An intelligent configuration device for ammonia water and a method of use

Abstract

The application relates to the technical field of configuration devices, and discloses an ammonia water intelligent configuration device and a use method, which comprises a configuration tank, stirring blades, a driving rod, a rotating rod, bearings, a spoiler and a ring body. The stirring blades arranged in the configuration tank are arranged around the driving rod as an axis. Each stirring blade is connected with the rotating rod through the bearings, and the end of the rotating rod away from the stirring blade radiates the spoilers in multiple directions. The outer end of the spoiler is connected through a ring body. The outer wall of the ring body is in gear engagement with the inner wall of the configuration tank. The spoiler is a curved surface which is narrow at the top and wide at the bottom. The spoiler of the device facilitates upward flow of liquid. When the stirring blades move, the rotating rod moves, the spoiler stably rotates through cooperation of the bearings and the ring body, ammonia gas and distilled water are diffused upwards, further uniform and soft mixing is carried out, work efficiency is improved, and waste of ammonia gas is avoided. The piston assembly can periodically pump pressure upwards, avoids the sinking bottom phenomenon, and enhances the mixing effect.

Description

Technical Field

[0001] This invention relates to the field of configuration device technology, and in particular to an intelligent ammonia water configuration device and its usage method. Background Technology

[0002] The intelligent ammonia preparation device is mainly used for the automated preparation of ammonia water. It can automatically adjust the ammonia water according to the set concentration and total amount, reducing manual operation and improving the accuracy and efficiency of preparation. Through the flow meter and control system, it can accurately control the ratio of ammonia gas and water to ensure that the concentration of ammonia water meets specific requirements, avoid human error, significantly improve production efficiency, reduce operational risks, and meet the needs of different environments. It is suitable for mass production and large-scale application.

[0003] Currently, in practical applications, existing intelligent ammonia mixing devices still mainly rely on stirring blades to mix ammonia gas and liquid. Although this traditional mixing method can meet the basic mixing requirements, the mixing efficiency is often insufficient due to the limited contact area between the gas and liquid. The ammonia dissolves slowly, making it difficult to achieve the ideal ammonia concentration during the reaction process, thus affecting the efficiency of the entire production process. Summary of the Invention

[0004] To address the existing problems, this invention provides an intelligent ammonia water mixing device and its usage method, which aims to mix ammonia gas and distilled water more evenly, gently, and efficiently, avoiding ammonia waste and preventing sedimentation, thereby enhancing the mixing effect.

[0005] In a first aspect, the present invention provides an intelligent ammonia water preparation device, comprising a preparation tank, stirring blades, a drive rod, a rotating rod, a bearing, a baffle plate, and an annular body; a plurality of stirring blades arranged inside the preparation tank are arranged around the drive rod as an axis; each stirring blade is connected to the rotating rod via a bearing, and a baffle plate radiates out in multiple directions from the end of the rotating rod away from the stirring blade; the outer end of the baffle plate is connected via an annular body; the outer wall of the annular body meshes with a gear on the inner wall of the preparation tank; the baffle plate has a curved surface that is narrower at the top and wider at the bottom.

[0006] As a further improvement of the present invention, a number of slats extend outward from the drive rod, and an array of jet holes is provided on one side of the slats. A flow divider is provided in the hollow part of the slats; the flow divider all converge at the end of the drive rod.

[0007] As a further improvement of the present invention, a piston assembly is provided inside the configuration tank; the piston assembly includes a support rod, a compression block, a compression groove, and an inlet / outlet; the piston assembly is hollow and has a compression groove, and an inlet / outlet is provided at one end of the piston assembly; a slot is provided at the other end of the piston assembly, and the support rod extends into the slot, with one end of the support rod extending into the slot being fixedly connected to the compression block; a pressure plate is also fixedly connected to the bottom of the slat, and the pressure plate is used to intermittently push the support rod away from one end of the compression block.

[0008] As a further improvement of the present invention, an arc-shaped block is provided at the end of the support rod away from the compression block, and the contact angle between the arc-shaped block and the pressure plate is adapted.

[0009] As a further improvement of the present invention, the inner wall of the piston assembly is connected to the compression block by a pull-back spring.

[0010] As a further improvement of the present invention, the piston assembly further includes a guide ring, and the support rod is slidably connected to the slot through the guide ring.

[0011] As a further improvement of the present invention, it also includes a drive motor, an injection port, and a drain port; the drive motor is disposed at the top of the configuration tank and is used to drive the drive rod to rotate; the injection port is disposed at the top of the configuration tank and is equipped with an injection cover; the drain port is disposed at the bottom of the configuration tank and is equipped with a drain cover.

[0012] As a further improvement of the present invention, it also includes a gas storage tank, a connecting pipe, a solenoid valve, and a housing; the housing covers the outer wall of the configuration tank, and the housing has a hollow inner cavity in which the gas storage tank and the connecting pipe connected to the gas storage tank are disposed; the other end of the connecting pipe is connected to the end of the drive rod to supply gas to the diversion channel; the solenoid valve is used to control the opening and closing of the connecting pipe.

[0013] As a further improvement of the present invention, it also includes a controller; the controller is electrically connected to a drive motor or a solenoid valve.

[0014] Secondly, the present invention also discloses a method of using an intelligent ammonia water mixing device, wherein the drive rod rotates to drive the stirring blade to rotate, and the stirring blade will mix distilled water and ammonia gas when it rotates;

[0015] When the stirring blades move, they drive the ring body to move. When the ring body rotates, it drives the baffle to rotate around the rotating rod, which makes the baffle rotate smoothly and allows the liquid to flow upward. At the same time, the ammonia gas will flow towards the baffle, which will further mix the ammonia gas and distilled water.

[0016] If there is a slat and piston assembly, the drive rod rotates to drive the slat, and the movement of the slat will drive the pressurizing piston assembly. This process is repeated so that the liquid can be continuously sprayed upwards to mix with the ammonia gas.

[0017] The present invention has the following beneficial effects:

[0018] This device design results in more uniform agitation, and the baffles guide liquid flow, enhancing the mixing effect. The curved surface design, narrow at the top and wide at the bottom, helps the liquid form vortices on the baffles, further improving mixing efficiency. The distributed design of the ring and gear meshing increase the local agitation and gas-liquid contact surface, resulting in more gentle and uniform mixing of local gas and liquid, improving mixing efficiency and reducing reverse reactions. The planetary gear design of the baffles allows for higher rotation speeds, which is beneficial for initial mixing when the lower gas and liquid come into contact.

[0019] Preferably, the design of the slats and jet holes allows for the introduction of gas (such as ammonia) and its uniform distribution through the distribution channel; the array distribution of the jet holes can increase the contact points and promote uniform mixing of gas and liquid.

[0020] Preferably, the piston assembly is designed to periodically pump pressure upwards into the tank, preventing gas and liquid from settling to the bottom and enhancing the mixing effect of the upper gas and liquid. The pressure plate itself also agitates the lower gas and liquid, and the intermittent pushing of the pressure plate causes the gas and liquid drawn into the piston assembly to be continuously squeezed and released, which helps to mix the gas and liquid more fully and provides upward flow power.

[0021] Preferably, the arc-shaped block can reduce friction and wear between the pressure plate and the support rod, reduce the jerky feeling of contact, improve the durability and stability of the equipment, and ensure the uniformity and smoothness of gas-liquid mixing.

[0022] Preferably, the design of the return spring ensures that the compression block can quickly reset after the pressure plate is removed, and re-draw the gas and liquid into the piston assembly to prepare for the next extrusion pumping, thereby improving the mixing efficiency.

[0023] Optionally, the design of the guide ring can improve the stability and accuracy of the support rod movement, reduce the problem of uneven mixing caused by shaking, and also improve sealing and reduce friction.

[0024] Preferably, the addition of a drive motor, an injection port, and a drain port makes the equipment easier to operate, facilitating the addition of raw materials and the discharge of products; the introduction of the drive motor enables the automation of the equipment and improves production efficiency.

[0025] Optionally, the design of the gas storage tank and solenoid valve can precisely control the amount and timing of gas introduction, further improving the mixing effect; the design of the enclosure can protect the configuration tank and internal components from interference from the external environment, and save the gas storage volume outside the configuration tank, making management and operation easier.

[0026] Optionally, the controller can be designed to enable automated control and monitoring of the equipment, thereby improving production efficiency and product quality; through preset programs and parameters, the operating status and mixing effect of the equipment can be precisely controlled.

[0027] This method of use is simple and effective, making full use of the equipment's various functions to achieve efficient and uniform ammonia water preparation. By coordinating the synergistic effect between the stirring blades, baffles, and piston assembly, the mixing tank achieves efficient, uniform, and gentle upward stirring and flow. Through automated control and precise gas introduction, product quality and production efficiency can be further improved. At the same time, the stability and durability of the equipment are also effectively guaranteed. Attached Figure Description

[0028] The accompanying drawings described herein are for illustrative purposes only and are not intended to limit the scope of the invention in any way. Furthermore, the shapes and proportions of the components in the drawings are merely schematic to aid in understanding the invention and are not intended to specifically limit the shapes and proportions of the components. In the drawings:

[0029] Figure 1 This is a perspective view of the intelligent ammonia water preparation device of the present invention;

[0030] Figure 2 This is a schematic diagram of the internal structure of the container in this invention;

[0031] Figure 3 This is a schematic diagram of the ring structure in this invention;

[0032] Figure 4 This is a schematic diagram of the piston assembly in this invention;

[0033] Figure 5 This is a cross-sectional schematic diagram of the piston assembly in this invention;

[0034] Figure 6 This is a schematic diagram of the drive rod structure in this invention;

[0035] Figure 7 This is a schematic diagram of the structure of the box in this invention.

[0036] The components are as follows: 1. Configuration tank; 2. Support leg; 3. Controller; 4. Drive motor; 5. Drive rod; 6. Stirring blade; 7. Box body; 8. Gas storage tank; 9. Connecting pipe; 10. Solenoid valve; 11. Rotary joint; 12. Support ring; 13. Slat; 14. Diverter groove; 15. Jet nozzle; 16. Bearing; 17. Rotating rod; 18. Baffle plate; 19. Ring body; 20. Gear; 21. Pressure plate; 22. Compression groove; 23. Guide ring; 24. Support rod; 25. Arc block; 26. Inlet / outlet; 27. Pull-back spring; 28. Compression block; 29. ​​Mounting groove; 30. Gear ring; 31. Inlet; 32. Drain. Detailed Implementation

[0037] To enable those skilled in the art to better understand the technical solutions of this invention, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this invention.

[0038] It should be noted that when an element is referred to as being "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only embodiments.

[0039] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0040] Example 1

[0041] like Figure 1 and Figure 2 As shown in the figure, an intelligent ammonia water preparation device according to an embodiment of the present invention includes a preparation tank 1, a drive motor 4 fixedly installed on the top of the preparation tank 1, a drive rod 5 rotatably arranged inside the preparation tank 1, and a plurality of stirring blades 6 arranged around the drive rod 5 as an axis.

[0042] like Figure 1 As shown, a housing 7 is installed on the configuration tank 1. The housing 7 covers the outer wall of the configuration tank 1 and has a hollow inner cavity. A gas storage tank 8 and a connecting pipe 9 connected to the gas storage tank 8 are installed in the inner cavity. The design of the housing 7 can protect the configuration tank and internal components from interference from the external environment, and save the gas storage volume outside the configuration tank, which is convenient for management and operation.

[0043] Each stirring blade 6 is connected to a rotating rod 17 via a bearing 16. A baffle plate 18 radiates outwards from the end of the rotating rod 17 furthest from the stirring blade 6 in multiple directions. The outer end of the baffle plate 18 is connected via a ring 19. The outer wall of the ring 19 meshes with a gear 20 on the inner wall of the container 1. The baffle plate 18 has a curved surface that is narrower at the top and wider at the bottom. Specifically, as shown... Figure 3As shown, a bearing 16 is fixedly installed at the lower part of the stirring blade 6. A rotating rod 17 is fixedly connected to the inner ring of the bearing 16. A baffle 18 is fixedly installed on the rotating rod 17. A ring 19 is fixedly connected to one end of the baffle 18. A gear 20 is fixedly installed on the outer side of the ring 19. Figure 2 As shown, the configuration tank 1 has an installation groove 29 inside, and a gear ring 30 is fixedly installed inside the installation groove 29, with the gear ring 30 meshing with the gear 20. The distribution design of the ring 19 can increase the local agitation and gas-liquid contact surface, mixing the local gas and liquid more evenly and gently, and improving the mixing efficiency; the planetary gear 20 design of the baffle 18 has a higher rotation speed, which is beneficial to the initial mixing when the lower gas and liquid come into contact. The gear meshing can increase the local agitation and gas-liquid contact surface, mixing the local gas and liquid more gently and evenly, improving the mixing efficiency and reducing the reverse reaction; the planetary gear design of the baffle has a higher rotation speed, which is beneficial to the initial mixing when the lower gas and liquid come into contact.

[0044] After clean distilled or deionized water is poured into the preparation tank 1 through the injection port 31 at the top, ammonia gas is introduced into the preparation tank 1 via the gas storage tank 8 and the connecting pipe 9. This ammonia gas is then transferred to the distilled water for mixing. Simultaneously, the drive motor 4 operates, causing the drive rod 5 to rotate, which in turn rotates the stirring blade 6. The rotation of the stirring blade 6 mixes the distilled water and ammonia gas, thus achieving the purpose of preparing ammonia water. At the same time, the movement of the stirring blade 6 drives the ring body 19 to move. The gear 20 meshes with the gear ring 30, causing the ring body 19 to rotate. The rotation of the ring body 19 causes the baffle plate 18 to rotate around the rotating rod 17. The bearing 16 and the rotating rod 17 work together to ensure that the baffle plate 18 rotates smoothly. The baffle 18 is arc-shaped with a curved surface that is narrower at the top and wider at the bottom, which allows the liquid to flow upward. At the same time, the rising ammonia gas will flow towards the baffle 18, which will further mix the ammonia gas and distilled water, improving work efficiency and facilitating the rapid preparation of ammonia water, while avoiding the waste of ammonia gas due to insufficient mixing.

[0045] The device also includes a drain port 32, which is located at the bottom of the configuration tank 1 and is equipped with a drain cover.

[0046] This device also uses a piston assembly to extract and spray the liquid medium for mixing, further mixing ammonia gas with the liquid medium and improving the efficiency of ammonia water preparation. Figure 4 and Figure 5 As shown, the piston assembly includes a support rod 24, a compression block 28, a compression groove 22, and an inlet / outlet 26; the piston assembly has a hollow compression groove 22, which is fixedly installed at the bottom of the configuration tank 1, and an inlet / outlet 26 is opened at one end of the piston assembly; the other end of the piston assembly has a slot, into which the support rod 24 extends, and the end of the support rod 24 extending into the slot is fixedly connected to the center position of the compression block 28; in conjunction with this, as... Figure 6As shown, several strips 13 extend outward from one end of the drive rod 5. A pressure plate 21 is fixedly connected to the bottom of the strips 13. The pressure plate itself also agitates the gas and liquid in the lower layer. At the same time, the pressure plate 21 is used to intermittently push the support rod 24 away from one end of the compression block 28.

[0047] The liquid inside the preparation tank 1 flows into the compression tank 22 through the inlet 26. When the drive rod 5 rotates, it drives the pressure plate 21 to move via the slats 13. When the pressure plate 21 moves and contacts the arc-shaped block 25, it drives the arc-shaped block 25 to move, causing the compression block 28 to squeeze the gas and liquid inside the compression tank 22. The squeezed gas and liquid flow upward through the inlet 26, and the rising gas and liquid mix again with the ammonia gas discharged from the jet hole 15, thereby achieving rapid mixing of liquid and ammonia gas and improving the efficiency of ammonia water preparation. The contact angle between the arc-shaped block 25 and the pressure plate 21 is adapted to reduce the friction and wear between the pressure plate 21 and the support rod 24, reduce the contact jerking sensation, improve the durability and stability of the equipment, reduce the reverse reaction of hydrated ammonia, and ensure the uniformity and smoothness of gas-liquid mixing. The state of hydrated ammonia is also unstable, and it is easy to decompose into water and ammonia gas when heated or violently shaken, so it is necessary to control the amplitude and frequency of rotation and agitation.

[0048] like Figure 5 As shown, a guide ring 23 is provided inside the compression groove 22, and a support rod 24 passes through the guide ring 23. An arc-shaped block 25 is fixedly installed at one end of the support rod 24. The inner wall of the piston assembly is connected to the compression block 28 through a return spring 27. When the slat 13 moves, it drives the pressure plate 21 to move. Because the pressure plate 21 is tilted, it contacts the arc-shaped block 25 at a certain angle when it moves, thus applying pressure to the arc-shaped block 25. When the arc-shaped block 25 moves, it pushes the support rod 24 to move. The guide ring 23 guides the support rod 24, allowing it to move smoothly. The movement of the support rod 24 drives the compression block 28 to move. The compression block 28 compresses the gas and liquid inside the compression tank 22, causing the liquid to spray upward through the inlet 26. When the pressure plate 21 and the arc-shaped block 25 are no longer in contact, the return spring 27 resets and pulls the compression block 28 back to its original position. Then, the liquid inside the configuration tank 1 flows back into the compression tank 22 through the inlet 26. This process is repeated, allowing the liquid to continuously spray upward and mix with the ammonia gas, thus improving work efficiency. The piston assembly is designed to periodically pump pressure upwards into the tank, preventing gas and liquid from settling to the bottom and enhancing the mixing effect of gas and liquid in the upper part; the intermittent pushing of the pressure plate 21 causes the gas and liquid drawn into the piston assembly to be continuously squeezed and released, which helps to mix the gas and liquid more fully and provides upward flow power.

[0049] like Figure 6As shown, one end of the drive rod 5 extends outward with several slats 13. An array of jet holes 15 is provided on one side of each slat 13, and a flow divider 14 is hollow within each slat 13. All flow dividers 14 converge at the end of the drive rod 5. The jet holes 15 are also equipped with anti-backflow features to prevent backflow of gas and liquid in the tank when not jetting. A rotary joint 11 is provided at the bottom of the drive rod 5, and the rotary joint 11 is connected to the connecting pipe 9. When the drive rod 5 rotates, ammonia gas is easily conveyed into the flow divider 14 through the rotary joint 11. The drive rod 5 and the slats 13 can be fixedly connected by a support ring 12, facilitating component maintenance and replacement. After the ammonia gas flows into the rotary joint 11, it flows into the flow divider 14. Through the jet holes 15, the ammonia gas in the flow divider 14 flows into the configuration tank 1, thus facilitating the mixing of ammonia gas and liquid medium. The array distribution of the jet holes 15 increases the contact points, promoting uniform mixing of gas and liquid.

[0050] like Figure 1 and Figure 2 As shown, the configuration tank 1 is also equipped with a support leg 2. A controller 3 is fixedly installed on the configuration tank 1, and the controller 3 is electrically connected to the drive motor 4. The configuration tank 1 is supported by the support leg 2, and the drive motor 4 can be automatically controlled by the controller 3.

[0051] like Figure 7 As shown, the device also includes a gas storage tank 8, a connecting pipe 9, and a solenoid valve 10; the housing 7 covers the outer wall of the configuration tank 1, and the housing 7 has a hollow inner cavity in which the gas storage tank 8 and the connecting pipe 9 connected to the gas storage tank 8 are arranged; the other end of the connecting pipe 9 is connected to the end rotary joint 11 of the drive rod 5 to supply gas to the diversion channel 14; the solenoid valve 10 is used to control the opening and closing of the connecting pipe 9.

[0052] like Figure 1 As shown, this device also includes a controller 3; the controller 3 is electrically connected to the drive motor 4 or the solenoid valve 10. When the solenoid valve 10 is opened, the connecting pipe 9 is no longer closed. The ammonia gas stored inside the gas storage tank 8 flows into the connecting pipe 9, and through the pipe, the ammonia gas flows towards the diversion channel 14 and the jet nozzle 15. The diversion channel 14 and the jet nozzle 15 then direct the ammonia gas towards the liquid medium, facilitating mixing between the liquid medium and the ammonia gas. The design of the controller 3 and the solenoid valve 10 allows for precise control of the gas introduction amount and timing, further improving the mixing effect.

[0053] The working process and principle of the configuration device in this embodiment are as follows:

[0054] When preparing ammonia water using the intelligent ammonia water preparation device, clean distilled water or deionized water is poured into the preparation tank 1 through the injection port set on the top of the preparation tank 1. The solenoid valve 10 can be controlled by the controller 3. After the solenoid valve 10 is opened, the connecting pipe 9 is no longer closed. The ammonia gas stored in the gas storage tank 8 flows into the connecting pipe 9 and then flows to the rotary joint 11, so that the ammonia gas flows into the distribution tank 14. The ammonia gas in the distribution tank 14 is directed to the preparation tank 1 through the jet hole 15, which facilitates the mixing of ammonia gas with the liquid medium.

[0055] Simultaneously, the operation of the drive motor 4 will drive the drive rod 5 to rotate, which will drive the stirring blade 6 to rotate. When the stirring blade 6 rotates, it will mix the distilled water and ammonia gas, thereby achieving the purpose of preparing ammonia water. When the stirring blade 6 moves, it will drive the ring body 19 to move. The gear 20 meshes with the gear ring 30, which will cause the ring body 19 to rotate. When the ring body 19 rotates, it will drive the baffle plate 18 to rotate around the rotating rod 17. Through the cooperation of the bearing 16 and the rotating rod 17, the baffle plate 18 will rotate smoothly. The baffle plate 18 is arc-shaped, which can make the liquid flow upward. At the same time, the ammonia gas will flow towards the baffle plate 18, and the ammonia gas and distilled water will be further mixed through the baffle plate 18.

[0056] The rotation of drive rod 5 causes slat 13 to move, which in turn causes pressure plate 21 to move. Because pressure plate 21 is tilted, it contacts arc-shaped block 25 during its movement, applying pressure to the block. As arc-shaped block 25 moves, it pushes support rod 24. Guide ring 23 guides support rod 24, ensuring its smooth movement. The movement of support rod 24 causes compression block 28 to move, compressing the liquid inside compression tank 22. This liquid is then sprayed upwards through inlet / outlet 26. The guide ring 23 improves the stability and accuracy of support rod 24's movement, reducing uneven mixing caused by shaking, and also improves sealing and reduces friction. When pressure plate 21 is no longer in contact with arc-shaped block 25, return spring 27 resets, pulling compression block 28 back to its original position. This allows liquid inside tank 1 to flow back into compression tank 22 through inlet / outlet 26. This process repeats, continuously spraying liquid upwards to mix with ammonia. The design of the return spring 27 ensures that the compression block can quickly reset after the pressure plate is removed, and draw the gas and liquid back into the piston assembly to prepare for the next extrusion pumping, thereby improving the mixing efficiency.

[0057] This device can also be expanded in the following ways:

[0058] Adding sensors: Temperature sensors, pH sensors, etc., can be added to monitor the ammonia solution's preparation status in real time, ensuring precise control of the preparation process. Specifically, an ammonia conductivity sensor, installed in the ammonia solution's flow path, monitors the conductivity of the ammonia solution, reflecting its concentration and impurity content. This is crucial for ensuring the stability and consistency of the ammonia solution's concentration. A temperature sensor, installed inside the preparation tank or in the ammonia solution's flow path, monitors the temperature of the ammonia solution within the tank, ensuring it is prepared within a suitable temperature range and avoiding adverse effects due to excessively high or low temperatures. A pH sensor, installed in the ammonia solution's flow path, measures the ammonia solution's acidity or alkalinity, ensuring it remains within the required pH range, which is essential for certain chemical reactions and preparation processes. A level sensor, installed at an appropriate location in the preparation tank, monitors the ammonia solution's level, ensuring it remains within a safe and effective operating range, preventing overflow or drying out.

[0059] Optimize the agitator blade design: Based on the characteristics of ammonia and the preparation requirements, design a more efficient shape and number of agitator blades to improve mixing efficiency and uniformity. Specifically, select the appropriate agitator blade type according to the specific needs of the ammonia preparation device. Common agitator blade types include flat blades, spiral blades, and paddle blades. Flat blades are suitable for low-speed uniform mixing, while spiral blades are suitable for high-speed, high-intensity mixing. Considering the viscosity and mixing requirements of ammonia, select an agitator blade type that can generate appropriate shear force and eddies. If it needs to be coordinated with an upward flow design, a design that is narrower at the top and wider at the bottom, with the slope adapted to the direction of rotation, can be adopted. Determine the number of agitator blades based on the size of the preparation device and the mixing requirements. Generally, the more agitator blades, the better the mixing effect, but it will also increase power consumption and mechanical wear. Comprehensively consider the arrangement and overlap of the agitator blades to ensure that the agitator blades can fully cover all areas within the preparation tank.

[0060] Enhance the gas supply system: Increase the capacity of gas storage tanks or adopt a more efficient gas supply method to meet the needs of large-scale ammonia water preparation.

[0061] Introduce an automated control system: Through automated control systems such as PLC or DCS, realize automated control and remote monitoring of ammonia water preparation.

[0062] Expanding the functionality of the compression assembly: Based on actual needs, the compression assembly can be improved or have additional functions added, such as adding heating or cooling devices to regulate the temperature of the ammonia solution. Specifically, an ammonia cooler can be used. These coolers transfer heat from the ammonia solution to a cooling medium (such as water or air) through heat exchange, thereby lowering the temperature of the ammonia solution. When selecting and using a cooler, factors such as its heat transfer method, installation method, heat transfer coefficient, design pressure, and temperature range need to be considered.

[0063] Modular design: The various parts of the device are designed as modular structures, which facilitates installation, disassembly and maintenance, and can be flexibly combined according to actual needs.

[0064] Increase safety protection measures: such as adding protective covers and emergency stop buttons, to ensure the safety of operators.

[0065] Expanding application areas: This device can not only be used for the preparation of ammonia, but can also be adapted for the preparation and mixing of other chemicals as needed.

[0066] In summary, this intelligent ammonia preparation device, through the inclusion of a baffle plate, facilitates upward flow of liquid, thereby improving the efficiency of ammonia preparation. The movement of the stirring blades drives the ring body to move, and the meshing of the gears and gear ring causes the ring body to rotate. This rotation of the ring body causes the baffle plate to rotate around the rotating rod, while simultaneously, ammonia gas flows towards the baffle plate. The baffle plate further mixes the ammonia gas and distilled water, preventing waste of ammonia gas due to insufficient mixing. The compression groove of the piston assembly improves the efficiency of ammonia preparation. The rotation of the drive rod moves the slats, which in turn move the pressure plate. Due to the inclined design of the pressure plate, it contacts the arc-shaped block during its movement, applying pressure. The movement of the arc-shaped block pushes the support rod, which is guided by a guide ring for smooth movement. This movement of the support rod then moves the compression block, which compresses the liquid inside the compression groove. The liquid is then sprayed upwards through the outlet. When the pressure plate and arc-shaped block are no longer in contact, the return spring resets the compression block, allowing the liquid inside the container to flow back into the compression groove through the outlet. This process repeats, continuously spraying the liquid upwards to mix with ammonia gas, facilitating rapid ammonia preparation and improving overall efficiency.

[0067] The above embodiments are merely one of the implementation methods for achieving the technical solution of the present invention. The scope of protection claimed by the present invention is not limited to this embodiment, but also includes any variations, substitutions, and other implementation methods that can be easily conceived by those skilled in the art within the scope of the technology disclosed in the present invention. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent ammonia water preparation device, characterized in that, The system includes a configuration tank (1), stirring blades (6), a drive rod (5), a rotating rod (17), a bearing (16), a baffle plate (18), and an annular body (19). Several stirring blades (6) are arranged around the drive rod (5) as an axis. Each stirring blade (6) is connected to the rotating rod (17) through a bearing (16). The end of the rotating rod (17) away from the stirring blade (6) radiates outwards in multiple directions with a baffle plate (18). The outer end of the baffle plate (18) is connected through an annular body (19). The outer wall of the annular body (19) meshes with a gear (20) on the inner wall of the configuration tank (1). The baffle plate (18) has a curved surface that is narrow at the top and wide at the bottom. Several strips (13) extend outwards from the drive rod (5), and a jet hole is provided on one side of each strip (13). (15) An array of slats (13) is provided with hollow diversion channels (14); the diversion channels (14) all converge at the end of the drive rod (5); a piston assembly is provided inside the configuration tank (1); the piston assembly includes a support rod (24), a compression block (28), a compression groove (22) and a throughput port (26); the piston assembly is provided with a hollow compression groove (22), and a throughput port (26) is opened at one end of the piston assembly; a slot is provided at the other end of the piston assembly, the support rod (24) extends into the slot, and the end of the support rod (24) extending into the slot is fixedly connected to the compression block (28); a pressure plate (21) is also fixedly connected to the bottom of the slats (13), and the pressure plate (21) is used to intermittently push the support rod (24) away from the end of the compression block (28).

2. The intelligent ammonia water preparation device according to claim 1, characterized in that, The support rod (24) has an arc-shaped block (25) at the end away from the compression block (28), and the arc-shaped block (25) is adapted to the contact angle of the pressure plate (21).

3. The intelligent ammonia water preparation device according to claim 1, characterized in that, The inner wall of the piston assembly is connected to the compression block (28) by a pullback spring (27).

4. The intelligent ammonia water preparation device according to claim 1, characterized in that, The piston assembly also includes a guide ring (23), and the support rod (24) is slidably connected to the slot through the guide ring (23).

5. The intelligent ammonia water preparation device according to claim 1, characterized in that, It also includes a drive motor (4), an injection port (31) and a drain port (32); the drive motor (4) is located on the top of the configuration tank (1) and is used to drive the drive rod (5) to rotate; the injection port (31) is located on the top of the configuration tank (1) and is equipped with an injection cover; the drain port (32) is located on the bottom of the configuration tank (1) and is equipped with a drain cover.

6. The intelligent ammonia water preparation device according to claim 1, characterized in that, It also includes a gas storage tank (8), a connecting pipe (9), a solenoid valve (10), and a housing (7); the housing (7) covers the outer wall of the configuration tank (1), and the housing (7) has a hollow inner cavity in which the gas storage tank (8) and the connecting pipe (9) connected to the gas storage tank (8) are installed; the other end of the connecting pipe (9) is connected to the end of the drive rod (5) to supply gas to the diversion channel (14); the solenoid valve (10) is used to control the opening and closing of the connecting pipe (9).

7. An intelligent ammonia water preparation device according to claim 5 or 6, characterized in that, It also includes a controller (3); the controller (3) is electrically connected to a drive motor (4) or a solenoid valve (10).

8. A method of using the intelligent ammonia water preparation device as described in any one of claims 1-6, characterized in that, Includes the following steps: The drive rod (5) rotates, causing the stirring blade (6) to rotate. When the stirring blade (6) rotates, it will mix distilled water and ammonia. When the stirring blade (6) moves, it drives the ring body (19) to move. When the ring body (19) rotates, it will drive the baffle (18) to rotate around the rotating rod (17), which will make the baffle (18) rotate smoothly, allowing the liquid to flow upward. At the same time, the ammonia gas will flow to the baffle (18), which will further mix the ammonia gas and distilled water. If there is a slat (13) and a piston assembly, the drive rod (5) rotates to drive the slat (13) to move. The movement of the slat (13) will drive the pressurizing piston assembly. This process is repeated so that the liquid can be continuously sprayed upwards to mix with the ammonia gas.

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