Slurry magnetic filtering equipment for compound fertilizer processing

By designing structures such as spray pipes, high-pressure water pumps and curved plates in composite fertilizer processing equipment, the problem of insufficient contact between the slurry and the magnetic roller is solved, and a more thorough magnetic impurity filtration and iron removal effect is achieved, and the service life of the equipment is extended.

CN119926657APending Publication Date: 2025-05-06TONGLING GUOXING CHEM CO LTD
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Patent Information

Application Number
CN202411983159.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-05-06

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Abstract

The invention belongs to the technical field of compound fertilizer processing, and discloses compound fertilizer processing slurry magnetic filtering equipment which comprises a box body, a spraying box is fixedly connected to the center of the top of the box body, a water accumulation groove is formed in the top of the spraying box, the spraying box is communicated with the box body, slurry is contained in the box body, and the water accumulation groove is formed in the top of the spraying box. The device comprises a box body, a mounting box is fixedly connected to the top of the box body, a spraying mechanism is arranged in the spraying box, mounting plates are arranged on the two symmetrical sides of the spraying box correspondingly, and magnetic plates used for adsorbing iron are fixedly connected to the tops and the bottoms of the mounting plates correspondingly. And therefore, more thorough adsorption and filtration of iron impurities in the slurry are facilitated, and the problems that in the process that iron in the slurry is adsorbed through a magnetic roller in existing magnetic filtration and separation equipment, the slurry cannot make full contact with the magnetic roller, and sufficient filtration of the magnetic impurities in the slurry is difficult to achieve are solved.
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Description

Technical Field

[0001] The invention belongs to the technical field of compound fertilizer processing, in particular to a slurry magnetic filtering device for compound fertilizer processing. Background Art

[0002] Compound fertilizer is a kind of fertilizer that contains two or more of the main nutrients such as nitrogen (N), phosphorus (P), potassium (K), etc. Compound fertilizer has the advantages of high nutrient content, few by-components and good physical properties. It can supply the nutrients needed by crops in a relatively balanced and long-term manner, and improve the effect of fertilization and yield increase. In order to avoid the adverse effects of internal magnetic impurities on the quality and performance of fertilizers, affect the nutrient content and distribution uniformity of fertilizers, and cause damage to crops during the fertilization process, the raw material slurry of compound fertilizers needs to be demagnetized during the processing of compound fertilizers.

[0003] For example, the utility model with the publication number CN219943181U discloses a device for magnetic filtration of slurry, which includes a filter barrel, the filter barrel having a hollow accommodating chamber; a fixed cover, the fixed cover is arranged on the filter barrel to block the accommodating chamber; a rotating drive member, the rotating drive member is fixedly arranged on the fixed cover; a connecting flange, the connecting flange is arranged coaxially with the filter barrel and is located in the accommodating chamber, and the connecting flange is transmission-connected with the rotating drive member, the rotating drive member can drive the connecting flange to rotate relative to the filter barrel; a plurality of magnetic rods are located in the accommodating chamber. The utility model can improve the effect of removing magnetic substances, and occupies a small area and has low cost.

[0004] The magnetic filtration separation equipment in the above-mentioned device uses multiple magnetic bars to adsorb and filter the iron in the slurry. However, during the adsorption process, since the slurry is easily accumulated in the device, a part of the slurry may not be able to fully contact the magnetic bars, resulting in a limited contact range between the magnetic bars and the slurry, making it difficult to fully filter the magnetic impurities in the slurry, affecting the iron removal effect. When multiple magnetic bars are used for a long time, a lot of iron filings are easily attached to the surface, which is difficult to clean, affecting the adsorption and filtration effect.

[0005] Therefore, a magnetic slurry filtration device for processing composite fertilizers is proposed to solve the problems raised by the background technology. Summary of the invention

[0006] In order to solve the problems raised in the above background technology that the existing magnetic filtration and separation equipment adsorbs iron in the slurry through the magnetic roller, the slurry cannot fully contact with the magnetic roller, it is difficult to fully filter the magnetic impurities in the slurry, and the iron removal effect is affected, the present invention provides a slurry magnetic filtration equipment for compound fertilizer processing.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a slurry magnetic filtration device for compound fertilizer processing, comprising a box body, a spray box is fixedly connected to the top center of the box body, a water storage tank is provided on the top of the spray box, the spray box is connected to the box body, the inside of the box body is filled with slurry, a mounting box is fixedly connected to the top of the box body, a spray mechanism is arranged inside the spray box, mounting plates are arranged on both symmetrical sides of the spray box, magnetic plates for adsorbing iron are fixedly connected to the top and bottom of the mounting plate, and a driving component for driving the mounting plate to flip horizontally is arranged inside the box body;

[0008] The spraying mechanism includes a spraying pipe, a surface of which is provided with a plurality of through holes distributed in a circular array, the cross-sections of the through holes and the spraying pipe are both larger at the top and smaller at the bottom, a high-pressure water pump is provided at the bottom of the spraying pipe, and the high-pressure water pump is fixedly connected to the inner wall at the center of the spray box.

[0009] Preferably, a top cover is fixedly connected to the top of the installation box, the top cover is composed of two inclined plates and the two inclined plates are inclined to both sides to present a triangular shape, and a plurality of arc plates are fixedly connected to the inner wall of the top cover, and the arc plates are in contact with the sprayed slurry.

[0010] Preferably, the driving assembly includes two driving rods, the two driving rods are fixedly connected to the centers of the two mounting plates, one end of the two driving rods is fixedly connected to a worm wheel, the two worm wheels are meshed with worms, the centers of the two worms are fixedly connected to a connecting rod, the connecting rod passes through the box and is rotatably connected to both sides of the box, one end of the connecting rod is fixedly provided with a motor, and the motor is fixedly connected to the box.

[0011] Preferably, the two worm gears are arranged in the opposite direction, and the two worm gears can be driven to rotate in reverse.

[0012] Preferably, the top of the box body is located on both sides of the spray box and is fixedly connected to two symmetrical slides, and collection boxes are slidably arranged inside the two slides, and a cleaning component for scraping iron filings on the surface of the magnetic plate is arranged inside the collection box.

[0013] Preferably, the two collecting boxes are hinged with a second crank at one side away from the worm gear, the two second cranks are hinged with a first crank at one end away from the collecting boxes, and the first crank is hinged to the side of the driving rod away from the worm gear.

[0014] Preferably, the cleaning assembly comprises an electric push rod, which is fixedly connected to the side wall of the collection box, and a scraper is fixedly connected to one end of the electric push rod away from the inner wall of the collection box.

[0015] Preferably, the top of the scraper has an inclination angle with the magnetic plate and is in slid contact with the magnetic plate, and the side of the scraper is inclined away from the electric push rod and is fixedly connected with a deflector.

[0016] Preferably, a feed pipe is fixedly connected to the side of the box body, the feed pipe is L-shaped, a hopper is fixedly arranged on the top of the feed pipe, a discharge pipe is fixedly connected to the side of the box body away from the feed pipe, and a control valve is arranged on the discharge pipe.

[0017] Preferably, the top of the spray box is designed in an arc surface, with both ends being concave at the centers of the projection, and the two mounting plates are arranged inclined and are funnel-shaped from the top surface of the spray box.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The present invention facilitates more thorough adsorption and filtration of iron impurities in the slurry by arranging the coordination of structures such as a spray pipe, a high-pressure water pump, an arc plate, and a magnetic plate, thereby increasing the contact area. The slurry inside the box is sprayed out along the spray pipe by using a high-pressure water pump. Since the spray pipe presents a conical hole shape, when the fluid enters the wider part of the conical bucket, the flow rate slows down, and then accelerates in the narrower part of the conical bucket. Due to the continuity principle of the fluid, the increase in flow rate will lead to a decrease in pressure, and at the outlet of the bucket, due to the sudden increase in the flow channel, the pressure As the slurry becomes wider, the flow rate slows down and the pressure increases accordingly, thereby achieving a pressurization effect and further enhancing the spraying range, so that the slurry is sprayed along the spray pipe, and the sprayed slurry contacts and collides with the arc plate on the top cover to form water mist, which breaks up the slurry and allows the iron in it to fall more evenly on the magnetic plates on both sides for adsorption, solving the problem that the slurry cannot fully contact with the magnetic roller during the adsorption of iron in the slurry by the magnetic roller in the existing magnetic filtration and separation equipment, making it difficult to fully filter the magnetic impurities in the slurry, affecting the iron removal effect, and the like.

[0020] The present invention facilitates the rapid flipping of the magnetic plate by setting up the cooperation of structures such as the driving component, the mounting plate and the magnetic plate. The motor is used to drive the connecting rod to rotate, thereby driving the two worm gears on the surface to rotate synchronously. Since the two worm gears are arranged in opposite directions, the two worm gears and the driving rod can be driven to flip in opposite directions, so that the magnetic plates on both sides of the mounting plate are quickly flipped to ensure the adsorption effect. During the flipping process, the driving rod drives the first crank to rotate, thereby driving the second crank to rotate synchronously. Since the driving rods on both sides rotate in opposite directions, the collection boxes on both sides can be driven to move toward each other, and the boxes are kept away from each other during the rotation process to avoid affecting the rotation of the mounting plate. After the rotation is completed, the two boxes are close to each other for resetting, which solves the problem that the magnetism of the magnetic plate is reduced due to long-term use, thereby affecting the magnetic attraction effect.

[0021] The present invention facilitates the rapid cleaning of the used magnetic plate by arranging the cooperation of the electric push rod scraper and the guide plate and other structures. The electric push rod is used to drive the scraper to slide along the bottom magnetic plate to scrape off the iron on the surface of the magnetic plate. The scraped iron contains water stains, which can flow along the guide plate into the collection box for collection, thereby achieving the cleaning effect, facilitating reuse and improving resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the present invention;

[0023] Figure 2 Schematic diagram for matching the mounting plate and driving assembly of the present invention;

[0024] Figure 3 It is a schematic diagram of the cross-sectional structure of the present invention;

[0025] Figure 4 Schematic diagram for matching magnetic plate and collection box of the present invention;

[0026] Figure 5 Schematic diagram for the collection box and drive assembly of the present invention;

[0027] Figure 6 for Figure 3 Enlarged view of point A in the middle;

[0028] Figure 7 for Figure 3 Enlarged view of point B in the middle;

[0029] Figure 8 for Figure 5 Enlarged view of point C in the middle.

[0030] In the figure: 1. box body; 11. spray box; 111. water trough; 12. feed pipe; 121. hopper; 13. discharge pipe; 131. control valve; 14. slide; 2. installation box; 21. top cover; 211. arc plate; 3. spray mechanism; 31. spray pipe; 311. through hole; 32. high-pressure water pump; 4. installation plate; 41. magnetic plate; 42. collection box; 421. first crank; 422. second crank; 43. cleaning assembly; 431. electric push rod; 432. scraper; 4321. guide plate; 44. drive assembly; 441. drive rod; 442. worm gear; 443. worm; 444. connecting rod; 445. motor. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] like Figures 1 to 8 As shown, the present invention provides a slurry magnetic filtering device for compound fertilizer processing, comprising a box body 1, a spray box 11 is fixedly connected to the top center of the box body 1, a water collection tank 111 is provided on the top of the spray box 11, the spray box 11 is connected to the box body 1, the interior of the box body 1 is filled with slurry, a mounting box 2 is fixedly connected to the top of the box body 1, a top cover 21 is fixedly connected to the top of the mounting box 2, the top cover 21 is composed of two inclined plates, and the two inclined plates are inclined to both sides to present a triangular shape, a plurality of arc plates 211 are fixedly connected to the inner wall of the top cover 21, and the arc plates 211 are in contact with the sprayed slurry, a feed pipe 12 is fixedly connected to the side of the box body 1, the feed pipe 12 is L-shaped, a hopper 121 is fixedly arranged on the top of the feed pipe 12, a discharge pipe 13 is fixedly connected to the side of the box body 1 away from the feed pipe 12, and the discharge pipe 13 is fixedly connected to the discharge pipe 13. A control valve 131 is provided on the tube 13, the top of the spray box 11 is designed in an arc surface, with convex ends and a concave center; a spray mechanism 3 is provided inside the spray box 11, mounting plates 4 are provided on both symmetrical sides of the spray box 11, the two mounting plates 4 are inclined and funnel-shaped with the top surface of the spray box 11, the top and bottom of the mounting plates 4 are fixedly connected with magnetic plates 41 for adsorbing iron, and a driving assembly 44 for driving the mounting plates 4 to perform horizontal flipping is provided inside the box body 1; the spray mechanism 3 includes a spray pipe 31, the surface of the spray pipe 31 is provided with a plurality of through holes 311 distributed in a circular array, the cross-sections of the through holes 311 and the spray pipe 31 are both larger at the top and smaller at the bottom, a high-pressure water pump 32 is provided at the bottom of the spray pipe 31, and the high-pressure water pump 32 is fixedly connected to the inner wall at the center of the spray box 11.

[0033] The above scheme is adopted: the slurry to be filtered is poured into the interior of the box body 1 along the feed pipe 12 through the hopper 121, and the slurry inside the box body 1 is sprayed out along the spray pipe 31 by using the high-pressure water pump 32. Since the spray pipe 31 is in the shape of a conical hole, the pressure is increased by changing the flow speed and direction of the fluid. When the fluid enters the wider part of the conical hopper, the flow rate slows down, and then accelerates in the narrower part of the conical hopper. Due to the continuity principle of the fluid, the increase in flow rate will lead to a decrease in pressure. At the outlet of the hopper, the flow channel suddenly widens, the flow rate slows down, and the pressure increases with The increase in pressure can achieve a boosting effect, further enhancing the spraying range, so that the slurry is sprayed along the spray pipe 31, and the sprayed slurry contacts and collides with the arc plate 211 on the top cover 21 to form water mist, which breaks up the slurry and allows the iron therein to fall more evenly on the magnetic plates 41 on both sides for adsorption. The adsorbed slurry falls into the interior of the box body 1 along the water trough 111, thereby reciprocating operation to make the filtration more thorough, and finally the filtered slurry is discharged along the discharge pipe 13 by opening the control valve 131, thereby achieving magnetic filtration of the slurry.

[0034] like Figure 2 As shown, the driving assembly 44 includes two driving rods 441, the two driving rods 441 are fixedly connected to the centers of the two mounting plates 4, one end of the two driving rods 441 is fixedly connected to a worm wheel 442, the two worm wheels 442 are meshed with a worm 443, the centers of the two worm wheels 443 are fixedly connected to a connecting rod 444, the connecting rod 444 runs through the box body 1 and is rotatably connected to both sides of the box body 1, one end of the connecting rod 444 is fixedly provided with a motor 445, the motor 445 is fixedly connected to the box body 1, and the two worm wheels 443 are arranged in opposite directions to drive the two The worm gears 442 rotate in opposite directions, and the top of the box body 1 is located on both sides of the spray box 11 and is fixedly connected to two symmetrical slideways 14. Collection boxes 42 are slidably arranged inside the two slideways 14. A cleaning assembly 43 for scraping iron filings on the surface of the magnetic plate 41 is arranged inside the collection box 42. The two collection boxes 42 are hinged with a second crank 422 on one side away from the worm gear 442, and the two second cranks 422 are hinged with a first crank 421 on one end away from the collection box 42. The first crank 421 is hinged to the side of the driving rod 441 away from the worm gear 442.

[0035] The above scheme is adopted: by using the driving component 44 to drive the two mounting plates 4 to flip 180°, when one side of the magnetic plate 41 has been used for a long time, in order to avoid the problem of its magnetism being reduced and affecting the magnetic attraction effect, the motor 445 can be used to drive the connecting rod 444 to rotate, thereby driving the two worm gears 443 on the surface to rotate synchronously. Since the two worm gears 443 are arranged in opposite directions, the two worm gears 443 and the driving rod 441 can be driven to flip 180° in the opposite direction, and the magnetic plates 41 on both sides of the mounting plate 4 are quickly flipped to ensure the adsorption effect. During the flipping process, the driving rod 441 drives the first crank 421 to rotate, thereby driving the second crank 422 to rotate synchronously. Since the driving rods 441 on both sides rotate in opposite directions, the collection boxes 42 on both sides can be driven to move toward each other, and they are kept away from each other during the rotation process to avoid affecting the rotation of the mounting plate 4. After the rotation is completed, the two are close to each other for reset, thereby completing the entire adjustment. The flipped magnetic plate 41 is cleaned by using the cleaning component 43 for subsequent use.

[0036] like Figure 5 As shown, the cleaning assembly 43 includes an electric push rod 431, which is fixedly connected to the side wall of the collection box 42. The end of the electric push rod 431 away from the inner wall of the collection box 42 is fixedly connected to a scraper 432. The top of the scraper 432 and the magnetic plate 41 are inclined at an angle to the box body 1 and are in sliding contact with the magnetic plate 41. The side of the scraper 432 away from the electric push rod 431 is inclined and fixedly connected to a guide plate 4321.

[0037] The above scheme is adopted: by using the electric push rod 431 to drive the scraper 432 to slide along the bottom magnetic plate 41, the iron on the surface of the magnetic plate 41 is scraped off. The scraped iron contains water stains, which can flow into the collection box 42 along the guide plate 4321 for collection, thereby achieving the cleaning effect, facilitating reuse, and improving resource utilization.

[0038] The working principle and use process of the present invention are as follows: when using the device, the slurry to be filtered is poured into the interior of the box body 1 through the hopper 121, and the slurry in the box body 1 is sprayed out along the spray pipe 31 by the high-pressure water pump 32, so as to further enhance the spraying range, so that the slurry is sprayed out along the spray pipe 31, and the sprayed slurry contacts and collides with the arc plate 211 on the top cover 21 to form water mist, which breaks up the slurry, so that the iron therein can fall more evenly on the magnetic plates 41 on both sides for adsorption, and the adsorbed slurry falls into the interior of the box body 1 along the water trough 111. In order to avoid the problem of reduced magnetism of the magnetic plate 41 after long-term use, the motor 44 is used. 5 drives the connecting rod 444 to rotate, and then drives the two worms 443 on the surface to rotate synchronously. Since the two worms 443 are arranged in opposite directions, the two worms 443 and the driving rod 441 can be driven to flip 180 degrees in the opposite direction, and the magnetic plates 41 on both sides of the mounting plate 4 are quickly flipped to ensure the adsorption effect. The flipped magnetic plates 41 drive the scraper 432 to slide along the bottom magnetic plate 41 by the electric push rod 431 to scrape off the iron on the surface of the magnetic plate 41, thereby achieving a cleaning effect and facilitating its reuse. Finally, the slurry after filtration is discharged along the discharge pipe 13 by opening the control valve 131, thereby achieving magnetic filtration of the slurry.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A slurry magnetic filtration device for compound fertilizer processing, comprising a housing (1), characterized in that: A spray box (11) is fixedly connected to the center of the top of the box (1), a water collection tank (111) is provided on the top of the spray box (11), the spray box (11) is connected to the box (1), slurry is contained inside the box (1), a mounting box (2) is fixedly connected to the top of the box (1), a spray mechanism (3) is arranged inside the spray box (11), mounting plates (4) are arranged on both symmetrical sides of the spray box (11), magnetic plates (41) for absorbing iron are fixedly connected to the top and bottom of the mounting plate (4), and a driving component (44) for driving the mounting plate (4) to flip horizontally is arranged inside the box (1); The spraying mechanism (3) comprises a spraying pipe (31), the surface of the spraying pipe (31) is provided with a plurality of through holes (311) distributed in a circular array, the cross-sections of the through holes (311) and the spraying pipe (31) are both larger at the top and smaller at the bottom, a high-pressure water pump (32) is provided at the bottom of the spraying pipe (31), and the high-pressure water pump (32) is fixedly connected to the inner wall at the center of the spraying box (11).

2. The slurry magnetic filtration equipment for compound fertilizer processing according to claim 1, characterized in that: A top cover (21) is fixedly connected to the top of the installation box (2), and the top cover (21) is composed of two inclined plates, and the two inclined plates are inclined to both sides to present a triangular shape. The inner wall of the top cover (21) is fixedly connected with a plurality of arc-shaped plates (211), and the arc-shaped plates (211) are in contact with the sprayed slurry.

3. The slurry magnetic filtration equipment for compound fertilizer processing according to claim 1, characterized in that: The driving assembly (44) comprises two driving rods (441), the two driving rods (441) are fixedly connected to the centers of the two mounting plates (4), one end of the two driving rods (441) is fixedly connected to a worm wheel (442), the two worm wheels (442) are meshed with a worm (443), the centers of the two worm wheels (443) are fixedly connected to a connecting rod (444), the connecting rod (444) passes through the box (1) and is rotatably connected to both sides of the box (1), one end of the connecting rod (444) is fixedly provided with a motor (445), and the motor (445) is fixedly connected to the box (1).

4. The slurry magnetic filtration equipment for compound fertilizer processing according to claim 3, characterized in that: The two worms (443) are arranged in opposite directions and can drive the two worm wheels (442) to rotate in opposite directions.

5. The slurry magnetic filtration equipment for compound fertilizer processing according to claim 1, characterized in that: The top of the box body (1) is located on both sides of the spray box (11) and is fixedly connected to two symmetrical slideways (14), and a collection box (42) is slidably arranged inside the two slideways (14), and a cleaning component (43) for scraping iron filings on the surface of the magnetic plate (41) is arranged inside the collection box (42).

6. The slurry magnetic filtration equipment for compound fertilizer processing according to claim 5, characterized in that: The two collecting boxes (42) are both hingedly connected to a second crank (422) at one end away from the worm gear (442), and the two second cranks (422) are both hingedly connected to a first crank (421) at one end away from the collecting boxes (42), and the first crank (421) is hingedly connected to the side of the driving rod (441) away from the worm gear (442).

7. The slurry magnetic filtration equipment for compound fertilizer processing according to claim 5, characterized in that: The cleaning assembly (43) comprises an electric push rod (431), the electric push rod (431) being fixedly connected to the side wall of the collection box (42), and a scraper (432) being fixedly connected to one end of the electric push rod (431) away from the inner wall of the collection box (42).

8. The slurry magnetic filtration equipment for compound fertilizer processing according to claim 7, characterized in that: The top of the scraper (432) and the magnetic plate (41) are at an inclined angle with the box body (1) and are in sliding contact with the magnetic plate (41); the side of the scraper (432) away from the electric push rod (431) is inclined and is fixedly connected to a guide plate (4321).

9. The slurry magnetic filtration equipment for compound fertilizer processing according to claim 1, characterized in that: A feed pipe (12) is fixedly connected to the side of the box body (1), the feed pipe (12) is L-shaped, a hopper (121) is fixedly arranged on the top of the feed pipe (12), and a discharge pipe (13) is fixedly connected to the side of the box body (1) away from the feed pipe (12), and a control valve (131) is arranged on the discharge pipe (13).

10. The slurry magnetic filtration equipment for compound fertilizer processing according to claim 1, characterized in that: The top of the spray box (11) is designed in an arc shape, with protrusions at both ends and a depression in the center. The two mounting plates (4) are arranged obliquely and form a funnel shape with the top surface of the spray box (11).

Citation Information

Patent Citations

  • Magnetic slurry filtering device

    CN219943181U