Cloth dyeing machine with reverse spraying sensing and artificial intelligence monitoring functions

Abstract

The invention relates to a cloth dyeing machine with reverse spraying sensing and artificial intelligence monitoring functions. The reverse spraying sensing and artificial intelligence monitoring device of the cloth dyeing machine comprises a reverse spraying device, a cloth leftover sensor, a photographing window and an operation control panel, the reverse spraying device is used for a long cloth dyeing machine without a cloth wheel, the reverse spraying device is arranged on the front section of a rewinding small pipe in cooperation with the cloth leftover sensor and a magnet on a cloth leftover, and the operation control panel is connected with the operation control panel. The cloth leftover sensor is arranged at the outlet end of the nozzle; wherein cameras carried by the photographing windows are respectively arranged on one side above light-transmitting windows at the head end and the tail end of a barrel body of the cloth dyeing machine, the pushing state of cloth in the barrel body is monitored by virtue of a light-transmitting light source of the light-transmitting windows, and pictures are synchronously displayed on a screen of the operation control panel; wherein the operation control panel is a computer and is erected at the operation position of the cloth dyeing machine, and the smoothness of cloth circulation in the cloth dyeing machine is automatically adjusted by comparing pictures and images through artificial intelligence.

Description

Technical Field

[0001] The present invention relates to a cloth dyeing machine with back-spray sensing and artificial intelligence monitoring, and in particular to a method for using the back-spray sensing to solve cloth discharging problems, and a cloth dyeing machine that automatically adjusts the running smoothness of cloth through artificial intelligence monitoring. Background Art

[0002] In the predicament of labor shortage in the dyeing and finishing industry, how to let young laborers operate dyeing machines and be willing to join the workplace of dyeing and finishing industry should consider the technology, comfort and convenience of dyeing machines at the operation site. First of all, when dyeing machine operators accept mass-produced cloth work, each batch of cloth to be dyed will be very long, and before the cloth is put into the drum of the dyeing machine for circulation dyeing, the cloth head will be first wrapped around the machine body and then tied together with the cloth tail to form a circle of cloth. At this time, the water pump can be used to drive the cloth to circulate and dye inside the drum of the dyeing machine. When dyeing is finished and the cloth is to be taken out, it is necessary to find the cloth head and untie the cloth before it can be taken out of the dyeing machine. Therefore, a magnet is tied to the cloth head before dyeing, and then a sensor is installed at the nozzle outlet so that when the cloth head passes through for the last time, it can sense the magnet and stop the water flow of the water pump and stop the circulation of the cloth. However, because the cloth circulates very quickly in the dyeing machine, when the sensor stops, it has already passed several meters. The operator must manually pull the cloth back several meters to find the cloth head. Therefore, in order to improve the above existing defects, please refer to Figure 1 Schematic diagram of a beltless cloth wheel forward circulation long dyeing machine, and Figure 2 Schematic diagram of a beltless cloth wheel reverse circulation long dyeing machine. The attached figure shows that the present invention is specially equipped with a back-spraying device 30 at the front section of the rewinding small tube 31, and cooperates with a cloth head sensor 301 installed at the position near the door cover opening 302 at the outlet end of the nozzle 29. The purpose of the invention is to allow the cloth 25 that has exceeded due to inertia to be slowly reversed, and when it returns to the cloth head sensor 301, it can sense and stop, and stop the cloth head at the door cover opening 302, so as to facilitate the operator to smoothly untie the cloth head and take out the cloth 25 in a high temperature and high humidity working environment.

[0003] The applicant's previous patents include 202122168407.3 (Taiwan Patent Certificate No. M604326) for a homeostatic cycle irrational wheel dyeing machine, ZL 2021 2 2783537.8 (M622212) for a dyeing machine with a multi-point beating and untwisting device, ZL 2020 22543241.4 (M596128) for a dyeing machine nozzle that can automatically adjust the spray dyeing gap, and 202321731831.7 (M645448) for a dyeing machine cloth operation monitoring device, which respectively solve the problems of cloth circulation efficiency caused by the beltless cloth wheel, the problem of cloth surface quality, the cumbersome problem of adjusting the nozzle gap, and the problem of the operator going back and forth to watch the window, etc., but do not touch on the use of artificial intelligence (AI) to replace the operator's monitoring window to monitor the screen image to determine whether the cloth circulating in the dyeing machine is in a smooth running state, and to control and adjust it at any time. If the cloth is not circulated smoothly, it will easily cause the cloth to be pushed, twisted and pulled, resulting in creases on the dyed cloth, which will damage the cloth fiber and dyeing quality. In order to achieve perfection, the applicant has invested a lot of capital, time and effort, and combined with the rapid development of computer hardware and software, it can be used to improve the predicament of insufficient manpower. Therefore, these heavy tasks are handed over to artificial intelligence (AI) machine learning. Based on the previous large amount of precise image information input to high-end servers, it is equivalent to training the operator to visually identify the correct amount of information and machine operation steps required, and finally convey the control panel (i.e. computer) through the monitoring screen for judgment and adjustment, so as to achieve the purpose of replacing the operator to control the operation status of the cloth. Summary of the invention

[0004] The back-spray sensing and artificial intelligence monitoring of the dyeing machine of the present invention comprises a back-spray device, a cloth head sensor, a photographic window and an operation control panel, wherein the back-spray device is used on a long-shaped dyeing machine without a belt cloth wheel, and is installed at the front section of the winding small tube in conjunction with the cloth head sensor and the magnet on the cloth head, and the cloth head sensor is installed at the nozzle outlet end.

[0005] For example, the back-spray sensing and artificial intelligence monitoring of the dyeing machine of the present invention comprises a back-spray device, a cloth head sensor, a photographic window and an operation control panel, wherein the photographic window is equipped with a camera and is respectively arranged on one side above the light-transmitting window at the head end and the tail end of the barrel of the dyeing machine. The advancement status of the cloth inside the barrel is monitored by means of the light source of the light-transmitting window, and the picture is synchronously displayed on the screen of the operation control panel.

[0006] For example, the back-spray sensing and artificial intelligence monitoring of the dyeing machine of the present invention comprises a back-spray device, a cloth head sensor, a photographic window and an operation control panel, wherein the operation control panel is a computer, which is installed at the operation position of the dyeing machine, and automatically adjusts the smoothness of the cloth circulation inside the dyeing machine by comparing the screen image through artificial intelligence. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 This is a schematic diagram of a beltless cloth wheel forward circulation long dyeing machine.

[0008] Figure 2 This is a schematic diagram of a beltless cloth wheel reverse circulation long dyeing machine.

[0009] Figure 3 This is a schematic diagram of a forward-cycle long dyeing machine.

[0010] Figure 4 This is a schematic diagram of a reverse cycle long dyeing machine.

[0011] Figure 5 This is a schematic diagram of a circular dyeing machine.

[0012] Figure 6 It is a schematic diagram of a circular dyeing machine with a beltless cloth wheel.

[0013] In the above drawings, the meanings of the reference numerals are as follows:

[0014] 20. Dyeing machine;

[0015] 21. Barrel body;

[0016] 22. Head end;

[0017] 23. Tail end;

[0018] 24. Light-transmitting window;

[0019] 25. Cloth;

[0020] 26. Cloth wheel;

[0021] 27. Photography window;

[0022] 271. Camera;

[0023] 28. Operate the control panel;

[0024] 29. Nozzle;

[0025] 30. Back-spray device;

[0026] 301, cloth head sensor;

[0027] 302, door cover;

[0028] 31. convoluted tubules; and

[0029] 32. Multi-point cloth beating and untwisting device. DETAILED DESCRIPTION

[0030] Please also see Figure 1 and Figure 2The long dyeing machine without a belt cloth wheel (i.e., an irrational wheel) shown in the figure is provided with a multi-point cloth beating and untwisting device 32 on the winding tube 31, and is also specially provided with a back-spraying device 30 of the present invention at the front section of the winding tube 31 of the dyeing machine 20, and cooperates with a cloth head sensor 301 and a magnet tied to the cloth head to sense each other, and the cloth head sensor 301 is installed at the outlet end of the nozzle 29. When the cloth 25 is to be sprayed and dyed in a cycle, the cloth head sensor 301 instantly stops the water flow of the water pump and stops the circulation of the cloth 25 due to sensing the cloth head magnet. However, due to the fast circulation flow rate and inertial impulse, the cloth 25 will move forward for several meters. At this time, the back-spraying device 30 is automatically started to spray reverse water flow and slowly push the cloth 25 back to the cloth head sensor 301 and then stop pushing it back. At this time, the cloth head just stays at the door cover 302, so that the operator can quickly find the cloth head and untie the cloth head and cloth tail that were originally tied together to complete the cloth discharge.

[0031] Please also read Figure 1 and Figure 2 In order to replace the operator's identification operation through artificial intelligence (AI), a photographic window 27 and an onboard camera 271 are respectively installed on one side above the light-transmitting window 24 at the head end 22 and the tail end 23 of the barrel 21 of the dyeing machine 20. The advancement status of the cloth 25 inside the barrel 21 is monitored by means of the light source of the light-transmitting window, and the picture is synchronously displayed on the screen of the operation control panel 28; however, the operation control panel 28 is set up at the operation position of the dyeing machine 20, which is itself a computer, but through big data and artificial intelligence (AI) machine learning, it can directly compare the picture image and automatically adjust the operating conditions of the internal circulation of the dyeing machine 20 to maintain the smoothness of the circulation of the cloth 25.

[0032] Please also see Figures 3 to 6 The embodiment diagrams of different types of dyeing machines 20 shown in the figure are all embodiment models of some of the present invention, including long and round dyeing machines 20 with cloth wheels (also called cloth-binding wheels) 26 and circular dyeing machines without cloth wheels (such as Figure 6 As shown in the figure, the present invention can be applied to replace the operator control of artificial intelligence (AI) to adjust the smoothness of the circulation of the cloth 25 in the dyeing machine 20, that is, the relative head end and tail end of the barrel 21 of the dyeing machine 20 are equipped with the necessary machines for implementing artificial intelligence (AI), including a light-transmitting window 24, a photographing window 27, a camera 271 and an operation control panel 28. Of course, the most important thing is to achieve the substantive content of machine learning used by artificial intelligence (AI) to take human brain instructions. Some aspects are the same. The key lies in how to grasp whether the cloth 25 circulating in the dyeing machine 20 is stacked, twisted and pulled in an instant, and the artificial intelligence (AI) immediately compares and judges from the monitoring screen and gives instructions to fine-tune the operation of the dyeing machine 20 and stop when it is smooth.

Claims

1. A dyeing machine with back-spray sensing and artificial intelligence monitoring, comprising a back-spray device, a cloth sensor, a photographic window and an operation control panel, characterized in that: The back-spray device is used on a beltless cloth wheel long dyeing machine. It is installed at the front section of the winding small tube in conjunction with the cloth head sensor and the magnet on the cloth head. The cloth head sensor is installed at the nozzle outlet. The cameras on the photography windows are respectively installed on one side above the light-transmitting windows at the head and tail ends of the barrel of the dyeing machine. The advancing state of the cloth inside the barrel is monitored by means of the light source transmitted through the light-transmitting windows, and the images are synchronously displayed on the screen of the operation control panel. The operating control panel is a computer installed at the operating position of the dyeing machine. It compares screen images through artificial intelligence and automatically adjusts the smoothness of the cloth circulation inside the dyeing machine.

Images