Multi-point welding equipment and multi-point welding method
By designing multi-point welding equipment and using automated positioning and welding technology, the problems of low efficiency, poor consistency and safety hazards in the existing technology are solved, and an efficient and reliable welding process is achieved.
Patent Information
- Application Number
- CN202510100713.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-05-06
AI Technical Summary
In the prior art, the installation method of the control panel relies on manual welding, which has low efficiency, poor welding consistency, and uncontrolled welding temperature, which poses product quality problems and safety hazards.
Design a multi-spot welding equipment, including positioning components, welding components, servo motion components, cooling components and temperature controllers, to ensure welding quality and consistency through automated positioning and welding.
It improves welding efficiency and quality, ensures welding consistency, and reduces the risks of product quality problems and safety hazards.
Smart Images

Figure CN119927357A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, and in particular to a multi-spot welding device and a multi-point welding method. Background Art
[0002] In the current air conditioning cabinet, the controller panel of the cabinet unit is an important part of the air conditioning controller. It is a bridge between the user and the air conditioning system. Through the buttons, display screen and other elements on the panel, the user can easily control and operate the air conditioning system. The role of the air conditioning controller panel is very important. It can not only make the user operation more intuitive and convenient, but also improve the intelligence and automation level of the air conditioning system, bringing people a more comfortable and convenient user experience.
[0003] At present, the installation method of the control panel is: place the air outlet panel of the air conditioner on the work surface, align the reserved through hole of the control panel with the boss reserved on the air outlet panel (the boss is an injection molded part), and then align and place the control panel, the boss on the air outlet panel passes through the through hole of the perforated panel, the boss is higher than the through hole, and the boss is welded with a heated electric soldering iron. When the heated electric soldering iron contacts the boss of the air outlet panel, the material of the boss, which is an injection molded part, is melted by the high temperature of the electric soldering iron, and the melted boss tightly bonds the air outlet panel and the controller together.
[0004] However, the above-mentioned control panel processing method has shortcomings: it mainly relies on manual welding of bosses, which requires manual welding one by one, which is inefficient, and there are huge differences after the bosses are welded, and the consistency is poor. In addition, the welding temperature is not controlled, and there are product quality problems such as inadequate welding; the electric soldering iron is a high-temperature mechanism, and there is an additional risk of burns. Summary of the invention
[0005] The purpose of the present invention is to avoid the deficiencies in the prior art and provide a multi-spot welding device, which can accurately and automatically weld a control panel at multiple points, can effectively improve the quality of welding, and has the advantage of high automation.
[0006] To achieve one of the above purposes, the present invention provides the following technical solutions:
[0007] Provide multi-spot welding equipment, including
[0008] The positioning component includes a cavity for placing and positioning the air outlet panel. The control panel is located above the air outlet panel. The air outlet panel is provided with a plurality of protrusions. The control panel is provided with a plurality of holes. The protrusions are inserted into the holes.
[0009] The cavity is a replica of the air outlet panel, so placing the air outlet panel into the cavity can better position the air outlet panel, and then the protrusion on the air outlet panel faces upward, which is convenient for corresponding to the hole on the control panel. At this time, placing the control panel on the air outlet panel can melt the protrusion above the hole.
[0010] The welding assembly includes a positioning rod and a plurality of welding heads, wherein the positioning rod and the plurality of welding heads are both directed toward the cavity, the positioning rod pushes the control panel toward the air outlet panel, and the plurality of welding heads correspond to the heat-melting protrusions.
[0011] Since both the positioning rod and the welding head point to the cavity, the positioning rod is slightly longer than the welding head. When welding, the positioning rod first contacts the control panel, so that the control panel and the air outlet panel are pre-tightened. Under the pressure of the positioning rod, the protrusion further passes through the hole and contacts the welding head, and the welding head heats and melts the protrusion. In actual applications, the length of the positioning rod can be adjusted according to actual conditions.
[0012] A servo motion assembly is connected to the welding assembly and drives the welding assembly to move.
[0013] The servo motion component sets the corresponding moving path according to the models of the air outlet panel and the control panel, so that the welding head can accurately align with the welding point.
[0014] Cooling assembly, directed towards the cavity and blowing air towards the part to be welded,
[0015] The cooling component is in the form of a blower that can blow away and blow the welded site.
[0016] A temperature controller is connected to the welding head and is used to monitor the welding temperature of the welding head.
[0017] The temperature controller is used to control the welding temperature of the welding head to ensure the welding quality.
[0018] In some embodiments, the positioning assembly also includes a bottom mold, the cavity is formed on the bottom mold, and a first clamping arm and a second clamping arm are respectively provided on opposite sides of the bottom mold, and the first clamping arm and the second clamping arm are used to clamp opposite sides of the air outlet panel in the cavity.
[0019] The bottom mold is used for forming the mold cavity. The first clamping arm and the second clamping arm arranged opposite to each other on the bottom mold clamp the bottom of the air outlet panel in the horizontal direction, thereby ensuring the positioning stability of the air outlet panel.
[0020] In some embodiments, the welding assembly further includes a mounting seat plate, a plate surface of the mounting seat plate faces the cavity, and the positioning rod and the welding head are both disposed on the mounting seat plate.
[0021] The mounting seat plate position positioning rod and welding head provide a mounting position so that the positioning rod and the welding head can vertically point to the welding position on the air outlet panel in the horizontal direction, thereby improving the welding quality.
[0022] In some embodiments, the cooling assembly includes a main air duct, and the main air duct is connected to a plurality of branch air ducts, and air outlets of the plurality of branch air ducts can be directed to each welding location respectively.
[0023] The main air duct on the cooling assembly is mainly used to provide cooling air for each branch air duct, and each branch air duct points to the corresponding welding position respectively, so that air can be blown accurately to the corresponding position.
[0024] In some embodiments, the branch air duct includes a tube shell, and the tube shell is a bamboo tube shell.
[0025] The pipe shell of the branch air duct is set as a bamboo pipe shell to facilitate rapid positioning and adjustment of the position, so that cooling air can be flexibly and stably blown to each welding position.
[0026] In some embodiments, two cooling components are provided, and the two cooling components are respectively located on opposite sides of the mounting seat plate, the main air duct is located above the mounting seat plate, and the plurality of branch air ducts are respectively surrounded by the circumference of the mounting seat plate.
[0027] Providing two sets of cooling components can improve the cooling efficiency, wherein the branch air ducts are respectively located on the peripheral sides of the mounting base plate so as to better blow air to the air outlet panel in the cavity below the welding head.
[0028] In some embodiments, the air outlet of the branch air duct is provided with a flat air outlet nozzle.
[0029] The flat air outlet can better blow the air.
[0030] In some embodiments, the temperature controller includes a heating rod and a temperature monitoring device, the heating rod is connected to the temperature monitoring device, and the temperature monitoring device sets the heating temperature of the heating rod and monitors the heating degree of the heating rod.
[0031] The temperature monitoring device can set the temperature of the heating rod and can monitor whether the temperature of the heating rod reaches the actual required temperature to prevent poor welding quality.
[0032] In some embodiments, a welding protection baffle is further included, wherein the welding protection baffle surrounds the welding assembly, and the main air duct is fixed on the welding protection baffle.
[0033] The welding protection partition is arranged around the outer periphery of the welding assembly to prevent the high temperature of the welding assembly from harming people.
[0034] Beneficial effects of a multi-spot welding device of the present invention:
[0035] The multi-spot welding equipment of the present invention imitates the shape of the air outlet panel through the cavity of the positioning component, so that the air outlet panel can be stably positioned, and then the control panel can be stably inserted through its own hole and positioned on the protrusion of the air outlet panel. The servo motion component can accurately align the welding component on the protrusion to be welded according to the set path. During welding, the positioning rod arranged on the welding component is first pressed toward the control panel to pre-press the control panel and the air outlet panel. After pre-tightening and positioning, the welding head can accurately weld each protrusion to achieve welding; in addition, the temperature controller can control the welding temperature to ensure the welding temperature, and the cooling component can blow away impurities on the position to be welded to ensure the welding effect. After welding, the cooling component can also assist in accelerating the completion of welding to further ensure the welding effect.
[0036] To achieve the second objective above, the present invention provides the following technical solutions:
[0037] A multi-spot welding method is also provided, using the multi-spot welding equipment mentioned above,
[0038] The following steps are involved:
[0039] Place the air outlet panel in the cavity with the protrusion facing upwards.
[0040] Place the control panel on the air outlet panel and insert the orifice into the protrusion, start the cooling assembly to blow the plate surface to be welded,
[0041] The servo motion assembly drives the welding assembly to descend, the positioning rod first contacts the control panel, and the control panel is pressed toward the air outlet panel until the welding head contacts the corresponding protrusion, thereby completing the positioning;
[0042] The welding head is started to heat up, and the temperature controller signals the current temperature of the welding head. If there is any abnormal heating, a prompt signal is issued.
[0043] After the welding point meets the process requirements, the welding component stops heating and instructs the cooling component to blow air to the welding point to complete the welding.
[0044] Beneficial effects of a multi-point welding method of the present invention:
[0045] The multi-point welding method of the present invention first assembles the air outlet panel through its protrusion and the orifice of the control panel so as to be positioned in the cavity, first positions the cooling component in the cavity through the positioning action to blow air to the control panel to remove impurities, then the servo motion component drives the welding component to descend so that the positioning rod first contacts the control panel, at which time the control panel presses against the air outlet panel until the welding head contacts the corresponding protrusion, thus completing the positioning, thereby ensuring the accuracy of the positioning; then, the welding head is started to heat, and at the same time, the temperature controller signal feeds back the current temperature of the welding head, and if there is a heating abnormality, a prompt signal is issued to inform that the obstacle needs to be removed to ensure the quality of the welding. After the welding point meets the process requirements, the welding component stops heating, and the signal after the welding point meets the process requirements instructs the cooling component to blow air to the welding point, thereby improving the rapid cooling of the welding point and completing the welding; the whole process has a high degree of automation and ensures the quality of the welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Figure 1 1 is a first visual structural schematic diagram of a multi-spot welding device according to an embodiment of the present invention.
[0047] Figure 2 4 is a second visual structural schematic diagram of the multi-spot welding equipment according to an embodiment of the present invention.
[0048] Figure 3 yes Figure 2 A partial enlarged schematic diagram in the middle.
[0049] Figure 4 It is a schematic diagram of the cooling assembly structure of an embodiment of the present invention.
[0050] Figure 5 1 is a working state diagram of a welding assembly and a temperature monitoring device according to an embodiment of the present invention.
[0051] Figure 6 Schematic diagram of the structure of the temperature monitoring device according to the embodiment of the present invention.
[0052] Reference numerals
[0053] 1. Cavity; 2. Positioning rod; 3. Welding head; 4. Bottom mold; 5. First clamping arm; 6. Second clamping arm; 7. Mounting plate; 8. Main air duct; 9. Branch air duct; 10. Tube shell; 11. Flat air outlet; 12. Temperature monitoring device; 13. Welding protection partition; 14. Bottom support cabinet; 15. Operating platform; 16. Power indicator light; 17. Servo control screen; 18. Safety grating; 19. Bottom support foot; 20. Tank chain; 21. Main frame; 22. Temperature control console; 23. Temperature monitor. DETAILED DESCRIPTION
[0054] The preferred embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the preferred embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.
[0055] The terms used in the present invention are only for the purpose of describing specific implementation regulations, and are not intended to limit the present invention. The singular forms "a", "the" used in the present invention and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings. It should also be understood that the term "and / or" used in this article refers to and includes any or all possible combinations of one or more associated listed items.
[0056] It should be understood that although the terms "first", "second", "third", etc. may be used to describe various information in the present invention, such information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of the present invention, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0057] Example 1
[0058] At present, the installation method of the control panel is: place the air outlet panel of the air conditioner on the work surface, align the reserved through hole of the control panel with the boss reserved on the air outlet panel (the boss is an injection molded part), and then align and place the control panel, the boss on the air outlet panel passes through the through hole of the control panel, the boss is higher than the through hole, and the boss is welded with a heated electric soldering iron. When the heated electric soldering iron contacts the boss of the air outlet panel, the material of the boss, which is the injection molded part, is melted by the high temperature of the electric soldering iron, and the melted boss tightly bonds the air outlet panel and the controller together.
[0059] However, the above-mentioned control panel processing method has shortcomings: it mainly relies on manual welding of bosses, which requires manual welding one by one, which is inefficient, and there are huge differences after the bosses are welded, and the consistency is poor. In addition, the welding temperature is not controlled, and there are product quality problems such as inadequate welding; the electric soldering iron is a high-temperature mechanism, and there is an additional risk of burns.
[0060] In order to improve production efficiency, reduce hidden dangers in product quality, improve product consistency and avoid safety problems, we improve production methods in response to the above abnormal situations, design and develop fully automatic equipment to assist production in solving abnormalities.
[0061] The multi-spot welding equipment disclosed in this embodiment is as follows: Figure 1 to Figure 6 Shown, including
[0062] The positioning component includes a cavity 1 for positioning the air outlet panel. The control panel is located above the air outlet panel. The air outlet panel is provided with a plurality of protrusions. The control panel is provided with a plurality of openings. The protrusions are inserted into the openings.
[0063] The cavity 1 is a replica of the air outlet panel, so placing the air outlet panel into the cavity 1 can better position the air outlet panel, and then the protrusion on the air outlet panel faces upward, which is convenient for corresponding to the hole on the control panel. At this time, placing the control panel on the air outlet panel can melt the protrusion above the hole.
[0064] The welding assembly includes a positioning rod 2 and a plurality of welding heads 3. The positioning rod 2 and the plurality of welding heads 3 are both directed toward the cavity 1. The positioning rod 2 pushes the control panel toward the air outlet panel. The plurality of welding heads 3 correspond to the heat-melting protrusions.
[0065] Since both the positioning rod 2 and the welding head 3 point to the cavity 1, the positioning rod 2 is slightly longer than the welding head 3. When welding, the positioning rod 2 contacts the control panel first, so that the control panel and the air outlet panel are pre-tightened first. Under the pressing of the positioning rod 2, the protrusion further passes through the hole and contacts the welding head 3, and the welding head 3 heats and melts the protrusion. Several welding heads 3 can realize welding of multiple welding points at the same time, improving work efficiency. In practical applications, the length of the positioning rod 2 can be adjusted according to actual conditions. Among them, the welding head 3 is made of red copper with excellent thermal conductivity. The welding head 3 is arranged according to the product structure, so that the welding head 3 can weld all welding points with one movement.
[0066] A servo motion assembly is connected to the welding assembly and drives the welding assembly to move.
[0067] The servo motion assembly sets the corresponding moving path according to the model of the air outlet panel and the control panel, so that the welding head 3 can accurately align with the welding point and realize accurate movement of the welding part. That is, the servo motion assembly, as a motion mechanism of the multi-point welding equipment, realizes the stability of the overall operation of the equipment through the movement of the servo system, and the operating parameters of the servo system can be set at any time, ensuring the subsequent versatility of the equipment.
[0068] The cooling assembly is directed toward the cavity 1 and blows air toward the part to be welded,
[0069] The cooling component is presented in the form of blowing, which can blow away and blow air to the welded position to accelerate cooling. That is, the air outlet panel and control panel are purged before welding to ensure that there are no foreign objects before welding. After welding, the welding position is purged again to accelerate the cooling of the welding position and reduce the operation time.
[0070] The temperature controller is connected to the welding head 3 and is used to monitor the welding temperature of the welding head 3 .
[0071] The temperature controller is used to control the welding temperature of the welding head 3 to ensure the welding quality.
[0072] Multi-point welding is achieved for the control panel, and the welding quality is controlled by adding auxiliary clamping and temperature control devices, while improving the consistency of the product.
[0073] In this embodiment, the positioning assembly also includes a bottom mold 4, the cavity 1 is formed on the bottom mold 4, and the first clamping arm 5 and the second clamping arm 6 are respectively provided on the opposite sides of the bottom mold 4. The first clamping arm 5 and the second clamping arm 6 are used to clamp the opposite sides of the air outlet panel in the cavity 1.
[0074] The bottom mold 4 is used for forming the mold cavity 1. The first clamping arm 5 and the second clamping arm 6 arranged opposite to each other on the bottom mold 4 clamp the bottom of the air outlet panel in the horizontal direction, thereby ensuring the positioning stability of the air outlet panel.
[0075] In this embodiment, the welding assembly further comprises a mounting seat plate 7 , the plate surface of the mounting seat plate 7 faces the cavity 1 , and the positioning rod 2 and the welding head 3 are both arranged on the mounting seat plate 7 .
[0076] The mounting plate 7 provides a mounting position for the positioning rod 2 and the welding head 3, so that the positioning rod 2 and the welding head 3 can be vertically pointed to the welding position on the horizontal air outlet panel, thereby improving the welding quality. The mounting plate 7 is connected to a servo operation component, and the servo operation component controls the movement of the positioning rod 2 and the welding head 3 through the mounting plate 7.
[0077] In this embodiment, the cooling assembly includes a main air duct 8, and the main air duct 8 is connected to a plurality of branch air ducts 9, and the air outlets of the plurality of branch air ducts 9 can be directed to each welding position respectively.
[0078] The main air duct 8 on the cooling assembly mainly provides cooling air for each branch air duct 9, and each branch air duct 9 points to a corresponding welding position, so that air can be blown accurately to the corresponding position.
[0079] In this embodiment, the branch air duct 9 includes a tube shell 10 , and the tube shell 10 is a bamboo tube shell 10 .
[0080] The tube shell 10 of the branch air duct 9 is set as a bamboo tube shell 10 to facilitate rapid positioning and adjustment, so that cooling air can be flexibly and stably blown to each welding point.
[0081] In this embodiment, two cooling components are provided, and the two cooling components are respectively located on the opposite sides of the mounting seat plate 7, the main air duct 8 is located above the mounting seat plate 7, and the plurality of branch air ducts 9 are respectively surrounded by the circumference of the mounting seat plate 7.
[0082] Providing two sets of cooling components can improve the cooling efficiency, wherein the branch air ducts 9 are respectively located on the peripheral sides of the mounting base plate 7 so as to better blow air to the air outlet panel in the cavity 1 below the welding head 3 .
[0083] In this embodiment, the air outlet of the branch air duct 9 is provided with a flat air outlet nozzle 11 .
[0084] The flat air outlet 11 can blow out a better amount of air.
[0085] In this embodiment, the temperature controller includes a heating rod and a temperature monitoring device 12. The heating rod is connected to the temperature monitoring device 12. The temperature monitoring device 12 sets the heating temperature of the heating rod and monitors the heating degree of the heating rod.
[0086] The temperature monitoring device 12 can set the temperature of the heating rod and monitor whether the temperature of the heating rod reaches the actual required temperature, thereby preventing poor welding quality and providing real-time feedback on welding temperature issues. More specifically, the temperature monitoring device 12 includes a temperature control console 22, which is used to install the temperature monitoring device 12, and each temperature monitoring device 12 corresponds to a welding point; and a temperature monitor 23, which is used to set the temperature of the heating rod and display the current welding temperature in real time.
[0087] In this embodiment, a welding protection baffle 13 is further included. The welding protection baffle 13 surrounds the welding assembly, and the main air duct 8 is fixed on the welding protection baffle 13 .
[0088] The welding protection partition 13 is arranged around the outer periphery of the welding assembly to prevent the high temperature of the welding assembly from harming people.
[0089] Example 2
[0090] To further disclose the actual operation of the multi-spot welding equipment, it is also disclosed:
[0091] The bottom support cabinet 14 supports the entire device, and contains a control box to control the circuit, gas circuit, and movement of the device; the device operating platform 15 is used to prevent accidents from happening outside the device;
[0092] Power indicator light 16, which alarms the operating status of the equipment (red light abnormal, green light normal, emergency stop and other abnormal three-color light alarm, buzzer alarm);
[0093] Servo control screen 17, which controls the servo system and can design the operating speed, operating nodes, etc.;
[0094] Safety grating 18 is used for safety protection. When the equipment touches the safety grating 18 due to abnormal behavior during operation, the equipment stops moving to avoid safety accidents.
[0095] The access control interlocking device is used for safety protection. When the employee is repairing the equipment and opens the safety maintenance door of the equipment operation platform 15, the equipment cannot be started, thus ensuring the personal safety of the employee and avoiding abnormalities.
[0096] Control buttons, which mainly include two-hand start switch, emergency stop button, reset button, etc., are convenient for employees to operate the equipment;
[0097] The bottom support foot 19 is used to ensure the smooth operation of the equipment; ⑩ The function of the caster with brake: it is convenient for employees to turn around the equipment and reduce the labor intensity of employees moving equipment;
[0098] Tank chain 20 is used to protect signal lines, gas lines, and circuits during equipment operation to prevent the lines from bending during operation, ensuring the safety and stability of the equipment.
[0099] The main frame 21 is used to support the operation of the servo control system.
[0100] Example 3
[0101] To further disclose the use method of the multi-spot welding device of this embodiment, this embodiment discloses a multi-spot welding method, using the multi-spot welding device described in Example 1,
[0102] The following steps are involved:
[0103] Place the air outlet panel in the cavity 1 with the protrusion facing upwards.
[0104] Place the control panel on the air outlet panel and insert the orifice into the protrusion, start the cooling assembly to blow the plate surface to be welded,
[0105] The servo motion assembly drives the welding assembly to descend, the positioning rod 2 first contacts the control panel, and the control panel presses toward the air outlet panel until the welding head 3 contacts the corresponding protrusion, and the positioning is completed;
[0106] The welding head 3 is started to heat up, and the temperature controller signal feeds back the current temperature of the welding head 3. If there is any abnormal heating, a prompt signal is issued.
[0107] After the welding point meets the process requirements, the welding component stops heating and instructs the cooling component to blow air to the welding point to complete the welding.
[0108] For example,
[0109] During production, the device of Example 2 is pushed to the side of the production line by foot, and after the brakes of the casters are fixed, the bottom supporting feet 19 are adjusted to bear force to ensure the smooth operation of the equipment.
[0110] Place the air outlet panel on the cavity 1 of the bottom mold 4 and fix it with the first clamping arm 5 and the second clamping arm 6 to ensure the positioning accuracy of the air outlet panel.
[0111] Use the servo control panel to set the relevant technical operations of the servo operating components; use the temperature control device to set the welding temperature.
[0112] After the air outlet panel is placed on the bottom mold 4 for placing the air outlet panel, and the air outlet panel is positioned through the bottom mold 4, the control panel is installed on the air outlet panel.
[0113] Press the start control button and the servo operating component starts moving.
[0114] When the servo motion component moves to a set point, the automatic cooling component starts to purge the air outlet panel and the control panel to prevent debris from affecting the welding effect. When the set value is reached, the automatic cooling component stops blowing.
[0115] The servo running component continues to move, and the positioning rod 2 performs auxiliary pre-tightening. The positioning rod 2 first contacts the control panel model to achieve accurate positioning of the control panel, and then the welding head 3 continues to contact the air outlet panel, reaches the set second point, and feeds back a signal of arrival.
[0116] After receiving the feedback signal, the temperature control device sends a heating signal to the temperature control device, and the welding head 3 starts to heat up. At the same time, the current temperature of the welding head 3 is fed back through the temperature control device signal. If there is an abnormality (temperature does not meet the standard), the power indicator light 16 will alarm to remind the operating staff of the abnormality and avoid the occurrence of abnormal problems.
[0117] After the welding head 3 is heated for several seconds and the welding spot reaches the process requirements, the servo running component returns to the third set height, and the servo movement stops.
[0118] After receiving the signal, the cooling component blows air to the welding positions of the air outlet panel and the control panel so that the welding points can be cooled quickly to ensure the welding quality.
[0119] After the purge is completed, the servo running component returns to the origin again
[0120] Take out the air extraction panel and complete the whole process.
[0121] When doing batch work, you only need to place the air outlet panel and control panel, press both hands to start, the equipment will start to move automatically, and after the movement is completed, take out the air outlet panel to complete all the work.
[0122] By designing and developing fully automatic production equipment, we can improve production efficiency, reduce hidden dangers in product production quality, improve product consistency, and avoid safety issues.
[0123] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps described in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0124] In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0125] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0126] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.
[0127] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A multi-spot welding device, characterized in that: include The positioning component includes a cavity for placing and positioning the air outlet panel. The control panel is located above the air outlet panel. The air outlet panel is provided with a plurality of protrusions. The control panel is provided with a plurality of holes. The protrusions are inserted into the holes. The welding assembly includes a positioning rod and a plurality of welding heads, wherein the positioning rod and the plurality of welding heads are both directed toward the cavity, the positioning rod pushes the control panel toward the air outlet panel, and the plurality of welding heads correspond to the heat-melting protrusions. A servo motion assembly is connected to the welding assembly and drives the welding assembly to move. Cooling assembly, directed towards the cavity and blowing air towards the position to be welded, A temperature controller is connected to the welding head and is used to control and monitor the welding temperature of the welding head.
2. The multi-spot welding equipment according to claim 1, characterized in that: The positioning assembly also includes a bottom mold, the cavity is formed on the bottom mold, and a first clamping arm and a second clamping arm are respectively provided on opposite sides of the bottom mold, and the first clamping arm and the second clamping arm are used to clamp opposite sides of the air outlet panel in the cavity.
3. The multi-spot welding equipment according to claim 1, characterized in that: The welding assembly further comprises a mounting seat plate, the plate surface of which faces the cavity, and the positioning rod and the welding head are both arranged on the mounting seat plate.
4. The multi-spot welding equipment according to claim 3, characterized in that: The cooling assembly comprises a main air duct, and the main air duct is connected to a plurality of branch air ducts, and the air outlets of the plurality of branch air ducts can be directed to each welding position respectively.
5. The multi-spot welding equipment according to claim 4, characterized in that: The branch air duct comprises a tube shell, and the tube shell is a bamboo tube shell.
6. The multi-spot welding equipment according to claim 4, characterized in that: Two cooling assemblies are provided, and the two cooling assemblies are respectively located on opposite sides of the mounting base plate, the main air duct is located above the mounting base plate, and the plurality of branch air ducts are respectively surrounded by the circumference of the mounting base plate.
7. The multi-spot welding equipment according to claim 6, characterized in that: The air outlet of the branch air duct is provided with a flat air outlet nozzle.
8. The multi-spot welding equipment according to claim 1, characterized in that: The temperature controller comprises a heating rod and a temperature monitoring device, the heating rod is connected to the temperature monitoring device, and the temperature monitoring device sets the heating temperature of the heating rod and monitors the heating degree of the heating rod.
9. The multi-spot welding equipment according to claim 4, characterized in that: It also includes a welding protection baffle, which surrounds the welding assembly, and the main air duct is fixed on the welding protection baffle.
10. A multi-point welding method, characterized in that: Using the multi-spot welding equipment according to any one of claims 1 to 9, The following steps are involved: Place the air outlet panel in the cavity with the protrusion facing upwards. Place the control panel on the air outlet panel and insert the orifice into the protrusion, start the cooling assembly to blow the plate surface to be welded, The servo motion assembly drives the welding assembly to descend, the positioning rod first contacts the control panel, and the control panel is pressed toward the air outlet panel until the welding head contacts the corresponding protrusion, thereby completing the positioning; The welding head is started to heat up, and the temperature controller signals the current temperature of the welding head. If there is any abnormal heating, a prompt signal is issued. After the welding point meets the process requirements, the welding component stops heating and instructs the cooling component to blow air to the welding point to complete the welding.