Assembling and pressure maintaining integrated mechanism

Abstract

The invention provides an assembling and pressure maintaining integrated mechanism which comprises a mounting table, a mounting frame arranged on the mounting table, a conveying device, a first feeding assembly, a second feeding assembly, an assembling sliding table, a pressure maintaining device and a discharging assembly, and a turnover device and a discharging device are connected to the mounting frame; the transmission device is used for transmitting a carrier on which a to-be-assembled part is placed; the first feeding assembly is used for taking a first to-be-assembled part and placing the first to-be-assembled part on the assembling sliding table through the turnover device. The second feeding assembly is used for taking a second to-be-assembled part and placing the second to-be-assembled part at the corresponding attaching position of the first to-be-assembled part through the discharging device to form a semi-finished product. The turnover device is further used for placing the semi-finished products in the pressure maintaining device for pressure maintaining, transferring the semi-finished products subjected to pressure maintaining to the discharging assembly and transferring the semi-finished products to the carrier through the discharging assembly. The problems that different tools are adopted in the assembling process and the pressure maintaining process of an existing electronic product, the cost is increased, and the assembling efficiency and the product yield of the product can be affected are solved.

Description

Technical Field

[0001] The present application relates to the technical field of electronic component assembly, and in particular to an integrated assembly and pressure-maintaining mechanism. Background Art

[0002] At present, in the assembly process of electronic products, the two processes of product assembly and pressure holding are usually carried out separately through the corresponding assembly tools and pressure holding tools. When mass production is carried out, personnel and tools need to be invested separately, resulting in more personnel and tools, resulting in higher investment costs. Moreover, after each product is assembled, it needs to be manually transferred to the pressure holding tool for pressure holding, so that the two processes of product assembly and pressure holding cannot be carried out continuously, affecting the assembly efficiency of the product. In addition, using different equipment to carry out different processes on products will increase the number of times the products are moved, and the assembly and pressure holding of products require heating. Frequent movement of products will cause the products to heat up and cool down multiple times, which is easy to cause product damage and reduce product yield. In addition, manual participation in the pressure holding process is likely to increase safety risks such as burns. Summary of the invention

[0003] The embodiment of the present application provides an integrated assembly and pressure-maintaining mechanism, which solves the problem that different tooling is used for the two processes of assembly and pressure-maintaining of existing electronic products, which not only requires a large amount of manpower and tooling, increasing costs, but also affects the assembly efficiency and product yield of the product.

[0004] The present invention is implemented as follows: an assembly and pressure-maintaining integrated mechanism comprises a mounting platform, on which a mounting frame, a transmission device, a first feeding assembly, a second feeding assembly, an assembly slide, a pressure-maintaining device and a discharge assembly are provided; a turnover device and a discharge device are connected to the mounting frame; the transmission device is used to carry and transmit a carrier in a first direction, on which a first component to be assembled, a second component to be assembled and a finished product after assembly and pressure-maintaining are placed; the first feeding assembly is used to remove the first component to be assembled from the carrier; the second feeding assembly is used to remove the second component to be assembled from the carrier The turnover device is used to place the first component to be assembled taken down by the first loading assembly on the assembly slide; the discharge device is used to place the second component to be assembled taken down by the second loading assembly on the corresponding fitting position of the first component to be assembled to form a semi-finished product; the turnover device is also used to place the semi-finished product in the pressure-holding device for pressure holding, and to transfer the semi-finished product that has completed pressure holding from the pressure-holding device to the unloading assembly; the unloading assembly is used to transfer the semi-finished product that has completed pressure holding to the carrier, and transmit it to the unloading port through the transmission device.

[0005] In one embodiment, the integrated assembly and pressure-maintaining mechanism further includes a defective product outflow track and a controller, and the defective product outflow track is arranged on the mounting table;

[0006] The controller is electrically connected to the pressure-maintaining device and the turnover device. The controller is used to control the turnover device to transfer the semi-finished product with abnormal pressure maintenance to the defective product outflow track when the pressure-maintaining device maintains abnormal pressure on the semi-finished product.

[0007] In one embodiment, the integrated assembly and pressure-maintaining mechanism further includes a first visual positioning device and a throwing basket, wherein the first visual positioning device is disposed on the mounting table and is used to obtain image information of the relative position of the second component to be assembled and the discharging device before the discharging device places the second component to be assembled at the corresponding fitting position of the first component to be assembled;

[0008] The throwing basket is arranged on the mounting platform;

[0009] The first visual positioning device is electrically connected to the controller, and the discharge device is electrically connected to the controller. The controller is also used to control the discharge device to move the second component to be assembled into the throwing basket when the first visual positioning device cannot obtain the relative position image information of the second component to be assembled and the discharge device.

[0010] In one embodiment, the integrated assembly and pressure-maintaining mechanism further includes a second visual positioning device, which is slidably connected to the mounting frame and is used to obtain the image information of the fitting position of the first component to be assembled after the first component to be assembled is placed on the assembly slide, and is used to obtain the image information of the semi-finished product;

[0011] The second visual positioning device is electrically connected to the controller, and the controller is also used to control the turnover device to transfer the semi-finished product on the assembly slide to the defective product outflow track when the second visual positioning device obtains abnormal image information of the semi-finished product.

[0012] In one embodiment, the transmission device includes a bracket and a transmission track disposed on the bracket, and the transmission track is used to carry and transmit the carrier;

[0013] A first positioning frame, a second positioning frame and a third positioning frame are arranged above the transmission track and are spaced apart from each other in parallel; a first lifting device opposite to the first positioning frame, a second lifting device opposite to the second positioning frame and a third lifting device opposite to the third positioning frame are arranged below the transmission track;

[0014] The first lifting device is used to lift the carrier on the transmission track into the first positioning frame, so that the first loading assembly can take away the first component to be assembled placed on the carrier;

[0015] The second lifting device is used to lift the carrier on the transmission track into the second positioning frame, so that the second loading assembly can take away the second component to be assembled placed on the carrier;

[0016] The third lifting device is used to lift the carrier on the transmission track into the third positioning frame, so that the blanking component can transfer the semi-finished product that has completed pressure maintenance to the carrier.

[0017] In one of the embodiments, the first loading assembly includes a first material taking device and a transfer device;

[0018] The first material picking device comprises a first Y-axis slide rail mounted above the transmission device, a first Z-axis slide rail slidably connected to the first Y-axis slide rail, and a suction cup device slidably connected to the first Z-axis slide rail; wherein any two of the first direction, the extension direction of the first Y-axis slide rail, and the extension direction of the first Z-axis slide rail are perpendicular to each other;

[0019] The suction cup device includes a suction cup frame slidably connected to the first Z-axis slide rail, a suction cup seat arranged on the suction cup frame, a plurality of evenly distributed suction cups arranged on the suction cup seat, and a positioning block arranged at the middle position of the suction cup seat, wherein a side surface of the positioning block facing away from the suction cup seat is parallel to the first direction.

[0020] In one embodiment, the transfer device includes a transfer track and a transfer platform disposed on the transfer track;

[0021] The transfer table is provided with a first component placement position to be assembled and a movable limiting member arranged around the first component placement position to be assembled, and the movable limiting member is used to approach or move away from the first component placement position to be assembled to abut the first component to be assembled placed on the first component placement position to be assembled.

[0022] In one embodiment, the second loading assembly includes a second material taking device and a film tearing device;

[0023] The second material taking device comprises a support frame, a flipping component provided on the support frame, and a material suction device connected to the flipping component, wherein the material suction device is used to take the second component to be assembled off the carrier, and the flipping component is used to drive the material suction device to flip the second component to be assembled so that the bonding surface of the second component to be assembled faces the mounting table;

[0024] The film-tearing device is used to tear off the anti-fouling film on the bonding adhesive surface provided on the bonding surface of the second to-be-assembled component.

[0025] In one of the embodiments, the material unloading assembly includes a material unloading transmission track and a third material taking device;

[0026] The unloading transfer track is used to carry the semi-finished product that has been transferred by the turnover device and has completed pressure maintenance;

[0027] The third material-retrieving device comprises a second Y-axis slide rail mounted above the transmission device, a second Z-axis slide rail slidably connected to the second Y-axis slide rail, and a first clamping device slidably connected to the second Z-axis slide rail; wherein any two of the first direction, the extension direction of the second Y-axis slide rail, and the extension direction of the second Z-axis slide rail are perpendicular to each other;

[0028] The first clamping device is used to grab the semi-finished product that has completed pressure maintenance on the unloading transmission track and place it on the carrier located in the third positioning frame.

[0029] In one embodiment, the first clamping device includes two clamping members arranged opposite to each other, and the clamping member includes a second driving member and a clamping jaw connected to the second driving member, and a clamping head is elastically connected to a side of the clamping jaw facing away from the second driving member.

[0030] In one embodiment, the discharge device includes a first X-axis slide rail connected to the mounting frame, a third Y-axis slide rail slidably connected to the first X-axis slide rail, a third Z-axis slide rail slidably connected to the third Y-axis slide rail, and a discharge structure slidably connected to the third Z-axis slide rail;

[0031] The material discharging structure includes a material discharging bracket slidably connected to the third Z-axis slide rail, a first driving member provided on the material discharging bracket, and a second clamping jaw device elastically connected to the driving end of the first driving member, wherein the second clamping jaw device is used to place the second to-be-assembled component at a corresponding fitting position of the first to-be-assembled component placed on the assembly slide;

[0032] The extension direction of the first X-axis slide rail is parallel to the first direction, and any two of the extension directions of the first X-axis slide rail, the third Y-axis slide rail and the third Z-axis slide rail are perpendicular to each other.

[0033] In one embodiment, the driving end of the first driving member is connected to a fixing plate, and the second clamping jaw device is connected to the fixing plate via an elastic member;

[0034] The assembly and pressure-maintaining integrated mechanism includes a controller, the elastic member is connected to a pressure sensor, and the pressure sensor is electrically connected to the controller;

[0035] A heating device is provided between the elastic member and the second clamping jaw device, and the heating device is electrically connected to the controller.

[0036] In one of the embodiments, the turnover device includes a pressure-maintaining feeding device and a pressure-maintaining unloading device;

[0037] The pressure-maintaining loading device is used to place the first component to be assembled taken out by the first loading assembly on the assembly slide;

[0038] The pressure-maintaining blanking device is used to place the semi-finished product in the pressure-maintaining device for pressure maintenance, and is also used to transfer the semi-finished product that has completed pressure maintenance from the pressure-maintaining device to the blanking assembly.

[0039] The beneficial effect of the integrated assembly and pressure-maintaining mechanism provided by the present application is that compared with the prior art, the present application arranges a first loading component, a second loading component, an assembly slide, a pressure-maintaining device and a unloading component on the mounting table, and arranges a turnover device and a discharge device on the mounting frame. The carrier on which the first component to be assembled and the second component to be assembled are placed is transmitted by the transmission device. The first loading component takes the first component to be assembled from the carrier, and then places it on the assembly slide through the turnover device. Then the second loading component takes the second component to be assembled from the carrier, and then places it at the corresponding fitting position of the first component to be assembled through the discharge device. Then the turnover device places the assembled semi-finished product in the pressure-maintaining device for pressure maintenance. After the pressure maintenance is completed, it is taken out and placed on the unloading component. Then the unloading component places the product after pressure maintenance on the carrier and transmits it to the unloading port. Both the assembly and pressure-holding processes of the product are carried out automatically, and the pressure-holding process will automatically enter after the assembly process is completed. No human intervention is required, which not only reduces costs, but also improves the assembly efficiency of products for mass-produced products. At the same time, there is no need to frequently move products, which can make the temperature rise of the product more stable, which is conducive to improving product yield. The assembly and pressure-holding of the product reduce human participation and can effectively prevent workers from being scalded. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 It is a schematic diagram of the overall structure of the assembly and pressure-maintaining integrated mechanism provided in an embodiment of the present application;

[0041] Figure 2 It is a structural schematic diagram of various devices arranged on a mounting platform of an integrated assembly and pressure-maintaining mechanism provided in an embodiment of the present application;

[0042] Figure 3It is a schematic diagram of the layout of various devices arranged on the mounting platform of the integrated assembly and pressure-maintaining mechanism provided in an embodiment of the present application;

[0043] Figure 4 It is a structural schematic diagram of a mounting frame of an integrated assembly and pressure-maintaining mechanism provided in an embodiment of the present application;

[0044] Figure 5 It is a schematic structural diagram from another angle of the mounting frame of the integrated assembly and pressure-maintaining mechanism provided in an embodiment of the present application;

[0045] Figure 6 It is a schematic diagram of the layout of various devices arranged on a mounting frame of an integrated assembly and pressure-maintaining mechanism provided in an embodiment of the present application;

[0046] Figure 7 It is a structural schematic diagram of a first material taking device of an integrated assembly and pressure-maintaining mechanism provided in an embodiment of the present application;

[0047] Figure 8 It is a structural schematic diagram of a suction cup seat of a first material taking device;

[0048] Fig. 9 It is a structural schematic diagram of a transfer device of an integrated assembly and pressure-maintaining mechanism provided in an embodiment of the present application;

[0049] Fig.10 It is a structural schematic diagram of a second material taking device of the assembly and pressure-maintaining integrated mechanism provided in an embodiment of the present application;

[0050] Fig.11 It is a structural schematic diagram of a third material taking device of the assembly and pressure-maintaining integrated mechanism provided in an embodiment of the present application;

[0051] Fig.12 It is a schematic diagram of the discharge structure of the discharge device of the assembly and pressure-maintaining integrated mechanism provided in an embodiment of the present application.

[0052] Reference numerals: 100, mounting table; 200, mounting frame;

[0053] 1. Transmission device; 101. Bracket; 102. Transmission track; 103. First positioning frame; 104. Second positioning frame; 105. Third positioning frame;

[0054] 2. First loading assembly; 21. First picking device; 211. First Y-axis slide rail; 212. First Z-axis slide rail; 213. Suction cup frame; 214. Suction cup seat; 215. Suction cup; 216. Positioning block; 22. Transfer device; 221. Transfer track; 222. Transfer table; 2220. First placement position for components to be assembled; 2221. Movable limiting member;

[0055] 3. Second feeding assembly; 31. Second material taking device; 311. Support frame; 312. Turning component; 313. Suction device; 32. Film tearing device;

[0056] 4. Assemble the slide; 5. Pressure-maintaining device;

[0057] 6. Material unloading assembly; 61. Material unloading transmission track; 62. Third material picking device; 621. Second Y-axis slide rail; 622. Second Z-axis slide rail; 623. First clamping device;

[0058] 7. Turnover device; 71. Pressure-maintaining feeding device; 72. Pressure-maintaining unloading device;

[0059] 8. Material discharge device; 81. First X-axis slide rail; 82. Third Y-axis slide rail; 83. Third Z-axis slide rail; 84. Material discharge bracket; 85. First driving member; 850. Second clamping device; 86. Fixed plate; 87. Elastic member; 88. Pressure sensor; 89. Heating device;

[0060] 9. Defective product outflow track; 10. First visual positioning device; 12. Second visual positioning device. DETAILED DESCRIPTION

[0061] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0062] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0063] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0064] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0065] It should also be noted that, in the embodiments of the present application, the same figure mark is used to represent the same component or the same part. For the same parts in the embodiments of the present application, the figure may only mark one of the parts or components as an example. It should be understood that the figure mark also applies to other identical parts or components.

[0066] The embodiment of the present application provides an integrated assembly and pressure-maintaining mechanism, which solves the problem that different tooling is used for the two processes of assembly and pressure-maintaining of existing electronic products, which not only requires a large amount of manpower and tooling, increasing costs, but also affects the assembly efficiency of the product.

[0067] refer to Figure 1-Figure 6 The assembly and pressure-maintaining integrated mechanism provided in the embodiment of the present application includes a mounting platform 100, on which a mounting frame 200, a transmission device 1, a first loading assembly 2, a second loading assembly 3, an assembly slide 4, a pressure-maintaining device 5 and a unloading assembly 6 are arranged, and a turnover device 7 and a discharge device 8 are connected to the mounting frame 200; the transmission device 1 is used to carry and transmit a carrier in a first direction, and the carrier is used to place a first component to be assembled, a second component to be assembled and a finished product after assembly and pressure-maintaining; the first loading assembly 2 is used to remove the first component to be assembled from the carrier; the second loading assembly 3 Used to remove the second component to be assembled from the carrier; the turnover device 7 is used to place the first component to be assembled removed by the first loading component 2 on the assembly slide 4; the discharge device 8 is used to place the second component to be assembled removed by the second loading component 3 at the corresponding fitting position of the first component to be assembled to form a semi-finished product; the turnover device 7 is also used to place the semi-finished product in the pressure holding device 5 for pressure holding, and to transfer the semi-finished product that has completed pressure holding from the pressure holding device 5 to the unloading component 6; the unloading component 6 is used to transfer the semi-finished product that has completed pressure holding to the carrier, and transmit it to the unloading port through the transmission device 1.

[0068] Among them, the first component to be assembled and the second component to be assembled are placed on the above-mentioned carrier at the same time. The first component to be assembled is a large part, such as a circuit board, and the second component to be assembled is a small part. The second component to be assembled is pasted on the corresponding fitting position on the first component to be assembled to form a semi-finished product, and the semi-finished product is pressurized to finally obtain an assembled product.

[0069] Since the second component to be assembled is pasted on the first component to be assembled, an adhesive layer will be set on the surface of the second component to be assembled where the first component to be assembled needs to be pasted before the second component to be assembled is placed on the carrier. In order to prevent the adhesive layer of the first component to be assembled from being contaminated and affecting its viscosity during transportation, an anti-fouling film can be pasted on the surface of the adhesive layer.

[0070] It should be noted that the above-mentioned assembly slide 4 has a movable function. Specifically, the assembly slide 4 includes a conveying device and an assembly table arranged on the conveying device. When the turnover device 7 places the first component to be assembled on the assembly slide 4, specifically on the assembly table, the conveying device will move the assembly table with the first component to be assembled to the fitting position. When the second component to be assembled is fitted at the corresponding fitting position of the first component to be assembled to form a semi-finished product, the conveying device will move the assembly table carrying the semi-finished product away from the fitting position to make the semi-finished product close to the turnover device 7, thereby facilitating the turnover device 7 to take the semi-finished product off the assembly table and put it into the pressure keeping device 5 for pressure keeping.

[0071] The assembly and pressure-maintaining integrated mechanism of the present application has the following process when assembling products in practice: a carrier with a first component to be assembled and a second component to be assembled is placed on a transmission device 1, so that the carrier will move in a first direction; when the carrier moves to a first loading position, the first loading component 2 will remove the first component to be assembled on the carrier, and then the turnover device 7 will place the first component to be assembled on the assembly slide 4, at which time only the second component to be assembled is left on the carrier, and when the carrier moves to a second loading position, the second loading component 3 will remove the second component to be assembled on the carrier. The assembled parts are removed, and then the discharge device 8 places the second part to be assembled at the corresponding fitting position of the first part to be assembled to form a semi-finished product. At this time, the carrier is an empty carrier and continues to move to the unloading position. At the same time, the turnover device 7 will place the semi-finished product on the assembly slide 4 in the pressure holding device 5 for pressure holding. After the pressure holding is completed, it will be taken out and placed on the unloading component 6. When the empty carrier moves to the unloading position, the unloading component 6 will place the finished product obtained after the pressure holding is completed on the empty carrier. In this way, the carrier with the finished product continues to move along the first direction to the unloading port.

[0072] By assembling products through the integrated assembly and pressure-maintaining mechanism of the present application, the assembly tooling and the pressure-maintaining tooling can be integrated in the same production system, so that everything from the loading of the parts to be assembled, to the assembly of the products, to the pressure maintaining of the products and the discharge of the products are all realized automatically. The entire process does not require human participation, which greatly reduces the cost, and each process can be carried out continuously. The various equipment of the integrated assembly and pressure-maintaining mechanism can work continuously and uninterruptedly, which greatly improves the assembly efficiency for mass-produced products.

[0073] The present application sets up a transmission device 1, and places a carrier on the transmission device 1 from one end of the transmission device 1. During the movement of the carrier, the first component to be assembled, the second component to be assembled, and the finished product obtained after pressure holding are unloaded. The carrier carrying the finished product is removed at the other end of the transmission device 1 to collect the carrier and the finished product respectively, so that loading and unloading can be carried out continuously and uninterruptedly. Compared with the prior art in which loading and unloading are carried out at the same port, loading can only be continued after the product completes all processes and unloading, which greatly reduces the efficiency of product assembly. The present application loads and unloads at both ends of the transmission device 1 respectively, so that loading and unloading can be carried out continuously and uninterruptedly, so that the assembly and pressure holding processes of the product can also be carried out continuously and uninterruptedly, which greatly improves the efficiency of product assembly and pressure holding, thereby improving the assembly efficiency of the product.

[0074] In some embodiments, reference Figure 2 and Figure 3 The integrated assembly and pressure-maintaining mechanism also includes a defective product outflow track 9 and a controller. The defective product outflow track 9 is arranged on the mounting table 100; the controller is electrically connected to the pressure-maintaining device 5 and the turnover device 7. The controller is used to control the turnover device 7 to transfer the semi-finished product with abnormal pressure maintenance to the defective product outflow track 9 when the pressure-maintaining device 5 maintains abnormal pressure on the semi-finished product.

[0075] Among them, the abnormal pressure-maintaining conditions of the semi-finished product by the pressure-maintaining device 5 in the embodiment of the present application may include but are not limited to pressure-maintaining time exceeding the range, pressure-maintaining pressure exceeding the range, and the temperature at which the semi-finished product is heated during pressure-maintaining being too high.

[0076] Through the above arrangement, when an abnormal situation occurs during the process of the pressure-holding device 5 holding the semi-finished product under pressure, resulting in the semi-finished product after pressure holding being a defective product, the defective product can be taken out of the pressure-holding device 5 through the turnover device 7 and placed on the defective product outflow track 9. In this way, the defective products can be collected at the end of the defective product outflow track 9, avoiding the situation where defective products and good products are mixed together, causing the staff to conduct a second re-inspection, thereby effectively avoiding waste of resources.

[0077] In some embodiments, reference Figure 2 and Figure 3The integrated assembly and pressure-maintaining mechanism also includes a first visual positioning device 10 and a throwing basket. The first visual positioning device 10 is arranged on the mounting table 100, and is used to obtain the relative position image information of the second component to be assembled and the discharging device 8 before the discharging device 8 places the second component to be assembled at the corresponding fitting position of the first component to be assembled; the throwing basket is arranged on the mounting table 100; the first visual positioning device 10 is electrically connected to the controller, and the discharging device 8 is electrically connected to the controller. The controller is also used to control the discharging device 8 to move the second component to be assembled into the throwing basket when the first visual positioning device 10 cannot obtain the relative position image information of the second component to be assembled and the discharging device 8.

[0078] It should be noted that, in the actual production process, when the discharge device 8 grabs the second component to be assembled, the second component to be assembled is usually tilted relative to the discharge device 8. If the discharge device 8 directly places the second component to be assembled at the corresponding fitting position of the first component to be assembled at this time, then the second component to be assembled cannot be accurately fitted with the corresponding fitting position of the first component to be assembled, resulting in the semi-finished product formed by the fitting being a defective product, which wastes resources.

[0079] Therefore, the present application sets up a first visual positioning device 10. Before the discharge device 8 places the second component to be assembled at the corresponding fitting position of the first component to be assembled, the relative position image information of the second component to be assembled and the discharge device 8 is photographed from below the second component to be assembled and transmitted to the controller. The controller analyzes the received image information and controls the discharge device 8 to place the second component to be assembled at the corresponding fitting position of the first component to be assembled according to the guided path, so that the second component to be assembled can be more accurately fitted at the corresponding fitting position of the first component to be assembled, thereby reducing the defective rate of semi-finished products.

[0080] During the process of the first visual positioning device 10 photographing the relative position image of the second component to be assembled and the discharge device 8, problems such as recognition errors or shooting abnormalities may occur. In order not to affect the discharge device 8 from grabbing the next second component to be assembled, the discharge device 8 can place the already grabbed second component to be assembled in the throwing basket for recycling.

[0081] In some embodiments, reference Figure 1 , Figure 4 and Figure 6The integrated assembly and pressure-holding mechanism also includes a second visual positioning device 12, which is slidably connected to the mounting frame 200 and is used to obtain the fitting position image information of the first component to be assembled after the first component to be assembled is placed on the assembly slide 4, and is used to obtain the image information of the semi-finished product; the second visual positioning device 12 is electrically connected to the controller, and the controller is also used to control the turnover device 7 to transfer the semi-finished product on the assembly slide 4 to the defective product outflow track 9 when the second visual positioning device 12 obtains abnormal image information of the semi-finished product.

[0082] It should be noted that in order to make the second component to be assembled accurately fit at the corresponding fitting position of the first component to be assembled, it is not only necessary to use the first visual positioning device 10 to capture the relative position image of the second component to be assembled and the discharge device 8 before the second component to be assembled fits the first component to be assembled, so that the controller can guide the discharge device 8 to accurately fit the second component to be assembled at the corresponding fitting position of the first component to be assembled along the guide path, but also the embodiment of the present application is further provided with a second visual positioning device 12. Through the second visual positioning device 12, after the first component to be assembled is placed on the assembly slide 4, the side surface of the first component to be assembled having the corresponding fitting position can be photographed, and the photographed image information can be uploaded to the controller. The controller analyzes the received image information to determine the position of the corresponding fitting position of the first component to be assembled on the first component to be assembled, and combines the position information of the corresponding fitting position of the first component to be assembled on the first component to be assembled and the relative position information of the second component to be assembled and the discharge device 8. In this way, the controller can control the discharge device 8 to more accurately fit the second component to be assembled at the corresponding fitting position of the first component to be assembled, thereby greatly reducing the defective rate of semi-finished products.

[0083] In addition, after the second component to be assembled is bonded to the corresponding bonding position of the first component to be assembled to form a semi-finished product, the second visual positioning device 12 can be used to photograph the semi-finished product, and the photographed image information can be sent to the controller. The controller determines whether the second component to be assembled is accurately bonded to the corresponding bonding position of the first component to be assembled based on the received image information. If the second component to be assembled is accurately bonded to the corresponding bonding position of the first component to be assembled, it means that the semi-finished product is a good product, and it is further placed in the pressure holding device 5 for pressure holding through the turnover device 7. If the second component to be assembled is not accurately bonded to the corresponding bonding position of the first component to be assembled, it means that the semi-finished product is a defective product, and the semi-finished product can be transferred from the assembly slide 4 to the defective product outflow track 9 through the turnover device 7.

[0084] Using the second visual positioning device 12 to photograph the semi-finished product to determine whether the semi-finished product is a defective product is equivalent to re-inspecting the semi-finished product after the second component to be assembled is bonded to the corresponding bonding position of the first component to be assembled to form a semi-finished product. In this way, defective products can be screened out to avoid the pressure-holding device 5 holding pressure on defective products, thereby ensuring that the pressure-holding device 5 holds pressure on good products and improving the pressure-holding efficiency of good products.

[0085] The first visual positioning device 10 and the second visual positioning device 12 in the embodiment of the present application can both adopt CCD devices. Since the first visual positioning device 10 is used to capture the relative position image of the second component to be assembled and the discharge device 8, the first visual positioning device 10 is arranged on the mounting table 100 to capture the second component to be assembled from the bottom upward, while the second visual positioning device 12 is used to capture the first component to be assembled placed on the assembly slide 4 and the semi-finished product formed after the second component to be assembled is bonded to the first component to be assembled, so the second visual positioning device 12 is arranged on the mounting frame 200 to capture the first component to be assembled from the top downward.

[0086] The second visual positioning device 12 of the embodiment of the present application is arranged on the mounting frame 200 and is located on the side of the mounting frame 200 close to the transmission device 1. In this way, after the second component to be assembled is bonded to the first component to be assembled to form a semi-finished product, the semi-finished product can be photographed by the second visual positioning device 12 without moving the semi-finished product to determine whether the semi-finished product is defective. This can increase the speed of re-inspection of the semi-finished product and improve the re-inspection efficiency. Moreover, only one second visual positioning device 12 is provided in the present application, which can not only photograph the first component to be assembled that is not bonded to the second component to be assembled, but also photograph the semi-finished product formed by the second component to be assembled being bonded to the first component to be assembled, thereby improving the utilization rate of the second visual positioning device 12 and saving costs.

[0087] In some embodiments, reference Figure 1-Figure 3The transmission device 1 includes a bracket 101 and a transmission track 102 arranged on the bracket 101, and the transmission track 102 is used to carry and transmit the carrier; a first positioning frame 103, a second positioning frame 104 and a third positioning frame 105 are arranged above the transmission track 102, and a first lifting device opposite to the first positioning frame 103, a second lifting device opposite to the second positioning frame 104 and a third lifting device opposite to the third positioning frame 105 are arranged below the transmission track 102; the first lifting device is used to lift the carrier on the transmission track 102 into the first positioning frame 103, so that the first loading component 2 can take away the first to-be-assembled component placed on the carrier; the second lifting device is used to lift the carrier on the transmission track 102 into the second positioning frame 104, so that the second loading component 3 can take away the second to-be-assembled component placed on the carrier; the third lifting device is used to lift the carrier on the transmission track 102 into the third positioning frame 105, so that the unloading component 6 can transfer the semi-finished product that has completed the pressure holding to the carrier.

[0088] It should be noted that the carrier on which the first component to be assembled and the second component to be assembled are placed moves along the first direction on the transmission device 1. During the movement of the carrier, the first loading component 2 will take the first component to be assembled on the carrier. In order to enable the first loading component 2 to accurately grasp the first component to be assembled on the carrier, the embodiment of the present application sets up a first positioning frame 103 above the transmission device 1, and at the same time, a first lifting device opposite to the first positioning frame 103 is set below the transmission device 1. When the carrier moves to a position between the first positioning frame 103 and the first lifting device, the first lifting device will lift the carrier so that the carrier is located in the first positioning frame 103, which is equivalent to positioning the carrier. At this time, the first loading component 2 can accurately take the first component to be assembled from the carrier.

[0089] During the movement of the carrier, the second loading component 3 will take away the second component to be assembled on the carrier. In order to enable the second loading component 3 to accurately grab the second component to be assembled on the carrier, the embodiment of the present application also sets up a second positioning frame 104 above the transmission device 1, and at the same time, a second lifting device opposite to the second positioning frame 104 is set below the transmission device 1. When the carrier moves to a position between the second positioning frame 104 and the second lifting device, the second lifting device will lift the carrier so that the carrier is located in the second positioning frame 104, which is equivalent to positioning the carrier. At this time, the second loading component 3 can accurately take the second component to be assembled from the carrier.

[0090] During the movement of the carrier, when the first component to be assembled and the second component to be assembled placed on the carrier are taken away, the carrier becomes an empty carrier, and the finished product obtained after pressure holding is completed can be placed on the empty carrier and moved out of the transmission device 1 for collection. In order to enable the unloading component 6 to accurately place the finished product obtained after pressure holding is completed on the carrier, the embodiment of the present application also sets up a third positioning frame 105 above the transmission device 1, and at the same time, a third lifting device opposite to the third positioning frame 105 is set below the transmission device 1. When the carrier moves to a position between the third positioning frame 105 and the third lifting device, the third lifting device will lift the carrier so that the carrier is located in the third positioning frame 105, which is equivalent to positioning the carrier. At this time, the unloading component 6 can accurately place the finished product obtained after pressure holding is completed on the carrier.

[0091] It is understandable that when the first component to be assembled on the carrier is taken away, the first lifting device will descend so that the carrier will return to the transmission device 1 and continue to move along the first direction. When the second component to be assembled on the carrier is taken away, the second lifting device will also descend so that the carrier will return to the transmission device 1 and continue to move along the first direction. When the finished product obtained after the pressure holding is completed is placed on the empty carrier, the third lifting device will also descend so that the carrier will return to the transmission device 1 and continue to move along the first direction to the unloading port for the workers to collect the finished product. Among them, the two ends of the transmission device 1 can be the loading port and the unloading port respectively. The loading port allows the carrier with the first component to be assembled and the second component to be assembled to enter the transmission device 1, and the unloading port allows the carrier with the finished product obtained after the pressure holding to be output from the transmission device 1.

[0092] Since the above-mentioned first positioning frame 103, second positioning frame 104 and third positioning frame 105 are all used to position the carrier, the structures of the first positioning frame 103, second positioning frame 104 and third positioning frame 105 can be set to be the same, that is, the sizes and shapes of the first positioning frame 103, second positioning frame 104 and third positioning frame 105 are the same, so that during installation, you only need to consider the positions where the first positioning frame 103, second positioning frame 104 and third positioning frame 105 are to be installed respectively, and there is no need to distinguish between the first positioning frame 103, second positioning frame 104 and third positioning frame 105, which greatly reduces the installation difficulty of the first positioning frame 103, second positioning frame 104 and third positioning frame 105, thereby improving the installation efficiency of the first positioning frame 103, second positioning frame 104 and third positioning frame 105.

[0093] The first positioning frame 103, the second positioning frame 104 and the third positioning frame 105 can all be set to a square shape and have an opening for positioning the carrier. When the carrier is lifted up, it will be in the opening. Furthermore, in order to improve the effect of carrier positioning, a step can be set on the edge of the opening on one side close to the transmission device 1, so that after the carrier is lifted up, it will abut the step surface, and the first to-be-assembled component and the second to-be-assembled component placed on the carrier will extend from the opening, so that the first loading component 2 can take away the first to-be-assembled component, and the second loading component 3 can take away the second to-be-assembled component. In this way, the distance by which the carrier is lifted up can be limited, so that the position and height of the carrier positioning are more appropriate.

[0094] In some embodiments, reference Figure 1-Figure 3 , Figure 7-Figure 8 The first loading assembly 2 includes a first material picking device 21 and a transfer device 22; the first material picking device 21 includes a first Y-axis slide rail 211 mounted above the transmission device 1, a first Z-axis slide rail 212 slidably connected to the first Y-axis slide rail 211, and a suction cup device slidably connected to the first Z-axis slide rail 212; the suction cup device includes a suction cup frame 213 slidably connected to the first Z-axis slide rail 212, a suction cup seat 214 arranged on the suction cup frame 213, a plurality of evenly distributed suction cups 215 arranged on the suction cup seat 214, and a positioning block 216 arranged at the middle position of the suction cup seat 214, and a side surface of the positioning block 216 facing away from the suction cup seat 214 is parallel to the first direction.

[0095] Any two of the first direction, the extending direction of the first Y-axis slide rail 211 , and the extending direction of the first Z-axis slide rail 212 are perpendicular to each other.

[0096] Through the above arrangement, the specific operation method of the first loading component 2 to remove the first component to be assembled from the carrier is as follows: the suction cup device slides on the first Z-axis slide rail 212 in the direction close to the carrier, and when the suction cup 215 of the suction cup device adsorbs the first component to be assembled, the suction cup device slides on the first Z-axis slide rail 212 in the direction away from the carrier, and then the first Z-axis slide rail 212 drives the suction cup device to move on the first Y-axis slide rail 211 in the direction away from the transmission device 1, and the transfer device 22 is set at the side position of the transmission device 1, so that the first Z-axis slide rail 212 drives the suction cup device to move to the transfer device together 22, the suction cup device slides on the first Z-axis slide rail 212 again in the direction close to the transfer device 22, and then the suction cup 215 of the suction cup device releases the adsorbed first component to be assembled, so that the first component to be assembled is placed on the transfer device 22, and then the suction cup device moves on the first Z-axis slide rail 212 in the direction away from the transfer device 22, and then the first Z-axis slide rail 212 drives the suction cup device to move on the first Y-axis slide rail 211 in the direction close to the transmission device 1 until the suction cup device is located above the transmission device 1, so that the suction cup 215 of the suction cup device adsorbs the first component to be assembled on the next carrier.

[0097] It should be noted that the first material picking device 21 includes a first Y-axis slide rail 211 and a first Z-axis slide rail 212, so that the suction cup device can move in the extension direction of the first Z-axis slide rail 212 and in the direction of the first Y-axis slide rail 211, so that the first to-be-assembled component adsorbed by the suction cup 215 can be smoothly transferred from the carrier to the transfer device 22.

[0098] In addition, a plurality of evenly distributed suction cups 215 are provided on the suction cup seat 214 of the suction cup device, which can not only enhance the adsorption force on the first component to be assembled, but also exert a consistent adsorption force on each position of the first component to be assembled, which is conducive to the first component to be assembled being sucked up horizontally, and avoids the situation that the first component to be assembled is warped during the adsorption process, which affects the quality of the first component to be assembled. At the same time, the use of a suction cup device to adsorb the first component to be assembled can make the structure of the first material picking device 21 of the present application simpler. Specifically, the suction cup seat 214 is set to a square shape, and the number of the plurality of suction cups 215 can be four, and the four suction cups 215 are respectively set at the four corners of the suction cup seat 214.

[0099] For further reference, Figure 8A positioning block 216 is provided at the middle position of the suction cup seat 214, and the side surface of the positioning block 216 facing away from the suction cup seat 214 is parallel to the first direction, that is, a plurality of suction cups 215 surround the positioning block 216, and the side surface of the positioning block 216 facing the transmission device 1 is a horizontal plane. When the suction cup 215 adsorbs the first component to be assembled, the positioning block 216 will abut against the first component to be assembled, which is equivalent to limiting the movement of the first component to be assembled in the extension direction of the first Y-axis slide rail 211. Since a plurality of suction cups 215 are arranged around the positioning block 216, when the positioning block 216 abuts against the first component to be assembled, the adsorption force of the plurality of suction cups 215 on the first component to be assembled will be consistent, and there will be no phenomenon that one suction cup 215 has a large adsorption force on the first component to be assembled and another suction cup 215 has a small adsorption force on the first component to be assembled, causing the partial edge of the first component to be assembled to be warped, thereby effectively avoiding the first component to be assembled from being damaged.

[0100] In some embodiments, reference Fig. 9 The transfer device 22 includes a transfer track 221 and a transfer table 222 arranged on the transfer track 221; the transfer table 222 is provided with a first component to be assembled placement position 2220 and a movable limiting member 2221 arranged around the first component to be assembled placement position 2220, and the movable limiting member 2221 is used to approach or move away from the first component to be assembled placement position 2220 to abut against the first component to be assembled placed on the first component to be assembled placement position 2220.

[0101] Through the above settings, after the suction cup device absorbs the first component to be assembled, it will be placed on the first component to be assembled placement position 2220 on the turntable 222, and then the movable limiting member 2221 can be moved close to the first component to be assembled placement position 2220 until the movable limiting member 2221 abuts the first component to be assembled, so that the first component to be assembled can be fixed on the first component to be assembled placement position 2220 by the movable limiting member 2221, so that when the turntable 222 moves on the transfer track 221, the first component to be assembled will not be offset, and will not affect the turnover device 7 from grasping the first component to be assembled on the turntable 222.

[0102] It should be noted that a plurality of movable limit members 2221 are provided, and the plurality of movable limit members 2221 are respectively provided around the first component to be assembled placement position 2220, and the same number of movable limit members 2221 are provided on each side of the first component to be assembled placement position 2220. In this way, after the first component to be assembled is placed on the first component to be assembled placement position 2220, the plurality of movable limit members 2221 are simultaneously moved close to the first component to be assembled, so as to improve the fixing effect of the first component to be assembled.

[0103] In some embodiments, reference Figure 1-Figure 3 , Fig.10 The second loading assembly 3 includes a second material picking device 31 and a film tearing device 32; the second material picking device 31 includes a support frame 311, a flip component 312 arranged on the support frame 311 and a suction device 313 connected to the flip component 312, the suction device 313 is used to remove the second component to be assembled on the carrier, and the flip component 312 is used to drive the suction device 313 to flip the second component to be assembled so that the bonding surface of the second component to be assembled faces the mounting table 100; the film tearing device 32 is used to tear off the anti-fouling film on the bonding adhesive surface arranged on the bonding surface of the second component to be assembled.

[0104] It can be understood that in order to facilitate the bonding of the second component to be assembled at the corresponding bonding position of the first component to be assembled, the surface of the first component to be assembled placed on the carrier with the corresponding bonding position faces upward, and the surface of the second component to be assembled placed on the carrier with the adhesive layer faces upward.

[0105] Through the above arrangement, the specific operation method of the second loading component 3 taking the second component to be assembled from the carrier is: the suction device 313 sucks the second component to be assembled on the carrier, and at this time, the surface of the second component to be assembled with the adhesive layer is facing upward, and then the flipping component 312 drives the suction device 313 to flip the second component to be assembled, so that the surface of the second component to be assembled with the adhesive layer is facing downward, that is, facing the mounting table 100. In this way, after the discharge device 8 grabs the second component to be assembled sucked by the suction device 313, the surface of the second component to be assembled with the adhesive layer will face the mounting table 100, so that the discharge device 8 can place the second component to be assembled at the corresponding fitting position of the first component to be assembled, so as to realize the fitting of the second component to be assembled with the first component to be assembled to form a semi-finished product.

[0106] Since an adhesive layer is adhered to the surface of the second component to be assembled, and an anti-fouling film is adhered to the adhesive layer, before the discharge device 8 places the second component to be assembled at the corresponding fitting position of the first component to be assembled, the anti-fouling film on the adhesive layer can be torn off by the film tearing device 32 provided in the embodiment of the present application, so that the adhesive layer will not be contaminated and will not affect the fitting effect of the second component to be assembled and the first component to be assembled.

[0107] It can be understood that after the suction device 313 of the second material picking device 31 sucks the second component to be assembled, it is necessary to flip the flip part 312 to flip it so that the surface of the second component to be assembled grasped by the discharge device 8 with the adhesive layer is facing the mounting table 100. Therefore, the present application adopts the suction device 313 to suck the second component to be assembled, and it is necessary to adsorb the surface of the second component to be assembled that is not adhered to the adhesive layer so that the adhesive layer can be facing the mounting table 100 after the discharge device 8 grabs the second component to be assembled. In this way, when the second component to be assembled is placed on the carrier, the adhesive layer needs to be facing the carrier. Since an anti-fouling film is attached to the adhesive layer, the adhesive layer will not be contaminated during the transfer of the second component to be assembled.

[0108] In some embodiments, reference Figure 3 and Fig.11 The unloading assembly 6 includes an unloading transmission track 61 and a third material picking device 62; the unloading transmission track 61 is used to carry the semi-finished products that have completed pressure holding transferred by the turnover device 7; the third material picking device 62 includes a second Y-axis slide rail 621 mounted above the transmission device 1, a second Z-axis slide rail 622 slidably connected to the second Y-axis slide rail 621, and a first clamping device 623 slidably connected to the second Z-axis slide rail 622; the first clamping device 623 is used to grab the semi-finished products that have completed pressure holding on the unloading transmission track 61 onto a carrier located in the third positioning frame 105.

[0109] Any two of the first direction, the extending direction of the second Y-axis slide rail 621 , and the extending direction of the second Z-axis slide rail 622 are perpendicular to each other.

[0110] Through the above settings, the specific operation method of the unloading component 6 to place the finished product obtained after the pressure holding is completed on the empty carrier is: the second Z-axis slide rail 622 drives the first clamping device 623 to move together on the second Y-axis slide rail 621 in the direction away from the transmission device 1, and the unloading transmission track 61 is set at the side position of the transmission device 1. In this way, when the second Z-axis slide rail 622 drives the first clamping device 623 to move above the unloading transmission track 61, the first clamping device 623 moves on the second Z-axis slide rail 622 toward the direction close to the unloading transmission track 61, and the first clamping device 623 clamps the semi-finished product that has completed the pressure holding on the unloading transmission track 61. When the first clamping device 623 clamps the semi-finished product that has completed the pressure holding , and then moves on the second Z-axis slide rail 622 in the direction away from the unloading transmission track 61, and then the second Z-axis slide rail 622 drives the first clamping jaw device 623 to move on the second Y-axis slide rail 621 in the direction close to the transmission device 1. When the first clamping jaw device 623 moves to above the transmission device 1, the first clamping jaw device 623 moves again on the second Z-axis slide rail 622 in the direction close to the transmission device 1, and then the first clamping jaw device 623 releases the semi-finished product that has completed pressure holding, so that the semi-finished product that has completed pressure holding is placed on the empty carrier carried by the transmission device 1, and then the first clamping jaw device 623 moves on the second Z-axis slide rail 622 in the direction away from the transmission device 1, so as to prepare for clamping the next semi-finished product that has completed pressure holding.

[0111] It should be noted that the unloading device includes a second Y-axis slide rail 621 and a second Z-axis slide rail 622, which can enable the first clamping device 623 to move in the extension direction of the second Z-axis slide rail 622 and in the direction of the second Y-axis slide rail 621, so that the clamped semi-finished product that has completed pressure maintenance can be smoothly transferred from the unloading transmission track 61 to the carrier located in the third positioning frame 105.

[0112] It can be understood that when the first material picking device 21 removes the first component to be assembled from the carrier, the first component to be assembled has not yet been assembled or pressurized, that is, the first component to be assembled has not yet been heated at this time. Therefore, in order to simplify the structure of the first material picking device 21, the first material picking device 21 of the present application includes a suction cup device, which adsorbs the first component to be assembled on the carrier through the suction cup 215.

[0113] What the unloading device needs to grab is the semi-finished product that has completed pressure holding, that is, the finished product obtained after assembly and pressure holding. Since the pressure holding device 5 needs to heat the semi-finished product for pressure holding, the temperature of the finished product is still relatively high when it is taken out of the pressure holding device 5. Therefore, the unloading device of the present application includes a first clamping jaw device 623, which clamps the finished product from both sides of the finished product to achieve the purpose of grabbing the finished product for movement. Compared with the prior art that uses a suction cup to absorb the finished product for movement, since the upper surface of the first component to be assembled is an ink layer, the ink will soften after heating, and when the suction cup contacts the surface of the finished product, an indentation will be generated on the surface of the finished product, thereby affecting the appearance of the finished product. The present application uses the first clamping jaw device 623 to clamp the finished product. Since the ink layer is only distributed on the upper surface of the first component to be assembled, and there is no ink layer on the side of the first component to be assembled, the first clamping jaw device 623 clamps the finished product from the side of the finished product, which can not only avoid indentations on the surface of the finished product, but also avoid over-pressure damage to the finished product when it is clamped by controlling the force of the first clamping jaw device 623 to clamp the finished product.

[0114] In some embodiments, reference Figure 4 and Fig.12 The material discharge device 8 includes a first X-axis slide rail 81 connected to the mounting frame 200, a third Y-axis slide rail 82 slidably connected to the first X-axis slide rail 81, a third Z-axis slide rail 83 slidably connected to the third Y-axis slide rail 82, and a material discharge structure slidably connected to the third Z-axis slide rail 83; the material discharge structure includes a material discharge bracket 84 slidably connected to the third Z-axis slide rail 83, a first driving member 85 provided on the material discharge bracket 84, and a second clamping device 850 elastically connected to the driving end of the first driving member 85, the second clamping device 850 is used to place the second component to be assembled at the corresponding fitting position of the first component to be assembled placed on the assembly slide 4.

[0115] The extension direction of the first X-axis rail 81 is parallel to the first direction, and any two of the extension directions of the first X-axis rail 81, the third Y-axis rail 82 and the third Z-axis rail 83 are perpendicular to each other.

[0116] Through the above arrangement, the specific operation mode of the discharge device 8 placing the second component to be assembled at the corresponding fitting position of the first component to be assembled is as follows: the third Y-axis slide rail 82 drives the third Z-axis slide rail 83 and the discharge structure to move on the first X-axis slide rail 81 in the direction close to the second loading assembly 3, and then the third Z-axis slide rail 83 drives the discharge structure to move on the third Y-axis slide rail 82 in the direction close to the second loading assembly 3. When the discharge structure moves to the top of the second loading assembly 3, the discharge structure moves on the third Z-axis slide rail 8 3 moves in the direction close to the suction device 313 of the second loading component 3, and the second clamping device 850 of the discharging structure clamps the second to-be-assembled component sucked by the suction device 313 of the second loading component 3; after the second clamping device 850 of the discharging structure clamps the second to-be-assembled component, the discharging structure moves on the third Z-axis slide rail 83 in the direction away from the second loading component 3, and then moves to the top of the first visual positioning device 10 through the third Y-axis slide rail 82 and the first X-axis slide rail 81.

[0117] After the first visual positioning device 10 has taken the relative position image of the second component to be assembled and the discharging device 8, the discharging structure is moved to the top of the film tearing device 32 through the third Z-axis slide rail 83, the third Y-axis slide rail 82 and the first X-axis slide rail 81, so that the film tearing device 32 can tear off the anti-fouling film on the adhesive layer pasted on the second component to be assembled. Then, the discharging structure is moved to the top of the first component to be assembled placed on the assembly slide 4 through the third Z-axis slide rail 83, the third Y-axis slide rail 82 and the first X-axis slide rail 81, and finally the first driving member 85 of the discharging structure drives the second clamping device 850 to place the clamped second component to be assembled at the corresponding bonding position of the first component to be assembled, completing the bonding work of the first component to be assembled and the second component to be assembled to form a semi-finished product.

[0118] It should be noted that the discharge device 8 includes a first X-axis slide rail 81, a third Y-axis slide rail 82 and a third Z-axis slide rail 83, which can enable the discharge structure to move in the first direction, in the extension direction of the third Z-axis slide rail 83 and in the direction of the third Y-axis slide rail 82, so that the second component to be assembled clamped by the second clamping device 850 of the discharge structure can be smoothly moved to the top of the first visual positioning device 10 for photographing, and the second component to be assembled can also be moved to the top of the film tearing device 32 for film tearing, and the second component to be assembled after the anti-fouling film is torn off can be placed at the corresponding fitting position of the first component to be assembled. The discharge device 8 can realize multiple processes of the second component to be assembled on multiple turnover tracks, which greatly reduces the number of tooling settings and reduces costs.

[0119] In addition, the second clamping device 850 of the discharge structure is elastically connected to the first driving member 85, so that after the second component to be assembled clamped by the second clamping device 850 is placed at the corresponding fitting position of the first component to be assembled, in order to make the second component to be assembled and the first component to be assembled fit more firmly, the second clamping device 850 can be driven by the first driving member 85 to press down the first component to be assembled placed on the assembly slide 4, which is equivalent to pressing the second component to be assembled down on the first component to be assembled. In the present application, the second clamping device 850 of the discharge structure is elastically connected to the first driving member 85, so that the pressure of the second component to be assembled pressing down on the first component to be assembled can be buffered, thereby avoiding the problem of overpressure that causes the first component to be assembled to be crushed.

[0120] In some embodiments, reference Fig.12 The driving end of the first driving member 85 is connected to the fixed plate 86, and the second clamping jaw device 850 is connected to the fixed plate 86 through an elastic member 87; the assembly and pressure-maintaining integrated mechanism includes a controller, the elastic member 87 is connected to a pressure sensor 88, and the pressure sensor 88 is electrically connected to the controller; a heating device 89 is provided between the elastic member 87 and the second clamping jaw device 850, and the heating device 89 is electrically connected to the controller.

[0121] It should be noted that the first driving member 85 drives the fixing plate 86 to press downward, so that the second clamping jaw device 850 will clamp the second component to be assembled and press it downward. When the second component to be assembled is fitted at the corresponding fitting position of the first component to be assembled, the clamping jaw will continue to press downward. At this time, the elastic member 87 is compressed to generate elastic force. Under the action of the elastic force, not only can the second component to be assembled be pressed tightly at the corresponding fitting position of the first component to be assembled, but also the risk of overpressure on the first component to be assembled will not be caused.

[0122] In addition, in order to further ensure that the elastic force is not too large and crushes the first component to be assembled, a pressure sensor can be connected to the elastic member 87 to detect the elastic force of the elastic member 87 in real time. When the elastic force applied by the elastic member 87 on the second clamping device 850 is too large, the controller will control the first driving member 85 to stop driving.

[0123] Furthermore, in order to make the second component to be assembled fit more firmly at the corresponding fitting position of the first component to be assembled, the present application also provides a heating device 89. The heat generated by the heating device 89 can be transferred to the second component to be assembled clamped by the second clamping device 850 through the second clamping device 850, thereby heating the adhesive layer pasted on the second component to be assembled. In this way, when the second component to be assembled is placed at the corresponding fitting position of the first component to be assembled, the first driving member 85 is used to press down the second clamping device 850, so that the second component to be assembled can be more firmly fitted to the first component to be assembled.

[0124] It can be understood that the second component to be assembled grasped by the discharge device 8 is made of stainless steel, and the discharge device 8 needs to remove the second component to be assembled from the second loading component 3, and move to the film tearing device 32 to tear off the anti-fouling film covering the adhesive set on the second component to be assembled. Therefore, the second clamping device 8 included in the discharge device 8 of the present application has both a clamping structure and a suction cup structure. When grasping the second component to be assembled, the second component to be assembled is clamped from both sides of the second component to be assembled by the clamping structure of the second clamping device 850, and at the same time, the suction cup structure of the second clamping device 850 will adsorb the second component to be assembled, so as to achieve the purpose of grasping the second component to be assembled and moving it. In this way, when the second clamping device 850 grabs the second component to be assembled and moves it to the film tearing device 32, even if the second clamping device 850 is simultaneously subjected to the gravity of the second component to be assembled and the downward pulling force applied by the film tearing device 32 when tearing off the anti-fouling film, it can still firmly grab the second component to be assembled, and the second component to be assembled will not fall during the movement or film tearing process. In addition, when the second clamping device 850 grabs the second component to be assembled from the second feeding assembly 3, because the clamping structure and the suction cup structure act on the second component to be assembled at the same time, it can effectively avoid the second component to be assembled from being warped due to the clamping structure alone.

[0125] When the present application adopts the second clamping jaw device 850 to grasp the second component to be assembled, the clamping jaw structure and the suction cup structure act on the second component to be assembled at the same time, and then the second clamping jaw device 850 moves the second component to be assembled to the film tearing device 32 to tear off the anti-fouling film. After tearing off the anti-fouling film, the clamping jaw structure of the second clamping jaw device 850 releases the second component to be assembled. At this time, only the suction cup structure absorbs the second component to be assembled. At this time, the second clamping jaw device 850 moves the second component to be assembled to the top of the first visual positioning device 10 for taking pictures, and finally the second component to be assembled is bonded to the corresponding bonding position of the first component to be assembled to form a semi-finished product.

[0126] In some embodiments, the first clamping device 623 includes two clamping members arranged opposite to each other, the clamping member includes a second driving member and a clamping member connected to the second driving member, and a clamping head is elastically connected to the side of the clamping member facing away from the second driving member.

[0127] It should be noted that when the first clamping jaw device 623 clamps the material, the material here refers to the first component to be assembled, the second component to be assembled, the semi-finished product formed by fitting the first component to be assembled and the second component to be assembled together, and the finished product obtained by maintaining pressure. Since overpressure can easily cause damage to the material, a chuck is elastically connected to the side of the clamping jaw facing away from the second driving member. Specifically, the chuck and the jaw can be connected by a spring, and the chuck is used to abut against the side of the material. The second driving member drives the jaw to approach the material. When the chuck abuts against the material, the spring connected between the chuck and the jaw will be compressed to generate an elastic force, which will be applied to the material to clamp the material, and it can also avoid the second driving member directly applying pressure on the material to cause overpressure problems.

[0128] In some embodiments, reference Figure 5 The turnover device 7 includes a pressure-maintaining loading device 71 and a pressure-maintaining unloading device 72; the pressure-maintaining loading device 71 is used to place the first component to be assembled removed by the first loading component 2 on the assembly slide 4; the pressure-maintaining unloading device 72 is used to place the semi-finished product in the pressure-maintaining device 5 for pressure maintenance, and is also used to transfer the semi-finished product that has completed pressure maintenance from the pressure-maintaining device 5 to the unloading component 6.

[0129] It should be noted that a pressure-holding loading device 71 is provided to carry out the turnover movement of the first component to be assembled, and a pressure-holding unloading device 72 is provided to carry out the turnover movement of the semi-finished product and the semi-finished product that has completed the pressure holding. In this way, the turnover movement of the first component to be assembled, the semi-finished product and the semi-finished product that has completed the pressure holding can be carried out continuously and uninterruptedly, which is beneficial to the uninterrupted assembly and pressure holding of batch products and improves the assembly efficiency of the products.

[0130] Since the first component to be assembled has not been heated when the pressure-maintaining loading device 71 performs a turnover movement on the first component to be assembled, the pressure-maintaining loading device 71 of the present application may include a suction cup device, which absorbs the first component to be assembled through the suction cup 215 for turnover movement. The pressure-maintaining unloading device 72 performs a turnover movement on the semi-finished product and the semi-finished product that has completed pressure maintenance. The semi-finished product and the semi-finished product that has completed pressure maintenance are both in a heated state, so the pressure-maintaining unloading device 72 may include a clamping claw structure, which clamps the semi-finished product and the semi-finished product that has completed pressure maintenance from the side to perform a turnover movement on the semi-finished product and the semi-finished product that has completed pressure maintenance, which can effectively prevent the pressure-maintaining unloading device 72 from contacting the ink layer on the surface of the first component to be assembled, resulting in indentations on the surface of the semi-finished product and the semi-finished product that has completed pressure maintenance.

[0131] In the embodiment of the present application, the transmission device 1, the first loading component 2, the second loading component 3, the assembly slide 4, the pressure holding device 5, the unloading component 6, the defective product outflow track 9 and the first visual positioning device 10 are all arranged on the mounting table 100, and the pressure holding loading device 71, the pressure holding unloading device 72, the unloading device 8 and the second visual positioning device 12 are all arranged on the mounting frame 200. This can not only reasonably utilize the space and reasonably arrange the various devices of the assembly and pressure holding integrated mechanism of the present application, but also make the process of the product assembly and pressure holding process smoother and more reasonable, thereby improving the assembly efficiency of the product.

[0132] For example, the assembly and pressure-maintaining integrated mechanism of the embodiment of the present application can assemble multiple products at the same time. Here, two products are used as an example for explanation. Two first components to be assembled and two second components to be assembled are placed on the carrier at the same time. Figure 7 The first loading assembly 2 includes two suction cup devices, which simultaneously absorb the two first components to be assembled and place the two first components to be assembled on the transfer table 222 at the same time; the second loading assembly 3 includes two suction devices 313, which simultaneously grab the two second components to be assembled; the discharge device 8 includes two discharge structures, which can grab the two second components to be assembled at the same time; Figure 3 There are two assembly slides 4, and in order to improve space utilization, the two slides are placed symmetrically in the center. The pressure-holding loading device 71 can transfer the two first components to be assembled to the two assembly slides 4 respectively. At this time, the discharge device 8 will place the two second components to be assembled separately on the first component to be assembled for bonding; the pressure-holding unloading device 72 places the semi-finished product formed after bonding in the pressure-holding device 5 for pressure holding. Since the pressure holding time is much longer than the time for the second component to be assembled to be bonded on the first component to be assembled, the present application can set up multiple pressure-holding devices 5, so that the semi-finished product can be placed in the pressure-holding device 5 for pressure holding after it is formed, without waiting, thereby improving the continuity between the assembly process and the pressure-holding process of the product; after the pressure holding is completed, the pressure-holding unloading device 72 transfers the finished product obtained after the pressure holding to the unloading component 6, and the unloading component 6 includes two first clamping jaw devices 623, which can transfer two finished products to the empty carrier at the same time.

[0133] If an abnormality occurs when the semi-finished product is being pressure-maintained in the pressure-maintaining device 5, the pressure-maintaining unloading device 72 will take the semi-finished product with the abnormal pressure-maintaining outflow track 9 out of the pressure-maintaining device 5, so that the defective products can be screened out.

[0134] In this way, multiple products can be assembled at the same time, which greatly improves the assembly efficiency of the products and is conducive to batch assembly of products. In addition, defective products can be screened during the product assembly process, saving the workload and cost of manual screening of defective products.

[0135] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. An assembly and pressure-maintaining integrated mechanism, characterized in that: The invention comprises a mounting platform (100), on which a mounting frame (200), a transmission device (1), a first loading assembly (2), a second loading assembly (3), an assembly slide (4), a pressure-maintaining device (5) and a unloading assembly (6) are arranged, and the mounting frame (200) is connected to a turnover device (7) and a discharge device (8); The transmission device (1) is used to carry and transmit a carrier in a first direction, and the carrier is used to place a first component to be assembled, a second component to be assembled, and a finished product after assembly and pressure maintenance; The first loading assembly (2) is used to remove the first component to be assembled from the carrier; the second loading assembly (3) is used to remove the second component to be assembled from the carrier; The turnover device (7) is used to place the first component to be assembled taken off by the first loading assembly (2) on the assembly slide (4); The discharge device (8) is used to place the second component to be assembled taken out by the second loading assembly (3) at a corresponding fitting position of the first component to be assembled to form a semi-finished product; The turnover device (7) is also used to place the semi-finished product in the pressure-maintaining device (5) for pressure maintenance, and to transfer the semi-finished product that has completed pressure maintenance from the pressure-maintaining device (5) to the blanking assembly (6); The unloading assembly (6) is used to transfer the semi-finished product that has completed pressure maintenance to the carrier, and transmit it to the unloading port through the transmission device (1).

2. The assembly and pressure-maintaining integrated mechanism according to claim 1, characterized in that: Also includes: A defective product outflow track (9) is arranged on the mounting platform (100); A controller is electrically connected to the pressure-maintaining device (5) and the turnover device (7), and the controller is used to control the turnover device (7) to transfer the semi-finished product with abnormal pressure maintenance to the defective product outflow track (9) when the pressure-maintaining device (5) maintains abnormal pressure on the semi-finished product.

3. The assembly and pressure-maintaining integrated mechanism according to claim 2, characterized in that: Also includes: a first visual positioning device (10), arranged on the mounting platform (100), for obtaining relative position image information of the second component to be assembled and the placing device (8) before the placing device (8) places the second component to be assembled at a corresponding fitting position of the first component to be assembled; A throwing basket is arranged on the mounting platform (100); The first visual positioning device (10) is electrically connected to the controller, and the discharge device (8) is electrically connected to the controller. The controller is also used to control the discharge device (8) to move the second component to be assembled into the throwing basket when the first visual positioning device (10) cannot obtain the relative position image information between the second component to be assembled and the discharge device (8).

4. The integrated assembly and pressure-maintaining mechanism according to claim 2 or 3, characterized in that: Also includes: a second visual positioning device (12), slidably connected to the mounting frame (200), and used for obtaining image information of the fitting position of the first component to be assembled after the first component to be assembled is placed on the assembly slide (4), and for obtaining image information of the semi-finished product; The second visual positioning device (12) is electrically connected to the controller, and the controller is also used to control the turnover device (7) to transfer the semi-finished product on the assembly slide (4) to the defective product outflow track (9) when the second visual positioning device (12) obtains abnormal image information of the semi-finished product.

5. The integrated assembly and pressure-maintaining mechanism according to any one of claims 1 to 3, characterized in that: The transmission device (1) comprises a support (101) and a transmission track (102) arranged on the support (101), wherein the transmission track (102) is used to carry and transmit the carrier; A first positioning frame (103), a second positioning frame (104) and a third positioning frame (105) are arranged above the transmission track (102) and are arranged in parallel and spaced relation; a first lifting device opposite to the first positioning frame (103), a second lifting device opposite to the second positioning frame (104) and a third lifting device opposite to the third positioning frame (105) are arranged below the transmission track (102); The first lifting device is used to lift the carrier on the transmission track (102) into the first positioning frame (103), so that the first loading component (2) can take away the first component to be assembled placed on the carrier; The second lifting device is used to lift the carrier on the transmission track (102) into the second positioning frame (104), so that the second loading assembly (3) can take away the second component to be assembled placed on the carrier; The third lifting device is used to lift the carrier on the transmission track (102) into the third positioning frame (105), so that the unloading component (6) can transfer the semi-finished product that has completed pressure maintenance to the carrier.

6. The integrated assembly and pressure-maintaining mechanism according to claim 5, characterized in that: The first loading assembly (2) comprises a first material taking device (21) and a transfer device (22); The first material picking device (21) comprises a first Y-axis slide rail (211) mounted above the transmission device (1), a first Z-axis slide rail (212) slidably connected to the first Y-axis slide rail (211), and a suction cup device slidably connected to the first Z-axis slide rail (212); wherein any two of the first direction, the extension direction of the first Y-axis slide rail (211), and the extension direction of the first Z-axis slide rail (212) are perpendicular to each other; The suction cup device comprises a suction cup frame (213) slidably connected to the first Z-axis slide rail (212), a suction cup seat (214) arranged on the suction cup frame (213), a plurality of evenly distributed suction cups (215) arranged on the suction cup seat (214), and a positioning block (216) arranged at a middle position of the suction cup seat (214), wherein a side surface of the positioning block (216) facing away from the suction cup seat (214) is parallel to the first direction.

7. The integrated assembly and pressure-maintaining mechanism according to claim 6, characterized in that: The transfer device (22) comprises a transfer track (221) and a transfer platform (222) arranged on the transfer track (221); The transfer table (222) is provided with a first component to be assembled placement position (2220) and a movable limiting member (2221) arranged around the first component to be assembled placement position (2220); the movable limiting member (2221) is used to move closer to or farther away from the first component to be assembled placement position (2220) so as to abut against the first component to be assembled placed on the first component to be assembled placement position (2220).

8. The integrated assembly and pressure-maintaining mechanism according to claim 5, characterized in that: The second loading assembly (3) comprises a second material taking device (31) and a film tearing device (32); The second material taking device (31) comprises a support frame (311), a flipping component (312) arranged on the support frame (311), and a material suction device (313) connected to the flipping component (312), wherein the material suction device (313) is used to remove the second component to be assembled from the carrier, and the flipping component (312) is used to drive the material suction device (313) to flip the second component to be assembled so that the bonding surface of the second component to be assembled faces the mounting platform (100); The film-tearing device (32) is used to tear off the anti-fouling film on the bonding adhesive surface provided on the bonding surface of the second to-be-assembled component.

9. The integrated assembly and pressure-maintaining mechanism according to claim 5, characterized in that: The material unloading assembly (6) comprises a material unloading transmission track (61) and a third material taking device (62); The unloading transfer track (61) is used to carry the semi-finished product that has been transferred by the turnover device (7) and has completed pressure maintenance; The third material-removing device (62) comprises a second Y-axis slide rail (621) mounted above the transmission device (1), a second Z-axis slide rail (622) slidably connected to the second Y-axis slide rail (621), and a first clamping device (623) slidably connected to the second Z-axis slide rail (622); wherein any two of the first direction, the extension direction of the second Y-axis slide rail (621), and the extension direction of the second Z-axis slide rail (622) are perpendicular to each other; The first clamping claw device (623) is used to grab the semi-finished product that has completed pressure maintenance on the unloading transmission track (61) and place it on the carrier located in the third positioning frame (105).

10. The integrated assembly and pressure-maintaining mechanism according to claim 9, characterized in that: The first clamping jaw device (623) comprises two clamping jaw members arranged opposite to each other, wherein the clamping jaw member comprises a second driving member and a clamping jaw connected to the second driving member, and a clamping head is elastically connected to a side of the clamping jaw facing away from the second driving member.

11. The integrated assembly and pressure-maintaining mechanism according to any one of claims 6 to 10, characterized in that: The material discharge device (8) comprises a first X-axis slide rail (81) connected to the mounting frame (200), a third Y-axis slide rail (82) slidably connected to the first X-axis slide rail (81), a third Z-axis slide rail (83) slidably connected to the third Y-axis slide rail (82), and a material discharge structure slidably connected to the third Z-axis slide rail (83); The material discharge structure comprises a material discharge bracket (84) slidably connected to the third Z-axis slide rail (83), a first driving member (85) provided on the material discharge bracket (84), and a second clamping jaw device (850) elastically connected to the driving end of the first driving member (85), wherein the second clamping jaw device (850) is used to place the second component to be assembled at a corresponding fitting position of the first component to be assembled placed on the assembly slide (4); The extension direction of the first X-axis slide rail (81) is parallel to the first direction, and any two of the extension directions of the first X-axis slide rail (81), the third Y-axis slide rail (82) and the third Z-axis slide rail (83) are perpendicular to each other.

12. The integrated assembly and pressure-maintaining mechanism according to claim 11, characterized in that: The driving end of the first driving member (85) is connected to a fixing plate (86), and the second clamping jaw device (850) is connected to the fixing plate (86) via an elastic member (87); The integrated assembly and pressure-maintaining mechanism comprises a controller, the elastic member (87) is connected to a pressure sensor (88), and the pressure sensor (88) is electrically connected to the controller; A heating device (89) is provided between the elastic member (87) and the second clamping jaw device (850), and the heating device (89) is electrically connected to the controller.

13. The integrated assembly and pressure-maintaining mechanism according to any one of claims 1-3, 6-10, and 12, characterized in that: The turnover device (7) comprises a pressure-maintaining feeding device (71) and a pressure-maintaining unloading device (72); The pressure-maintaining loading device (71) is used to place the first component to be assembled taken off by the first loading assembly (2) on the assembly slide (4); The pressure-maintaining blanking device (72) is used to place the semi-finished product in the pressure-maintaining device (5) for pressure maintenance, and is also used to transfer the semi-finished product that has completed pressure maintenance from the pressure-maintaining device (5) to the blanking assembly (6).

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