A high-efficiency oil mist filtration equipment

By using mesh barrel, leaf plate, push mechanism and scraper design in the oil mist separation device, the separation difficulties caused by the adhesion of oil parts to the surface of the leaf plate is solved, and an efficient oil mist separation effect is achieved.

CN119926088BActive Publication Date: 2025-08-12YANTAI DE FENG PRECISION SHEET METAL CO LTD

Patent Information

Application Number
CN202510421508.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2025-08-12
Estimated Expiration
2045-04-07

AI Technical Summary

Technical Problem

In the existing oil mist separation device, oil is prone to adhere to the surface of the leaf plate, resulting in difficulty in separation and reducing the oil mist separation efficiency.

Method used

The mesh barrel and leaf plate structure is adopted, combined with the push mechanism and scraper design, the scraper is used to contact the blade and scraper to scrape the oil off, and through centrifugation and the coordination of cooling medium, the oil is ensured to be separated from the surface of the leaf plate, and the liquefied oil is discharged using a spiral scraper rod.

Benefits of technology

Effectively avoid the formation of oil film, ensure the clean surface of the leaf plate, improve the efficiency of oil mist separation, ensure that the oil is not contaminated, and improve the separation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a high-efficiency oil mist filtering device, which belongs to the technical field of oil mist treatment equipment. It comprises: a shell, an interception mechanism and a power mechanism. The interception mechanism is arranged inside the shell, and the bottom end of the shell is connected to the oil mist outlet of the device. The power mechanism is arranged at the top end of the shell to drive the interception mechanism to operate. The interception mechanism comprises a mesh tube and multiple blades. The top end of the mesh tube is connected to the output end of the power mechanism. Multiple groups of pushing mechanisms are arranged in the mesh tube. Each group of pushing mechanisms corresponds to a blade and is located on the windward side of the blade. The pushing mechanism comprises multiple scrapers and circulation components. The multiple scrapers are fixedly connected to the circulation component and are evenly distributed on the outside of the circulation component. A linkage mechanism is arranged on the bottom side of the shell. The multiple groups of circulation components rotate under the drive of the linkage mechanism. The present invention effectively solves the problem that oil easily adheres to the surface of the blade, making separation more difficult, affecting subsequent oil interception, and reducing separation efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of oil mist treatment equipment, in particular to a high-efficiency oil mist filtering equipment. Background Art

[0002] Oil mist separator is installed on various machining equipment such as CNC machining centers, cleaning machines, die-casting machines, CNC lathes, etc. to remove oil mist in the machining chamber to purify the air and protect the health of workers.

[0003] Existing oil mist separation devices mostly separate oil mist through centrifugal filtration. For example, utility model patent No. CN213912995U discloses a corrosion-resistant deep filtration oil mist separation filter element, utility model patent No. CN208448932U discloses an oil mist filter collector, and invention patent No. CN102908856B discloses an oil mist separator. When processing oil mist, the above-mentioned oil mist separation devices mostly intercept the oil mist through blades and rely on centrifugal action to throw out the oil. Due to the viscosity of the oil, some of it easily adheres to the surface of the blades, making separation more difficult, affecting subsequent oil interception, and thus reducing the efficiency of oil mist separation. Summary of the Invention

[0004] The object of the present invention is to provide a high-efficiency oil mist filtration device to solve the problem raised in the above-mentioned background technology that due to the viscosity of oil, some of it easily adheres to the surface of the blade, making separation more difficult, affecting subsequent oil interception, and thus reducing the efficiency of oil mist separation.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A high-efficiency oil mist filtering device comprises: a housing, an interception mechanism, and a power mechanism. The interception mechanism is disposed inside the housing, the bottom end of the housing is connected to the oil mist outlet of the device, and the power mechanism is disposed at the top end of the housing to drive the interception mechanism to operate.

[0007] The interception mechanism includes a net cylinder and a plurality of blades, the plurality of blades are vertically fixedly mounted on the inner wall of the net cylinder and are evenly distributed in a ring shape, a clamping ring is fixedly sleeved on the inner side of the bottom of the shell, the bottom end of the net cylinder is rotatably sleeved in the clamping ring, and the top end of the net cylinder is connected to the output end of the power mechanism;

[0008] Multiple groups of pushing mechanisms are provided in the net cylinder. Each group of pushing mechanisms corresponds to a blade and is located on the windward side of the blade. The pushing mechanism includes multiple scrapers and a circulation assembly. The multiple scrapers are fixedly connected to the circulation assembly and are evenly distributed on the outside of the circulation assembly.

[0009] The scraper is placed obliquely, and the side away from the circulation component is in sliding contact with the windward side of the blade;

[0010] A linkage mechanism is provided on the bottom side of the shell, and the multiple groups of circulation components rotate under the drive of the linkage mechanism.

[0011] Preferably, the top of the shell is connected to the cover tube by a plurality of lock buckles, and a sealing ring is fixedly installed at the bottom end of the cover tube and the top end of the shell. The power mechanism is arranged at the top end of the cover tube. The power mechanism includes an electric motor and a connecting part. The motor is fixedly connected to the top of the cover tube through the connecting part and is sealed. The motor is arranged vertically, and the bottom output end is fixedly connected to the top end of the mesh tube.

[0012] Preferably, the circulation component includes two rotating shafts, four pulleys and two transmission belts. The two rotating shafts are arranged up and down and are both placed horizontally. The end close to the mesh cylinder is rotatably sleeved in the mesh cylinder, and the end away from the mesh cylinder is rotatably connected to the inner side of the blade through a bracket. The four pulleys are respectively fixedly mounted on the two rotating shafts and are symmetrically arranged. The two transmission belts are respectively rollingly embedded in the two pulleys on the same side, and the scrapers are fixedly mounted on the two transmission belts.

[0013] Preferably, the linkage mechanism includes a ring gear, multiple connecting rods and multiple gears. The ring gear is fixedly connected to the inner wall of the bottom end of the outer shell through multiple connecting rods. The number of gears corresponds to the number of pushing mechanisms. The multiple gears are respectively fixedly installed on the end of the rotating shaft on the bottom side of each group of circulation components, and are all meshed with the ring gear.

[0014] Preferably, a refrigeration pump liquid device is fixedly installed on the inner wall of the cover tube, and two liquid storage chambers are opened on the top of the mesh tube. The upper sides of the two liquid storage chambers are sealed and rotated with sealing rings, and the tops of the two sealing rings are vertically fixed with conduits, and the two conduits are respectively connected with the input end and the output end of the refrigeration pump liquid device in a sealing sleeve.

[0015] Preferably, a guide hole is opened inside the blade, the guide hole is zigzag, and both ends are connected to the two liquid storage chambers respectively.

[0016] Preferably, a plurality of air holes are opened on the top of the cover tube, and the plurality of air holes are evenly distributed in a ring shape, and filter cotton is fixedly installed inside.

[0017] Preferably, a scraper rod is fixedly installed on the outside of the mesh cylinder through a plurality of connecting frames. The scraper rod is spiral and in sliding contact with the inner wall of the outer shell. An annular groove is provided on the inner side of the top of the outer shell. A scraper block is fixedly installed on the top of the scraper rod. The scraper block is slidably embedded in the annular groove. A row pipe is fixedly installed on the outside of the top of the outer shell. The top of the row pipe is connected to the annular groove, and the bottom end is connected to an external oil recovery device.

[0018] Preferably, a plurality of concentration sensing devices are fixedly mounted on the inner wall of the bottom port of the shell, and the motor is a variable frequency speed regulation model.

[0019] The beneficial effects of the present invention are as follows:

[0020] 1. When the mesh drum rotates, it drives the pushing mechanism to operate. The scraper contacts the blades and scrapes off the liquefied oil on the blade surface. Combined with the centrifugal effect, the oil is more easily separated from the blade surface to avoid the formation of an oil film. This ensures that the blade surface is in a clean state, facilitates the full liquefaction of the oil mist, and thus ensures the efficiency of oil separation.

[0021] 2. The present invention can cool the blades by injecting the cooling medium through the tortuous path, so that the blades are kept at a low temperature, thereby ensuring the liquefaction effect;

[0022] 3. Through the spiral push of the scraper, the liquefied oil is discharged from the upper side of the equipment, avoiding the contact between the oil and the untreated oil mist entering the bottom side, reducing the contamination of the accumulated oil after separation treatment, while ensuring the effective flow of the oil mist inlet, further improving the efficiency of oil mist separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of a high-efficiency oil mist filtering device proposed by the present invention;

[0024] Figure 2 This is a schematic diagram of a partial cross-sectional structure of a high-efficiency oil mist filtering device proposed by the present invention;

[0025] Figure 3 for Figure 2 A magnified view of the structure at point A;

[0026] Figure 4 for Figure 2 A magnified view of the structure at point B in FIG;

[0027] Figure 5 for Figure 2 Enlarged view of the structure at point C in .

[0028] In the figure: 1. outer shell; 2. mesh cylinder; 3. blade; 4. snap ring; 5. scraper; 6. lock buckle; 7. cover cylinder; 8. sealing ring; 9. motor; 10. connecting part; 11. rotating shaft; 12. pulley; 13. transmission belt; 14. bracket; 15. gear ring; 16. connecting rod; 17. gear; 18. refrigeration pump liquid device; 19. liquid storage chamber; 20. sealing ring; 21. conduit; 22. guide hole; 23. air hole; 24. filter cotton; 25. connecting frame; 26. scraper rod; 27. ring groove; 28. scraper block; 29. drain pipe; 30. concentration sensor device. DETAILED DESCRIPTION

[0029] The following will clearly and completely describe the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, what is described is only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] See Figure 1-Figure 5 A high-efficiency oil mist filtering device comprises: a housing 1, an interception mechanism and a power mechanism, wherein the interception mechanism is arranged inside the housing 1, the bottom end of the housing 1 is connected to the oil mist outlet of the device, and the power mechanism is arranged at the top end of the housing 1 to drive the interception mechanism to operate;

[0031] The interception mechanism includes a net cylinder 2 and a plurality of blades 3. The plurality of blades 3 are vertically fixedly mounted on the inner wall of the net cylinder 2 and are evenly distributed in a ring shape. A clamping ring 4 is fixedly sleeved on the inner side of the bottom of the shell 1. The bottom end of the net cylinder 2 is rotatably sleeved in the clamping ring 4. The top end of the net cylinder 2 is connected to the output end of the power mechanism.

[0032] Multiple groups of pushing mechanisms are provided in the net cylinder 2. Each group of pushing mechanisms corresponds to a blade 3 and is located on the windward side of the blade 3. The pushing mechanism includes multiple scrapers 5 and a circulation component. The multiple scrapers 5 are fixedly connected to the circulation component and are evenly distributed on the outside of the circulation component.

[0033] The scraper 5 is tilted and the side away from the circulation assembly is in sliding contact with the windward side of the blade 3. The tilted arrangement facilitates pushing the accumulated oil to the inner wall of the housing 1.

[0034] A linkage mechanism is provided on the bottom side of the housing 1, and the multiple groups of circulation components rotate under the drive of the linkage mechanism.

[0035] The top of the shell 1 is clamped with a cover tube 7 through multiple lock buckles 6. A sealing ring 8 is fixedly installed between the bottom end of the cover tube 7 and the top end of the shell 1. The power mechanism is arranged on the top end of the cover tube 7.

[0036] The power mechanism includes a motor 9 and a connector 10. The motor 9 is fixedly connected to the top of the cover tube 7 through the connector 10 and is sealed. The motor 9 is placed vertically, and the bottom output end is fixedly connected to the top of the net tube 2.

[0037] Each electrical device is powered by an external power supply, and the entire device is controlled by a control terminal. Since the control terminal is a commonly used device and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0038] The circulation component includes two rotating shafts 11, four pulleys 12 and two transmission belts 13. The two rotating shafts 11 are arranged up and down and are both placed horizontally. The end close to the net cylinder 2 is rotatably sleeved in the net cylinder 2, and the end away from the net cylinder 2 is rotatably connected to the inner side of the blade 3 through the bracket 14. The four pulleys 12 are respectively fixedly mounted on the two rotating shafts 11 and are symmetrically arranged. The two transmission belts 13 are respectively rollingly embedded in the two pulleys 12 on the same side, and the scrapers 5 are fixedly mounted on the two transmission belts 13.

[0039] The linkage mechanism includes a ring gear 15, multiple connecting rods 16 and multiple gears 17. The ring gear 15 is fixedly connected to the inner wall of the bottom end of the shell 1 through multiple connecting rods 16. The number of gears 17 corresponds to the number of pushing mechanisms. Multiple gears 17 are respectively fixedly installed on the end of the rotating shaft 11 on the bottom side of each group of circulation components, and are all meshed with the ring gear 15.

[0040] A refrigeration pump liquid device 18 is fixedly installed on the inner wall of the cover tube 7, and two liquid storage chambers 19 are opened at the top of the mesh tube 2. The upper sides of the two liquid storage chambers 19 are sealed and rotated with sealing rings 20. The tops of the two sealing rings 20 are vertically fixed with conduits 21. The two conduits 21 are respectively sealed and connected with the input end and output end of the refrigeration pump liquid device 18.

[0041] A guide hole 22 is formed inside the blade 3 . The guide hole 22 is zigzag, and both ends of the guide hole 22 are connected to the two liquid storage chambers 19 respectively.

[0042] The top of the cover tube 7 is provided with a plurality of air holes 23 , which are evenly distributed in a ring shape, and filter cotton 24 is fixedly installed inside.

[0043] A scraper rod 26 is fixedly installed on the outside of the net cylinder 2 through multiple connecting frames 25. The scraper rod 26 is spiral and in sliding contact with the inner wall of the outer shell 1. An annular groove 27 is provided on the inner side of the top of the outer shell 1. A scraper block 28 is fixedly installed on the top of the scraper rod 26. The scraper block 28 is slidably embedded in the annular groove 27. A drainage pipe 29 is fixedly installed on the outside of the top of the outer shell 1. The top of the drainage pipe 29 is connected to the annular groove 27, and the bottom end is connected to an external oil recovery device.

[0044] When using this device, the bottom end of the housing 1 is fixedly and sealedly connected to the oil mist discharge end of the application equipment.

[0045] During the operation of the equipment, the motor 9 rotates, driving the mesh cylinder 2 to rotate, and the mesh cylinder 2 drives the multiple blades 3 located inside it to rotate. The oil mist enters through the inlet at the bottom of the shell 1, contacts and collides with the rotating blades 3, and the oil mist is cooled and liquefied to form oil droplets. It adheres to the blades 3 and is separated from the blades 3 under the action of centrifugal force. It is thrown out through the mesh holes of the mesh cylinder 2 and then intercepted by the inner wall of the shell 1 to form oil accumulation.

[0046] When the mesh drum 2 rotates, it drives the pushing mechanism to rotate together with the blade 3. The gear 17 rotates under the interference of the ring gear 15, driving the rotating shaft 11 on the bottom side to rotate. The rotating shaft 11 drives the pulley 12 located thereon to rotate. The pulley 12 drives the transmission belt 13 to rotate. The transmission belt 13 drives the multiple scrapers 5 located thereon to rotate. The scrapers 5 contact the blade 3, scrape off the oil liquefied on the surface of the blade 3, and cooperate with the centrifugal effect to clean it, making it easier to separate from the surface of the blade 3, avoiding the formation of an oil film, ensuring that the surface of the blade 3 is in a clean state, and facilitating the full liquefaction of the oil mist, thereby ensuring the efficiency of oil separation.

[0047] During the rotation of the mesh drum 2, the refrigeration pump liquid device 18 operates to continuously pump out the refrigerated liquid medium from the output end. The cooling medium flows into the guide hole 22 through the liquid storage chamber 19 connected to the output end. When passing through the blade 3 through a tortuous path, the blade 3 can be cooled and cooled, so that the blade 3 is in a low-temperature state, thereby ensuring the liquefaction effect. After the cooling medium flows out from the other end of the guide hole 22, it flows back to the refrigeration pump liquid device 18 through another liquid storage chamber 19, is cooled again, and flows into the next cycle.

[0048] After the accumulated oil is thrown to the inner wall of the shell 1, the rotation of the mesh drum 2 drives the scraper rod 26 to rotate. Under the action of the spiral, the accumulated oil is transported upward and finally gathers in the annular groove 27. The scraper rod 26 drives the scraper block 28 to rotate, pushing the separated accumulated oil to the input port of the discharge pipe 29, and finally discharged through the discharge pipe 29.

[0049] The spiral push of the scraper 26 allows the liquefied oil to be discharged from the upper side of the equipment, avoiding contact between the oil and the untreated oil mist entering the bottom side, reducing the contamination of the accumulated oil after separation, and at the same time ensuring the effective flow rate of the oil mist inlet, further improving the efficiency of oil mist separation.

[0050] The separated smoke is discharged from the air hole 23 at the top of the cover tube 7 and is processed by the filter cotton 24 to ensure the cleanliness of the discharged gas and reduce pollution.

[0051] A plurality of concentration sensing devices 30 are fixedly mounted on the inner wall of the bottom port of the housing 1. The motor 9 is a variable frequency speed regulation model. When the oil mist passes through the bottom inlet of the housing 1, the concentration sensing device 30 detects the concentration of the oil mist and promptly feeds back to the external control terminal. The control terminal adjusts the speed of the motor 9 to adapt to oil mists of different concentrations, thereby further ensuring efficient and sufficient separation.

[0052] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency oil mist filtering device, comprising: A housing (1), an interception mechanism and a power mechanism, wherein the interception mechanism is arranged inside the housing (1), the bottom end of the housing (1) is connected to the oil mist outlet of the device, and the power mechanism is arranged at the top end of the housing (1) to drive the interception mechanism to operate; The invention is characterized in that: the intercepting mechanism comprises a net cylinder (2) and a plurality of blades (3), the plurality of blades (3) are vertically fixedly mounted on the inner wall of the net cylinder (2) and are evenly distributed in a ring shape, a clamping ring (4) is fixedly sleeved on the inner side of the bottom of the shell (1), the bottom end of the net cylinder (2) is rotatably sleeved in the clamping ring (4), and the top end of the net cylinder (2) is connected to the output end of the power mechanism; A plurality of pushing mechanisms are provided in the net cylinder (2), each pushing mechanism corresponding to a blade (3) and located on the windward side of the blade (3), the pushing mechanism comprising a plurality of scrapers (5) and a circulation assembly, the plurality of scrapers (5) being fixedly connected to the circulation assembly and evenly distributed on the outside of the circulation assembly; The scraper (5) is arranged at an angle, and the side away from the circulation component is in sliding contact with the windward side of the blade (3); A linkage mechanism is provided on the bottom side of the housing (1), and the plurality of circulation components rotate under the drive of the linkage mechanism; The circulation component comprises two rotating shafts (11), four pulleys (12) and two transmission belts (13). The two rotating shafts (11) are arranged up and down and are both arranged horizontally. The ends close to the net cylinder (2) are rotatably sleeved in the net cylinder (2), and the ends away from the net cylinder (2) are rotatably connected to the inner side of the blade (3) through a bracket (14). The four pulleys (12) are respectively fixedly mounted on the two rotating shafts (11) and are symmetrically arranged. The two transmission belts (13) are respectively rollingly embedded in the two pulleys (12) on the same side. The scrapers (5) are both fixedly mounted on the two transmission belts (13). The linkage mechanism comprises a ring gear (15), a plurality of connecting rods (16) and a plurality of gears (17). The ring gear (15) is fixedly connected to the inner wall of the bottom end of the housing (1) via the plurality of connecting rods (16). The number of gears (17) corresponds to the number of the pushing mechanisms. The plurality of gears (17) are respectively fixedly mounted on the end of the rotating shaft (11) on the bottom side of each group of circulation components and are all meshed with the ring gear (15).

2. The high-efficiency oil mist filtering equipment according to claim 1, characterized in that: The top of the shell (1) is clamped with a cover cylinder (7) via a plurality of lock buckles (6); a sealing ring (8) is fixedly mounted at the bottom end of the cover cylinder (7) and the top end of the shell (1); the power mechanism is arranged at the top end of the cover cylinder (7); the power mechanism comprises an electric motor (9) and a connecting member (10); the electric motor (9) is fixedly connected to the top end of the cover cylinder (7) via the connecting member (10) and is sealed; the electric motor (9) is vertically arranged, and the bottom output end is fixedly connected to the top end of the net cylinder (2).

3. The high-efficiency oil mist filtering equipment according to claim 2, characterized in that: A refrigeration pump liquid device (18) is fixedly installed on the inner wall of the cover cylinder (7), and two liquid storage chambers (19) are provided at the top of the mesh cylinder (2). The upper sides of the two liquid storage chambers (19) are both sealed and rotatably sleeved with sealing rings (20), and the tops of the two sealing rings (20) are both vertically fixedly installed with conduits (21), and the two conduits (21) are respectively connected to the input end and the output end of the refrigeration pump liquid device (18) in a sealed sleeve.

4. The high-efficiency oil mist filtering equipment according to claim 3, characterized in that: A guide hole (22) is provided inside the blade (3), the guide hole (22) is zigzag, and both ends are connected to the two liquid storage chambers (19) respectively.

5. The high-efficiency oil mist filtering equipment according to claim 2, characterized in that: The top of the cover cylinder (7) is provided with a plurality of air holes (23), the plurality of air holes (23) are evenly distributed in a ring shape, and filter cotton (24) is fixedly installed inside.

6. The high-efficiency oil mist filtering equipment according to claim 2, characterized in that: A scraper rod (26) is fixedly mounted on the outside of the net cylinder (2) via a plurality of connecting frames (25). The scraper rod (26) is spiral-shaped and in sliding contact with the inner wall of the outer shell (1). An annular groove (27) is provided on the inner side of the top of the outer shell (1). A scraper block (28) is fixedly mounted on the top of the scraper rod (26). The scraper block (28) is slidably embedded in the annular groove (27). A drain pipe (29) is fixedly mounted on the outer side of the top of the outer shell (1). The top of the drain pipe (29) is connected to the annular groove (27), and the bottom end is connected to an external oil recovery device.

7. The high-efficiency oil mist filtering equipment according to claim 2, characterized in that: A plurality of concentration sensing devices (30) are fixedly mounted on the inner wall of the bottom port of the housing (1), and the motor (9) is a variable frequency speed regulating model.

Citation Information

Patent Citations

  • Oil mist separator

    CN102908856B

  • Oil mist filter collector

    CN208448932U

  • Corrosion-resistant deep-filtration oil mist separation filter element

    CN213912995U

  • CNC machining center oil mist separation device and separation method thereof

    CN113750665A

  • Kitchen oil separation device capable of recycling waste oil

    CN222585864U

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