A molding device for manufacturing a coffee machine
By designing a molding device for coffee machine manufacturing, the metal filter mesh is flattened and evenly distributed using rotary electric machine and magnetron tank technology, and tightened by electromagnetic spring parts, the problem of uneven filtration during the molding of the brewing head is solved, and the filtration quality and production efficiency of the coffee machine are improved.
Patent Information
- Application Number
- CN202510397440.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2045-04-01
AI Technical Summary
During the molding process of the existing brewing head, it is impossible to ensure a close fit between the filter mesh and the filter cover, resulting in uneven filtration and affecting the liquid output effect and efficiency of the coffee.
A molding device for coffee machine manufacturing is designed, and the base seat is rotated by rotating the motor, and the metal filter is flattened by centrifugal force to eliminate wrinkles, and the outward squeezing of the pressure ring in the magnetron groove is gradually extruded to ensure that the filter eye distribution is evenly distributed. At the same time, the matching design of the inclined inner ring and the inclined outer ring is achieved by combining the magnetic suction force of the electromagnetic spring member to achieve tight fixation of the metal filter and prevent displacement.
The filter mesh and filter cover are achieved closely, ensuring the filtration quality of the coffee machine brewing head, significantly improving the uniformity of the liquid and extraction efficiency, and at the same time, the labor cost is reduced and production consistency is improved through full process automation.
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Figure CN119927074B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of molding processing, and in particular to a molding device for manufacturing coffee machines. Background Art
[0002] The brewing head of a coffee machine is a core component that directly affects the extraction effect of coffee and the performance of the machine. The brewing head mainly consists of a handle seal, a filter screen, an outer snap ring for fixing the filter screen, and an inner filter cover. The filter screen is an important component for coffee filtration. Currently, most filter screens of brewing heads are made of metal. The filter screen woven from metal has its mesh holes easily affected by the processing process, and the unevenly distributed mesh holes and wrinkles will affect the filtration uniformity. When the tight pressure of the outer snap ring and the inner filter cover on the filter screen is insufficient during the assembly process, the filter screen cannot be tightly attached to the filter cover, resulting in the situation that when the filter screen filters coffee, the coffee is concentrated in the liquid outlet, the coffee powder is unevenly distributed on the filter screen, affecting the liquid outlet effect and efficiency. This makes it necessary to ensure the state of the filter screen during the molding process of the brewing head to ensure that the filter screen and the filter screen cover are tightly attached after combination. Currently, the processing method mainly relies on manual combination, which cannot guarantee the molding quality. Based on this, a molding device for manufacturing coffee machines is proposed. Summary of the Invention
[0003] The purpose of the present invention is to solve the problem that during the molding process of the existing brewing head, it is necessary to ensure the state of the filter screen to ensure that the filter screen and the filter screen cover are tightly attached after combination. Currently, the processing method mainly relies on manual combination, which cannot guarantee the molding quality. A molding device for manufacturing coffee machines is proposed. By driving the base to rotate through a rotating motor, the metal filter screen is automatically flattened by centrifugal force to eliminate wrinkles. At the same time, through the outward extrusion of the gradually pressing ring in the magnetic control groove, it is ensured that the filter holes are evenly distributed and cannot be reset, solving the problem of uneven processing of traditional metal mesh holes. And during the molding process, through the cooperative design of the inner inclined surface ring and the outer inclined surface ring, combined with the magnetic attraction of the electromagnetic spring member, the metal filter screen is tightly fixed to prevent displacement during the processing process, ensuring the tight attachment of the filter screen and the filter cover, so as to ensure the filtration quality of the coffee machine brewing head after molding.
[0004] To achieve the above purpose, the present invention adopts the following technical solutions:
[0005] A molding device for manufacturing coffee machines includes a processing and molding table for molding the brewing head. The processing and molding table is commonly connected to a station conversion disk through L-shaped brackets on both sides. A conversion motor is provided on the station conversion disk. The conversion motor is connected to a rotating disk. Centrifugal equalizing members and feeding and pressing members are alternately arranged on the rotating disk. The centrifugal equalizing members and the feeding and pressing members are both connected to the rotating disk through abutting and pressing connection members.
[0006] A base seat is rotatably arranged on the processing and forming table, an annular groove is provided in the base seat, a forming die ring driven by a hydraulic push rod is arranged in the annular groove, a rotating motor is arranged on the processing and forming table, and the rotating motor is connected to the base seat through a joint control rotating member;
[0007] An outer positioning ring disk is arranged above the processing and forming table, and the outer positioning ring disk is connected to a movable fastening ring disk through an electromagnetic spring member. A bevel inner ring is fixedly connected to the inner wall of the outer positioning ring disk, and a bevel outer ring matched with the bevel inner ring is arranged on the inner wall of the movable fastening ring disk.
[0008] Preferably, the resisting downward pressing connecting member comprises a telescopic outer cylinder and a fixed inner shaft, the fixed inner shaft and the telescopic outer cylinder are connected via a reset sleeve spring, and the fixed inner shaft is fixedly arranged on the rotating disk;
[0009] The L-shaped bracket is provided with a pressure delivery push rod, and the bottom of the pressure delivery push rod is fixedly connected with a multi-fold pressure plate, and the multi-fold pressure plate drives the telescopic outer cylinder to move downward.
[0010] Preferably, the centrifugal equal distribution member includes a centrifugal follower disk rotatably arranged on a telescopic outer cylinder, a resistance ball is arranged at the center of the base seat, a resistance opening adapted to the resistance ball is opened on the centrifugal follower disk, a plurality of magnetic control grooves with gradually increasing inner diameters are arranged in the centrifugal follower disk, and the inner wall of the magnetic control groove is connected to a gradually applying pressure ring via a plurality of connecting springs.
[0011] Preferably, the feeding and pressing part comprises an extrusion die sleeve fixedly arranged on a telescopic outer cylinder, and a magnetic pressure port is arranged in the extrusion die sleeve.
[0012] Preferably, the molding die ring comprises an outer cover positioning ring and an extrusion die body arranged in the outer cover positioning ring, and the outer cover positioning ring and the extrusion die body are connected via a pressure spring.
[0013] Preferably, an annular chamber is opened in the base seat, and the hydraulic push rod is arranged in the processing and forming table. The output end thereof passes through the annular chamber and is rotatably connected to a pressure plate, and the pressure plate is connected to the extrusion die body through a pressure column.
[0014] Preferably, the interlocking rotating member comprises a rotating toothed disc fixedly arranged on the outer side wall of the base seat, and the output end of the rotating motor is fixedly connected to a rotating gear meshing with the rotating toothed disc.
[0015] Preferably, the electromagnetic spring component includes an L-shaped support plate arranged on both sides of the outer positioning ring disk, an electromagnetic seat is arranged on the L-shaped support plate, the L-shaped support plate is slidably connected to a contact plate connected to the movable fastening ring disk through a sliding groove component, the contact plate is connected to the L-shaped support plate through a return spring, and a magnetic suction block is arranged on the contact plate that is magnetically attracted to the electromagnetic seat.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention drives the base to rotate by a rotating motor, utilizes centrifugal force to automatically flatten the metal filter to eliminate wrinkles, and at the same time ensures that the filter mesh is evenly distributed and cannot be reset by gradually squeezing the pressure ring in the magnetic control groove, thereby solving the problem of uneven processing of traditional metal meshes. In addition, during the molding process, the metal filter mesh is tightly fixed by the matching design of the inclined inner ring and the inclined outer ring, combined with the magnetic attraction of the electromagnetic spring part, to prevent displacement during the processing, ensure that the filter mesh and the filter cover are closely fitted, and ensure the filtering quality of the formed coffee machine brewing head.
[0018] 2. The present invention effectively solves the problems of uneven filter mesh and loose fit caused by traditional manual assembly through centrifugal flattening, magnetically controlled pressure, automated workstation switching and hydraulic precision pressing, significantly improves the liquid output uniformity and extraction efficiency of the coffee machine brewing head, and reduces labor costs and improves production consistency through full process automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the assembly structure of a molding device for manufacturing a coffee machine proposed by the present invention;
[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of a molding device for manufacturing a coffee machine proposed by the present invention;
[0021] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0022] Figure 4 This is a schematic structural diagram of the connection relationship between the outer positioning ring disc and the movable fastening ring disc in a molding device for manufacturing a coffee machine proposed by the present invention;
[0023] Figure 5 This is a schematic structural diagram of a molding die ring assembly in a molding device for manufacturing a coffee machine proposed by the present invention;
[0024] Figure 6 This is a schematic structural diagram of the main body of a molding die ring in a molding device for manufacturing a coffee machine proposed by the present invention;
[0025] Figure 7 The present invention is a cross-sectional view of an abutting pressing connecting member in a forming device for manufacturing a coffee machine.
[0026] In the figure: 1, processing and forming table; 2, L-shaped bracket; 3, station conversion disk; 4, conversion motor; 5, rotating disk; 6, base seat; 7, annular groove; 8, rotating motor; 9, outer positioning ring disk; 10, moving fastening ring disk; 11, inclined inner ring; 12, inclined outer ring; 13, telescopic outer cylinder; 14, fixed inner shaft; 15, feeding pressure push rod; 16, multi-fold pressing plate; 17, centrifugal following disk; 18, abutting ball; 19, magnetic control groove; 20, gradually pressing ring; 21, extrusion die sleeve; 22, magnetic pressure port; 23, outer cover positioning ring; 24, extrusion die body; 25, pressing disk; 26, pressing column; 27, L-shaped support plate; 28, electromagnetic seat; 29, chute member; 30, abutting plate. Detailed implementation manner
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0028] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "provided with", "sleeved / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0029] Embodiment, refer to Figures 1 to 7 , a forming device for manufacturing a coffee machine, including a processing and forming table 1 for forming a brewing head. The processing and forming table 1 is commonly connected with a station conversion disk 3 through L-shaped brackets 2 on both sides. A conversion motor 4 is arranged on the station conversion disk 3. The conversion motor 4 is connected with a rotating disk 5. Centrifugal equalizing parts and feeding and pressing parts are arranged at intervals on the rotating disk 5. Through the arrangement of the conversion motor 4, the rotating disk 5 is rotated, so as to switch the working positions of the centrifugal equalizing parts and the feeding and pressing parts;
[0030] Further, the centrifugal equalizing member includes a centrifugal follower disk 17 rotatably arranged on the telescopic outer cylinder 13. A contact ball 18 is arranged at the center of the base seat 6. The radian of the contact ball 18 should not be too large. A contact opening adapted to the contact ball 18 is formed on the centrifugal follower disk 17. A plurality of magnetically controlled grooves 19 with gradually increasing inner diameters are arranged in the centrifugal follower disk 17. Power is supplied to the magnetically controlled grooves 19 gradually from the inside to the outside, so that the gradually pressing ring 20 arranged in the magnetically controlled grooves 19 presses the metal filter net outward, ensuring that the evenly distributed filter holes will not reset when the rotation is closed and can achieve the effect of synchronous pressing and shaping at the same time. The inner wall of the magnetically controlled groove 19 is connected with the gradually pressing ring 20 through a plurality of connecting springs. The feeding pressing member includes an extrusion die sleeve 21 fixedly arranged on the telescopic outer cylinder 13. A magnetic pressing opening 22 is arranged in the extrusion die sleeve 21. The magnetic pressing opening 22 is made of magnetic metal material, and the effective adsorption and fixation of the inner metal filter cover is realized through the magnetic force of the magnetic pressing opening 22.
[0031] Both the centrifugal equalizing member and the feeding pressing member are connected to the rotating disk 5 through a contact pressing connecting member. The contact pressing connecting member includes a telescopic outer cylinder 13 and a fixed inner shaft 14. The fixed inner shaft 14 and the telescopic outer cylinder 13 are connected through a reset sleeve spring, which is a conventional structural design and will not be elaborated here. The fixed inner shaft 14 is fixedly arranged on the rotating disk 5;
[0032] A feeding pressing push rod 15 is arranged on the L-shaped bracket 2. The bottom of the feeding pressing push rod 15 is fixedly connected with a multi-fold pressing plate 16. The setting of the multi-fold pressing plate 16 does not affect the switching between the centrifugal equalizing member and the feeding pressing member. When the multi-fold pressing plate 16 moves downward, it will drive the telescopic outer cylinder 13 to move downward, so as to sleeved the telescopic outer cylinder 13 downward into the outer positioning ring plate 9 for the forming processing of the brewing head component.
[0033] A base seat 6 is rotatably arranged on the processing and forming table 1. An annular groove 7 is formed in the base seat 6. An forming die ring driven by a hydraulic push rod is arranged in the annular groove 7. Further, the forming die ring includes an outer cover positioning ring 23 and an extrusion die body 24 arranged in the outer cover positioning ring 23. The outer cover positioning ring 23 and the extrusion die body 24 are connected through a pressure spring. An annular chamber is formed in the base seat 6. The hydraulic push rod is arranged in the processing and forming table 1, and its output end penetrates into the annular chamber and is rotatably connected with a pressing disk 25. Among them, the rotatable connection setting does not affect the rotation of the base seat 6. The pressing disk 25 is connected with the extrusion die body 24 through a pressing column 26. A plurality of pressing columns 26 sequentially penetrate through the base seat 6 and the outer cover positioning ring 23 and extend upward.
[0034] It should be noted that the extrusion die body 24 is designed in a V-shaped structure and is designed for the pressing of the metal filter net and the outer clamping ring. It can achieve the effect of pressing and fixing the edge of the inner metal filter cover and the outer clamping ring during pressing, which is a conventional design of the pressing die.
[0035] A rotating motor 8 is arranged on the processing and forming table 1. The rotating motor 8 is connected to the base 6 through a linkage rotating member. The linkage rotating member includes a rotating gear disc fixedly arranged on the outer side wall of the base 6, and the output end of the rotating motor 8 is fixedly connected with a rotating gear meshed with the rotating gear disc.
[0036] An outer positioning ring plate 9 is arranged above the processing and forming table 1. The outer positioning ring plate 9 is connected with a moving fastening ring plate 10 through an electromagnetic spring member. The electromagnetic spring member includes L-shaped support plates 27 arranged on both sides of the outer positioning ring plate 9. An electromagnetic seat 28 is arranged on the L-shaped support plate 27. The L-shaped support plate 27 is slidably connected with a contact plate 30 connected to the moving fastening ring plate 10 through a chute member 29. The contact plate 30 is connected with the L-shaped support plate 27 through a return spring. A magnetic attraction block magnetically attracted to the electromagnetic seat 28 is arranged on the contact plate 30.
[0037] The inner wall of the outer positioning ring plate 9 is fixedly connected with an inclined inner ring 11, and the inner wall of the moving fastening ring plate 10 is provided with an inclined outer ring 12 adapted to the inclined inner ring 11. The electromagnetic seat 28 is powered on, so that the contact plate 30 approaches the L-shaped support plate 27 under the action of magnetic force, so that the inclined outer ring 12 originally located below the metal filter screen moves upward, extrudes the metal filter screen, and jointly acts with the inclined inner ring 11 to fasten the metal filter screen.
[0038] When the present invention forms and processes the coffee machine brewing head, first, the metal filter screen, the outer clamping ring, and the inner metal filter cover forming the brewing head are loaded. The outer clamping ring is placed on the extrusion die body 24 in the annular groove 7 on the base 6, and the inner metal filter cover is placed in the magnetic pressing port 22 in the extrusion die sleeve 21. The effective adsorption and fixation of the inner metal filter cover are realized through the magnetic force of the magnetic pressing port 22. The metal filter screen is placed on the base 6 to complete the loading process;
[0039] The station conversion disk 3 is switched by the conversion motor 4, so that the centrifugal follower disk 17 moves downward. At this time, the pressure delivery push rod 15 located on the L-shaped bracket 2 is controlled to drive and drive the multi-fold pressure plate 16 to move downward. The downward movement of the multi-fold pressure plate 16 will squeeze the telescopic outer cylinder 13 carrying the centrifugal follower disk 17 to move downward, so that the centrifugal follower disk 17 passes through the outer positioning ring disk 9, moves downward, and contacts with the metal filter screen on the base seat 6. Under the action of the resistance ball 18, the metal filter screen is tightened. At this time, the rotation motor is controlled 8 drives the base seat 6 to rotate, thereby generating an outward centrifugal force on the metal filter screen, flattening the metal filter screen under the action of the centrifugal force, and generating a uniform centripetal pulling force from the inside to the outside, thereby ensuring that the filter mesh on the metal filter screen is evenly distributed under the action of the centrifugal force. At this time, the magnetron slot 19 is gradually powered from the inside to the outside, so that the gradually pressing ring 20 set in the magnetron slot 19 squeezes the metal filter screen outward, ensuring that the evenly distributed filter mesh will not reset when it is closed and rotated, and can simultaneously achieve the effect of pressing and shaping;
[0040] After the metal filter is squeezed, the electromagnetic seat 28 is controlled to supply power, so that the contact plate 30 is moved close to the L-shaped support plate 27 under the action of magnetic force, so that the inclined outer ring 12 originally under the metal filter moves upward, squeezing the metal filter, and the inclined inner ring 11 works together to ensure the state of the metal filter after shaping;
[0041] The control conversion motor 4 is switched to drive the extrusion die sleeve 21 to move the inner metal filter cover in the magnetic pressure port 22 downward, and pass through the outer positioning ring plate 9 to move downward, and contact and fit tightly with the metal filter screen that is tightly fixed by the inclined outer ring 12 and the inclined inner ring 11. At this time, the hydraulic push rod in the base seat 6 is opened to drive the extrusion die body 24 to move upward, and the outer clamping ring in the extrusion die body 24 is pressed together with the inner metal filter cover. With the die-forming cooperation of the extrusion die body 24, the inner metal filter cover and the outer clamping ring, the metal filter screen in a tight state can be effectively locked, thereby completing the combined molding process of the brewing head.
[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A molding device for manufacturing a coffee machine, which is used for the combined processing of a metal filter screen, an outer clamp ring and an inner metal filter cover of a brewing head, comprising a molding table (1) for molding the brewing head, characterized in that: The processing and forming table (1) is connected to a workstation conversion disk (3) via L-shaped brackets (2) on both sides; a conversion motor (4) is provided on the workstation conversion disk (3); the conversion motor (4) is connected to a rotating disk (5); centrifugal equalizing parts and feeding pressing parts are alternately provided on the rotating disk (5); the centrifugal equalizing parts and feeding pressing parts are connected to the rotating disk (5) via abutting downward pressing connecting parts; A base seat (6) is rotatably arranged on the processing and forming table (1), an annular groove (7) is provided in the base seat (6), a forming die ring driven by a hydraulic push rod is arranged in the annular groove (7), and a rotating motor (8) is arranged on the processing and forming table (1), and the rotating motor (8) is connected to the base seat (6) via a joint control rotating member; An outer positioning ring disk (9) is arranged above the processing and forming table (1); the outer positioning ring disk (9) is connected to a movable fastening ring disk (10) via an electromagnetic spring member; an inclined inner ring (11) is fixedly connected to the inner wall of the outer positioning ring disk (9); and an inclined outer ring (12) matching the inclined inner ring (11) is arranged on the inner wall of the movable fastening ring disk (10); The resisting downward pressing connecting member comprises a telescopic outer cylinder (13) and a fixed inner shaft (14); the fixed inner shaft (14) is connected to the telescopic outer cylinder (13) via a reset sleeve spring; and the fixed inner shaft (14) is fixedly arranged on the rotating disk (5); The L-shaped bracket (2) is provided with a pressure delivery push rod (15), the bottom of which is fixedly connected to a multi-fold pressure plate (16), and the multi-fold pressure plate (16) drives the telescopic outer cylinder (13) to move downward; The centrifugal equal distribution member comprises a centrifugal follower disk (17) rotatably arranged on a telescopic outer cylinder (13); a contact ball (18) is arranged at the center of the base seat (6); a contact opening adapted to the contact ball (18) is provided on the centrifugal follower disk (17); a plurality of magnetic control grooves (19) with gradually increasing inner diameters are arranged in the centrifugal follower disk (17); the inner walls of the magnetic control grooves (19) are connected to a gradually applying pressure ring (20) via a plurality of connecting springs; the gradually applying pressure ring (20) presses the metal filter screen outward; The feeding pressing part comprises an extrusion die sleeve (21) fixedly arranged on a telescopic outer cylinder (13), wherein a magnetic pressure port (22) is arranged in the extrusion die sleeve (21), and the inner metal filter cover is adsorbed and fixed by the magnetic force of the magnetic pressure port (22).
2. A molding device for manufacturing a coffee machine according to claim 1, characterized in that: The molding die ring comprises an outer cover positioning ring (23) and an extrusion die body (24) arranged in the outer cover positioning ring (23); the outer clamping ring is placed on the extrusion die body (24) in an annular groove (7) on the base seat (6); and the outer cover positioning ring (23) and the extrusion die body (24) are connected via a pressure spring.
3. A molding device for manufacturing a coffee machine according to claim 2, characterized in that: An annular chamber is provided in the base seat (6), and the hydraulic push rod is arranged in the processing and forming table (1). The output end of the hydraulic push rod passes through the annular chamber and is rotatably connected to a pressure plate (25). The pressure plate (25) is connected to the extrusion die body (24) via a pressure column (26).
4. A molding device for manufacturing a coffee machine according to claim 1, characterized in that: The interlocking rotating member comprises a rotating toothed disc fixedly arranged on the outer side wall of the base seat (6), and the output end of the rotating motor (8) is fixedly connected to a rotating gear meshing with the rotating toothed disc.
5. The molding device for manufacturing a coffee machine according to claim 1, characterized in that: The electromagnetic spring component comprises an L-shaped support plate (27) arranged on both sides of the outer positioning ring disk (9), an electromagnetic seat (28) being arranged on the L-shaped support plate (27), the L-shaped support plate (27) being slidably connected to a contact plate (30) connected to the movable fastening ring disk (10) via a slide groove component (29), the contact plate (30) being connected to the L-shaped support plate (27) via a return spring, and a magnetic attraction block being magnetically attracted to the electromagnetic seat (28) being arranged on the contact plate (30).
Citation Information
Patent Citations
Manufacturing technology for high pressure filtering device of coffee machine
CN101264567A
Filter sealing device and application method thereof
CN101912929A