Precise auxiliary positioning device of double-station gear making machine tool and using method of precise auxiliary positioning device

By designing precision auxiliary positioning devices on a double-station gear making machine tool, using technical means such as lever structure, hydraulic system and center of gravity sensor, the problems of insufficient positioning and shaking of the work table are solved, and a more stable and high-precision processing effect is achieved.

CN119927331AInactive Publication Date: 2025-05-06CHONGQING RIKE TECHNOLOGY CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202510040801.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-05-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing machine tools have shortcomings in the positioning and fixing of cutting tools. The work table may shake, and the center of gravity is unstable during the operation, and the moving track is not smooth, which affects the smooth operation of the work table.

Method used

A precision auxiliary positioning device for double-station gear making machine tools is designed, using a long power arm, a lever fulcrum shaft and a short clamping arm to form a labor-saving lever structure. The height and position of the positioning seat are adjusted through the hydraulic telescopic frame and functional slide platform, and the polishing and positioning of the slide rails are achieved in combination with the electromagnetic seat and the grinding module, and the center of gravity of the separate turning frame module is adjusted in real time through the center of gravity sensor.

Benefits of technology

It improves the positioning and fixing effect, prevents the work table from shaking, ensures the smooth operation and high-precision processing of the work table, and enhances the stability of the machine tool and the reliability of the operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119927331A_ABST
    Figure CN119927331A_ABST
Patent Text Reader

Abstract

The invention provides a precise auxiliary positioning device of a double-station gear making machine tool and a using method of the precise auxiliary positioning device, and belongs to the technical field of machine tools. A controller module is installed in the middle of the upper portion of a base module, double-station precise machining chambers are arranged on the two sides of the controller module, and separated turning frame modules are arranged at the upper ends of the side portions of the double-station precise machining chambers. A labor-saving lever structure is formed by the long power arm, the lever fulcrum rotating shaft and the short clamping arm, and the positioning and fixing effect is improved under the condition of certain power; through intermittent power-off demagnetization of the electromagnetic base, the polishing devices on the periphery make contact with the inner wall of the sliding rail, the sliding rail is conveniently polished, and the situation that the operation effect is affected by shaking is prevented; and meanwhile, when the double-station precision machining chamber works, a gravity center sensor at the bottom of a second sliding seat of the counter weight senses gravity center information of the separated turning frame module in real time, and adjusts the gravity center of the separated turning frame module in real time, so that the working stability of the separated turning frame module is ensured, and the working precision is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of machine tools, and in particular relates to a precision auxiliary positioning device for a double-station gear making machine tool and a use method thereof. Background Art

[0002] As we all know, gears are the most basic mechanical transmission components, and they are widely used. Gear machine tools are recognized as one of the products with the highest technical content, the most parts, and the most complex structure in the machine tool industry. They are widely used in various mechanical manufacturing industries such as automobiles, tractors, machine tools, engineering machinery, mining machinery, metallurgical machinery, petroleum, instruments, aircraft and spacecraft. Gears occupy a very important position in the machinery industry due to their good dynamic performance.

[0003] With the development of science and technology, more and more mechanical products are used, and automated CNC operations are also developing rapidly. Among them, machine tool processing is a relatively common processing method. The workpiece to be processed is placed on the machine tool, and the workpiece is subjected to processing techniques such as drilling, grinding, and cutting. The double-station machine tool is one form of machine tool, which can clamp two groups of workpieces at the same time.

[0004] However, existing machine tools have deficiencies in the positioning and fixing of cutting tools, and the workbench may shake. In addition, during the operation, how to stabilize the center of gravity and keep the moving track of the workbench smooth to ensure the smooth operation of the workbench is a problem.

[0005] In summary, it is of great significance to carry out research on the technology of precision auxiliary positioning device for double-station gear making machine tools. Summary of the invention

[0006] In order to comprehensively solve the above problems, especially to address the shortcomings of the prior art, the present invention provides a precision auxiliary positioning device for a double-station gear making machine tool and a method of using the device, which can comprehensively solve the problem of shaking of the workbench, unstable center of gravity and uneven moving track of the workbench during operation.

[0007] To achieve the above purpose, the present invention adopts the following technical means: In the first aspect, the present invention provides a precision auxiliary positioning device for a double-station gear making machine tool, comprising a base module, a controller module is installed in the middle position of the upper part of the base module, double-station precision machining chambers are arranged on both sides of the controller module, a separate turning frame module is arranged at the upper end of the side of the double-station precision machining chamber, a slot pin is installed at the lower part of the separate turning frame module, the separate turning frame module is provided with a positioning seat, and the slot pin is inserted into the positioning seat, four groups of lever fulcrum rotating shafts are installed inside the positioning seat, a long power arm is provided at one end of the lever fulcrum rotating shaft, and a short clamping arm is connected to the other end, and a positioning clamping plate is connected to the front section of the short clamping arm; a functional slide is installed at the bottom of the positioning seat, a hydraulic telescopic frame is provided at the upper part of the functional slide, and the upper part of the hydraulic telescopic frame is connected to the positioning seat.

[0008] Optionally, an interlaced channel is provided on the upper portion of the positioning seat, four groups of support frames are symmetrically arranged in the positioning seat, a ring seat is provided on the support frame, a first drive motor is installed on the ring seat, the output end of the first drive motor is connected to a power shaft, two groups of telescopic rods are installed on the side of the power shaft, and the front end of the telescopic rod is connected with a long power arm.

[0009] Optionally, a slot is provided at the front end of the long power arm, and a group of sliding ball rods are respectively provided at the upper and lower parts of the long power arm, and the front end of the sliding ball rod is slidably connected to a limited sliding rail.

[0010] Optionally, a hydraulic pump is provided at the bottom of the positioning seat, a hydraulic telescopic frame is provided on the top of the hydraulic pump, and the hydraulic pump is arranged on the top of the functional slide.

[0011] Optionally, a first slide groove is provided on both sides of the functional slide, a second slide groove is provided on the bottom side of the functional slide, a second drive motor is provided on the top of the functional slide, the output end of the second drive motor is connected to a first screw rod, a first slide seat is sleeved on the first screw rod, and a through adjustment channel is provided in the middle position of the upper part of the first slide seat.

[0012] Optionally, third sliding grooves are arranged on both sides of the through-adjusting hole, and a third driving motor is arranged outside the through-adjusting hole.

[0013] Optionally, the output end of the third driving motor is connected to a second screw rod, and fixed frames are provided on both sides of the third driving motor and are fixedly connected to the first slide seat.

[0014] Optionally, a second slide seat is sleeved on the second screw rod, and the second slide seat is a counterweight with a center of gravity sensor disposed at the bottom, and sliding blocks are disposed on both sides of the second slide seat.

[0015] Optionally, a connecting column is provided at the front end of the first slide seat, and a grinding module is provided at the front end of the connecting column. The grinding module includes a grinding fixing frame, an electromagnetic seat, a spring, a top and bottom plate grinder, a short grinder and a long grinder. The first slide seat is fixedly connected to the grinding fixing frame on both sides through connecting columns, an electromagnetic seat is installed at the front end of the grinding fixing frame, springs are provided around the electromagnetic seat, the top and bottom plate grinders are fixedly connected to the upper and lower sides of the electromagnetic seat by springs respectively, a short grinder is installed on the side of the electromagnetic seat close to the third drive motor, and a long grinder is provided on the other side of the electromagnetic seat.

[0016] In a second aspect, the present invention provides a method for using the precision auxiliary positioning device for a double-station gear making machine tool according to the first aspect, comprising the following steps: Step 1, insert the separate turning frame module into the insertion channel through the card slot latch; Step 2, start the first driving motor, the long power arm rotates counterclockwise, the long power arm, the lever fulcrum shaft and the short clamping arm form a labor-saving lever structure, the length of the long power arm is greater than the length of the short clamping arm, and when the power is constant, the positioning clamp at the front end of the short clamping arm is used to strengthen the fixation of the card slot latch; Step 3: The hydraulic pump is started, and the height of the separate turning frame module entering the double-station precision machining chamber is adjusted by the hydraulic telescopic frame; Step 4, start the second drive motor to drive the first slide seat and the positioning seat and the separate turning frame module on the first slide seat to move forward. During the movement, the grinding module is intermittently powered off to eliminate the magnetism of the electromagnetic seat. The spring is in an extended state. The top and bottom plate grinders, the short grinders and the long grinders are in contact with the inner wall of the first slide groove for grinding to ensure the smoothness of the inner wall of the first slide groove. Step 5, when the separate turning frame module enters the double-station precision machining room, the double-station precision machining room starts to operate, and the separate turning frame module starts to operate to produce gear parts; Step 6: During the gear production process, the gravity center sensor at the bottom of the second slide as a counterweight senses the gravity center information of the separate turning frame module in real time, and the third driving motor is started to drive the second slide to move forward and backward to adjust the gravity center of the separate turning frame module, so as to ensure the stability of the operation of the separate turning frame module.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention forms a labor-saving lever structure through a long power arm, a lever fulcrum shaft and a short clamping arm. When the power is constant, the positioning clamp at the front end of the short clamping arm strengthens the fixation of the slot pin, thereby improving the positioning and fixing effect; the electromagnetic seat is intermittently powered off and demagnetized to make the grinders on all sides contact the inner wall of the slide rail, so that the slide rail can be polished conveniently to prevent shaking from affecting the working effect; at the same time, when the double-station precision machining room is operating, the center of gravity sensor at the bottom of the second slide seat of the counterweight real-time senses the center of gravity information of the separate turning frame module, and adjusts the center of gravity of the separate turning frame module in real time, thereby ensuring the stability of the operation of the separate turning frame module and improving the operating accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a precision auxiliary positioning device for a double-station gear making machine tool of the present invention; Figure 2 This is a front view of a precision auxiliary positioning device for a double-station gear making machine tool according to the present invention; Figure 3 It is a partial cross-sectional view of the main view of a precision auxiliary positioning device for a double-station gear making machine tool of the present invention; Figure 4 The present invention Figure 3 A partial enlarged view of the middle part; Figure 5 It is an assembly diagram of a positioning seat and a separated turning frame module of a precision auxiliary positioning device for a double-station gear making machine tool of the present invention; Figure 6 It is a schematic diagram of the internal structure of a positioning seat of a precision auxiliary positioning device for a double-station gear making machine tool of the present invention; Figure 7 It is a top view of the internal structure of a positioning seat of a precision auxiliary positioning device for a double-station gear making machine tool of the present invention; Figure 8 It is a schematic diagram of the functional slide structure of a precision auxiliary positioning device for a double-station gear making machine tool of the present invention; Fig. 9 It is a partial cross-sectional view of a functional slide of a precision auxiliary positioning device for a double-station gear making machine tool of the present invention; Fig.10 The present invention Fig. 9 A partial enlarged view of point B in the middle; Fig.11 The present invention Fig. 9 A partial enlarged view of point C in the middle; Fig.12 It is a left view of a functional slide of a precision auxiliary positioning device of a double-station gear making machine tool of the present invention; Fig.13 It is a partial schematic diagram of a functional slide of a precision auxiliary positioning device of a double-station gear making machine tool of the present invention; Fig.14 It is a schematic diagram of the internal structure of a functional slide of a precision auxiliary positioning device of a double-station gear making machine tool of the present invention.

[0019] In the figure: 1, base module; 2, controller module; 3, double-station precision machining chamber; 4, positioning seat; 5, separate turning frame module; 6, hydraulic pump; 7, functional slide; 8, grinding module; 9, third drive motor; 10, connecting column; 41, interlaced channel; 42, lever fulcrum rotating shaft; 43, long power arm; 44, short clamping arm; 45, positioning clamping plate; 46, ring seat; 47, first drive motor; 51, slot latch; 61, hydraulic telescopic frame; 71, first slide; 72, second slide; 73. Second drive motor; 74. First slide seat; 81. Grinding fixed frame; 82. Electromagnetic seat; 83. Spring; 84. Top and bottom plate grinder; 85. Short grinder; 86. Long grinder; 91. Fixed frame; 92. Second screw rod; 93. Second slide seat; 94. Sliding block; 431. Groove; 432. Sliding ball rod; 433. Limiting slide rail; 461. Support frame; 471. Power shaft; 472. Telescopic rod; 731. First screw rod; 741. Through-adjusting channel; 742. Third slide slot. DETAILED DESCRIPTION

[0020] The present invention is further described below in conjunction with the accompanying drawings.

[0021] Embodiment 1: like Figures 1 to 7 As shown, in one embodiment of the present invention, a precision auxiliary positioning device for a double-station gear making machine tool comprises a base module 1, a controller module 2 is installed at the middle position of the upper part of the base module 1, double-station precision machining chambers 3 are arranged on both sides of the controller module 2, a separate turning frame module 5 is arranged at the upper end of the side of the double-station precision machining chamber 3, a slot latch 51 is installed at the lower part of the separate turning frame module 5, the separate turning frame module 5 is provided with a positioning seat 4, and the slot latch 51 is inserted into the positioning seat 4, four groups of lever fulcrum rotating shafts 42 are installed inside the positioning seat 4, one end of the lever fulcrum rotating shaft 42 is provided with a long power arm 43, and the other end is connected to a short clamping arm 44, and the front section of the short clamping arm 44 is connected to a positioning clamping plate 45; a functional slide 7 is installed at the bottom of the positioning seat 4, and a hydraulic telescopic frame 61 is arranged on the upper part of the functional slide 7, and the upper part of the hydraulic telescopic frame 61 is connected to the positioning seat 4.

[0022] The upper part of the positioning seat 4 is provided with an insertion channel 41, and four groups of support frames 461 are symmetrically arranged in the positioning seat 4. A ring seat 46 is provided on the support frame 461, and a first driving motor 47 is installed on the ring seat 46. The output end of the first driving motor 47 is connected to a power shaft 471, and two groups of telescopic rods 472 are installed on the side of the power shaft 471. The front end of the telescopic rod 472 is connected with a long power arm 43.

[0023] The front end of the long power arm 43 is provided with a slot 431 , and the upper and lower parts of the long power arm 43 are respectively provided with a group of sliding ball rods 432 , and the front ends of the sliding ball rods 432 are slidably connected to the limited position sliding rails 433 .

[0024] Furthermore, the separate turning frame modules 5 in the double workstations on both sides are inserted into the insertion channel 41 through the slot pin 51, the equipment is adjusted on the controller module 2, and the first drive motor 47 is started. The first drive motor 47 drives the power shaft 471 to rotate, and the power shaft 471 drives the two sets of telescopic rods 472 to rotate. The telescopic rods 472 drive the long power arm 43 to slide counterclockwise along the limiting slide rail 433, and a labor-saving lever structure is formed between the long power arm 43, the lever fulcrum shaft 42 and the short clamping arm 44. The length of the long power arm 43 is greater than that of the short clamping arm 44. When the power is constant, the positioning clamp 45 at the front end of the short clamping arm 44 is used to strengthen the fixation of the slot pin 51.

[0025] Embodiment 2: like Figure 8 and Fig.11 As shown, in one embodiment of the present invention, a precision auxiliary positioning device for a double-station gear making machine tool is provided. Based on Example 1, a hydraulic pump 6 is provided at the bottom of the positioning seat 4, a hydraulic telescopic frame 61 is provided on the top of the hydraulic pump 6, and the hydraulic pump 6 is provided on the top of the functional slide 7.

[0026] The functional slide 7 is provided with first slide grooves 71 on both sides thereof, the functional slide 7 is provided with second slide grooves 72 on the bottom side thereof, the functional slide 7 is provided with a second drive motor 73 on the top thereof, the output end of the second drive motor 73 is connected with a first screw rod 731, the first screw rod 731 is sleeved with a first slide seat 74, and a through adjustment channel 741 is provided at the middle position of the upper part of the first slide seat 74.

[0027] The third sliding grooves 742 are arranged on both sides of the through-adjusting hole 741 , and the third driving motor 9 is arranged outside the through-adjusting hole 741 .

[0028] The output end of the third driving motor 9 is connected to a second screw rod 92 . Fixed frames 91 are provided on both sides of the third driving motor 9 and are fixedly connected to the first sliding seat 74 .

[0029] The second screw rod 92 is sleeved with a second slide seat 93 , and the second slide seat 93 is a counterweight with a gravity center sensor disposed at the bottom thereof, and sliding blocks 94 are disposed on both sides of the second slide seat 93 .

[0030] like Fig.10 and Fig.14 As shown, a connecting column 10 is provided at the front end of the first slide 74, and a grinding module 8 is provided at the front end of the connecting column 10. The grinding module 8 includes a grinding fixed frame 81, an electromagnetic seat 82, a spring 83, a top and bottom plate grinder 84, a short grinder 85 and a long grinder 86. The first slide 74 is fixedly connected to the grinding fixed frame 81 on both sides through the connecting column 10, and the electromagnetic seat 82 is installed at the front end of the grinding fixed frame 81. The electromagnetic seat 82 is provided with springs 83 around it. The upper and lower sides of the electromagnetic seat 82 are respectively fixedly connected to the top and bottom plate grinder 84 through springs 83. The short grinder 85 is installed on the side of the electromagnetic seat 82 close to the third drive motor 9, and the long grinder 86 is provided on the other side of the electromagnetic seat 82.

[0031] Furthermore, the second drive motor 73 is started, and the second drive motor 73 drives the first screw rod 731 to rotate, and the first screw rod 731 drives the first slide seat 74 to slide forward, thereby driving the positioning seat 4 and the separate turning frame module 5 on the upper part of the first slide seat 74 to move forward. During the movement, the grinding module 8 is controlled to be intermittently powered off to eliminate the magnetism of the electromagnetic seat 82, and the spring 83 is in an extended state. The top and bottom plate grinders 84, the short grinders 85 and the long grinders 86 are in contact with the inner wall of the first slide groove 71 for grinding to ensure the smoothness of the inner wall of the first slide groove 71. On the contrary, the electromagnetic seat 82 is energized to generate magnetism, the spring 83 is in a compressed and tightened state, the top and bottom plate grinders 84, the short grinders 85 and the long grinders 86 are not in contact with the inner wall of the first slide groove 71, and the electromagnetic seat 82 is normally in an energized and magnetized state.

[0032] Specifically, after the separate turning frame module 5 enters the double-station precision machining chamber 3, the double-station precision machining chamber 3 starts to operate, and the separate turning frame module 5 starts to operate to produce gear parts. During the gear production process, the center of gravity sensor at the bottom of the second slide 93 serving as a counterweight senses the center of gravity information of the separate turning frame module 5 in real time, and starts the third drive motor 9. The third drive motor 9 drives the second screw rod 92 to rotate, and the second screw rod 92 drives the second slide 93 to move forward and backward, so as to adjust the center of gravity of the separate turning frame module 5, so as to ensure the stability of the operation of the separate turning frame module 5.

[0033] Working principle: Before using the present invention, the separate turning frame modules 5 in the double workstations on both sides are inserted into the insertion channel 41 through the slot pin 51, the equipment is adjusted on the controller module 2, and the first drive motor 47 is started. The first drive motor 47 drives the power shaft 471 to rotate, and the power shaft 471 drives the two sets of telescopic rods 472 to rotate. The telescopic rods 472 drive the long power arm 43 to slide counterclockwise along the limiting slide rail 433, and a labor-saving lever structure is formed between the long power arm 43, the lever fulcrum shaft 42 and the short clamping arm 44. The length of the long power arm 43 is greater than the length of the short clamping arm 44. When the power is constant, the positioning clamp 45 at the front end of the short clamping arm 44 is used to strengthen the fixation of the slot pin 51.

[0034] Then, the hydraulic pump 6 is started, and the hydraulic pump 6 drives the hydraulic telescopic frame 6 to move up and down, and the height of the separate turning frame module 5 entering the double-station precision machining chamber 3 is adjusted by the hydraulic telescopic frame 61 .

[0035] Start the second drive motor 73, the second drive motor 73 drives the first screw rod 731 to rotate, and the first screw rod 731 drives the first slide seat 74 to slide forward, thereby driving the positioning seat 4 and the separate turning frame module 5 on the first slide seat 74 to move forward. During the movement, the grinding module 8 is controlled to be intermittently powered off to eliminate the magnetism of the electromagnetic seat 82, the spring 83 is in an extended state, the top and bottom plate grinder 84, the short grinder 85 and the long grinder 86 are in contact with the inner wall of the first slide groove 71 for grinding, ensuring the smoothness of the inner wall of the first slide groove 71, otherwise the electromagnetic seat 82 is energized to generate magnetism, the spring 83 is in a compressed and tightened state, the top and bottom plate grinder 84, the short grinder 85 and the long grinder 86 are not in contact with the inner wall of the first slide groove 71, and the electromagnetic seat 82 is normally in an energized and magnetized state.

[0036] After the separate turning frame module 5 enters the double-station precision machining chamber 3, the double-station precision machining chamber 3 starts to operate, and the separate turning frame module 5 starts to operate to produce gear parts. During the gear production process, the center of gravity sensor at the bottom of the second slide 93 serving as a counterweight senses the center of gravity information of the separate turning frame module 5 in real time, and starts the third drive motor 9. The third drive motor 9 drives the second screw rod 92 to rotate, and the second screw rod 92 drives the second slide 93 to move forward and backward, so as to adjust the center of gravity of the separate turning frame module 5, so as to ensure the stability of the operation of the separate turning frame module 5.

[0037] Embodiment 3: This embodiment provides a method for using the precision auxiliary positioning device of the double-station gear making machine tool described in Embodiment 1 or Embodiment 2, and the steps are as follows: Step 1, insert the separate turning frame module 5 into the insertion channel 41 through the slot latch 51; Step 2, start the first driving motor 47, the long power arm 43 rotates counterclockwise, the long power arm 43, the lever fulcrum shaft 42 and the short clamping arm 44 form a labor-saving lever structure, the length of the long power arm 43 is greater than the length of the short clamping arm 44, and when the power is constant, the positioning clamping plate 45 at the front end of the short clamping arm 44 strengthens the fixation of the card slot latch 51; Step 3, the hydraulic pump 6 is started, and the height of the separate turning frame module 5 entering the double-station precision machining chamber 3 is adjusted by the hydraulic telescopic frame 61; Step 4, start the second drive motor 73 to drive the first slide 74 and the positioning seat 4 and the separate turning frame module 5 on the first slide 74 to move forward. During the movement, the grinding module 8 is intermittently powered off to eliminate the magnetism of the electromagnetic seat 82, the spring 83 is in an extended state, and the top and bottom plate grinders 84, the short grinders 85 and the long grinders 86 are in contact with the inner wall of the first slide groove 71 for grinding to ensure the smoothness of the inner wall of the first slide groove 71; Step 5, when the separate turning frame module 5 enters the double-station precision machining chamber 3, the double-station precision machining chamber 3 starts to operate, and the separate turning frame module 5 starts to operate to produce gear parts; Step 6: During the gear production process, the gravity center sensor at the bottom of the second slide 93 serving as a counterweight senses the gravity center information of the separate turning frame module 5 in real time, and the third driving motor 9 is started to drive the second slide 93 to move forward and backward to adjust the gravity center of the separate turning frame module 5, thereby ensuring the stability of the operation of the separate turning frame module 5.

[0038] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A precision auxiliary positioning device for a double-station gear making machine tool, comprising a base module (1), a controller module (2) being installed at the middle position of the upper part of the base module (1), characterized in that: The controller module (2) is provided with a double-station precision machining chamber (3) on both sides, a separate turning frame module (5) is provided at the upper end of the side of the double-station precision machining chamber (3), a slot latch (51) is installed at the lower part of the separate turning frame module (5), the separate turning frame module (5) is provided with a positioning seat (4), and the slot latch (51) is inserted into the positioning seat (4), and four groups of lever fulcrum rotating shafts (42) are installed inside the positioning seat (4), one end of the lever fulcrum rotating shaft (42) is provided with a long power arm (43), and the other end is connected to a short clamping arm (44), and the front section of the short clamping arm (44) is connected to a positioning clamping plate (45); A functional slide (7) is installed at the bottom of the positioning seat (4), a hydraulic telescopic frame (61) is arranged on the top of the functional slide (7), and the top of the hydraulic telescopic frame (61) is connected to the positioning seat (4).

2. The precision auxiliary positioning device for a double-station gear making machine tool according to claim 1 is characterized in that: The upper portion of the positioning seat (4) is provided with an insertion channel (41), and four groups of support frames (461) are symmetrically arranged in the positioning seat (4). A ring seat (46) is arranged on the support frame (461), and a first drive motor (47) is installed on the ring seat (46). The output end of the first drive motor (47) is connected to a power shaft (471), and two groups of telescopic rods (472) are installed on the side of the power shaft (471), and the front ends of the telescopic rods (472) are connected to the long power arms (43).

3. The precision auxiliary positioning device for a double-station gear making machine tool according to claim 2 is characterized in that: The front end of the long power arm (43) is provided with a slot (431), and the upper and lower parts of the long power arm (43) are respectively provided with a group of sliding ball rods (432), and the front ends of the sliding ball rods (432) are slidably connected to the limited position sliding rails (433).

4. The precision auxiliary positioning device for a double-station gear making machine tool according to claim 3 is characterized in that: A hydraulic pump (6) is arranged at the bottom of the positioning seat (4), a hydraulic telescopic frame (61) is arranged on the top of the hydraulic pump (6), and the hydraulic pump (6) is arranged on the top of the functional slide (7).

5. The precision auxiliary positioning device for a double-station gear making machine tool according to claim 4 is characterized in that: The functional slide (7) is provided with first slide grooves (71) on both sides thereof, the functional slide (7) is provided with a second slide groove (72) on the bottom side thereof, the top of the functional slide (7) is provided with a second drive motor (73), the output end of the second drive motor (73) is connected with a first screw rod (731), the first screw rod (731) is sleeved with a first slide seat (74), and a through adjustment channel (741) is provided at the middle position of the upper part of the first slide seat (74).

6. The precision auxiliary positioning device for a double-station gear making machine tool according to claim 5, characterized in that: Third sliding grooves (742) are arranged on both sides of the through-adjustment hole (741), and a third driving motor (9) is arranged outside the through-adjustment hole (741).

7. The precision auxiliary positioning device for a double-station gear making machine tool according to claim 6, characterized in that: The output end of the third drive motor (9) is connected to a second screw rod (92), and fixed racks (91) are provided on both sides of the third drive motor (9) and are fixedly connected to the first slide seat (74).

8. The precision auxiliary positioning device for a double-station gear making machine tool according to claim 7, characterized in that: A second slide seat (93) is sleeved on the second screw rod (92), and the second slide seat (93) is a counterweight with a center of gravity sensor arranged at the bottom, and sliding blocks (94) are arranged on both sides of the second slide seat (93).

9. The precision auxiliary positioning device for a double-station gear making machine tool according to claim 8, characterized in that: A connecting column (10) is provided at the front end of the first slide seat (74), and a grinding module (8) is provided at the front end of the connecting column (10). The grinding module (8) comprises a grinding fixed frame (81), an electromagnetic seat (82), a spring (83), a top and bottom plate grinder (84), a short grinder (85) and a long grinder (86). The first slide seat (74) is fixedly connected to the grinding fixed frame (81) on both sides through the connecting column (10), the electromagnetic seat (82) is installed at the front end of the grinding fixed frame (81), the electromagnetic seat (82) is provided with a spring (83) around, and the top and bottom plate grinders (84) are fixedly connected to the upper and lower sides of the electromagnetic seat (82) through the spring (83) respectively. The short grinder (85) is installed on the side of the electromagnetic seat (82) close to the third drive motor (9), and the long grinder (86) is provided on the other side of the electromagnetic seat (82).

10. A method for using the precision auxiliary positioning device for a double-station gear making machine tool according to claim 9, characterized in that: The steps include: Step 1: insert the separate turning frame module (5) into the insertion channel (41) through the slot latch (51); Step 2, start the first drive motor (47), the long power arm (43) rotates counterclockwise, the long power arm (43), the lever fulcrum shaft (42) and the short clamping arm (44) form a labor-saving lever structure, the length of the long power arm (43) is greater than the length of the short clamping arm (44), and when the power is constant, the positioning clamping plate (45) at the front end of the short clamping arm (44) strengthens the fixation of the card slot latch (51); Step 3, the hydraulic pump (6) is started, and the height of the separate turning frame module (5) entering the double-station precision machining chamber (3) is adjusted by means of the hydraulic telescopic frame (61); Step 4, start the second drive motor (73) to drive the first slide (74) and the positioning seat (4) and the separate turning frame module (5) on the first slide (74) to move forward. During the movement, the grinding module (8) is controlled to be intermittently powered off to eliminate the magnetism of the electromagnetic seat (82). The spring (83) is in an extended state. The top and bottom plate grinders (84), the short grinders (85) and the long grinders (86) are in contact with the inner wall of the first slide groove (71) for grinding to ensure that the inner wall of the first slide groove (71) is smooth. Step 5: After the separate turning frame module (5) enters the double-station precision machining chamber (3), the double-station precision machining chamber (3) starts to operate, and the separate turning frame module (5) starts to operate to produce gear parts; Step 6: During the gear production process, the gravity center sensor at the bottom of the second slide (93) serving as a counterweight senses the gravity center information of the separate turning frame module (5) in real time, and the third drive motor (9) is started to drive the second slide (93) to move forward and backward to adjust the gravity center of the separate turning frame module (5), thereby ensuring the stability of the operation of the separate turning frame module (5).

Citation Information

Cited By

  • High-precision gear positioning device

    CN120426376A