used to press the relay housing from above; the air seat is a strip structure, the air seat is arranged on the side of the pressing profiling block, and at least two air holes are arranged on the air seat, and the air holes are arranged in the direction of the pressing profiling block; the pressing cover is arranged at the bottom of the pressing seat, and the bottom of the pressing cover is open so that the pressing profiling block can press the relay housing downward.
[0014] An assembly process of a relay automatic assembly machine includes the following process steps: S1, loading transfer: the relay core and relay housing exported from the previous workstation are transported to the transfer loading platform; S2, relay core loading: the relay core on the transfer loading platform is moved to a discharge position at the core loading station by the first moving arm; S3, relay housing loading: After the relay core is loaded in step S1, the turntable rotates to the housing loading station, and the relay housing on the transfer loading platform is moved to another unloading position by the second moving arm; S4, gasket assembly and first marking: After the relay housing is loaded in step S3, the turntable rotates to the gasket assembly station, and the material taking component of the turntable mechanism clamps the relay core and lifts it upward; at the same time, the gasket exported by the gasket loading component is transported to the discharge position where the relay core is located by the gasket transfer component in a back-and-forth rotation manner; at the same time, the first marking gun performs the first marking on the relay housing, and then the material taking component places the relay core on the gasket; S5, scanning and pre-assembly of the core: After the gasket is assembled and the first marking is completed in step S4, the turntable rotates to the scanning pre-assembly station, and the material scanning mechanism lifts the relay housing upward, and its scanning gun scans the relay core, and then the lifted relay housing is placed on the relay core from above to complete the pre-assembly; S6, pressing assembly and second marking: After the pre-assembly in step S5 is completed, the turntable rotates to the second marking and assembly station, and the pressing assembly of the marking pressing mechanism pushes up the relay core from below, and then presses down the relay housing from above, so that the connecting buckles of the relay core and the relay housing are buckled and fixed to each other; then, the second marking gun of the marking pressing mechanism performs a second marking on the relay housing; S7, inspection and unloading: After the pressing assembly and the second marking in step S6 are completed, the CCD camera is used for inspection. The good products after inspection are transported to the unloading transfer table for buffering, and the defective products after inspection are transported to the NG platform for buffering.
[0015] The beneficial effects of the present invention are: In view of the defects and shortcomings of the prior art, the present invention independently develops and designs a relay automatic assembly machine and its assembly process which adopts a combination of parallel double discharge positions and multiple assembly stations to realize automatic and independent loading of the relay core and the shell, marking and installing gaskets, code scanning pre-assembly, secondary marking and pressing assembly, thereby effectively improving the assembly efficiency.
[0016] The present invention aims to provide a back-end process for relay manufacturing, which belongs to relay automatic assembly equipment. Its function is to realize the automatic assembly of relay core, relay housing and gasket. At the same time, during the assembly process, two markings on the relay housing and automatic code scanning of the relay core are completed, and detection, classification and unloading after assembly are realized.Specifically, the present invention uses a machine table as a bearing structure, and a turntable mechanism is arranged on the machine table. The turntable of the turntable mechanism serves as a rotating platform, and a core loading station, a shell loading station, a gasket assembly station, a code scanning pre-assembly station and a second marking and assembly station are arranged at intervals along the circumferential direction thereof; it should be noted that each of the above-mentioned stations is respectively provided with two discharge positions at intervals, so as to place the relay core and the relay shell before assembly in parallel; a transfer loading platform is arranged on the side of the core loading station and the shell loading station, and a first moving arm and a second moving arm are arranged on the side of the transfer loading platform. After the relay core and the relay shell exported from the previous workstation are transferred to the transfer loading platform by the robot, they are respectively transferred by the first The lifting arm and the second lifting arm are moved to the discharge position at the core loading station and the shell loading station; then they are rotated to the gasket assembly station via the turntable, and while the gasket is automatically assembled at the gasket assembly station, the process of lifting the relay core upwards and placing the gasket by the material taking component during assembly effectively solves the interference problem of the relay core on the first marking of the relay shell, and solves the interference problem of the relay shell marking caused by parallel placement while realizing the gasket assembly; at the same time, after the gasket of the present invention is automatically exported by the gasket loading component, the gasket transfer component arranged between the gasket loading component and the turntable is used to realize cyclic loading and unloading by rotating back and forth, which effectively lifts the gasket The feeding efficiency of the sheet assembly is improved; after the gasket and the first marking are completed, the turntable rotates to the scanning pre-assembly station. At this station, the relay core needs to be scanned, and the relay housings placed in parallel will block the scanning path. Therefore, the pre-assembly and scanning actions are combined together. First, the relay housing is lifted up, and the relay core is scanned. The lifted relay housing avoids blocking the scanning. After the scanning is completed, the relay housing is inserted from above onto the relay core to complete the pre-assembly, which effectively improves the assembly efficiency; after the pre-assembly is completed, the turntable rotates to the second marking and assembly station, and the second marking gun marks the relay housing for the second time. It should be noted that Since the marking content information is different, it is necessary to mark the relay housing twice; at the same time, the pressing assembly outputs power from the upper and lower sides at this workstation to press and fasten the relay housing and the relay core to complete the assembly; since the connection between the relay housing and the relay core needs to be pressed by external pressure to be connected with each other, and the relay housing is a shell-like structure, it is easy to deform when it is under excessive pressure. Therefore, the pressing assembly of the present invention adopts an assembly method that combines lower pushing and upper pressing, and the relay core is pushed up by the upper pushing block below, and the relay housing is pressed down by the upper pressing profiling block to complete the mutual pressing and fastening of the two, which effectively reduces the deformation of the relay housing during the pressing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is one of the three-dimensional structural schematic diagrams of the present invention.
[0018] Figure 2 This is the second schematic diagram of the three-dimensional structure of the present invention.
[0019] Figure 3 This is one of the three-dimensional structural schematic diagrams of the present invention after the outer cover is hidden.
[0020] Figure 4 This is the second schematic diagram of the three-dimensional structure of the present invention after the outer cover is hidden.
[0021] Figure 5 This is the third schematic diagram of the three-dimensional structure of the present invention after the outer cover is hidden.
[0022] Figure 6 This is the fourth schematic diagram of the three-dimensional structure of the present invention after the outer cover is hidden.
[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the first lifting arm of the present invention.
[0024] Figure 8 This is one of the three-dimensional structural schematic diagrams of the second lifting arm of the present invention.
[0025] Fig. 9 This is the second schematic diagram of the three-dimensional structure of the second lifting arm of the present invention.
[0026] Fig.10 It is a schematic diagram of the three-dimensional structure of the turntable mechanism of the present invention.
[0027] Fig.11 for Fig.10 The enlarged structural diagram at point I in the middle.
[0028] Fig.12 This is one of the three-dimensional structural schematic diagrams of the gasket loading and transporting mechanism of the present invention.
[0029] Fig.13 This is the second three-dimensional structural schematic diagram of the gasket feeding and transporting mechanism of the present invention.
[0030] Fig.14 for Fig.13 The enlarged structural diagram at II in the middle.
[0031] Fig.15 It is a schematic diagram of the three-dimensional structure of the gasket transfer assembly of the present invention.
[0032] Fig.16 It is a three-dimensional structural schematic diagram of the material picking and code scanning mechanism of the present invention.
[0033] Fig.17 This is one of the three-dimensional structural schematic diagrams of the marking and pressing mechanism of the present invention.
[0034] Fig.18 This is the second schematic diagram of the three-dimensional structure of the marking and pressing mechanism of the present invention.
[0035] Fig.19 This is one of the three-dimensional structural schematic diagrams of the press-fit assembly of the present invention.
[0036] Fig. 20 This is the second schematic diagram of the three-dimensional structure of the press-fit assembly of the present invention.
[0037] Fig.21 This is one of the three-dimensional structural schematic diagrams of the press-fit assembly of the present invention after the components are hidden.
[0038] Fig. 22 This is the second schematic diagram of the three-dimensional structure of the press-fit assembly of the present invention with its components hidden.
[0039] In the figure: 1. Machine platform; 2. Machine cover; 3. Transfer loading platform; 4. First moving arm; 5. Second moving arm; 6. Unloading transfer platform; 7. Turntable mechanism; 8. Gasket loading assembly; 9. Gasket transfer assembly; 10. First marking gun; 11. Material scanning mechanism; 12. Second marking gun; 13. Pressing assembly; 14. Third moving arm; 15. NG platform; 41. First support; 42. First transverse cylinder; 43. First transverse slide; 44. First lifting cylinder; 45. First lifting slide; 46. Rotating cylinder; 47. First clamping cylinder; 48. First clamping block; 51, second support; 52, second traverse cylinder; 53, second traverse slide; 54, second lifting cylinder; 55, material pick-up bracket; 56, second clamping cylinder; 57, second clamping block; 58, third lifting cylinder; 59, second lifting slide; 510, third clamping cylinder; 511, third clamping block; 71. Turntable; 72. Turntable divider; 73. Rotating support frame; 74. Material lifting cylinder; 75. Lifting support plate; 76. Material clamping cylinder; 77. Material clamping block; 01. Relay core; 02. Relay housing; 03. Relay; A. Core loading station; B. Housing loading station; C. Gasket assembly station; D. Scanning code pre-assembly station; E. Second marking and assembly station; 81. Material loading bracket; 82. Vibrating plate; 83. Material guide seat; 84. Material receiving cylinder; 85. Material receiving seat; a. Material guide trough; b. Material receiving trough; 91. Transfer support; 92. Transfer lifting cylinder; 93. Transfer rotating cylinder; 94. Transfer rotating seat; 95. Suction support plate; 96. Suction nozzle; 04. Gasket; 111, support frame; 112, translation cylinder; 113, translation slide; 114, lifting cylinder; 115, lifting slide; 116, clamping cylinder; 117, clamping block; 118, barcode scanner; 131. Pressing support; 132. Upper support; 133. Upper cylinder; 134. Upper block; 135. Pressing support; 136. Pressing cylinder; 137. Pressing seat; 138. Pressing cover; 139. Pressing profiling block; 1310. Air seat; c. Lifting groove; d. Air hole. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] It should be noted that all directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0042] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example 1
[0043] like Figures 1 to 6 and Fig.10As shown, the present invention proposes a relay automatic assembly machine for automatic assembly and marking of relays, including a horizontally arranged machine platform 1 and a machine cover 2 arranged above the machine platform 1, wherein an installation space is formed inside the machine cover 2, and the machine platform 1 also includes a turntable mechanism 7, a gasket feeding and transporting mechanism, a material picking and scanning mechanism 11, and a marking and pressing mechanism, wherein the turntable mechanism 7 is arranged on the machine platform 1, and includes a turntable 71, a turntable divider 72, and a material picking assembly; wherein the turntable 71 is rotatably arranged on the machine platform 1; the turntable divider 72 is arranged below the turntable 71, and the output end is arranged upward and connected to the turntable 7 1, used to drive the turntable 71 to rotate; the material taking component is arranged on the turntable 71 and at least two assembly stations are provided on the turntable mechanism 7, which are used to clamp and place the relay component; two material discharge positions are provided in the assembly station, which are used to place the relay component; the relay component includes a relay core 01, a relay housing 02, a relay 03 and a gasket 04; the relay housing 02 is a housing structure with an internal cavity, and the bottom opening of the relay housing 02 is used to be placed on the relay core 01 from above; the gasket 04 is padded and assembled on the bottom of the relay core 01; the assembly station includes a circumferential direction The core loading station A, shell loading station B, gasket assembly station C, code scanning pre-assembly station D and marking assembly station E are arranged at intervals on the turntable 71; the gasket loading and transporting mechanism is arranged at the gasket assembly station C; the material picking and code scanning mechanism 11 is arranged at the code scanning pre-assembly station D; the marking and pressing mechanism is arranged at the marking assembly station E; the gasket loading and transporting mechanism includes a gasket loading component 8 and a gasket transporting component 9, wherein the gasket loading component 8 is arranged on the side of the turntable 71 for exporting the gasket 04; the gasket transporting component 9 is arranged between the gasket loading component 8 and the turntable 71 It is used to carry the gasket 04 to the discharge position; the material picking component lifts the relay core 01 upward to place the gasket 04; the material picking and scanning mechanism 11 is arranged on the side of the turntable 71, and after the material picking and scanning mechanism 11 lifts the relay housing 02 at the scanning pre-assembly station D, it scans the relay core 01 and puts the relay housing 02 on the relay core 01; the marking and pressing mechanism is arranged on the side of the turntable 71, and the marking and pressing mechanism presses and fastens the relay core 01 and the relay housing 02 at the marking assembly station E, and marks the surface of the relay housing 02. Example 2
[0044] like Figures 3 to 6As shown, as an embodiment of the present invention, the present invention also includes a loading mechanism, which includes a transfer loading platform 3, a first lifting arm 4 and a second lifting arm 5, wherein the transfer loading platform 3 is arranged on the side of the turntable 71, and moves back and forth in a straight line direction, for carrying the relay assembly; the first lifting arm 4 and the second lifting arm 5 are respectively erected between the transfer loading platform 3 and the turntable 71; the first lifting arm 4 transports the relay core 01 to a discharge position at the core loading station A; the second lifting arm 5 transports the relay housing 02 to another discharge position at the housing loading station B.
[0045] like Figures 7 and 8 As shown, as an embodiment of the present invention, the first lifting arm 4 of the present invention includes a first support 41, a first transverse cylinder 42, a first transverse slide 43, a first lifting cylinder 44, a first lifting slide 45, a rotating cylinder 46, a first clamping cylinder 47 and a first clamping block 48, wherein the first support 41 is vertically mounted on the machine platform 1; the first transverse cylinder 42 is horizontally arranged on the first support 41; the first transverse slide 43 is slidably connected to the side wall of the first support 41 and is connected to the first transverse cylinder 4 2; the first lifting cylinder 44 is vertically arranged on the side wall of the first transverse slide 43, and the output end is arranged downward; the first lifting slide 45 is slidably connected to the side wall of the first transverse slide 43 along the vertical direction, and is connected to the output end of the first lifting cylinder 44; the rotating cylinder 46 is arranged on the first lifting slide 45, and the output end is arranged downward; the first clamping cylinder 47 is arranged on the output end of the rotating cylinder 46, and the output end is arranged downward, and is respectively connected with a first clamping block 48.
[0046] like Fig. 9As shown, as an embodiment of the present invention, the second lifting arm 5 of the present invention includes a second support 51, a second transverse cylinder 52, a second transverse slide 53, a second lifting cylinder 54, a material picking bracket 55, a second clamping cylinder 56, a second clamping block 57, a third lifting cylinder 58, a second lifting slide 59, a third clamping cylinder 510 and a third clamping block 511, wherein the second support 51 is vertically mounted on the machine platform 1; the second transverse cylinder 52 is horizontally arranged on the second support 51; the second transverse slide 53 is slidably connected to the side wall of the second support 51 and is connected to the output end of the second transverse cylinder 52; the second lifting cylinder 54 is vertically arranged on the second transverse slide 53 On, and the output end is set downward; the material picking bracket 55 is slidably connected to the side wall of the second transverse slide 53, and is connected to the output end of the second lifting cylinder 54, and at least two second clamping cylinders 56 are provided at the bottom of the material picking bracket 55, and the output end of the second clamping cylinder 56 is set downward, and is connected to the second clamping block 57; the third lifting cylinder 58 is arranged at intervals on the side of the second lifting cylinder 54; the second lifting slide 59 is slidably connected to the side wall of the second transverse slide 53, and is connected to the output end of the third lifting cylinder 58; the third clamping cylinder 510 is arranged on the second lifting slide 59, and the output end of the third clamping cylinder 510 is connected to the third clamping block 511. Example 3
[0047] like Figure 10 to Figure 11 As shown, as an embodiment of the present invention, the material picking assembly of the present invention includes a rotating support frame 73, a material picking lifting cylinder 74, a lifting support plate 75, a material clamping cylinder 76 and a material clamping block 77, wherein the rotating support frame 73 is coaxially connected to the turntable 71 through a vertically arranged support shaft and extends outward; the material picking lifting cylinder 74 is arranged on the side wall of the rotating support frame 73, and outputs power in the vertical direction; the lifting support plate 75 is horizontally connected to the output end of the material picking lifting cylinder 74 and extends outward; the material clamping cylinder 76 is arranged at the lower outer end of the lifting support plate 75, and the output end of the clamping cylinder 75 is connected with a material clamping block 77, which is used to clamp and fix the relay core 01, and lift the relay core 01 to place the gasket 04. Example 4
[0048] like Figure 12 to Figure 13As shown, as an embodiment of the present invention, the gasket feeding assembly 8 of the present invention includes a feeding bracket 81, a vibration plate 82, a material guide seat 83, a material receiving cylinder 84 and a material receiving seat 85, wherein the feeding bracket 81 is arranged on one side of the machine 1; the vibration plate 82 is arranged on the feeding bracket 81, and is used for vibrating and guiding out the gasket 04; the material guide seat 83 is a strip structure, one end of the material guide seat 83 is connected to the discharge port of the vibration plate 82, and the other end extends outward; a strip-shaped material guide groove a is provided in the material guide seat 83; the material receiving cylinder 84 is arranged on the other end side of the material guide seat 83, and the output end extends in a direction perpendicular to the material guide groove a; the material receiving seat 85 is arranged on the output end of the material receiving cylinder 84, and an inwardly recessed material receiving groove b is opened on the material receiving seat 85, and the material receiving groove b is opened on one side close to the material guide groove a, and is used for receiving the gasket 04 guided out by the material guide groove a.
[0049] like Figure 14 to Figure 15 As shown, as an embodiment of the present invention, the gasket transfer assembly 9 of the present invention includes a transfer support 91, a transfer lifting cylinder 92, a transfer rotating cylinder 93, a transfer rotating seat 94, a material suction support plate 95 and a suction nozzle 96, wherein the transfer support 91 is arranged on the side of the material receiving seat 85; the transfer lifting cylinder 92 is arranged on the transfer support 91, and the output end is arranged upward; the transfer rotating cylinder 93 is arranged on the output end of the transfer lifting cylinder 92; the transfer rotating seat 94 is arranged on the transfer rotating cylinder 93, and is driven by the transfer rotating cylinder 93 to rotate; the material suction support plate 95 is connected to the transfer rotating seat 94 by a support rod and extends horizontally; the suction nozzle 96 is arranged at the bottom of the material suction support plate 95, and is arranged downward, for adsorbing the gasket 04 from the material receiving trough b, and placing the gasket 04 on the discharge position. Example 5
[0050] like Fig.16 As shown, as an embodiment of the present invention, the material picking and scanning mechanism 11 of the present invention includes a support frame 111, a translation cylinder 112, a translation slide 113, a lifting cylinder 114, a lifting slide 115, a clamping cylinder 116, a clamping block 117 and a first marking gun 118, wherein the support frame 111 is mounted on the machine 1; the translation cylinder 112 is horizontally arranged on the support frame 111; the translation slide 113 is slidably connected to the side wall of the support frame 111; the lifting cylinder 114 is arranged It is placed on the translation slide 113, and the output end is set downward; the lifting slide 115 is slidably connected to the side wall of the translation slide 113, and is connected to the output end of the lifting cylinder 114; the clamping cylinder 116 is set at the bottom of the lifting slide 115, and the output end of the clamping cylinder 116 is connected to a clamping block 117, which is used to clamp and lift the relay core 01 from the discharge position, so that the first marking gun 118 set on the side wall of the support frame 111 can perform the first marking on the relay housing 02. Example 6
[0051] like Figures 17 to 22 As shown, as an embodiment of the present invention, the marking pressing assembly of the present invention includes a second marking gun 12 and a pressing assembly 13, wherein the pressing assembly 13 is mounted on the side of the turntable 71, and is used to press and fasten the relay core 01 and the relay housing 02; the second marking gun 12 is arranged at the rear side of the pressing assembly 13, and is used to perform a second marking on the relay housing 01; the pressing assembly 13 includes a pressing support 131, an upper support 132, an upper The top cylinder 133, the upper top block 134, the pressing bracket 135, the pressing cylinder 136, the pressing seat 137, the pressing cover 138, the pressing profiling block 139 and the air seat 1310, wherein the pressing support 131 is arranged on the turntable 71, and is used to place the relay core 01 or the relay housing 02, and a lifting groove C is provided on the pressing support 131; the upper top bracket 132 is arranged below the pressing support 131; the upper top cylinder 133 is arranged on the upper top bracket The upper push block 134 is connected to the output end of the upper push cylinder 133, and is driven by the upper push cylinder 133 to pass through the lifting groove C to support the relay core 01 upward; the pressing bracket 135 is set above the pressing support 131; the pressing cylinder 136 is set on the side wall of the pressing bracket 135, and the output end is set downward; the pressing seat 137 is horizontally connected to the output end of the pressing cylinder 136; the pressing The profiling block 139 is arranged at the bottom of the pressing seat 137, and is used to press the relay housing 02 from above; the air seat 1310 is a strip structure, and the air seat 1310 is arranged on the side of the pressing profiling block 139. At least two air holes d are arranged on the air seat 1310, and the air holes d are arranged in the direction of the pressing profiling block 139; the pressing cover 138 is arranged at the bottom of the pressing seat 137, and the bottom of the pressing cover 138 is open so that the pressing profiling block 139 can press down the relay housing 02. Example 7
[0052] As an embodiment of the present invention, the present invention discloses an assembly process of a relay automatic assembly machine, comprising the following process steps: S1, loading transfer: the relay core and relay housing exported from the previous workstation are transported to the transfer loading platform; S2, relay core loading: the relay core on the transfer loading platform is moved to a discharge position at the core loading station by the first moving arm; S3, relay housing loading: After the relay core is loaded in step S1, the turntable rotates to the housing loading station, and the relay housing on the transfer loading platform is moved to another unloading position by the second moving arm; S4, gasket assembly and first marking: After the relay housing is loaded in step S3, the turntable rotates to the gasket assembly station, and the material taking component of the turntable mechanism clamps the relay core and lifts it upward; at the same time, the gasket exported by the gasket loading component is transported to the discharge position where the relay core is located by the gasket transfer component in a back-and-forth rotation manner; at the same time, the first marking gun performs the first marking on the relay housing, and then the material taking component places the relay core on the gasket; S5, scanning and pre-assembly of the core: After the gasket is assembled and the first marking is completed in step S4, the turntable rotates to the scanning pre-assembly station, and the material scanning mechanism lifts the relay housing upward, and its scanning gun scans the relay core, and then the lifted relay housing is placed on the relay core from above to complete the pre-assembly; S6, pressing assembly and second marking: After the pre-assembly in step S5 is completed, the turntable rotates to the second marking and assembly station, and the pressing assembly of the marking pressing mechanism pushes up the relay core from below, and then presses down the relay housing from above, so that the connecting buckles of the relay core and the relay housing are buckled and fixed to each other; then, the second marking gun of the marking pressing mechanism performs a second marking on the relay housing; S7, inspection and unloading: After the pressing assembly and the second marking in step S6 are completed, the CCD camera is used for inspection. The good products after inspection are transported to the unloading transfer table for buffering, and the defective products after inspection are transported to the NG platform for buffering.
[0053] Furthermore, the present invention also includes a first marking gun 10, a third lifting arm 14 and a material unloading mechanism, wherein the first marking gun 10 is arranged on the outside of the gasket assembly station C so that the first marking can be performed on the relay housing when the gasket is assembled; the material unloading mechanism includes a material unloading turntable 6 and an NG platform 15 arranged on the side of the turntable 71 in a straight direction, and strip storage grooves are respectively provided in the material unloading turntable 6 and the NG platform 15, and the storage grooves of the two are connected to each other, and a material shifting assembly is provided at the connection between the two storage grooves, and the material shifting assembly is driven by a cylinder to extend to the paddle above the storage groove to move back and forth in a straight line, so as to shift the detected relay into the material unloading turntable 6 or the NG platform 15; the third lifting arm 14 is erected between the material unloading mechanism and the turntable 71, and is used to transport the assembled relay to the unloading mechanism.
[0054] It should be particularly noted that each assembly station on the turntable 71 of the present invention adopts a double discharge position setting, that is, it includes two discharge positions arranged in parallel, so that the relay core 01 and the relay housing 02 can be placed separately before assembly. During the marking process, the relay core 01 and the relay housing 02 arranged in parallel will block the marking path. To solve this problem, the present invention sets the first marking process for the relay housing 02 when the gasket is assembled. Since the gasket needs to be assembled to the lower part of the relay core, the relay core 02 is extracted upward by the material taking component of the turntable mechanism 7 to place the gasket 04, and at the same time, the relay core 02 is lifted upward. The relay core 02 leaves space for the first marking gun 10 to mark the relay housing 02; in addition, the relay core 01 needs to be scanned before assembly for information tracing. Based on the same problem, the relay housing 02 will block the scanning path. Therefore, the present invention combines the pre-assembly and scanning processes together. At the scanning pre-assembly station D, the relay housing 02 is first lifted up by the material scanning mechanism 11, and then scanned by the scanning gun 118. After the scanning is completed, the lifted relay housing 02 is placed on the relay core 01 from above, thereby completing the relay pre-assembly while avoiding scanning interference.
[0055] Furthermore, the present invention designs a relay automatic assembly machine and its assembly process that adopts a combination of parallel double discharge positions and multiple assembly stations to realize automatic independent feeding of relay core and housing, marking and gasket installation, code scanning pre-assembly, secondary marking and pressing assembly, and effectively improves assembly efficiency. The present invention aims to provide a back-end process applied to relay manufacturing, which belongs to relay automatic assembly equipment, and its function is to realize the automatic assembly of relay core, relay housing and gasket, and at the same time completes the two markings on the relay housing and the automatic code scanning of the relay core during the assembly process, and realizes the detection and classification of materials after assembly.Specifically, the present invention uses a machine table as a bearing structure, and a turntable mechanism is arranged on the machine table. The turntable of the turntable mechanism serves as a rotating platform, and a core loading station, a shell loading station, a gasket assembly station, a code scanning pre-assembly station and a second marking and assembly station are arranged at intervals along the circumferential direction thereof; it should be noted that each of the above-mentioned stations is respectively provided with two discharge positions at intervals, so as to place the relay core and the relay shell before assembly in parallel; a transfer loading platform is arranged on the side of the core loading station and the shell loading station, and a first moving arm and a second moving arm are arranged on the side of the transfer loading platform. After the relay core and the relay shell exported from the previous workstation are transferred to the transfer loading platform by the robot, they are respectively transferred by the first The lifting arm and the second lifting arm are moved to the discharge position at the core loading station and the shell loading station; then they are rotated to the gasket assembly station via the turntable, and while the gasket is automatically assembled at the gasket assembly station, the process of lifting the relay core upwards and placing the gasket by the material taking component during assembly effectively solves the interference problem of the relay core on the first marking of the relay shell, and solves the interference problem of the relay shell marking caused by parallel placement while realizing the gasket assembly; at the same time, after the gasket of the present invention is automatically exported by the gasket loading component, the gasket transfer component arranged between the gasket loading component and the turntable is used to realize cyclic loading and unloading by rotating back and forth, which effectively lifts the gasket The feeding efficiency of the sheet assembly is improved; after the gasket and the first marking are completed, the turntable rotates to the scanning pre-assembly station. At this station, the relay core needs to be scanned, and the relay housings placed in parallel will block the scanning path. Therefore, the pre-assembly and scanning actions are combined together. First, the relay housing is lifted up, and the relay core is scanned. The lifted relay housing avoids blocking the scanning. After the scanning is completed, the relay housing is inserted from above onto the relay core to complete the pre-assembly, which effectively improves the assembly efficiency; after the pre-assembly is completed, the turntable rotates to the second marking and assembly station, and the second marking gun marks the relay housing for the second time. It should be noted that Since the marking content information is different, it is necessary to mark the relay housing twice; at the same time, the pressing assembly outputs power from the upper and lower sides at this workstation to press and fasten the relay housing and the relay core to complete the assembly; since the connection between the relay housing and the relay core needs to be pressed by external pressure to be connected with each other, and the relay housing is a shell-like structure, it is easy to deform when it is under excessive pressure. Therefore, the pressing assembly of the present invention adopts an assembly method that combines lower pushing and upper pressing, and the relay core is pushed up by the upper pushing block below, and the relay housing is pressed down by the upper pressing profiling block to complete the mutual pressing and fastening of the two, which effectively reduces the deformation of the relay housing during the pressing process.
[0056] The embodiments of the present invention are only to introduce its specific implementation methods and are not intended to limit its protection scope. The technicians in this industry can make some modifications inspired by this embodiment, so any equivalent changes or modifications made according to the scope of the patent of the present invention are within the scope of the patent claims of the present invention.
Claims
1. A relay automatic assembly machine for automatic assembly and marking of relays, comprising a horizontally arranged machine platform (1) and a machine cover (2) arranged above the machine platform (1), wherein an installation space is formed inside the machine cover (2), and characterized in that: It also includes a turntable mechanism (7), a gasket feeding and transporting mechanism, a material picking and code scanning mechanism (11) and a marking and pressing mechanism, wherein: The turntable mechanism (7) is arranged on the machine (1), and comprises a turntable (71), a turntable divider (72) and a material taking component; wherein the turntable (71) is rotatably arranged on the machine (1); the turntable divider (72) is arranged below the turntable (71), and the output end is arranged upward and connected to the turntable (71), and is used to drive the turntable (71) to rotate; the material taking component is arranged on the turntable (71); the turntable mechanism (7) is provided with at least two assembly stations for clamping and placing relay components; two material placing positions are provided in the assembly station for placing relay components; The relay assembly comprises a relay core (01), a relay housing (02), a relay (03) and a gasket (04); the relay housing (02) is a housing structure with an internal cavity, and the bottom opening of the relay housing (02) is used to be mounted on the relay core (01) from above; the gasket (04) is assembled on the bottom of the relay core (01); The assembly stations include a core loading station (A), a shell loading station (B), a gasket assembly station (C), a code scanning pre-assembly station (D) and a marking assembly station (E) which are arranged on the turntable (71) at intervals along the circumferential direction; The gasket loading and transporting mechanism is arranged at the gasket assembly station (C); the material picking and code scanning mechanism (11) is arranged at the code scanning and pre-assembly station (D); and the marking and pressing mechanism is arranged at the marking and assembly station (E); The gasket loading and transporting mechanism comprises a gasket loading component (8) and a gasket transporting component (9), wherein the gasket loading component (8) is arranged on the side of the turntable (71) and is used to guide the gasket (04); the gasket transporting component (9) is arranged between the gasket loading component (8) and the turntable (71) and is used to transport the gasket (04) to a discharge position; the material taking component lifts the relay core (01) upwards so as to place the gasket (04); The material picking and code scanning mechanism (11) is arranged on the side of the rotating disk (71), and after the material picking and code scanning mechanism (11) lifts the relay housing (02) at the code scanning pre-assembly station (D), it scans the relay core (01) and puts the relay housing (02) on the relay core (01); The marking pressing mechanism is arranged on the side of the rotating disk (71), and the marking pressing mechanism presses and fastens the relay core (01) and the relay housing (02) together at the marking assembly station (E), and marks the surface of the relay housing (02).
2. The automatic relay assembly machine according to claim 1, characterized in that: The invention also comprises a loading mechanism, which comprises a transfer loading platform (3), a first moving arm (4) and a second moving arm (5), wherein the transfer loading platform (3) is arranged on the side of the turntable (71) and moves back and forth in a straight line direction to carry the relay assembly; the first moving arm (4) and the second moving arm (5) are respectively erected between the transfer loading platform (3) and the turntable (71); the first moving arm (4) moves the relay core (01) to a discharge position at the core loading station (A); and the second moving arm (5) moves the relay housing (02) to another discharge position at the housing loading station (B).
3. The automatic relay assembly machine according to claim 2, characterized in that: The first lifting arm (4) comprises a first support (41), a first transverse cylinder (42), a first transverse slide (43), a first lifting cylinder (44), a first lifting slide (45), a rotating cylinder (46), a first clamping cylinder (47) and a first clamping block (48), wherein the first support (41) is vertically mounted on the machine platform (1); the first transverse cylinder (42) is horizontally arranged on the first support (41); the first transverse slide (43) is slidably connected to the side wall of the first support (41) and is in contact with the output of the first transverse cylinder (42). The first lifting cylinder (44) is vertically arranged on the side wall of the first transverse slide (43), and the output end is arranged downward; the first lifting slide (45) is slidably connected to the side wall of the first transverse slide (43) in the vertical direction, and is connected to the output end of the first lifting cylinder (44); the rotating cylinder (46) is arranged on the first lifting slide (45), and the output end is arranged downward; the first clamping cylinder (47) is arranged on the output end of the rotating cylinder (46), and the output end is arranged downward, and is respectively connected to the first clamping block (48).
4. The automatic relay assembly machine according to claim 2, characterized in that: The second lifting arm (5) comprises a second support (51), a second transverse cylinder (52), a second transverse slide (53), a second lifting cylinder (54), a material picking bracket (55), a second clamping cylinder (56), a second clamping block (57), a third lifting cylinder (58), a second lifting slide (59), a third clamping cylinder (510) and a third clamping block (511), wherein the second support (51) is vertically mounted on the machine platform (1); the second transverse cylinder (52) is horizontally arranged on the second support (51); the second transverse slide (53) is slidably connected to the side wall of the second support (51) and is connected to the output end of the second transverse cylinder (52); the second lifting cylinder (54) is vertically arranged on the second transverse slide (53), and The output end is arranged downward; the material picking bracket (55) is slidably connected to the side wall of the second transverse slide (53) and is connected to the output end of the second lifting cylinder (54); at least two second clamping cylinders (56) are provided at the bottom of the material picking bracket (55); the output end of the second clamping cylinder (56) is arranged downward and is connected to the second clamping block (57); the third lifting cylinder (58) is arranged at intervals on the side of the second lifting cylinder (54); the second lifting slide (59) is slidably connected to the side wall of the second transverse slide (53) and is connected to the output end of the third lifting cylinder (58); the third clamping cylinder (510) is arranged on the second lifting slide (59), and the output end of the third clamping cylinder (510) is connected to the third clamping block (511).
5. The automatic relay assembly machine according to claim 1, characterized in that: The material picking assembly comprises a rotating support frame (73), a material picking lifting cylinder (74), a lifting support plate (75), a material clamping cylinder (76) and a material clamping block (77), wherein the rotating support frame (73) is coaxially connected to the turntable (71) through a vertically arranged support shaft and extends outward; the material picking lifting cylinder (74) is arranged on the side wall of the rotating support frame (73) and outputs power in the vertical direction; the lifting support plate (75) is horizontally connected to the output end of the material picking lifting cylinder (74) and extends outward; the material clamping cylinder (76) is arranged at the lower part of the outer end of the lifting support plate (75), and the output end of the material clamping cylinder (75) is connected with a material clamping block (77) for clamping and fixing the relay core (01) and lifting the relay core (01) to place the gasket (04).
6. The relay automatic assembly machine according to claim 1, characterized in that: The gasket feeding assembly (8) comprises a feeding bracket (81), a vibration plate (82), a material guide seat (83), a material receiving cylinder (84) and a material receiving seat (85), wherein the feeding bracket (81) is arranged on one side of the machine platform (1); the vibration plate (82) is arranged on the feeding bracket (81) and is used for vibrating and guiding out the gasket (04); the material guide seat (83) is a strip-shaped structure, one end of the material guide seat (83) is connected to the material outlet of the vibration plate (82), and the other end is connected to the material outlet of the vibration plate (82). The material receiving seat (85) is provided at the output end of the material receiving cylinder (84), and the material receiving seat (85) is provided with a material receiving groove (b) which is recessed inwardly, and the material receiving groove (b) is opened on one side close to the material guiding groove (a) for receiving the gasket (04) outputted from the material guiding groove (a).
7. The automatic relay assembly machine according to claim 6, characterized in that: The gasket transfer assembly (9) comprises a transfer support (91), a transfer lifting cylinder (92), a transfer rotating cylinder (93), a transfer rotating seat (94), a material suction support plate (95) and a suction nozzle (96), wherein the transfer support (91) is arranged on the side of the material receiving seat (85); the transfer lifting cylinder (92) is arranged on the transfer support (91) and the output end is arranged upward; the transfer rotating cylinder (93) is arranged on the output end of the transfer lifting cylinder (92); the transfer rotating seat (94) is arranged on the transfer rotating cylinder (93) and is driven by the transfer rotating cylinder (93) to rotate; the material suction support plate (95) is connected to the transfer rotating seat (94) by a support rod and extends horizontally; the suction nozzle (96) is arranged at the bottom of the material suction support plate (95) and is arranged downward, and is used to absorb the gasket (04) from the material receiving trough (b) and place the gasket (04) at the discharge position.
8. The relay automatic assembly machine according to claim 1, characterized in that: The material picking and code scanning mechanism (11) comprises a support frame (111), a translation cylinder (112), a translation slide (113), a lifting cylinder (114), a lifting slide (115), a clamping cylinder (116), a clamping block (117) and a first marking gun (118), wherein the support frame (111) is mounted on the machine platform (1); the translation cylinder (112) is horizontally arranged on the support frame (111); the translation slide (113) is slidably connected to the side wall of the support frame (111); the lifting cylinder (114) is arranged on the translation The lifting slide (115) is slidably connected to the side wall of the translation slide (113) and is connected to the output end of the lifting cylinder (114); the clamping cylinder (116) is arranged at the bottom of the lifting slide (115), and the output end of the clamping cylinder (116) is connected to a clamping block (117) for clamping and lifting the relay core (01) from the discharge position, so that a first marking gun (118) arranged on the side wall of the support frame (111) can perform the first marking on the relay housing (02).
9. The automatic relay assembly machine according to claim 1, characterized in that: The marking and pressing assembly comprises a second marking gun (12) and a pressing assembly (13), wherein the pressing assembly (13) is mounted on the side of the rotating disk (71) and is used to press and fasten the relay core (01) and the relay housing (02); the second marking gun (12) is arranged on the rear side of the pressing assembly (13) and is used to perform a second marking on the relay housing (01); The pressing assembly (13) comprises a pressing support (131), an upper support (132), an upper cylinder (133), an upper block (134), a pressing support (135), a pressing cylinder (136), a pressing seat (137), a pressing cover (138), a pressing profiling block (139) and an air seat (1310), wherein the pressing support (131) is arranged on a rotating disk (71) and is used to place a relay core (01 ) or a relay housing (02), a pressing support (131) is provided with a lifting groove (C); the upper support (132) is arranged below the pressing support (131); the upper cylinder (133) is arranged on the side wall of the upper support (132), and the output end is arranged upward; the upper block (134) is connected to the output end of the upper cylinder (133), and is driven by the upper cylinder (133) to pass through the lifting groove (C) to support the relay core (01) upward; the pressing support (135) is mounted above the pressing support (131); the pressing cylinder (136) is arranged on the side wall of the pressing support (135), and the output end is arranged downward; the pressing seat (137) is horizontally connected to the output end of the pressing cylinder (136); the pressing profiling block (139) is arranged at the bottom of the pressing seat (137) and is used to press the relay housing (02) from above The air seat (1310) is a strip-shaped structure, and the air seat (1310) is arranged on the side of the pressing and profiling block (139). At least two air holes (d) are arranged on the air seat (1310), and the air holes (d) are arranged in the direction of the pressing and profiling block (139); the pressing and profiling cover (138) is arranged at the bottom of the pressing and profiling seat (137), and the bottom of the pressing and profiling cover (138) is open so that the pressing and profiling block (139) can press down the relay housing (02).
10. An assembly process of a relay automatic assembly machine as claimed in claim 1, characterized in that: The process steps include: S1, loading transfer: the relay core and relay housing exported from the previous workstation are transported to the transfer loading platform; S2, relay core loading: the relay core on the transfer loading platform is moved to a discharge position at the core loading station by the first moving arm; S3, relay housing loading: After the relay core is loaded in step S1, the turntable rotates to the housing loading station, and the relay housing on the transfer loading platform is moved to another unloading position by the second moving arm; S4, gasket assembly and first marking: After the relay housing is loaded in step S3, the turntable rotates to the gasket assembly station, and the material taking component of the turntable mechanism clamps the relay core and lifts it upward; at the same time, the gasket exported by the gasket loading component is transported to the discharge position where the relay core is located by the gasket transfer component in a back-and-forth rotation manner; at the same time, the first marking gun performs the first marking on the relay housing, and then the material taking component places the relay core on the gasket; S5, scanning and pre-assembly of the core: After the gasket is assembled and the first marking is completed in step S4, the turntable rotates to the scanning pre-assembly station, and the material scanning mechanism lifts the relay housing upward, and its scanning gun scans the relay core, and then the lifted relay housing is placed on the relay core from above to complete the pre-assembly; S6, pressing assembly and second marking: After the pre-assembly in step S5 is completed, the turntable rotates to the second marking and assembly station, and the pressing assembly of the marking pressing mechanism pushes up the relay core from below, and then presses down the relay housing from above, so that the connecting buckles of the relay core and the relay housing are buckled and fixed to each other; then, the second marking gun of the marking pressing mechanism performs a second marking on the relay housing; S7, inspection and unloading: After the pressing assembly and the second marking in step S6 are completed, the CCD camera is used for inspection. The good products after inspection are transported to the unloading transfer table for buffering, and the defective products after inspection are transported to the NG platform for buffering.
Citation Information
Patent Citations
Relay assembling and detecting equipment
CN111360535A
Rotating disc type automatic assembling machine
CN209811639U
New energy automobile relay housing assembling machine
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