Mixing device and method for hollow brick processing
By designing a mixing device for processing hollow bricks, the combination of driving components and return springs can achieve screening and full mixing of raw materials, solving the problem of insufficient mixing of hollow bricks raw materials and improving the processing quality.
Patent Information
- Application Number
- CN202510253645.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-05-02
AI Technical Summary
When the existing mixing device processes the hollow brick raw materials, due to the agglomeration in the raw materials, the raw materials are insufficiently mixed, which affects the subsequent processing of the hollow brick.
A mixing device for processing hollow bricks is designed, including a mounting base, a mixing tank, a mixing mechanism and a sorting mechanism. The sorting mechanism pushes the carriage back and forth through the drive assembly, uses the rebound force of the return spring to push the carriage to the drive assembly, so that the carriage moves back and forth within the installation frame, screens the raw materials through the screen, and enters the screened raw materials into the mixing tank, and the stirring mechanism fully mixes the raw materials.
Through the design of this device, the problem of insufficient mixing of raw materials can be effectively solved, ensuring full mixing of hollow brick raw materials, and improving the processing quality of hollow bricks.
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Figure CN119910765A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hollow brick processing, and in particular to a mixing device and method for processing hollow bricks. Background Art
[0002] Hollow bricks are made of clay, shale and other main raw materials. They are made through raw material processing, molding and sintering. They are light in weight, high in strength, and have good thermal insulation and sound insulation properties. Because the holes in the hollow bricks are arranged with sound insulation functions in mind, relatively speaking, the thickness of the brick wall is the same as that of the hollow bricks, and the sound insulation effect is slightly better than that of the hollow bricks.
[0003] During the processing of hollow bricks, the raw materials must be mixed with water, and then the subsequent processing is carried out. However, when the existing mixing device processes the raw materials, the raw materials may not be fully mixed due to the presence of lumps in the raw materials, which in turn affects the subsequent processing of the hollow bricks. Summary of the invention
[0004] The object of the present invention is to provide a mixing device and method for processing hollow bricks, aiming to solve the problem that when the existing mixing device processes the raw materials, the raw materials may not be mixed sufficiently due to the presence of lumps in the raw materials.
[0005] To achieve the above-mentioned object, in a first aspect, the present invention provides a mixing device for processing hollow bricks, comprising a mounting seat, a mixing tank, a stirring mechanism and a sorting mechanism, wherein the sorting mechanism comprises a mounting frame, a receiving hopper, a driving assembly, a slide, a plurality of return springs and a screen;
[0006] The mixing tank is arranged on one side of the mounting seat, the stirring mechanism is arranged on one side of the mixing tank, the sorting mechanism is arranged on the mixing tank, the mounting frame is fixedly connected to the mixing tank and is located on one side of the mixing tank, the receiving hopper is fixedly connected to the mounting frame and is located on one side of the mounting frame, the driving assembly is arranged on one side of the mounting frame, the slide is slidably connected to the mounting frame and is located on one side of the mounting frame, a plurality of return springs are respectively fixedly connected to the slide and are respectively fixedly connected to the mounting frame, and are all located between the mounting frame and the slide, and the screen is fixedly connected to the slide and is located on one side of the slide.
[0007] Wherein, the driving assembly includes a first motor, a first rotating shaft and a cam, the first motor is fixedly connected to the mounting frame and is located on one side of the mounting frame, the first rotating shaft is fixedly connected to the output end of the first motor, the cam is fixedly connected to the first rotating shaft, is abutted against the slide, and is located on a side of the first rotating shaft away from the first motor.
[0008] Wherein, the slide includes a frame, a baffle and two torsion springs. The frame is slidably connected to the mounting frame and fixedly connected to the plurality of return springs. The baffle is rotatably connected to the frame and is located on one side of the frame. The two torsion springs are respectively fixedly connected to the two baffles and respectively fixedly connected to the frame.
[0009] Wherein, the sorting mechanism also includes a slide rail and a slider, the slide rail is fixedly connected to the installation frame and is located on one side of the installation frame, the slider is slidably connected to the slide rail, fixedly connected to the frame body, and is located between the frame body and the slide rail.
[0010] Wherein, the sorting mechanism further includes an electric push rod and a push plate, wherein the electric push rod is fixedly connected to the frame and is located on one side of the frame, and the push plate is fixedly connected to the output end of the electric push rod.
[0011] Among them, the stirring mechanism includes a mounting frame, a rotating assembly, two rotating rods and a plurality of stirring rods. The mounting frame is fixedly connected to the mixing tank and is located on one side of the mixing tank. The rotating assembly is arranged on the mounting frame. The two rotating rods are respectively arranged on the rotating assembly and pass through the mixing tank. The plurality of stirring rods are respectively fixedly connected to the two rotating rods and are respectively located on the two rotating rods.
[0012] In a second aspect, a mixing method for processing hollow bricks is applied to the mixing device for processing hollow bricks described in the first aspect, comprising the following steps:
[0013] Pour the raw materials into the receiving hopper, and the raw materials enter the installation frame through the receiving hopper;
[0014] The driving assembly pushes the slide to move toward the side close to the multiple return springs, and the slide is pushed to abut against the driving assembly by the resilience of the multiple return springs, so that the slide moves back and forth in the installation frame, and the raw materials are screened through the screen, and the selected raw materials enter the mixing tank;
[0015] The stirring mechanism works to fully mix the raw materials in the mixing tank.
[0016] The present invention provides a mixing device for processing hollow bricks. The mounting seat provides mounting conditions for the mixing tank. The stirring mechanism cooperates with the mixing tank to stir and mix hollow brick raw materials. When the raw materials need to be screened, the raw materials are poured into the receiving hopper. The raw materials enter the mounting frame through the receiving hopper, and the driving component is started. The driving component pushes the slide to move toward the side close to the multiple return springs. The slide is pushed to resist the driving component through the rebound force of the multiple return springs, so that the slide moves back and forth in the mounting frame, and the raw materials are screened through the screen. The screened raw materials enter the mixing tank. The stirring mechanism works to fully mix the raw materials in the mixing tank, thereby solving the problem of insufficient mixing of raw materials due to the presence of lumps in the raw materials when the existing mixing device processes the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 The invention discloses a mixing device and a method for processing hollow bricks.
[0019] Figure 2 It is a cross-sectional view of a mixing device for processing hollow bricks according to the present invention along the direction of the electric push rod.
[0020] Figure 3 It is a cross-sectional view of a mixing device for processing hollow bricks according to the present invention along the cylinder direction.
[0021] Figure 4 The present invention is a flow chart of a mixing method for processing hollow bricks.
[0022] 1-mounting seat, 2-mixing tank, 3-stirring mechanism, 4-sorting mechanism, 5-mounting frame, 6-hopper, 7-driving assembly, 8-slide, 9-reset spring, 10-screen, 11-first motor, 12-first rotating shaft, 13-cam, 14-frame, 15-baffle, 16-torsion spring, 17-slide rail, 18-sliding block, 19-electric push rod, 20-push plate, 21-mounting frame, 22-rotating assembly, 23-rotating rod, 24-stirring rod, 25-second motor, 26-second rotating shaft, 27-transmission disc, 28-driven disc, 29-transmission belt, 30-cylinder, 31-piston rod, 32-moving seat, 33-support arm, 34-support disc. DETAILED DESCRIPTION
[0023] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0024] See also Figures 1 to 3 In the first aspect, the present invention provides a mixing device for processing hollow bricks, comprising a mounting seat 1, a mixing tank 2, a stirring mechanism 3 and a sorting mechanism 4, wherein the sorting mechanism 4 comprises a mounting frame 5, a receiving hopper 6, a driving assembly 7, a carriage 8, a plurality of return springs 9 and a screen 10;
[0025] The mixing tank 2 is arranged on one side of the mounting seat 1, the stirring mechanism 3 is arranged on one side of the mixing tank 2, the sorting mechanism 4 is arranged on the mixing tank 2, the mounting frame 5 is fixedly connected to the mixing tank 2 and is located on one side of the mixing tank 2, the receiving hopper 6 is fixedly connected to the mounting frame 5 and is located on one side of the mounting frame 5, the driving assembly 7 is arranged on one side of the mounting frame 5, the slide 8 is slidably connected to the mounting frame 5 and is located on one side of the mounting frame 5, a plurality of return springs 9 are respectively fixedly connected to the slide 8 and are respectively fixedly connected to the mounting frame 5, and are all located between the mounting frame 5 and the slide 8, and the screen 10 is fixedly connected to the slide 8 and is located on one side of the slide 8.
[0026] In this embodiment, the mixing tank 2 has a water injection port and a discharge port, the water injection port is used to inject water into the mixing tank, and the discharge port is used to discharge the mixed raw materials, the mounting seat 1 provides mounting conditions for the mixing tank 2, and the stirring mechanism 3 cooperates with the mixing tank 2 to stir and mix the hollow brick raw materials. When the raw materials need to be screened, the raw materials are poured into the receiving hopper 6, and the raw materials enter the mounting frame 5 through the receiving hopper 6, and the driving component 7 is started. The driving component 7 works to push the slide 8 to move close to the multiple return springs 9, and the slide 8 is pushed to resist the driving component 7 through the rebound force of the multiple return springs 9, so that the slide 8 reciprocates in the mounting frame 5, and the raw materials are screened through the screen 10, and the screened raw materials enter the mixing tank 2, and the stirring mechanism 3 works to fully mix the raw materials in the mixing tank 2, thereby solving the problem that the existing mixing device may cause insufficient mixing of the raw materials due to the presence of lumps in the raw materials when processing the raw materials.
[0027] Furthermore, the driving assembly 7 includes a first motor 11, a first rotating shaft 12 and a cam 13. The first motor 11 is fixedly connected to the mounting frame 5 and is located on one side of the mounting frame 5. The first rotating shaft 12 is fixedly connected to the output end of the first motor 11. The cam 13 is fixedly connected to the first rotating shaft 12, is abutted against the slide 8, and is located on the side of the first rotating shaft 12 away from the first motor 11.
[0028] In this embodiment, the first motor 11 can drive the first rotating shaft 12 to rotate, and the rotation of the first rotating shaft 12 can drive the cam 13 to rotate. The rotation of the cam 13 can push the slide 8 to slide toward the side close to the multiple return springs 9.
[0029] Furthermore, the slide 8 includes a frame body 14, a baffle 15 and two torsion springs 16. The frame body 14 is slidably connected to the mounting frame 5 and fixedly connected to the plurality of return springs 9. The baffle 15 is rotatably connected to the frame body 14 and is located on one side of the frame body 14. The two torsion springs 16 are respectively fixedly connected to the two baffles 15 and respectively fixedly connected to the frame body 14.
[0030] In this embodiment, the frame 14 provides installation conditions for the baffle 15 and the two torsion springs 16 . The baffle 15 can be used to close or open the frame 14 , and the rebound force of the two torsion springs 16 can push the baffle 15 to return to close the frame 14 .
[0031] Furthermore, the sorting mechanism 4 also includes a slide rail 17 and a slider 18, the slide rail 17 is fixedly connected to the mounting frame 5 and is located on one side of the mounting frame 5, the slider 18 is slidably connected to the slide rail 17, and is fixedly connected to the frame body 14, and is located between the frame body 14 and the slide rail 17.
[0032] In this embodiment, the slide rail 17 provides installation conditions for the slider 18 . When the frame 14 slides, the slider 18 is driven to slide on the slide rail 17 . The slider 18 guides the frame 14 to improve the stability of the frame 14 .
[0033] Furthermore, the sorting mechanism 4 also includes an electric push rod 19 and a push plate 20 . The electric push rod 19 is fixedly connected to the frame 14 and is located on one side of the frame 14 . The push plate 20 is fixedly connected to the output end of the electric push rod 19 .
[0034] In this embodiment, the electric push rod 19 can drive the push plate 20 to move, and the push plate 20 can push the raw materials on the screen 10 out from the baffle 15.
[0035] Furthermore, the stirring mechanism 3 includes a mounting frame 21, a rotating assembly 22, two rotating rods 23 and a plurality of stirring rods 24. The mounting frame 21 is fixedly connected to the mixing tank 2 and is located on one side of the mixing tank 2. The rotating assembly 22 is arranged on the mounting frame 21. The two rotating rods 23 are respectively arranged on the rotating assembly 22 and pass through the mixing tank 2. The plurality of stirring rods 24 are respectively fixedly connected to the two rotating rods 23 and are respectively located on the two rotating rods 23.
[0036] In this embodiment, the mounting frame 21 provides installation conditions for the rotating component 22. The rotating component 22 can drive the two rotating rods 23 to rotate. The rotation of the two rotating rods 23 can drive the multiple stirring rods 24 to rotate. The raw materials in the mixing tank 2 can be stirred and mixed through the multiple stirring rods 24.
[0037] Furthermore, the rotating assembly 22 includes a second motor 25, a second rotating shaft 26, a transmission disc 27, a driven disc 28 and a transmission belt 29. The second motor 25 is fixedly connected to the mounting frame 21 and is located on one side of the mounting frame 21. The second rotating shaft 26 is fixedly connected to the output end of the second motor 25 and is fixedly connected to the rotating rod 23. The driven disc 28 is rotationally connected to the mounting frame 21 and is fixedly connected to another rotating rod 23. The transmission belt 29 is respectively mounted on the transmission disc 27 and the driven disc 28.
[0038] In this embodiment, the second motor 25 can drive the second rotating shaft 26 to rotate, and the rotation of the second rotating shaft 26 can drive the transmission plate 27 to rotate. The rotation of the transmission plate 27 in cooperation with the transmission belt 29 can drive the driven plate 28 to rotate, and the transmission plate 27 and the driven plate 28 can drive the two rotating rods 23 to rotate.
[0039] Furthermore, the mixing device for processing hollow bricks also includes a cylinder 30, a piston rod 31, a movable seat 32, a plurality of support arms 33 and a plurality of support plates 34, the cylinder 30 is fixedly connected to the mounting seat 1 and is located inside the mounting seat 1, the piston rod 31 is fixedly connected to the output end of the cylinder 30, the movable seat 32 is fixedly connected to the piston rod 31 and is slidably connected to the mounting seat 1, the plurality of support arms 33 are respectively fixedly connected to the mounting seat 1 and are located on one side of the mounting seat 1, and the plurality of support plates 34 are respectively fixedly connected to the output ends of the plurality of support arms 33.
[0040] In this embodiment, when the mounting base 1 needs to be moved, the cylinder 30 drives the piston rod 31 to extend, and the piston rod 31 drives the moving base 32 to move toward the side close to the ground. When the mounting base 1 leaves the ground, the mounting base 1 can be pushed to move, and vice versa, the mounting base 1 can be fixed. The multiple support arms 33 can drive the multiple support plates 34 to move toward the side close to the ground or away from the ground. The mounting base 1 can be supported by the multiple support plates 34, thereby improving the stability of the multiple mounting bases 1.
[0041] Workflow:
[0042] When the raw materials need to be screened, the raw materials are poured into the receiving hopper 6, and the raw materials enter the installation frame 5 through the receiving hopper 6, and the first motor 11 is started. The first motor 11 drives the first rotating shaft 12 to rotate, and the first rotating shaft 12 drives the cam 13 to rotate, and the cam 13 pushes the frame 14 to move close to the multiple return springs 9. The frame 14 is pushed to abut against the cam 13 by the resilience of the multiple return springs 9, so that the frame 14 moves back and forth in the installation frame 5, and the raw materials are screened through the screen 10. The screened raw materials enter The second motor 25 is driven into the mixing tank 2, and the second rotating shaft 26 is driven by the second rotating shaft 26 to rotate. The transmission disk 27 is driven by the transmission belt 29 to rotate the driven disk 28. The transmission disk 27 and the driven disk 28 drive the two rotating rods 23 to rotate. The two rotating rods 23 drive the plurality of stirring rods 24 to rotate. The plurality of stirring rods 24 fully mix the raw materials in the mixing tank 2, thereby solving the problem of insufficient mixing of raw materials due to the presence of lumps in the raw materials when the existing mixing device is processing the raw materials.
[0043] See also Figure 4 In a second aspect, a mixing method for processing hollow bricks is applied to a mixing device for processing hollow bricks as described in the first aspect, comprising the following steps:
[0044] S1 pours the raw material into the receiving hopper 6, and the raw material enters the installation frame 5 through the receiving hopper 6;
[0045] Specifically, when the raw materials need to be screened, the raw materials are poured into the receiving hopper 6 , and the raw materials enter the installation frame 5 through the receiving hopper 6 .
[0046] The S2 driving assembly 7 works to push the slide 8 to move toward the side close to the multiple return springs 9, and the slide 8 is pushed to abut against the driving assembly 7 by the resilience of the multiple return springs 9, so that the slide 8 reciprocates in the mounting frame 5, and the raw materials are screened through the screen 10, and the selected raw materials enter the mixing tank 2;
[0047] Specifically, the first motor 11 is started, and the first motor 11 drives the first rotating shaft 12 to rotate, and the first rotating shaft 12 drives the cam 13 to rotate, and the cam 13 pushes the frame 14 to move closer to the multiple reset springs 9, and the frame 14 is pushed to resist the cam 13 through the rebound force of the multiple reset springs 9, so that the frame 14 moves back and forth in the installation frame 5, and the raw materials are screened by the screen 10, and the screened raw materials enter the mixing tank 2.
[0048] S3 The stirring mechanism 3 works to fully mix the raw materials in the mixing tank 2.
[0049] Specifically, the second motor 25 drives the second rotating shaft 26 to rotate, the second rotating shaft 26 drives the transmission disk 27 to rotate, the transmission disk 27 cooperates with the transmission belt 29 to drive the driven disk 28 to rotate, the transmission disk 27 and the driven disk 28 drive the two rotating rods 23 to rotate, the two rotating rods 23 drive the multiple stirring rods 24 to rotate, and the multiple stirring rods 24 fully mix the raw materials in the mixing tank 2.
[0050] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.
Claims
1. A mixing device for hollow brick processing, characterized in that: It comprises a mounting seat, a mixing tank, a stirring mechanism and a sorting mechanism, wherein the mixing tank is arranged on one side of the mounting seat, the stirring mechanism is arranged on one side of the mixing tank, and the sorting mechanism is arranged on the mixing tank; The sorting mechanism comprises a mounting frame, a receiving hopper, a driving assembly, a slide, a plurality of return springs and a screen; The mounting frame is fixedly connected to the mixing tank and is located on one side of the mixing tank. The material receiving hopper is fixedly connected to the mounting frame and is located on one side of the mounting frame. The driving assembly is arranged on one side of the mounting frame. The slide is slidably connected to the mounting frame and is located on one side of the mounting frame. The plurality of return springs are respectively fixedly connected to the slide and are respectively fixedly connected to the mounting frame and are all located between the mounting frame and the slide. The screen is fixedly connected to the slide and is located on one side of the slide.
2. A mixing device for hollow brick processing as claimed in claim 1, characterized in that: The driving assembly includes a first motor, a first rotating shaft and a cam. The first motor is fixedly connected to the mounting frame and is located on one side of the mounting frame. The first rotating shaft is fixedly connected to the output end of the first motor. The cam is fixedly connected to the first rotating shaft and is abutted against the slide and is located on a side of the first rotating shaft away from the first motor.
3. A mixing device for hollow brick processing as claimed in claim 2, characterized in that: The slide includes a frame, a baffle and two torsion springs. The frame is slidably connected to the mounting frame and fixedly connected to the plurality of return springs. The baffle is rotatably connected to the frame and is located on one side of the frame. The two torsion springs are respectively fixedly connected to the two baffles and respectively fixedly connected to the frame.
4. A mixing device for hollow brick processing as claimed in claim 3, characterized in that: The sorting mechanism also includes a slide rail and a slider, wherein the slide rail is fixedly connected to the installation frame and is located on one side of the installation frame, and the slider is slidably connected to the slide rail and fixedly connected to the frame body and is located between the frame body and the slide rail.
5. A mixing device for hollow brick processing as claimed in claim 4, characterized in that: The sorting mechanism also includes an electric push rod and a push plate. The electric push rod is fixedly connected to the frame and is located on one side of the frame. The push plate is fixedly connected to the output end of the electric push rod.
6. A mixing device for processing hollow bricks as claimed in claim 5, characterized in that: The stirring mechanism includes a mounting frame, a rotating assembly, two rotating rods and a plurality of stirring rods. The mounting frame is fixedly connected to the mixing tank and is located on one side of the mixing tank. The rotating assembly is arranged on the mounting frame. The two rotating rods are respectively arranged on the rotating assembly and pass through the mixing tank. The plurality of stirring rods are respectively fixedly connected to the two rotating rods and are respectively located on the two rotating rods.
7. A mixing method for processing hollow bricks, applied to a mixing device for processing hollow bricks as claimed in any one of claims 1 to 6, characterized in that: The following steps are involved: Pour the raw materials into the receiving hopper, and the raw materials enter the installation frame through the receiving hopper; The driving assembly pushes the slide to move toward the side close to the multiple return springs, and the slide is pushed to abut against the driving assembly by the resilience of the multiple return springs, so that the slide moves back and forth in the installation frame, and the raw materials are screened through the screen, and the selected raw materials enter the mixing tank; The stirring mechanism works to fully mix the raw materials in the mixing tank.