Liftable intelligent floor grading box and mounting method and control method thereof

Abstract

The invention discloses a liftable intelligent floor grading box and a mounting method and a control method thereof. The liftable intelligent floor grading box comprises a grading box body, a climbing track, a power device, a cable, a standard section, a sustaining wall section and a control unit, can achieve the purpose that one grading box is freely matched with an electricity utilization floor and can be called up, can reduce the purchase cost and the maintenance cost, can be customized according to the height of the floor, can be installed at a time, and can be used in the whole engineering construction process.

Description

Technical Field

[0001] The invention belongs to the technical field of building engineering construction, and in particular relates to a liftable intelligent floor grading box, and an installation method and a control method thereof. Background Art

[0002] At present, the temporary power classification box in the construction process of high-rise building projects in my country is led out from the secondary box and connected in parallel to each floor to realize power supply to each floor. There are problems such as a large number of classification boxes, high purchase cost and high maintenance cost. Summary of the invention

[0003] In view of the above technical status, the present invention provides a liftable intelligent floor grading box, which can realize free matching of one grading box with electricity consumption floors and be available on call, thereby reducing purchase and maintenance costs.

[0004] The technical solution provided by the present invention is: a liftable intelligent floor grading box, comprising a grading box, a climbing track, a power device, a cable, a standard section, a wall support section and a control unit;

[0005] The grading box is provided with a switch, a leakage protector and an electric socket; the grading box is lifted to the power-using floor through a climbing track to provide power supply for operations on the floor;

[0006] One end of the cable is connected to the upper power box, and the other end is connected in parallel to the power device and the grading box to supply power to the power device and the grading box; the power device is used to provide lifting power for the grading box;

[0007] The standard section and the buttress section form a frame for supporting the climbing track, the grading box and the power device;

[0008] The standard section is assembled in sections according to the floor height, and the wall support section is fixedly connected to the wall of the top floor;

[0009] The control unit includes a floor controller, a positioning device and a locking device;

[0010] The floor controller is installed on each electricity-using floor;

[0011] The positioning device includes a positioning device A and a positioning device B, wherein the positioning device A is installed on each power consumption floor, and the positioning device B is installed in the classification box;

[0012] The locking device is installed on each electricity-using floor and is used to open or close the classification box;

[0013] The floor controller controls the start and stop of the power device, the lifting and stopping of the grading box, and the opening and closing of the locking device.

[0014] Taking into account the problem that long cables are prone to entanglement, it is preferred to coil the portion between the two ends of the cable in a storage device, such as in a storage bucket, and a perforation is provided at the bottom of the storage bucket, through which one end of the cable can pass.

[0015] In order to further prevent the cables from getting tangled and from escaping from the grading box, etc., preferably, the cables pass through a cable channel parallel to the crawling track. As an implementation method, the cable channel is composed of a plurality of bayonet buckles arranged along the length direction of the crawling track, one end of each bayonet buckle is fixed to the building wall, and the other end is a ring structure, and the cables pass through the ring structure of each bayonet buckle.

[0016] Preferably, the electrical socket in the grading box has a protective sealing function, which can effectively prevent the phenomenon of random temporary power connection and is safer to use.

[0017] Preferably, two or more industrial sockets are provided in the grading box.

[0018] Preferably, the buttress section is connected to the wall through embedded parts on the top floor.

[0019] The floor controller is installed on each power-using floor, for example, it can be installed on the wall of the power-using floor.

[0020] The crawling track can be directly connected to the standard section, and can also be connected to the standard section through a connector.

[0021] The structure of the grading box can be designed to match the crawling track, and can be directly raised and lowered on the crawling track. The grading box can also be raised and lowered on the crawling track through a track connector, that is, one end of the track connector is connected to the crawling track and can be raised and lowered along the crawling track, and the other end is connected to the grading box. As a further preference, the track connector has a rotation function at one end connected to the grading box, and the grading box can rotate around this end, and the grading box can be adjusted to reduce the space required for lifting, thereby reducing the distance between the standard section and the building body, and reducing or even avoiding the impact on the external frame construction. The connection method between the power device and the grading box is not limited. For example, the power device and the grading box can be connected together through a connector.

[0022] Preferably, each standard section is connected by bolts.

[0023] The present invention also provides a method for installing the liftable intelligent floor grading box, comprising the following steps:

[0024] Pre-embed anchor bolts at the location where the grading box is installed in the building, cast to form a foundation, and install foundation sections;

[0025] Assemble standard sections according to the floor height, and install the supporting wall sections on the wall of the top floor;

[0026] Assemble climbing tracks and locking devices on each floor;

[0027] Install the crawling track on the standard section and the grading box on the crawling track;

[0028] The accompanying cable is cut according to the floor height, one end of the cable is connected to the upper-level power supply, and the other end is connected in parallel to the power device and the grading box.

[0029] The control method of the liftable intelligent floor classification box of the present invention comprises the following steps:

[0030] When the electricity-consuming floor needs the grading box to provide power, the user presses the floor controller of the floor and performs the following control step K1;

[0031] K1: The positioning device A stores the electricity consumption floor information, and the positioning device B can monitor and obtain the current floor information of the classification box and the state of the locking device; the floor controller sends the electricity consumption floor information, and the positioning device B receives the information. If the current floor of the classification box is inconsistent with the electricity consumption floor, it goes to step K2, otherwise it goes to step K3;

[0032] K2: Control the power device to start, so that the grading box moves up and down to the power consumption floor, the positioning device A and the positioning device B confirm the signal and implement the signal lock, and then enter step K3;

[0033] K3: Control the power device to stop, and the classification box stops at the power consumption floor, and enter step K4;

[0034] K4: Control the locking device to open, connect the cable plug of the electrical equipment to the socket in the classification box, close the switch to use electricity; after the electricity is used, close the locking device, and the classification box stops and waits on the current floor. If the user presses the floor controller, go to step K1, otherwise go to step K5;

[0035] K5: Control the grading box to return to the base section.

[0036] Preferably, the grading box is further provided with an automatic sleep controller, which is used to make the grading box enter an automatic sleep state when the floor controller does not send a control instruction and the locking device is closed during non-working hours. The control method comprises the following steps:

[0037] S1: During non-working hours, the automatic sleep controller monitors whether the floor controller sends a control command and the state of the locking device. If the floor controller does not send a control command and the locking device is in the closed state, it goes to step S2, otherwise it goes to step S3;

[0038] S2: The automatic sleep controller controls the upper power supply side contactor to disconnect, so that the liftable intelligent floor classification box is powered off and enters a sleep state, and then enters step S1;

[0039] S3: The automatic sleep controller controls the upper power supply side contactor to be turned on, so as to wake up the liftable intelligent floor grading box.

[0040] Preferably, in step S1, the automatic sleep controller monitors the floor controller for 10 minutes to 20 minutes.

[0041] In this structure, when the floor controller is pressed, the floor controller first sends an identification to the automatic sleep controller. If the grading box is in a sleep state, the automatic sleep controller first controls the upper power supply side contactor to turn on, so that the liftable intelligent floor grading box is powered on, and then performs control step K1.

[0042] Compared with the prior art, the present invention has the following beneficial effects:

[0043] (1) The present invention realizes that a grading box can be freely matched to the electricity consumption floor, and the grading box can be available at any time, which can reduce the purchase cost and maintenance cost;

[0044] (2) The present invention can be customized according to the floor height, installed once, and can be used throughout the construction process;

[0045] (3) The present invention drives the grading box to rise and fall by a power device, and realizes intelligent positioning of the grading box in conjunction with the working layer controller (positioning devices 61 and 62). At the same time, the locking device is used to prevent the grading box from moving abnormally and being unstable during use due to erroneous operation;

[0046] (4) The present invention realizes intelligent power-off sleep of the grading box through an automatic sleep controller, which can effectively reduce maintenance costs and provide convenience for inspection and maintenance of the grading box;

[0047] (5) In the present invention, the size, number of sockets, switch parameters, etc. of the grading box can be customized according to actual needs and can be adapted to different construction projects;

[0048] (6) In the present invention, temporary power classification boxes used in high-rise building construction can be centrally controlled. When in use, they can be automatically moved with the height of the construction floor and the working floor. The various parts of the equipment are of unified standards and can be assembled and used after entering the site. Subsequently, as the height of the floors increases, climbing rails and floor controllers can be added. This realizes the intelligent supply of floor classification boxes, eliminates the process of lifting the floor box and wiring installation each time, and overcomes the problems of difficult standardized management of floor classification boxes and difficult control of "private wiring and random connections". BRIEF DESCRIPTION OF THE DRAWINGS

[0049] Figure 1It is a structural schematic diagram of the liftable intelligent floor grading box in Example 1.

[0050] Figure 2 yes Figure 1 Schematic diagram of the structure of the standard section.

[0051] Figure 3 yes Figure 1 Schematic diagram of the structure of the middle supporting wall section.

[0052] Figure 4 yes Figure 1 Schematic diagram of the structure of the medium climb track.

[0053] Figure 5 yes Figure 1 A partial top view of .

[0054] Figure 6 yes Figure 1 Schematic diagram of the structure of the power unit.

[0055] Figure 7 yes Figure 1 Schematic diagram of the structure of the positioning device.

[0056] Figure 8 yes Figure 1 Schematic diagram of the structure of the automatic sleep controller.

[0057] Fig. 9 yes Figure 1 Schematic diagram of the structure of the mid-track connector.

[0058] Fig.10 yes Figure 1 Schematic diagram of the structure of the middle floor controller.

[0059] Fig.11 yes Figure 1 Schematic diagram of the structure of the middle foundation section.

[0060] Fig.12 yes Figure 1 Schematic diagram of cable bayonet

[0061] Attached Figure 1-12 The figures in the drawings are: standard section 1, wall support section 2, climbing track 3, locking device 4, power device 5, positioner A61, positioner B62, automatic sleep controller 7, grading box 8, cable line 9, cable storage barrel 10, track connector 11, floor controller 12, base section 13, bayonet buckle 14. DETAILED DESCRIPTION

[0062] The present invention is further described in detail below in conjunction with embodiments. It should be pointed out that the embodiments described below are intended to facilitate the understanding of the present invention, and non-essential improvements and adjustments made to the present invention by those skilled in the art based on the above-mentioned contents of the present invention still fall within the scope of protection of the present invention.

[0063] The words “include”, “including” and the like used in the present invention should be interpreted as including rather than being exclusive or exhaustive; that is, the meaning is “including but not limited to”.

[0064] Embodiment 1:

[0065] like Figure 1-12 As shown, the liftable intelligent floor grading box includes a grading box 8, a climbing track 3, a power device 5, a cable 9, a standard section 1, a wall support section 2 and a control unit.

[0066] The grading box 8 is provided with a switch, a leakage protector and an electric socket. The grading box 8 is lifted and lowered to the power-using floor through the climbing track 3 to provide power supply for the operations in the floor.

[0067] One end of the cable 9 is connected to the upper power box, and the other end is connected in parallel to the power device 5 and the grading box 8 to supply power to the power device 5 and the grading box 8. The power device 5 is used to provide the grading box 8 with lifting power.

[0068] The standard section 1 and the supporting wall section 2 form a frame for supporting the climbing track 3, the grading box 8 and the power device 5.

[0069] The standard section 1 is assembled in sections according to the floor height. In this embodiment, each standard section is connected by bolts.

[0070] The buttress section 2 is fixedly connected to the wall of the top floor. In this embodiment, the buttress section 2 is connected to the wall through the embedded parts of the top floor.

[0071] Considering that the cable is relatively long, in this embodiment, the portion between the two ends of the cable is coiled in the cable storage barrel 10, and a through hole is provided at the bottom of the cable storage barrel 10 for one end of the cable to pass through.

[0072] In order to prevent the cable 9 from getting tangled and from being separated from the grading box 8, etc., the cable 9 in this embodiment passes through a cable channel parallel to the crawling track 3. In this embodiment, the cable channel is composed of a plurality of bayonet buckles 14 arranged along the length direction of the crawling track 3, such as Fig.12 As shown, one end of each bayonet buckle 14 is fixed on the building wall, and the other end is a ring structure, and the cable 9 passes through the ring structure of each bayonet buckle 14.

[0073] In this embodiment, the grading box 8 is provided with an industrial plug with a protective sealing function, which can effectively prevent the phenomenon of temporary power connection and is safer to use.

[0074] In this embodiment, two or more industrial sockets are provided in the grading box 8 .

[0075] In this embodiment, the floor controller 12 is installed on the wall of each power-consuming floor.

[0076] In this embodiment, the crawling track 9 is connected to the standard section via a connector.

[0077] In this embodiment, the grading box 8 is raised and lowered on the crawling track 3 through the track connector 11, that is, one end of the track connector 11 is connected to the crawling track 3 and can be raised and lowered along the crawling track 3, and the other end is connected to the grading box 8. In this embodiment, the end of the track connector 11 connected to the grading box 8 has a rotation function, and the grading box 8 can rotate around this end, and the grading box 8 can be adjusted to reduce the space required for lifting, thereby reducing the distance between the standard section and the building body, reducing or even avoiding the impact on the external frame construction.

[0078] In this embodiment, the power device and the classification box 8 are connected together through a connecting piece.

[0079] The control unit includes a floor controller 12, a positioning device and a locking device 4. The floor controller 12 is installed on each power-using floor. The positioning device includes a positioning device A61 and a positioning device B62. The positioning device B62 is installed on the classification box 8, and can monitor and obtain the current floor information of the classification box 8 and the state of the locking device 4. The positioning device A61 is installed on each power-using floor to store the power-using floor information. The locking device 4 is installed on the classification box 8.

[0080] The installation method of the liftable intelligent floor classification box 8 comprises the following steps:

[0081] Pre-embed anchor bolts at the location where the grading box 8 is installed in the building, cast to form a foundation, and install the foundation section 13;

[0082] The standard section 1 is assembled in sections according to the floor height, and the wall section 2 is fixedly installed on the wall of the top floor;

[0083] Assemble the climbing rail 3 and the locking device 4 on each floor;

[0084] Install the crawling track 3 on the standard section 1, and install the grading box 8 on the crawling track 3;

[0085] The accompanying cable 9 is cut according to the floor height, one end of the cable 9 is connected to the upper power supply, and the other end is connected in parallel to the power device 5 and the grading box 8.

[0086] In this embodiment, the upper-level power supply box is a secondary distribution box, which is arranged near the base node 13.

[0087] The control method of the liftable intelligent floor classification box 8 of the present invention comprises the following steps:

[0088] When the electricity-consuming floor needs the classification box 8 to provide power, the user presses the floor controller 12 of the floor and performs the following control step K1;

[0089] K1: The floor controller 12 sends the electricity consumption floor information, and the positioning device B62 receives the information. If the current floor of the classification box 8 is inconsistent with the electricity consumption floor, it goes to step K2, otherwise it goes to step K3;

[0090] K2: Control the power device 5 to start, so that the grading box 8 moves up and down to the power consumption floor, the positioning device A61 and the positioning device B62 confirm the signal to implement signal locking, and then enter step K3;

[0091] K3: Control the power device 5 to stop, and the classification box 8 stops at the power consumption floor, and enter step K4;

[0092] K4: Control the locking device 4 to open, connect the cable plug of the electrical equipment to the socket in the classification box 8, close the switch to use electricity; after the electricity is used, the locking device 4 is closed, and the user presses the floor controller 12 to enter step K5;

[0093] K5: Control the grading box 8 to return to the base section 13.

[0094] Embodiment 2:

[0095] In this embodiment, the structure of the liftable intelligent floor classification box 8 is basically the same as that of the embodiment 1, except that the control unit further includes an automatic sleep controller 7. The automatic sleep controller 7 is arranged in the classification box 8, and is used to make the classification box 8 enter an automatic sleep state when the floor controller 12 does not send a control instruction and the locking device 4 is closed during non-working hours. The control method includes the following steps:

[0096] S1: During non-working hours, the automatic sleep controller 7 monitors the floor controller for 10 minutes to monitor whether the floor controller 12 sends a control instruction and the state of the locking device 4 during this period. If the floor controller 12 does not send a control instruction and the locking device 4 is in the closed state, the process proceeds to step S2, otherwise it proceeds to step S3;

[0097] S2: The automatic sleep controller 7 controls the upper power supply side contactor to disconnect, so that the liftable intelligent floor classification box is powered off and enters a sleep state, and then enters step S1;

[0098] S3: The automatic sleep controller 7 controls the upper power supply side contactor to be turned on, so as to wake up the liftable intelligent floor grading box.

[0099] The above-described embodiments provide a detailed description of the technical solutions of the present invention. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, supplements or similar substitutions made within the scope of the principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A liftable intelligent floor grading box, characterized by: It includes a grading box, a climbing track, a power device, cables, a standard section, a wall support section and a control unit; The grading box is provided with a switch, a leakage protector and an electric socket; the grading box is lifted to the power-using floor through a climbing track to provide power supply for operations on the floor; One end of the cable is connected to the upper power box, and the other end is connected in parallel to the power device and the grading box to supply power to the power device and the grading box; the power device is used to provide lifting power for the grading box; The standard section and the buttress section form a frame for supporting the climbing track, the grading box and the power device; The standard section is assembled in sections according to the floor height, and the wall support section is fixedly connected to the wall of the top floor; The control unit includes a floor controller, a positioning device and a locking device; The floor controller is installed on each electricity-using floor; The positioning device includes a positioning device A and a positioning device B, wherein the positioning device A is installed on each power consumption floor, and the positioning device B is installed in the classification box; The locking device is installed on each electricity-using floor and is used to open or close the classification box; The floor controller controls the start and stop of the power device, the lifting and stopping of the grading box, and the opening and closing of the locking device.

2. The liftable intelligent floor grading box according to claim 1, characterized in that: The portion between the two ends of the cable is coiled in the receiving device; The storage device is a storage bucket, and a through hole is arranged at the bottom of the storage bucket for one end of the cable to pass through.

3. The liftable intelligent floor grading box according to claim 1 is characterized in that: The cable line passes through a cable channel parallel to the crawling track; Preferably, the cable channel is composed of a plurality of bayonet buckles arranged along the length direction of the crawling track, one end of each bayonet buckle is fixed to the building wall, and the other end is a ring structure, and the cable passes through the ring structure of each bayonet buckle.

4. The liftable intelligent floor grading box 8 according to claim 1 is characterized in that: The buttress section is connected to the wall through the embedded parts on the top floor.

5. The liftable intelligent floor grading box according to claim 1 is characterized in that: The floor controller is installed on the wall of each power-using floor.

6. The liftable intelligent floor grading box according to claim 1 is characterized in that: The crawling track is connected to the standard section through a connector.

7. The liftable intelligent floor grading box according to claim 1 is characterized in that: The grading box is lifted and lowered on the crawling track through a track connector, that is, one end of the track connector is connected to the crawling track and can be lifted and lowered along the crawling track, and the other end is connected to the grading box; Preferably, one end of the track connector connected to the grading box has a rotation function, and the grading box can rotate around this end.

8. The method for installing the liftable intelligent floor grading box according to any one of claims 1 to 7, characterized in that: The steps include: Pre-embed anchor bolts at the location where the grading box is installed in the building, cast to form a foundation, and install foundation sections; Assemble standard sections according to the floor height, and install the supporting wall sections on the wall of the top floor; Assemble climbing tracks and locking devices on each floor; Install the crawling track on the standard section and the grading box on the crawling track; The accompanying cable is cut according to the floor height, one end of the cable is connected to the upper-level power supply, and the other end is connected in parallel to the power device and the grading box.

9. The control method of the liftable intelligent floor classification box according to any one of claims 1 to 7, characterized in that: The steps include: When the electricity-consuming floor needs the grading box to provide power, the user presses the floor controller of the floor and performs the following control step K1; K1: The positioning device A stores the electricity consumption floor information, and the positioning device B can monitor and obtain the current floor information of the classification box and the state of the locking device; the floor controller sends the electricity consumption floor information, and the positioning device B receives the information. If the current floor of the classification box is inconsistent with the electricity consumption floor, it goes to step K2, otherwise it goes to step K3; K2: Control the power device to start, so that the grading box moves up and down to the power consumption floor, the positioning device A and the positioning device B confirm the signal and implement the signal lock, and then enter step K3; K3: Control the power device to stop, and the classification box stops at the power consumption floor, and enter step K4; K4: Control the locking device to open, connect the cable plug of the electrical equipment to the socket in the classification box, close the switch to use electricity; after the electricity is used, close the locking device, and the classification box stops and waits on the current floor. If the user presses the floor controller, go to step K1, otherwise go to step K5; K5: Control the grading box to return to the base section.

10. The control method of the liftable intelligent floor classification box according to any one of claims 9, characterized in that: The grading box is also provided with an automatic sleep controller, which is used to make the grading box enter an automatic sleep state when the floor controller does not send a control instruction and the locking device is closed during non-working hours. The control method includes the following steps: S1: During non-working hours, the automatic sleep controller monitors whether the floor controller sends a control command and the state of the locking device. If the floor controller does not send a control command and the locking device is in the closed state, it goes to step S2, otherwise it goes to step S3; S2: The automatic sleep controller controls the upper power supply side contactor to disconnect, so that the liftable intelligent floor classification box is powered off and enters a sleep state, and then enters step S1; S3: The automatic sleep controller controls the upper power supply side contactor to be turned on, so as to wake up the liftable intelligent floor grading box.

11. The control method of the liftable intelligent floor classification box according to claim 10, characterized in that: In step S1, the automatic sleep controller monitors the floor controller for 10 minutes to 20 minutes.

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