Base cloth treatment method and device for electronic packaging synthetic leather
By designing a base cloth treatment device that includes debris removal, stirring, lifting and salvage mechanisms, the problems of debris contamination and uneven alkaline water during the base cloth washing process are solved, and more efficient cleaning and more convenient operation are achieved.
Patent Information
- Application Number
- CN202510334337.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-05-02
AI Technical Summary
The base cloth of existing electronic packaging synthetic leather is easily contaminated by the uncleaned debris during the washing process, which affects the cleaning quality, and the alkaline water is heated unevenly and the concentration is uneven, which affects the effect of the washing cloth. Manual operation is required when replacing the base cloth, which is easy to damage hands and is inconvenient.
A base cloth processing device for electronic packaging synthetic leather is designed, including a washing bath, a conveying mechanism, a steam pipe and a purification chamber. The device is equipped with a decompression mechanism, a stirring mechanism, a lifting mechanism and a salvage mechanism. 除杂机构通过刮板和气泵吸管清理基布表面的杂质,搅拌机构通过驱动轴和搅拌叶均匀搅拌碱水,提升机构通过滑板和压杆实现基布的自动更换,打捞机构通过输送带和网板清理净化腔中的绒毛。
It effectively avoids debris entering alkaline water to contaminate and clean, improves the cleaning quality and coating effect of the base cloth; by uniformly stirring and heating alkaline water, the efficiency and effect of the washing cloth is improved; the automated replacement and cleaning process improves operation safety and convenience, and reduces the time and risk of manual operation.
Smart Images

Figure CN119913686A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of base fabric processing, in particular to a method and a device for processing base fabric of electronic packaging synthetic leather. Background Art
[0002] Electronic packaging synthetic leather is a synthetic leather material used for electronic product packaging, such as external packaging such as mobile phone boxes and earphone boxes, or synthetic leather used for the outer shell or decorative parts of electronic products themselves; the base fabric is the core skeleton material of synthetic leather (artificial leather), which is equivalent to the animal skin in traditional leather. It is the carrier of coatings (such as PU, PVC and other resins) and determines the physical properties of synthetic leather; it can be divided into knitted fabrics, woven fabrics and non-woven fabrics as the base of electronic synthetic leather. The base fabric needs to be washed in a cloth washing machine during processing.
[0003] However, the base fabric of the synthetic leather for electronic packaging is currently transported to the inside of a cloth washing machine for cleaning by a conveying device during water washing. During cleaning, alkali needs to be added to the inside of the cloth washing machine to remove grease and stubborn stains, and the water is heated by steam to complete the cleaning; the base fabric is directly immersed in the alkaline water during cleaning, and the debris and small dust on the base fabric are not cleaned before cleaning. Directly connected to the inside of the cloth washing machine, it is easy for the alkaline water to dissolve the dust and debris, pollute the alkaline water, and affect the cleaning quality of the base fabric. Some debris sticks to the surface of the base fabric, the base fabric cannot be rubbed, and is stained on the surface of the base fabric, affecting the subsequent coating; alkaline water washing is performed by the base fabric walking a distance in the alkaline water during the conveying process. When washing cloth, there is no stirring mechanism for alkali water, and the steam pipe does not completely cover the entire alkali water. The alkali water is not stirred, which affects the cloth washing due to uneven heating of the alkali water and uneven concentration of the alkali water. Before conveying the base cloth, it is necessary to manually pass the base cloth through the outside of each guide roller. The guide roller that controls the cloth washing stroke inside the cloth washing machine rotates directly at the bottom of the cloth washing machine. When replacing the base cloth, it is necessary to manually pass the base cloth through the guide roller in the alkali water. The guide roller is difficult to lift and lower, which is inconvenient for the installation of the base cloth and hurts the hands. The base cloth needs to be purified with clean water after washing. Fluff will float in the clean water. The base cloth is directly rolled up without being salvaged. The fluff is stained on the surface of the base cloth and needs to be cleaned again, which wastes time. Summary of the invention
[0004] The purpose of the present invention is to overcome the deficiencies of the prior art and to provide a method and device for processing a base fabric of electronic packaging synthetic leather.
[0005] The present invention is achieved through the following technical solutions:
[0006] The base fabric processing device of electronic packaging synthetic leather comprises a cloth washing pool, a conveying mechanism installed on the cloth washing pool, a steam pipe and a purification chamber, the conveying mechanism is provided with a base fabric, the conveying mechanism is provided with a debris removal mechanism, the cloth washing pool is provided with a stirring mechanism, the stirring mechanism is connected to the debris removal mechanism, the cloth washing pool is provided with a lifting mechanism that contacts the base fabric, and the cloth washing pool is provided with a salvaging mechanism located inside the purification chamber; the conveying mechanism comprises two groups of brackets, two groups of brackets are fixedly connected at both sides of the cloth washing pool, the debris removal mechanism comprises a slide rail, one group of the brackets is provided with a slide rail, a slide seat is horizontally slidably connected to the slide rail, and the Two sliders are connected to the slide seat for relative sliding movement, a spring is installed between the two sliders and the slide seat, air pump pipes are installed on the side ends of the two sliders, a connecting pipe is connected between the two air pump pipes, the connecting pipe is connected to an air supply pipe, two groups of suction holes are relatively opened on the two air pump pipes, scrapers are fixedly connected to the outer walls of the two air pump pipes, the ends of the two scrapers are in contact with the base cloth, a side frame is fixedly connected to the outer side of the cloth washing pool, a motor is installed on the side frame, a turntable is fixedly connected to the output end of the motor, a connecting rod is eccentrically connected to the turntable for rotation, and the other end of the connecting rod is rotationally connected to the slide seat.
[0007] Specifically, the conveying mechanism also includes a pay-off roller and a take-up roller. A pay-off roller is rotatably connected to a group of brackets at the bottom of the slide rail, and the base fabric is wound around the pay-off roller. Another group of brackets is rotatably connected to a take-up roller, and the end of the base fabric is wound around the take-up roller. The cloth washing pool and the bracket at the bottom of the slide rail are both rotatably connected to a guide roller 1, and the base fabric is rollingly connected to the guide roller 1. The cloth washing pool is rotatably connected to a guide roller 2 and a guide roller 3 located at the top of the purification chamber. Two guide rollers 2 and 3 are relatively arranged in the same group, and the base fabric rolls between the two guide rollers 2 and 3. Two guide rollers 4 are relatively rotatably connected inside the purification chamber, and the base fabric rolls at the bottom of the two guide rollers 4. Specifically, the conveying mechanism also includes a collecting hopper, and the side wall of the cloth washing pool is connected to a collecting hopper located at the bottom of the take-up roller.
[0008] Specifically, the two scrapers are in a V-shaped structure, and the largest openings of the two scrapers are arranged opposite to the pay-off rollers, and the base cloth located inside the cloth washing pool is arranged in an inverted trapezoidal shape.
[0009] Specifically, the stirring mechanism includes a driving shaft, the interior of the cloth washing pool is rotatably connected to the driving shaft located at the bottom of the base cloth, a water seal can be provided between the driving shaft and the cloth washing pool, and a stirring blade with an arc structure is fixedly connected in a circumferential array on the driving shaft. The output end of the motor and the end of the driving shaft are both installed with a belt reel, and a belt is installed between the two belt reels.
[0010] Specifically, the lifting mechanism includes two slides, the inner wall of the cloth washing pool is relatively slidably connected to the two slides, a pressure rod is rotatably connected between the two slides located inside the cloth washing pool, the base cloth is located at the bottom of the pressure rod, the base cloth at the pressure rod is in a V-shaped structure, the top of the cloth washing pool is fixedly connected to a fixed seat, and two plug rods are relatively slidably connected to the fixed seat, the opposite ends of the two plug rods are fixedly connected to a movable plate that contacts the fixed seat, a spring 2 is clamped between the movable plate and the fixed seat, and the opposite sides of the two slides are equidistantly provided with holes, the plug rod is inserted into the inside of the holes, a cross bar located at the top of the cloth washing pool is fixedly connected between the two slides, and the steam pipe is located at the bottom of the pressure rod.
[0011] Specifically, the salvage mechanism includes two support plates, and two support plates located at the top of the purification chamber are relatively fixedly connected to the top of the cloth washing pool. Two rotating shafts are relatively rotatably connected between the two support plates and inside the purification chamber. A conveyor belt is installed between the two rotating shafts, and two changing shafts are relatively rotatably connected between the two support plates. The two changing shafts are rollingly connected to the outer wall of the conveyor belt. A mesh plate is equidistantly and obliquely fixedly connected to the conveyor belt, and the length of the mesh plate is smaller than the distance between the two changing shafts. The rotating shaft inside the purification chamber is located between two guide rollers four, and a motor two is installed on the side wall of the support plate. The output end of the motor two is fixedly connected to the rotating shaft, and the conveyor belt is located at the top half of the base cloth between the two guide rollers four.
[0012] Specifically, the salvage mechanism also includes a water receiving bucket, which is fixedly connected to the support plate and located on the right side of the two changing axes. The water receiving bucket is located at the bottom of the rightmost mesh plate, and the top of the water receiving bucket is relatively fixedly connected to two fixed plates. A spray pipe located on the top of the rightmost mesh plate is installed between the two fixed plates, and the nozzle of the spray pipe is arranged opposite to the rightmost mesh plate.
[0013] Specifically, the salvage mechanism further includes a filter and a drain pipe. The filter is installed inside the water receiving bucket, and the side of the water receiving bucket is connected to the drain pipe.
[0014] The operating method of the base fabric processing device for electronic packaging synthetic leather comprises the following steps:
[0015] S1: The base cloth is passed from one end of the cleaning tank to the other end by the conveying mechanism to complete the wiring of the entire base cloth, with the cloth being released at one end and rolled up at the other end. The base cloth is cleaned by alkaline water from the inside of the cleaning tank, and the steam pipe can heat the alkaline water inside the cleaning tank. The base cloth cleaned by alkaline water passes through the inside of the purification chamber again and is cleaned again by the water inside the purification chamber to complete the cleaning of the entire base cloth;
[0016] S2: Then, before the base cloth enters the cleaning tank, the impurity removal mechanism is activated, and the scraper can reciprocate back and forth on the top and bottom surfaces of the two guide rollers to clean the impurities and small dust on the surface of the base cloth that are not soaked, so as to prevent them from entering the alkaline water and contaminating the alkaline water to affect the quality and coating of the base cloth;
[0017] S3: Then, after being cleaned with alkaline water, the base fabric enters the purification chamber for secondary cleaning to reduce the concentration of alkaline water. When the base fabric passes through the clean water, if there is fluff on the surface, it will float on the water surface. At this time, the salvaging mechanism is started, and the salvaging mechanism can salvage the fluff or other debris on the water surface to prevent it from sticking to the surface of the base fabric again;
[0018] S4: Finally, when replacing the base cloth, the two movable plates can be pulled relative to each other to pull the two insertion rods out of the insertion holes on the side walls of the two skateboards. At this time, the pressure rod can be pulled out of the alkaline water and lifted by pulling the cross bar, without inserting hands into the alkaline water to replace the base cloth.
[0019] The beneficial effects of the present invention are:
[0020] (1) The method and device for processing the base fabric of synthetic leather for electronic packaging described in the present invention are as follows: a conveying mechanism on the cleaning tank is equipped with a cleaning mechanism; before the base fabric enters the cleaning tank and is soaked in alkaline water, the cleaning mechanism can reciprocate and scrape on the base fabric between two guide rollers, so that the scraper can remove impurities from the unsoaked base fabric; an air pump suction pipe can be connected to the air pump to absorb and clean the impurities on the bottom and top surfaces of the base fabric scraped by the scraper, so as to prevent impurities and small dust from entering the alkaline water and contaminating the alkaline water, affecting the cleaning quality and the subsequent coating of the base fabric.
[0021] (2) The method and device for processing the base fabric of synthetic leather for electronic packaging described in the present invention has a stirring mechanism installed on the cleaning tank. When the impurity removal mechanism reciprocates to clean up the impurities and small dust, the motor 1 can drive one of the reels to rotate. Since the motor 1 and the reel on the drive shaft are driven by a belt, the stirring blades on the drive shaft are driven to stir the alkaline water inside the cleaning tank during impurity removal. On the one hand, the steam pipe heats the alkaline water evenly, and on the other hand, the concentration of the alkaline water is uniform, which is beneficial to the cleaning of the base fabric.
[0022] (3) The method and device for processing the base fabric of synthetic leather for electronic packaging described in the present invention are as follows: a salvaging mechanism located at the purification chamber is installed inside the cleaning pool; the clean water inside the purification chamber can perform a secondary cleaning on the base fabric; during the secondary cleaning, some fluff may fall off the base fabric; the salvaging mechanism is started to rotate the conveyor belt clockwise, and the mesh plate can salvage the fluff floating on the surface of the purification chamber to prevent the fluff from adhering to the surface of the base fabric and affecting the coating; the spray pipe can clean the fluff salvaged on the mesh plate to ensure the cleanliness of the mesh plate when it enters the clean water.
[0023] (4) The method and device for processing the base fabric of synthetic leather for electronic packaging described in the present invention have a lifting mechanism installed inside the cleaning tank, and a pressure rod determines the travel of the base fabric in the alkaline water. When the base fabric needs to be replaced, the two movable plates can be relatively squeezed to pull the two insertion rods out from the inside of the two groups of insertion holes, and the cross bar is pulled to drive the two slides to rise, so that the pressure rod is raised to facilitate the installation of the base fabric, and then the slide is lowered to the inner bottom of the cleaning tank and fixed at a suitable height.
[0024] The present invention discloses a method and device for processing base fabric of electronic packaging synthetic leather. Compared with the prior art: BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 A schematic diagram of the overall structure provided by the present invention;
[0026] Figure 2 It is a schematic diagram of the connection structure of the cleaning pool, steam pipe and purification chamber of the present invention;
[0027] Figure 3 It is a schematic diagram of the connection structure of the cleaning tank, the stirring blade and the bracket of the present invention;
[0028] Figure 4 It is a schematic diagram of the connection structure of the slide rail, the slide seat and the slider of the present invention;
[0029] Figure 5 It is a schematic diagram of the connection structure of the motor 1, the rotating disk and the connecting rod of the present invention;
[0030] Figure 6 It is a schematic diagram of the connection structure of the slide seat, the slider and the spring 1 of the present invention;
[0031] Figure 7 It is a schematic diagram of the connection structure of the air pump suction pipe, the connecting pipe and the scraper of the present invention;
[0032] Figure 8 It is a schematic diagram of the connection structure of the air pump suction pipe, suction hole and scraper of the present invention;
[0033] Fig. 9 It is a schematic diagram of the connection structure of the slide plate, the jack and the plug rod of the present invention;
[0034] Fig.10 It is a schematic diagram of the connection structure of the fixing seat, the moving plate and the plug rod of the present invention;
[0035] Fig.11 It is a schematic diagram of the connection structure of the rotating shaft, the conveyor belt, the direction-changing shaft and the mesh plate of the present invention;
[0036] Fig.12 It is a schematic diagram of the connection structure of the support plate, the water receiving bucket and the fixing plate of the present invention.
[0037] In the figure: 1. cloth washing pool; 2. conveying mechanism; 201. bracket; 202. pay-off roller; 203. guide roller 1; 204. guide roller 2; 205. guide roller 3; 206. take-up roller; 207. collecting bucket; 208. guide roller 4; 3. base cloth; 4. impurity removal mechanism; 401. side frame; 402. motor 1; 403. slide rail; 404. air pump suction pipe; 405. turntable; 406. connecting rod; 407. slide seat; 408. slide block; 409. scraper; 410. suction hole; 411. connecting pipe; 412. air pipe; 413. spring 1; 5. stirring mechanism; 501, belt; 502, belt reel; 503, drive shaft; 504, stirring blade; 6, lifting mechanism; 601, slide plate; 602, cross bar; 603, fixed seat; 604, pressure rod; 605, socket; 606, plug rod; 607, movable plate; 608, spring 2; 7, salvaging mechanism; 701, support plate; 702, rotating shaft; 703, mesh plate; 704, motor 2; 705, water receiving bucket; 706, fixed plate; 707, spray pipe; 708, conveyor belt; 709, change-of-direction shaft; 710, filter screen; 711, drain pipe; 8, steam pipe; 9, purification chamber. DETAILED DESCRIPTION
[0038] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0039] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0040] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inside", "outside", etc. appear to indicate the orientation or position relationship, it is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0041] like Figure 1-Figure 12As shown, the base fabric processing device for electronic packaging synthetic leather of the present invention comprises a cloth washing pool 1, a conveying mechanism 2 installed on the cloth washing pool 1, a steam pipe 8 and a purification chamber 9, a base fabric 3 is arranged on the conveying mechanism 2, a dust removal mechanism 4 is installed on the conveying mechanism 2, a stirring mechanism 5 is installed on the cloth washing pool 1, the stirring mechanism 5 is connected to the dust removal mechanism 4, a lifting mechanism 6 that contacts the base fabric 3 is installed on the cloth washing pool 1, and a salvaging mechanism 7 located inside the purification chamber 9 is installed on the cloth washing pool 1; the conveying mechanism 2 comprises two sets of brackets 201, and the cloth washing pool 1 has a plurality of brackets 202, and the conveying mechanism 2 comprises two sets of brackets 203, and the conveying mechanism 2 comprises two sets of brackets 204, and the conveying mechanism 2 comprises two sets of brackets 205, and the conveying mechanism 2 comprises two sets of brackets 206, and the conveying mechanism 2 comprises two sets of brackets 207, and the conveying mechanism 2 comprises two sets of brackets 208, and the conveying mechanism 2 comprises two sets of brackets 209, and the conveying mechanism 2 comprises two sets of brackets 201 ... Two groups of brackets 201 are fixedly connected on both sides, and the impurity removal mechanism 4 includes a slide rail 403, one group of the brackets 201 is installed with a slide rail 403, and a slide seat 407 is horizontally slidably connected to the slide rail 403, and two sliders 408 are relatively slidably connected to the slide seat 407, and a spring 413 is installed between the two sliders 408 and the slide seat 407, and air pump suction pipes 404 are installed on the side ends of the two sliders 408, and a connecting pipe 411 is connected between the two air pump suction pipes 404, and the connecting pipe 411 is connected with an air delivery pipe 412, and the two air pump suction pipes 404 are connected to the connecting pipe 411. Two groups of suction holes 410 are oppositely opened on the pump suction pipe 404, and the outer walls of the two air pump suction pipes 404 are fixedly connected with scrapers 409, and the ends of the two scrapers 409 are in contact with the base cloth 3. The outer side of the cloth washing pool 1 is fixedly connected with a side frame 401, and a motor 402 is installed on the side frame 401. The output end of the motor 402 is fixedly connected with a turntable 405, and the turntable 405 is eccentrically connected with a connecting rod 406, and the other end of the connecting rod 406 is rotatably connected to a slide seat 407; the two scrapers 409 are in a V-shaped structure, and the two The largest opening of the scraper 409 is arranged opposite to the pay-off roller 202, and the base cloth 3 located inside the cloth washing pool 1 is arranged in an inverted trapezoidal shape; the stirring mechanism 5 includes a driving shaft 503, and the inside of the cloth washing pool 1 is rotatably connected to the driving shaft 503 located at the bottom of the base cloth 3, and a water seal can be provided between the driving shaft 503 and the cloth washing pool 1, and the driving shaft 503 is fixedly connected to the stirring blade 504 with an arc structure in a circumferential array, and the output end of the motor 402 and the end of the driving shaft 503 are both installed with a belt reel 502, and a belt 501 is installed between the two belt reels 502;A section of the base fabric 3 between the two guide rollers 203 is in a horizontal state, that is, the base fabric 3 is not soaked in alkaline water. Before cleaning, the motor 402 can be started to rotate the turntable 405. Since the turntable 405 and the connecting rod 406 are eccentrically arranged, and one end of the connecting rod 406 rotates with the slide seat 407 inside the slide rail 403, the connecting rod 406 makes the slide seat 407 reciprocate inside the slide rail 403 when the turntable 405 rotates. The reciprocating motion of 07 drives the two air pump suction pipes 404 to also reciprocate, and finally the two scrapers 409 located on the opposite sides of the two air pump suction pipes 404 can remove impurities and small dust from the surface and bottom of the base fabric 3 to prevent them from entering the interior of the cloth washing pool 1 to pollute the alkaline water and affect the cleaning of the base fabric and subsequent coating. Since the opening formed between the two scrapers 409 is arranged opposite to the wire release roller 202, most of the impurities on the base fabric 3 will be scraped off by the scraper 409 when scraping. The left side of the plate 409 is conducive to the collection of debris. When the air pump suction pipe 404 reciprocates, the air delivery pipe 412 communicates with the gas. At this time, the suction holes 410 on the two air pump suction pipes 404 can absorb the cleaned debris into the inside of the air pump, and collect the debris in time. A spring 413 is provided between the two sliders 408 and the slide seat 407, which can automatically adjust the distance between the two scrapers 409 according to the thickness of the base cloth 3. This design is also conducive to protecting the base cloth 3 from scratches. When the motor 402 rotates, the driving shaft 503 is driven by the cooperation of the belt 501 and the two belt reels 502, so that the stirring blades 504 inside the cloth washing pool 1 are driven, so that the alkaline water inside the cloth washing pool 1 is stirred while removing the debris in advance. On the one hand, the steam pipe 8 heats the alkaline water more evenly, and on the other hand, the concentration of the alkaline water is uniform, which is also conducive to the cleaning of grease and stubborn stains on the base cloth 3. A water seal is installed between the driving shaft 503 and the cloth washing pool 1 to avoid water leakage. ;
[0042] Specifically, refer to Figure 1 , Figure 2 and Figure 3As shown, the conveying mechanism 2 also includes a pay-off roller 202 and a take-up roller 206. A group of brackets 201 located at the bottom of the slide rail 403 is rotatably connected to the pay-off roller 202, and the base fabric 3 is wound around the pay-off roller 202. Another group of brackets 201 is rotatably connected to the take-up roller 206, and the end of the base fabric 3 is wound around the take-up roller 206. The cloth washing pool 1 and the bracket 201 located at the bottom of the slide rail 403 are both rotatably connected to a guide roller 203, and the base fabric 3 is rollingly connected to the guide roller 203. The cloth washing pool 1 is rotatably connected to a guide roller located at the top of the purification chamber 9. The guide roller 204 and the guide roller 3 205 are provided with two guide rollers 204 and 205 in the same group, and the base fabric 3 rolls between the two guide rollers 204 and 205. The inside of the purification chamber 9 is connected with two guide rollers 4 208 for relative rotation, and the base fabric 3 rolls on the bottom of the two guide rollers 4 208; the conveying mechanism 2 also includes a collecting bucket 207, and the side wall of the cloth washing pool 1 is connected with the collecting bucket 207 located at the bottom of the winding roller 206; before cleaning the base fabric 3, it is necessary to lay the base fabric 3, that is, to determine the base fabric 3. The walking path of the cloth 3 is to rotate the base cloth 3 onto one of the sets of brackets 201 through the pay-off roller 202, pull the base cloth 3 to roll it on the two guide rollers 1 203, further pass the base cloth 3 through the inside of the cloth washing pool 1 and through the bottom of the pressure rod 604, and then pull it out from the inside of the cloth washing pool 1 and pass through the two guide rollers 204. At this time, the base cloth 3 inside the cloth washing pool 1 is in a V-shaped structure, and the base cloth 3 inside the cloth washing pool 1 is rollingly connected with the bottom of the pressure rod 604. The base cloth 3 is cleaned by the alkaline water inside the cloth washing pool 1, and the steam pipe 8 can heat the alkaline water inside the cloth washing pool 1. , remove grease and stubborn stains, continue to extend the base cloth 3 to the interior of the purification chamber 9, the interior of the purification chamber 9 is clean water, pass the base cloth 3 around the two guide rollers 208 inside the purification chamber 9, and then pass the base cloth 3 through the two guide rollers 205 on the top of the cloth washing pool 1. The base cloth 3 is cleaned again inside the purification chamber 9 to remove sewage. The clean water inside the purification chamber 9 is discharged while entering to ensure the purity of the clean water. Then the base cloth 3 is fixed on the winding roller 206 and wound up. When cleaning, the winding roller 206 can be connected to the rotating device to be wound up. This completes the laying of the base cloth 3 and determines the direction of the base cloth 3.
[0043] Specifically, refer to Figure 1 , Figure 2 , Fig. 9 and Fig.10As shown, the lifting mechanism 6 includes two slide plates 601, the inner wall of the cloth washing pool 1 is relatively slidably connected with the two slide plates 601, a pressure rod 604 is rotatably connected between the two slide plates 601 located inside the cloth washing pool 1, the base cloth 3 is located at the bottom of the pressure rod 604, and the base cloth 3 at the pressure rod 604 is in a V-shaped structure, the top of the cloth washing pool 1 is fixedly connected with a fixed seat 603, and two plug rods 606 are relatively slidably connected to the fixed seat 603, and the opposite ends of the two plug rods 606 are fixedly connected with a movable plate 607 that contacts the fixed seat 603, and a spring 608 is clamped between the movable plate 607 and the fixed seat 603, and the opposite sides of the two slide plates 601 are equidistantly provided with plug holes 605, and the plug rod 606 is inserted into the inside of the plug hole 605, and a cross bar 602 located at the top of the cloth washing pool 1 is fixedly connected between the two slide plates 601, and the steam pipe 8 is located at the bottom of the pressure rod 604; when replacement is required When the base cloth 3 is to be cleaned, the two movable plates 607 located on the fixed seat 603 can be relatively squeezed, and the two spring second 608 can be opened. Further, the two plug rods 606 can be pulled out from the sockets 605 on the side walls of the two slide plates 601. At this time, the two slide plates 601 are not limited, and the lifting cross bar 602 can realize the two slide plates 601 to rise inside the cloth washing pool 1, further driving the pressure rod 604 to rise, and the replaced base cloth 3 can be easily laid on the bottom of the pressure rod 604 without entering the alkaline water after passing through the inside of the cloth washing pool 1, so as to avoid the alkaline water hurting the hands. After laying, ensure that the end of the base cloth 3 is fixed by the winding roller 206, and slowly press the cross bar 602 to drive the two slide plates 601 to descend. When descending, the pressure rod 604 will press the base cloth 3 to descend. After determining the position, release the two movable plates 607 to realize the reset of the two spring second 608, and insert the plug rod 606 into the inside of the two groups of sockets 605 to complete the fixation of the slide plates 601 and the pressure rod 604.
[0044] Specifically, refer to Figure 1 , Figure 2 , Fig.11 and Fig.12As shown, the salvage mechanism 7 includes two support plates 701, and the top of the cloth washing pool 1 is relatively fixedly connected to two support plates 701 located at the top of the purification chamber 9, and two rotating shafts 702 are relatively rotatably connected between the two support plates 701 and inside the purification chamber 9, and a conveyor belt 708 is installed between the two rotating shafts 702, and two changing shafts 709 are relatively rotatably connected between the two support plates 701, and the two changing shafts 709 are rollingly connected to the outer wall of the conveyor belt 708, and mesh plates 703 are equidistantly and obliquely fixedly connected to the conveyor belt 708, and the length of the mesh plate 703 is less than the distance between the two changing shafts 709, and the rotating shaft 702 inside the purification chamber 9 is located Between the two guide rollers 4 208, a motor 2 704 is installed on the side wall of the support plate 701, and the output end of the motor 2 704 is fixedly connected to the rotating shaft 702, and the conveyor belt 708 is located at the top half of the base cloth 3 between the two guide rollers 4 208; the salvaging mechanism 7 also includes a water receiving bucket 705, and the support plate 701 is fixedly connected with a water receiving bucket 705 located on the right side of the two change-of-direction shafts 709, and the water receiving bucket 705 is located at the bottom of the rightmost mesh plate 703, and the top of the water receiving bucket 705 is relatively fixedly connected with two fixed plates 706, and a spray pipe 707 located on the top of the rightmost mesh plate 703 is installed between the two fixed plates 706. The nozzle of the pipe 707 is arranged opposite to the rightmost mesh plate 703; the salvaging mechanism 7 also includes a filter screen 710 and a drain pipe 711, the filter screen 710 is installed inside the water receiving bucket 705, and the side of the water receiving bucket 705 is connected to the drain pipe 711; the base fabric 3 can be cleaned again by clean water inside the purification chamber 9, and the sewage on the base fabric 3 is cleaned. The clean water inside the purification chamber 9 is in a state of water intake and drainage at the same time, so as to ensure the cleanliness of the base fabric 3, and the water level is kept constant. Then, after the base fabric 3 is cleaned by alkaline water, its surface may still be adhered to fluff and small debris floating on the clean water inside the purification chamber 9. Before the base fabric 3 is rolled up, the motor 2 704 is started to realize that the two rotating shafts 702 drive the conveyor belt 708 to rotate. When the conveyor belt 708 rotates, the floating objects on the surface of the clean water are salvaged to prevent the debris from being contaminated on the surface of the base fabric 3 again. As the conveyor belt 708 rotates clockwise, the mesh plate 703 with the debris salvaged will rotate to the bottom of the spray pipe 707. At this time, the water sprayed by the spray pipe 707 can rinse the debris on the mesh plate 703. Since the conveyor belt 708 is limited by the redirecting shaft 709, the installation space of the water receiving bucket 705 is vacated, and the cleaned debris and water will fall into the inside of the water receiving bucket 705, completing the cleaning of the mesh plate 703, preventing the debris from entering the inside of the purification chamber 9 again, and the water inside the water receiving bucket 705 will be discharged from the drain pipe 711, and the debris in the water will be filtered by the filter screen 710, which is convenient for cleaning.
[0045] The operating method of the base fabric processing device for electronic packaging synthetic leather comprises the following steps:
[0046] S1: The base fabric 3 is passed from one end of the cleaning tank 1 to the other end by the conveying mechanism 2 to complete the wiring of the entire base fabric 3, with one end releasing the fabric and the other end rolling it up. The base fabric 3 is cleaned by alkaline water from the inside of the cleaning tank 1, and the steam pipe 8 can heat the alkaline water inside the cleaning tank 1. The base fabric 3 cleaned by alkaline water passes through the inside of the purification chamber 9 again and is cleaned again by the water inside the purification chamber 9, thereby completing the cleaning of the entire base fabric 3;
[0047] S2: Then, the impurity removal mechanism 4 is activated before the base fabric 3 enters the cleaning tank 1, and the scraper 409 can reciprocate back and forth on the top and bottom surfaces of the two guide rollers 203 to clean the impurities and small dust on the surface of the base fabric 3 that are not soaked, so as to prevent them from entering the alkaline water and contaminating the alkaline water to affect the quality and coating of the base fabric 3;
[0048] S3: Then, after being cleaned with alkaline water, the base fabric 3 enters the purification chamber 9 for secondary cleaning to reduce the concentration of alkaline water. When the base fabric 3 passes through the clean water, if there is fluff on the surface, it will float on the water surface. At this time, the salvaging mechanism 7 is started, and the salvaging mechanism 7 can salvage the fluff or other debris on the water surface to prevent it from sticking to the surface of the base fabric 3 again;
[0049] S4: Finally, when replacing the base cloth 3, the two movable plates 607 can be pulled relative to each other to pull the two insertion rods 606 out of the insertion holes 605 on the side walls of the two slide plates 601. At this time, the pressure rod 604 can be pulled out of the alkaline water and lifted by pulling the cross bar 602, without inserting hands into the alkaline water to replace the base cloth 3.
[0050] When the present invention is in use, first, before cleaning the base cloth 3, the base cloth 3 needs to be laid, that is, the walking path of the base cloth 3 is determined, the base cloth 3 is rotated to one of the groups of brackets 201 through the pay-off roller 202, the base cloth 3 is pulled to roll on the two guide rollers 1 203, and the base cloth 3 is further passed through the inside of the cloth washing pool 1 and through the bottom of the pressure rod 604, and then pulled out from the inside of the cloth washing pool 1 and passed through the two guide rollers 204. At this time, the base cloth 3 inside the cloth washing pool 1 is in a V-shaped structure, and the base cloth 3 inside the cloth washing pool 1 is rollingly connected to the bottom of the pressure rod 604, and the base cloth 3 is cleaned by the alkaline water inside the cloth washing pool 1. The steam pipe 8 can heat the alkaline water inside the cloth washing pool 1 to remove grease and stubborn stains, and continue to extend the base cloth 3 to the inside of the purification chamber 9. The inside of the purification chamber 9 is clean water. The base cloth 3 is passed around the two guide rollers 208 inside the purification chamber 9, and then the base cloth 3 is passed between the two guide rollers 205 at the top of the cloth washing pool 1. The base cloth 3 is cleaned again inside the purification chamber 9 to remove sewage. The clean water inside the purification chamber 9 is discharged while entering to ensure the purity of the clean water. The base cloth 3 is then fixed on the winding roller 206 and wound up. When cleaning, the winding roller 206 can be connected to the rotating device to be wound up. This completes the laying of the base cloth 3 and determines the direction of the base cloth 3.
[0051] Then, a section of the base fabric 3 between the two guide rollers 203 is in a horizontal state, that is, the base fabric 3 that is not soaked in alkaline water, and before cleaning, the motor 402 can be started to rotate the turntable 405. Since the turntable 405 and the connecting rod 406 are eccentrically arranged, and one end of the connecting rod 406 rotates with the slide seat 407 inside the slide rail 403, it is realized that when the turntable 405 rotates, the connecting rod 406 causes the slide seat 407 to reciprocate inside the slide rail 403. When the seat 407 reciprocates, the two air pump suction pipes 404 are also driven to reciprocate. Finally, the two scrapers 409 located on the opposite sides of the two air pump suction pipes 404 can remove impurities and small dust from the surface and bottom of the base fabric 3 to prevent them from entering the inside of the cloth washing pool 1 to pollute the alkaline water and affect the cleaning of the base fabric and subsequent coating. Since the opening formed between the two scrapers 409 is arranged opposite to the wire release roller 202, most of the impurities on the base fabric 3 will be scraped off by the scrapers 409 when scraping. The left side of the scraper 409 is conducive to the collection of debris. When the air pump suction pipe 404 reciprocates, the air delivery pipe 412 communicates with the gas. At this time, the suction holes 410 on the two air pump suction pipes 404 can absorb the cleaned debris into the interior of the air pump, and collect the debris in time. A spring 413 is provided between the two sliders 408 and the slide seat 407, which can automatically adjust the distance between the two scrapers 409 according to the thickness of the base cloth 3. This design is also conducive to protecting the base cloth 3 from scratches. When the motor 402 rotates, the driving shaft 503 is driven by the cooperation of the belt 501 and the two belt reels 502, so that the stirring blades 504 inside the cloth washing pool 1 are driven. In this way, the alkaline water inside the cloth washing pool 1 is stirred while removing impurities in advance. On the one hand, the steam pipe 8 heats the alkaline water more evenly, and on the other hand, the concentration of the alkaline water is uniform, which is also conducive to the cleaning of grease and stubborn stains on the base cloth 3. A water seal is installed between the driving shaft 503 and the cloth washing pool 1 to avoid water leakage.
[0052] Next, the base fabric 3 can be cleaned again with clean water inside the purification chamber 9 to clean the sewage on the base fabric 3. The clean water inside the purification chamber 9 is in a state of taking in water and draining out water at the same time to ensure the cleanliness of the base fabric 3, and the water level is kept constant. After the base fabric 3 is cleaned with alkaline water, there may still be fluff and small debris on its surface floating on the clean water inside the purification chamber 9. Before the base fabric 3 is rolled up, the motor 2 704 is started to realize the two rotating shafts 702 to drive the conveyor belt 708 to rotate. When the conveyor belt 708 rotates, the floating objects on the surface of the clean water are salvaged to prevent the debris from being contaminated on the surface of the base fabric 3 again. The conveyor belt 708 rotates clockwise, and the mesh plate 703 with debris salvaged will rotate to the bottom of the spray pipe 707. At this time, the water sprayed by the spray pipe 707 can wash the debris on the mesh plate 703. Since the conveyor belt 708 is limited by the change-direction shaft 709, the installation space of the water receiving bucket 705 is vacated, and the washed debris and water will fall into the inside of the water receiving bucket 705, completing the cleaning of the mesh plate 703, preventing the debris from entering the purification chamber 9 again, and the water in the water receiving bucket 705 will be discharged from the drain pipe 711, and the debris in the water will be filtered by the filter screen 710, which is convenient for cleaning;
[0053] Finally, when the base cloth 3 needs to be replaced for cleaning, the two movable plates 607 located on the fixed seat 603 can be squeezed relative to each other, and the two spring second 608 can be opened. Further, the two insertion rods 606 can be pulled out from the insertion holes 605 on the side walls of the two slide plates 601. At this time, the two slide plates 601 are not limited, and the lifting cross bar 602 realizes the two slide plates 601 to rise inside the cloth washing pool 1, further driving the pressure rod 604 to rise, and the replaced base cloth 3 can be easily laid to the bottom of the pressure rod 604 without entering the alkaline water after passing through the inside of the cloth washing pool 1, so as to avoid the alkaline water hurting the hands. After laying, ensure that the end of the base cloth 3 is fixed by the winding roller 206, and slowly press the cross bar 602 to drive the two slide plates 601 to descend. When descending, the pressure rod 604 will press the base cloth 3 to descend. After determining the position, the two movable plates 607 are released to realize the reset of the two spring second 608, and the insertion rod 606 is inserted into the inside of the two groups of holes 605 to complete the fixation of the slide plates 601 and the pressure rod 604.
[0054] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A base fabric processing device for electronic packaging synthetic leather, characterized in that: The invention comprises a cloth washing pool (1), a conveying mechanism (2) installed on the cloth washing pool (1), a steam pipe (8) and a purification chamber (9); the conveying mechanism (2) is provided with a base cloth (3); the conveying mechanism (2) is provided with a debris removal mechanism (4); the cloth washing pool (1) is provided with a stirring mechanism (5); the stirring mechanism (5) is connected to the debris removal mechanism (4); the cloth washing pool (1) is provided with a lifting mechanism (6) which contacts the base cloth (3); and the cloth washing pool (1) is provided with a salvaging mechanism (7) located inside the purification chamber (9); The conveying mechanism (2) comprises two groups of brackets (201), and the two groups of brackets (201) are fixedly connected to both sides of the cloth washing pool (1). The impurity removing mechanism (4) comprises a slide rail (403), wherein one group of the brackets (201) is provided with a slide rail (403), and a slide seat (407) is horizontally slidably connected to the slide rail (403), and two sliders (408) are relatively slidably connected to the slide seat (407), and a spring (413) is installed between the two sliders (408) and the slide seat (407), and air pump suction pipes (404) are installed at the side ends of the two sliders (408), and a connecting pipe (411) is connected between the two air pump suction pipes (404). The connecting pipe (411) is connected to an air delivery pipe (412), two groups of suction holes (410) are oppositely opened on the two air pump suction pipes (404), the outer walls of the two air pump suction pipes (404) are fixedly connected to scrapers (409), the ends of the two scrapers (409) are in contact with the base cloth (3), the outer side of the cloth washing pool (1) is fixedly connected to a side frame (401), a motor 1 (402) is installed on the side frame (401), the output end of the motor 1 (402) is fixedly connected to a turntable (405), the turntable (405) is eccentrically rotatably connected to a connecting rod (406), and the other end of the connecting rod (406) is rotatably connected to a slide seat (407).
2. The base fabric processing device for electronic packaging synthetic leather according to claim 1, characterized in that: The conveying mechanism (2) further comprises a pay-off roller (202) and a take-up roller (206); a group of brackets (201) located at the bottom of the slide rail (403) are rotatably connected to the pay-off roller (202), and the base cloth (3) is wound around the pay-off roller (202); another group of brackets (201) are rotatably connected to the take-up roller (206), and the end of the base cloth (3) is wound around the take-up roller (206); the cloth washing pool (1) and the bracket (201) located at the bottom of the slide rail (403) are both rotatably connected to a guide roller 1 (203), and the base cloth (3) is connected in a rolling manner with the guide roller one (203); the cloth washing pool (1) is rotatably connected with the guide roller two (204) and the guide roller three (205) located at the top of the purification chamber (9); two guide rollers two (204) and three (205) are arranged opposite to each other in the same group; the base cloth (3) rolls between the two guide rollers two (204) and the two guide rollers three (205); two guide rollers four (208) are rotatably connected inside the purification chamber (9); the base cloth (3) rolls at the bottom of the two guide rollers four (208).
3. The base fabric processing device for electronic packaging synthetic leather according to claim 2, characterized in that: The conveying mechanism (2) further comprises a collecting hopper (207), and the side wall of the cloth washing pool (1) is connected to the collecting hopper (207) located at the bottom of the winding roller (206).
4. The base fabric processing device for electronic packaging synthetic leather according to claim 2, characterized in that: The two scrapers (409) are in a V-shaped structure, and the largest openings of the two scrapers (409) are arranged opposite to the release roller (202), and the base cloth (3) located inside the cloth washing pool (1) is arranged in an inverted trapezoidal shape.
5. The base fabric processing device for electronic packaging synthetic leather according to claim 1, characterized in that: The stirring mechanism (5) comprises a driving shaft (503), the interior of the cloth washing pool (1) is rotatably connected to the driving shaft (503) located at the bottom of the base cloth (3), a water seal can be provided between the driving shaft (503) and the cloth washing pool (1), stirring blades (504) of an arc structure are fixedly connected in a circular array on the driving shaft (503), a belt reel (502) is installed at the output end of the motor 1 (402) and the end of the driving shaft (503), and a belt (501) is installed between the two belt reels (502).
6. The base fabric processing device for electronic packaging synthetic leather according to claim 1, characterized in that: The lifting mechanism (6) comprises two slide plates (601), the inner wall of the cloth washing pool (1) is relatively slidably connected to the two slide plates (601), a pressure rod (604) is rotatably connected between the two slide plates (601) located inside the cloth washing pool (1), the base cloth (3) is located at the bottom of the pressure rod (604), the base cloth (3) at the pressure rod (604) is in a V-shaped structure, the top of the cloth washing pool (1) is fixedly connected to a fixed seat (603), the fixed seat (603) is relatively slidably connected to two insertion rods (606), and the two The opposite ends of the insertion rod (606) are fixedly connected with a movable plate (607) that contacts the fixed seat (603), and a second spring (608) is clamped between the movable plate (607) and the fixed seat (603). The opposite sides of the two slide plates (601) are equidistantly provided with insertion holes (605), and the insertion rod (606) is inserted into the inside of the insertion holes (605). A cross bar (602) located at the top of the cloth washing pool (1) is fixedly connected between the two slide plates (601), and the steam pipe (8) is located at the bottom of the pressure rod (604).
7. The base fabric processing device for electronic packaging synthetic leather according to claim 2, characterized in that: The salvaging mechanism (7) comprises two support plates (701), the top of the cloth washing pool (1) is relatively fixedly connected to two support plates (701) located at the top of the purification chamber (9), two rotating shafts (702) are relatively rotatably connected between the two support plates (701) and inside the purification chamber (9), a conveyor belt (708) is installed between the two rotating shafts (702), two direction-changing shafts (709) are relatively rotatably connected between the two support plates (701), and the two direction-changing shafts (709) are rollingly connected to the outer wall of the conveyor belt (708). The conveyor belt (708) is connected to a mesh plate (703) at an equidistant and inclined fixed position, the length of the mesh plate (703) is less than the distance between the two change-direction shafts (709), the rotating shaft (702) inside the purification chamber (9) is located between the two guide rollers (208), the side wall of the support plate (701) is installed with a motor (704), the output end of the motor (704) is fixedly connected to the rotating shaft (702), and the conveyor belt (708) is located at the top half of the base cloth (3) between the two guide rollers (208).
8. The base fabric processing device for electronic packaging synthetic leather according to claim 7, characterized in that: The salvaging mechanism (7) further comprises a water receiving bucket (705), the support plate (701) is fixedly connected with a water receiving bucket (705) located on the right side of the two direction-changing shafts (709), the water receiving bucket (705) is located at the bottom of the rightmost mesh plate (703), the top of the water receiving bucket (705) is relatively fixedly connected with two fixed plates (706), a spray pipe (707) located on the top of the rightmost mesh plate (703) is installed between the two fixed plates (706), and the nozzle of the spray pipe (707) is arranged opposite to the rightmost mesh plate (703).
9. The base fabric processing device for electronic packaging synthetic leather according to claim 8, characterized in that: The salvaging mechanism (7) further comprises a filter screen (710) and a drainage pipe (711); the filter screen (710) is installed inside the water receiving bucket (705); and the side of the water receiving bucket (705) is connected to the drainage pipe (711).
10. The operating method of the base fabric processing device for electronic packaging synthetic leather according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: The base fabric (3) is passed from one end of the cleaning tank (1) to the other end by means of a conveying mechanism (2), so as to complete the wiring of the entire base fabric (3), and the fabric is released at one end and rolled up at the other end. The base fabric (3) is cleaned by alkaline water from the inside of the cleaning tank (1), and the steam pipe (8) can heat the alkaline water inside the cleaning tank (1). The base fabric (3) cleaned by the alkaline water passes through the inside of the purification chamber (9) again, and is cleaned again by the water inside the purification chamber (9), so as to complete the cleaning of the entire base fabric (3); S2: Then, before the base fabric (3) enters the cleaning tank (1), the impurity removal mechanism (4) is activated, and the scraper (409) can reciprocate back and forth on the top and bottom surfaces of the two guide rollers (203) to clean the impurities and small dust on the surface of the base fabric (3) that are not soaked, so as to prevent the impurities and small dust from entering the alkaline water and contaminating the alkaline water and affecting the quality and coating of the base fabric (3); S3: Then, after being cleaned with alkaline water, the base fabric (3) enters the purification chamber (9) for secondary cleaning to reduce the concentration of alkaline water. When the base fabric (3) passes through the clean water, if there is fluff on the surface, it will float on the water surface. At this time, the salvaging mechanism (7) is started, and the salvaging mechanism (7) can salvage the fluff or other debris on the water surface to prevent it from sticking to the surface of the base fabric (3) again; S4: Finally, when replacing the base cloth (3), the two movable plates (607) can be pulled relative to each other to pull the two insertion rods (606) out of the insertion holes (605) on the side walls of the two slide plates (601). At this time, the pressure rod (604) can be pulled out of the alkaline water and lifted by pulling the cross bar (602), without inserting hands into the alkaline water to replace the base cloth (3).