Automatic assembling production line for bottles and kettles

By designing a bottle and pot automation assembly production line containing a variety of automation equipment and assembly lines, the problem of low degree of automation of bottle and pot production in the prior art is solved, and an efficient and automated production process is achieved, reducing costs and improving product quality.

CN119927624APending Publication Date: 2025-05-06SHANGHAI SOLID STAINLESS STEEL PRODS
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Patent Information

Application Number
CN202510349748.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

The existing bottle and pot production lines have low automation, resulting in low efficiency and high cost, and the degree of automation needs to be improved to reduce labor costs.

Method used

An automated assembly production line for bottles and pots was designed, including inner line dust removal equipment, pot body material assembly line, handle loading assembly line, handle pressure assembly equipment, middle section assembly line, laser marking workbench, handle force measurement mechanism, transverse material transfer mechanism, rear section assembly line, multi-function labeling machine, adapter mechanism, film coating mechanism, product slitting mechanism and heat shrink packaging machine. Through the combination of these equipment and assembly lines, the automatic assembly and packaging of bottles and pots are realized.

Benefits of technology

Through automated assembly production lines, the efficiency and automation of bottle and pot production are improved, manual operation costs are reduced, and the quality and appearance of products are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic bottle and kettle assembling production line which comprises an automatic assembling production line body, the automatic assembling production line body comprises inner container dust removal equipment, a kettle body feeding assembly line is arranged on the side face of the inner container dust removal equipment, and a handle feeding assembly line is arranged on the side face of the kettle body feeding assembly line; the kettle body feeding assembly line and the handle feeding assembly line are arranged in parallel, and handle press-fit equipment is arranged at a discharging port of the kettle body feeding assembly line and a discharging port of the handle feeding assembly line. The automatic assembly line is used for inner container dust removal, handle press-fit, laser marking, handle tension testing, automatic labeling and plastic packaging of water bottles or kettles, assembly equipment is placed according to designated positions, a set of complete automatic assembly line is formed, the problem that an original assembly line is low in automation degree is solved, the work efficiency is improved, and the labor cost is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of bottle and pot production lines, and more specifically to an automatic assembly production line for bottles and pots. Background Art

[0002] Kettles, as an indispensable appliance in daily life, are mainly used to boil water. Whether in home, office or outdoor environment, kettles play an important role. In terms of material, kettles are usually made of metal, ceramic, glass or plastic. Metal kettles, especially stainless steel kettles, are popular for their excellent thermal conductivity and durability. Ceramic and glass kettles are loved by some consumers for their exquisite appearance and environmental protection characteristics. Plastic kettles are characterized by their lightness and portability, suitable for outdoor or travel use. The design of kettles is also varied, with traditional cylindrical and square shapes, as well as modern streamlined designs. Some high-end kettles are also equipped with intelligent temperature control systems, which can automatically adjust the water temperature according to user needs, making it convenient to brew various beverages.

[0003] The existing bottle and pot production has a low degree of automation, and each station of the entire production line needs to be completed manually, which is inefficient and costly. Therefore, a new technical solution is needed to solve the problem. Summary of the invention

[0004] The purpose of the present invention is to provide an automatic assembly production line for bottles and pots, which solves the problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated assembly production line for bottles and pots, comprising: an automated assembly production line, the automated assembly production line comprising an inner liner dust removal device, a body loading line is arranged on the side of the inner liner dust removal device, and a handle loading line is arranged on the side of the body loading line, the body loading line and the handle loading line are arranged parallel to each other, a handle pressing device is arranged at the discharge ports of the body loading line and the handle loading line, and a middle section is arranged on the side of the handle pressing device The middle section of the assembly line is provided with a laser marking workbench and a main console on the side of the middle section of the assembly line, a handle force measuring mechanism is provided on the upper part of the middle section of the assembly line and a transverse material transfer mechanism is provided at the tail end, a rear section of the assembly line parallel to the middle section of the assembly line is provided on the inner side of the transverse material transfer mechanism, the rear section of the assembly line includes a multifunctional labeling machine and the multifunctional labeling machine is located on the side of the rear section of the assembly line, a switching mechanism is provided in the middle of the rear section of the assembly line and a laminating mechanism and a product slitting mechanism are provided on the side of the switching mechanism, and a heat shrink packaging machine is provided on the side of the product slitting mechanism.

[0006] As a preferred embodiment of the present invention, a pneumatic coupling is arranged on the side of the handle press-fitting device and a press-fitting assembly is arranged inside. The press-fitting assembly is connected to the pneumatic coupling through a pipeline, and a human-machine interaction interface is arranged on the surface of the handle press-fitting device.

[0007] As a preferred embodiment of the present invention, a triple piece is provided on the side of the inner tank dust removal equipment and an adjustment bracket is provided inside, an inner tank cleaning head is provided on the inner side of the adjustment bracket and a product to be tested is provided at the bottom of the inner tank cleaning head.

[0008] As a preferred embodiment of the present invention, lifting platforms are provided at both ends of the middle section assembly line.

[0009] As a preferred embodiment of the present invention, the transverse material transfer mechanism includes a transverse adjustment mechanism, a height adjustment mechanism and a clamping mechanism.

[0010] As a preferred embodiment of the present invention, a material tray and a labeling mechanism are arranged on the surface of the multifunctional labeling machine.

[0011] As a preferred embodiment of the present invention, the inner liner dust removal equipment, the handle press-fitting equipment and the lower part of the rear section assembly line are all provided with moving mechanisms, and the inner liner dust removal equipment and the handle press-fitting equipment are both provided with warning lights on the top.

[0012] As a preferred embodiment of the present invention, the bottom of the frame or body of the inner liner dust removal equipment, the body loading line, the handle loading line, the handle pressing equipment, the middle section assembly line and the rear section assembly line are all provided with feet.

[0013] As a preferred embodiment of the present invention, a handle heating mechanism is provided at the connection between the handle feeding line and the handle press-fitting device.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The automated assembly production line of the present invention comprises an inner liner dust removal device, a body loading line is arranged on the side of the inner liner dust removal device, and a handle loading line is arranged on the side of the body loading line, the body loading line and the handle loading line are arranged parallel to each other, a handle pressing device is arranged at the discharge ports of the body loading line and the handle loading line, a middle section loading line is arranged on the side of the handle pressing device, and a laser marking workbench and a main console are arranged on the side of the middle section loading line, and a hand is arranged on the upper part of the middle section loading line. The handle has a force measuring mechanism and a transverse material transfer mechanism at the tail end. A rear section assembly line parallel to the middle section assembly line is arranged on the inner side of the transverse material transfer mechanism. The rear section assembly line includes a multifunctional labeling machine and the multifunctional labeling machine is located on the side of the rear section assembly line. A transfer mechanism is arranged in the middle of the rear section assembly line and a laminating mechanism and a product slitting mechanism are arranged on the side of the transfer mechanism. A heat shrink packaging machine is arranged on the side of the product slitting mechanism. During production, the pot body is placed in the inner liner dust removal equipment for inner liner dust removal, and the dust-removed pot body is placed on the inner liner dust removal equipment. On the kettle body loading line, the handle is placed on the handle loading line for heating, and enters the handle pressing equipment along with the kettle body on the kettle body and handle loading line. The kettle body and the handle correspond one to one, and the kettle body and the handle are pressed and fitted. The pressed product is grabbed and placed on the middle section of the assembly line. The middle section of the assembly line moves the pressed product to the laser marking station for laser marking. After the marking is completed, the product is moved to the handle force measuring mechanism for tensile testing. After the test is completed, the product is moved to the transverse transfer mechanism, which grabs the product and places it at the back The first section of the assembly line, through the back section of the assembly line, the product enters the multi-functional labeling machine for automatic labeling. After labeling, the product enters the transfer mechanism and is placed flat on the conveyor belt. The product enters the laminating mechanism along the conveyor belt to be covered with plastic bags. After the plastic bags are covered, they are sealed by the product slitting machine. The products covered with plastic bags enter the heat shrink packaging machine to complete the plastic sealing of the products, and finally the products are taken out for boxing. This automated assembly production line overcomes the problem of low automation of the original assembly line, improves work efficiency and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the automated assembly production line of the present invention;

[0017] Figure 2 It is a schematic diagram of the overall structure of the handle press-fitting device of the present invention;

[0018] Figure 3 It is a schematic diagram of the side structure of the handle press-fitting device of the present invention;

[0019] Figure 4 It is a schematic diagram of the overall structure of the inner tank dust removal device of the present invention;

[0020] Figure 5 This is a front view structural diagram of the inner tank dust removal device of the present invention;

[0021] Figure 6 It is a schematic diagram of the overall structure of the middle section assembly line of the present invention;

[0022] Figure 7 It is a schematic diagram of the overall structure of the back-end assembly line of the present invention.

[0023] In the figure: 1. Inner liner dust removal equipment; 2. Bottle body feeding line; 3. Handle feeding line; 4. Handle pressing equipment; 5. Middle section line; 6. Laser marking workbench; 7. Main console; 8. Handle force measuring mechanism; 9. Transverse material transfer mechanism; 10. Back section line; 11. Multifunctional labeling machine; 12. Transfer mechanism; 13. Laminating mechanism; 14. Product slitting mechanism; 15. Heat shrink packaging machine; 16. Foot; 17. Handle heating mechanism; 18. Pneumatic coupling; 19. Human-machine interface; 20. Pressing assembly; 21. Warning light; 22. Moving mechanism; 23. Adjustment mechanism; 24. Triplex; 25. Inner liner cleaning head; 26. Measured product; 27. Lifting platform; 28. Transverse adjustment mechanism; 29. ​​Height adjustment mechanism; 30. Clamping mechanism; 31. Material tray; 32. Labeling mechanism. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-7 The present invention provides a technical solution: an automated assembly production line for bottles and pots.

[0026] The above problems need to be solved: the existing bottle and pot production has a low degree of automation, and each station in the entire production line needs to be completed manually, which is inefficient and costly.

[0027] The solution is as follows: An automated assembly production line for bottles and pots, comprising: an automated assembly production line, the automated assembly production line comprising an inner liner dust removal device 1, a body loading line 2 is arranged on the side of the inner liner dust removal device 1, and a handle loading line 3 is arranged on the side of the body loading line 2, the body loading line 2 and the handle loading line 3 are arranged parallel to each other, a handle pressing device 4 is arranged at the discharge port of the body loading line 2 and the handle loading line 3, a middle section line 5 is arranged on the side of the handle pressing device 4, and a laser punching device is arranged on the side of the middle section line 5 The middle section assembly line 5 is provided with a handle force measuring mechanism 8 on its upper part and a transverse material transfer mechanism 9 on its tail end, a rear section assembly line 10 which is parallel to the middle section assembly line 5 is provided on the inner side of the transverse material transfer mechanism 9, the rear section assembly line 10 includes a multifunctional labeling machine 11 and the multifunctional labeling machine 11 is located on the side of the rear section assembly line 10, a switching mechanism 12 is provided in the middle of the rear section assembly line 10 and a laminating mechanism 13 and a product cutting mechanism 14 are provided on the side of the switching mechanism 12, a heat shrink packaging machine 15 is provided on the side of the product cutting mechanism 14, and a production When the kettle body is placed in the inner liner dust removal equipment 1 for inner liner dust removal, the kettle body after dust removal is placed on the kettle body loading assembly line 2, the handle is placed on the handle loading assembly line 3 for heating, and enters the handle pressing equipment 4 with the kettle body on the kettle body and handle loading assembly line 3. The kettle body and the handle correspond one to one, and the kettle body and the handle are pressed together. The pressed-fitted product is grabbed and placed on the middle assembly line 5. The middle assembly line 5 moves the pressed-fitted product to the laser marking station for laser marking. After marking, the product is moved to the handle force measuring mechanism 8 for tensile testing. After the test, the product is moved to the transverse material transfer mechanism 9. The transverse material transfer mechanism 9 grabs the product and places it on the rear-stage assembly line 10. Through the rear-stage assembly line 10, the product enters the workstation of the multifunctional labeling machine 11 for automatic labeling. After labeling is completed, the product enters the transfer mechanism 12 and is placed flat on the conveyor belt. The product enters the laminating mechanism 13 along the conveyor belt to be covered with a plastic bag. After the plastic bag is covered, it is sealed by a product slitting machine. The product covered with the plastic bag enters the heat shrink packaging machine 15 to complete the plastic sealing of the product, and finally the product is taken out and packed. This automated assembly production line overcomes the problem of low automation level of the original assembly line, improves work efficiency, and reduces labor costs.

[0028] Further improvements, such as Figure 2As shown: a pneumatic coupling 18 is arranged on the side of the handle press-fitting device 4 and a press-fitting assembly 20 is arranged inside; the press-fitting assembly 20 is connected to the pneumatic coupling 18 through a pipeline; a human-machine interaction interface 19 is arranged on the surface of the handle press-fitting device 4; the combination of the pneumatic coupling 18 and the press-fitting assembly 20 makes the press-fitting action more stable and controllable, and improves the press-fitting accuracy; the setting of the human-machine interaction interface 19 facilitates the control and monitoring of the operator, and improves the operability and flexibility of the production line.

[0029] Further improvements, such as Figure 4 As shown: a triple piece 24 is provided on the side of the inner liner dust removal equipment 1 and an adjusting bracket 23 is provided inside, an inner liner cleaning head 25 is provided on the inner side of the adjusting bracket 23 and a tested product 26 is provided at the lower part of the inner liner cleaning head 25, and the adjusting bracket 23 can adjust the position of the inner liner cleaning head 25 according to the size and shape of different pot bodies, thereby enhancing the versatility and adaptability of the equipment.

[0030] Further improvements, such as Figure 6 As shown: both ends of the middle section assembly line 5 are provided with lifting platforms 27. The setting of the lifting platforms 27 facilitates the smooth transmission of products of different heights on the middle section assembly line 5, and reduces the problem of jamming or falling caused by height differences.

[0031] Further improvements, such as Figure 6 As shown: the transverse material transfer mechanism 9 includes a transverse adjustment mechanism 28, a height adjustment mechanism 29 and a clamping mechanism 30. The transverse and height adjustment mechanisms 29 enable the transverse material transfer mechanism 9 to accurately move products from one section of the assembly line to another, thereby improving the accuracy and efficiency of transmission.

[0032] Further improvements, such as Figure 7 As shown: the surface of the multifunctional labeling machine 11 is provided with a material tray 31 and a labeling mechanism 32. The setting of the material tray 31 facilitates the rapid replacement and replenishment of labels, thereby improving the labeling efficiency. The precise control of the labeling mechanism 32 enables the labels to be accurately and evenly attached to the products, thereby improving the appearance quality of the products.

[0033] Further improvements, such as Figure 2 , 4 As shown in Figure 7: the inner liner dust removal equipment 1, the handle press-fitting equipment 4 and the lower part of the rear section assembly line 10 are all provided with a moving mechanism 22, and the tops of the inner liner dust removal equipment 1 and the handle press-fitting equipment 4 are all provided with a warning light 21. The setting of the moving mechanism 22 allows the equipment to be conveniently moved when needed, thereby improving the flexibility and configurability of the production line. The setting of the warning light 21 can issue a warning in time when the equipment fails or an abnormal situation occurs, reminding the operator to pay attention, thereby improving the safety and reliability of the production line.

[0034] Further improvements, such as Figure 3 , 5 As shown in , 6 and 7: the bottom of the frames or bodies of the inner liner dust removal equipment 1, the body loading assembly line 2, the handle loading assembly line 3, the handle pressing equipment 4, the middle section assembly line 5 and the rear section assembly line 10 are all provided with feet 16. The setting of the feet 16 enhances the stability of the equipment, reduces the problem of equipment movement or tilting due to vibration or external force, and ensures the smooth operation of the production line.

[0035] Further improvements, such as Figure 2 As shown: a handle heating mechanism 17 is provided at the connection between the handle loading assembly line 3 and the handle press-fitting device 4. The handle heating mechanism 17 can preheat the handle before it enters the press-fitting device, which is convenient for press-fitting with the kettle body and improves the success rate of press-fitting and the quality of the product.

[0036] Working principle: During production, the kettle body is placed in the inner liner dust removal equipment 1 for inner liner dust removal, the kettle body after dust removal is placed on the kettle body loading line 2, the handle is placed on the handle loading line 3 for heating, and the kettle body on the kettle body and handle loading line 3 enters the handle pressing equipment 4, the kettle body and the handle correspond one to one, the kettle body and the handle are pressed together, the pressed product is grabbed and placed on the middle section assembly line 5, the middle section assembly line 5 moves the pressed product to the laser marking station for laser marking, after marking, the product is moved to the handle force measuring mechanism 8 for tensile testing, after the test, the product is moved to the transverse transfer material Mechanism 9, the transverse material transfer mechanism 9 grabs the product and places it on the rear-stage assembly line 10, and the product enters the workstation of the multifunctional labeling machine 11 through the rear-stage assembly line 10 for automatic labeling. After the labeling is completed, the product enters the transfer mechanism 12 and is placed flat on the conveyor belt. The product enters the laminating mechanism 13 with the conveyor belt to be covered with a plastic bag. After the plastic bag is covered, it is sealed by a product slitting machine. The product covered with the plastic bag enters the heat shrink packaging machine 15 to complete the plastic sealing of the product, and finally the product is taken out for boxing; this automated assembly production line overcomes the problem of low automation of the original assembly line, improves work efficiency, and reduces labor costs.

[0037] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0038] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, and can be mechanical or electrical connections, or internal connectivity between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automated assembly line for bottles and pots, characterized by: include: An automated assembly production line, the automated assembly production line comprising an inner liner dust removal device (1), a body loading line (2) being arranged on the side of the inner liner dust removal device (1), and a handle loading line (3) being arranged on the side of the body loading line (2), the body loading line (2) and the handle loading line (3) being arranged parallel to each other, a handle pressing device (4) being arranged at the discharge ports of the body loading line (2) and the handle loading line (3), a middle section line (5) being arranged on the side of the handle pressing device (4), and a laser marking workbench (6) and a main control console (7) being arranged on the side of the middle section line (5), the body loading line (2) and the handle loading line (3) being arranged parallel to each other, A handle force measuring mechanism (8) is arranged at the upper part of the middle section assembly line (5) and a transverse material transfer mechanism (9) is arranged at the rear end. A rear section assembly line (10) parallel to the middle section assembly line (5) is arranged on the inner side of the transverse material transfer mechanism (9). The rear section assembly line (10) includes a multifunctional labeling machine (11) and the multifunctional labeling machine (11) is located on the side of the rear section assembly line (10). A transfer mechanism (12) is arranged in the middle of the rear section assembly line (10) and a laminating mechanism (13) and a product slitting mechanism (14) are arranged on the side of the transfer mechanism (12). A heat shrink packaging machine (15) is arranged on the side of the product slitting mechanism (14).

2. The automatic assembly line for bottles and pots according to claim 1, characterized in that: The handle press-fit device (4) is provided with a pneumatic coupling (18) on the side thereof and a press-fit assembly (20) inside thereof; the press-fit assembly (20) is connected to the pneumatic coupling (18) via a pipeline; and a human-machine interaction interface (19) is provided on the surface of the handle press-fit device (4).

3. The automatic assembly line for bottles and pots according to claim 1 is characterized by: The inner tank dust removal device (1) is provided with a triple piece (24) on the side and an adjustment bracket (23) inside, an inner tank cleaning head (25) is provided on the inner side of the adjustment bracket (23) and a product to be tested (26) is provided at the bottom of the inner tank cleaning head (25).

4. The automatic assembly line for bottles and pots according to claim 1, characterized in that: Lifting platforms (27) are provided at both ends of the middle section assembly line (5).

5. The automatic assembly line for bottles and pots according to claim 1 is characterized by: The transverse material transfer mechanism (9) comprises a transverse adjustment mechanism (28), a height adjustment mechanism (29) and a clamping mechanism (30).

6. The automatic assembly line for bottles and pots according to claim 1, characterized in that: A material tray (31) and a labeling mechanism (32) are provided on the surface of the multifunctional labeling machine (11).

7. The automatic assembly line for bottles and pots according to claim 1, characterized in that: The inner liner dust removal device (1), the handle press-fit device (4) and the lower part of the rear section assembly line (10) are all provided with a moving mechanism (22), and the tops of the inner liner dust removal device (1) and the handle press-fit device (4) are all provided with a warning light (21).

8. The automatic assembly line for bottles and pots according to claim 1, characterized in that: The bottoms of the frames or bodies of the inner container dust removal equipment (1), the body loading assembly line (2), the handle loading assembly line (3), the handle pressing equipment (4), the middle section assembly line (5) and the rear section assembly line (10) are all provided with feet (16).

9. The automatic assembly line for bottles and pots according to claim 1, characterized in that: A handle heating mechanism (17) is provided at the connection between the handle loading line (3) and the handle pressing device (4).