Full-automatic aluminum door and window corner connector and angle steel sheet mounting machine and working method thereof

Abstract

The invention discloses a full-automatic aluminum door and window corner connector and angle steel sheet installing machine and a working method thereof, and belongs to the technical field of profile machining equipment.The full-automatic aluminum door and window corner connector and angle steel sheet installing machine is characterized in that two movable cross beams are arranged on a machine frame in a sliding mode, two machine heads are arranged on each movable cross beam in a sliding mode, and each machine head comprises a vertical plate, a sliding plate and a plurality of bottom beams; one side of the bottom of the vertical plate is connected with the sliding plate, the sliding plate is arranged on a certain cross beam in a sliding mode, the other side of the bottom of the vertical plate is connected with the multiple bottom beams, and a corner connector leading-in device or an angle steel sheet leading-in device is arranged between every two adjacent bottom beams; a corner brace bin is arranged above the bottom beam; a corner connector grabbing mechanism is arranged at the top of the vertical plate; an angle steel sheet positioning device and a corner brace positioning device are arranged on the other side of the vertical plate in a sliding manner and are both connected with the vertical plate in a sliding manner; a movable pressing mechanism, a corner brace supporting mechanism and a fixing device are arranged on the sliding plate in a sliding manner; the whole process from placement of profiles, installation of corner connectors and angle steel sheets to assembly completion is highly automatic.

Description

Technical Field

[0001] The invention belongs to the technical field of profile processing equipment, and in particular relates to a fully automatic aluminum door and window angle code and angle steel sheet installation machine and a working method thereof. Background Art

[0002] The statements in this section merely provide background information related to the present invention and do not necessarily constitute prior art.

[0003] At present, the assembly line of aluminum alloy doors and windows is limited to the cutting of profiles, the processing of various holes, and the corner assembly of profiles; automation and intelligence cannot run through the entire door and window production process. The prior art does not disclose a complete door and window assembly line that can truly achieve full-automatic operation, especially the seamless connection between each single machine and process. The prior art patent publication number CN117340593B discloses a fully automatic angle code installation machine and a frame assembly method, which can only install angle codes but cannot install angle steel sheets, resulting in limited scope of use; the equipment can only be used for aluminum alloy doors and windows with angle steel sheets installed later; and the angle steel sheets and angle codes on most of the existing aluminum alloy doors and windows are installed at the same time; therefore, the prior art cannot fundamentally solve the problem of automatic installation of angle codes and angle steel sheets. Since it is impossible to achieve the problem of simultaneous installation of angle steel sheets and angle codes by machines, there is still a problem of high cost due to the need for manpower investment and difficulty in improving production efficiency. Summary of the invention

[0004] In view of the above problems, the present invention provides a fully automatic aluminum door and window corner bracket and angle steel sheet installation machine and a working method thereof. Through the cooperation of various devices, each corner bracket and angle steel sheet is placed in the inner cavity of the profile in turn, and four profiles are directly combined and spliced ​​into one. After the assembly is completed, it is directly sent to the next workstation for processing. The whole process of installing the corner bracket and angle steel sheet does not require human participation, which not only reduces the production cost but also improves the production efficiency.

[0005] In order to achieve the above object, the present invention is implemented through the following technical solutions: In a first aspect, the present invention provides a fully automatic aluminum door and window corner bracket and angle steel sheet installation machine, comprising: a frame, two movable beams are slidably arranged on the frame, and two machine heads are slidably arranged on each movable beam; The machine head comprises a vertical plate, a slide plate, and a plurality of bottom beams; one side of the bottom of the vertical plate is connected to the slide plate, and the slide plate is used to move on the movable crossbeam, and the other side of the bottom of the vertical plate is connected to the plurality of bottom beams, and the bottom beams are arranged perpendicular to the vertical plate, and an angle code introduction device or an angle steel sheet introduction device is provided between adjacent bottom beams, and a through hole is provided on the vertical plate for the angle code introduction device or the angle steel sheet introduction device to pass through and send the angle code and the angle steel sheet to the other side of the vertical plate; an angle code bin is provided above the bottom beam, and an angle code bin transverse movement mechanism is provided between the bottom beam and the angle code bin; an angle code grabbing mechanism is provided on the top of the vertical plate; an angle steel sheet bin is also provided on the side of the vertical plate, and the angle steel sheet bin, the angle code grabbing mechanism and the angle code bin are all on the same side of the vertical plate; An angle steel sheet positioning device and an angle code positioning device are slidably arranged on the other side of the vertical plate. The angle steel sheet positioning device is connected to the vertical plate through an X-axis guide rail pair, and the angle code positioning device is also connected to the vertical plate through an X-axis guide rail pair; a movable clamping mechanism is slidably arranged on the slide plate, and an angle code supporting mechanism and a fixing device are also arranged on the slide plate; the length direction of the moving beam is the X-axis direction, the horizontal direction perpendicular to the moving beam is the Y-axis direction, and the vertical direction perpendicular to the moving beam is the Z-axis direction.

[0006] Furthermore, the movable crossbeam is connected to the two machine heads via an X-axis guide rail pair, one of the machine heads is driven by a telescopic cylinder to move on the movable crossbeam, which is used for fine-tuning the position of the machine head over a short distance, and the other machine head is driven by a servo drive mechanism to move on the movable crossbeam, which is used for adjusting the moving distance of the machine head over a long distance.

[0007] Further, the angle code bins are provided with a plurality of them, the angle code bin transverse movement mechanism is used to move different angle code bins to the bottom of the angle code grabbing mechanism, the angle code bin transverse movement mechanism is composed of a transverse movement slide plate and an X-axis guide rail pair, the transverse movement slide plate is fixedly arranged on the bottom beam through the X-axis guide rail pair, and the plurality of angle code bins are fixedly arranged on the transverse movement slide plate; The angle code grabbing mechanism includes a bracket, a crossbeam, a transition plate and a lifting connection plate. The bottom end of the lifting connection plate is provided with a clamping mechanism. The crossbeam is arranged on the bracket through a Y-axis guide rail pair, the transition plate is arranged on the crossbeam through an X-axis guide rail pair, and the lifting connection plate is arranged on the transition plate through a Z-axis guide rail pair, so as to realize the movement of the clamping mechanism in three-dimensional space.

[0008] Furthermore, the angle steel sheet bin is composed of an outer positioning plate and an inner positioning plate, and the outer positioning plate and the inner positioning plate are connected by a spacing adjustment mechanism for adjusting the spacing between the outer positioning plate and the inner positioning plate; a limiting seat is provided at the lower end of the outer positioning plate for limiting the falling of the angle steel sheet, and a counterweight track is provided on the same side of the outer positioning plate and the limiting seat in the vertical direction, and a counterweight block is provided on the counterweight track for driving the angle steel sheet to fall by gravity; a floating positioning unit is also provided at the lower end of the inner positioning plate for limiting the movement of the angle steel sheet from the inner positioning plate to the outer positioning plate after the angle steel sheet falls below the limiting seat.

[0009] Furthermore, the angle code introduction device and the angle steel sheet introduction device are both composed of an introduction slide plate and an introduction push plate. The introduction slide plate is fixedly arranged between adjacent bottom beams. An introduction cylinder is arranged on the introduction slide plate. The introduction push plate is connected to the telescopic rod of the introduction cylinder. The introduction push plate is slidably connected to the introduction slide plate through a dovetail groove, and the introduction push plate moves along the Y-axis direction.

[0010] Further, the mobile clamping mechanism includes a connecting seat; one side of the connecting seat is connected to a first slide plate through an X-axis guide rail pair, and the first slide plate is driven by a translation cylinder fixedly arranged on the connecting seat; a cylinder connecting plate is arranged on the top of the first slide plate, and a profile clamping mechanism and an outer angle steel clamping mechanism are arranged on the cylinder connecting plate; the other side of the connecting seat is provided with a first horizontal slide plate through an X-axis guide rail pair, and the first horizontal slide plate is provided with an inner angle steel clamping mechanism through a Z-axis guide rail pair; A clamping slide is provided at the bottom of the connecting seat, and the clamping slide is connected to the slide via an X-axis guide rail pair, and the clamping slide is driven by a servo transmission mechanism. A table is provided on the slide at one end of the connecting seat, and a vertical support plate is provided between the table and the connecting seat. The table and the vertical support plate are used to cooperate with the profile clamping mechanism, the outer angle steel clamping mechanism and the inner angle steel clamping mechanism to clamp the profile, the outer angle steel sheet and the inner angle steel sheet. A scale is provided on the top of the vertical support plate for positioning the profile.

[0011] Further, the angle support mechanism includes: a guide base, a first vertical slide and a second horizontal slide; one side of the guide base is connected to the first vertical slide via a Z-axis guide rail pair; the first vertical slide is connected to the second horizontal slide via a Y-axis guide rail pair; the first vertical slide is driven by a lifting cylinder arranged on the guide base, and the second horizontal slide is driven by a translation cylinder arranged on the first vertical slide; a first support rod mechanism and a second support rod mechanism are arranged on the other side of the second horizontal slide, and are connected via a Z-axis guide rail pair, the first support rod mechanism is driven by a servo transmission mechanism arranged on the top of the second horizontal slide, and the second support rod mechanism is driven by a servo transmission mechanism arranged on the top of the second horizontal slide.

[0012] Furthermore, the angle code positioning device and the angle steel sheet positioning device have the same structure, and the angle code positioning device includes a positioning and fixing seat, one end of the positioning and fixing seat is vertically connected to the vertical plate through an X-axis guide rail pair, a second vertical slide is slidably arranged on the positioning and fixing seat, a Z-axis guide rail pair is arranged between the positioning and fixing seat and the second vertical slide, a third horizontal slide is slidably arranged on the second vertical slide, the second vertical slide is connected to the third horizontal slide through a Y-axis guide rail pair, a servo rotating mechanism is arranged on the third horizontal slide, and a positioning clamping mechanism is arranged on the servo rotating mechanism for clamping the angle code from the angle code introducing device and sending the angle code to the movable clamping mechanism.

[0013] Furthermore, the fixing device includes a fixed base and a fixed mounting plate; the fixed base is fixedly set on the slide plate, the fixed mounting plate is set at one end of the fixed base, a fixed table plate is set at the other end of the fixed base, and a pushing mechanism is set on one side of the fixed mounting plate; a fourth horizontal slide plate is set on the other side of the fixed mounting plate, a clamping connecting plate is set on the top of the fourth horizontal slide plate, and a clamping mechanism is set on the clamping connecting plate; a positioning mechanism is set on one side of the fixed table plate.

[0014] In a second aspect, the present invention also provides a working method of a fully automatic aluminum door and window corner bracket and angle steel sheet installation machine, comprising the following steps: S1. Install the angle code bin equipped with angle code and the angle steel sheet bin equipped with angle steel sheet to each corresponding machine head; S2. Adjust the relative position of each head according to the width and length of the aluminum alloy frame to determine the relative position of each head; S3. The clamping mechanism of the fixing device is moved to clamp the end of the profile, and the profile clamping mechanism of the movable clamping mechanism is moved to clamp the end of the profile; S4. Push the angle code onto the positioning clamping mechanism of the angle code positioning device through the angle code introduction device, and insert the angle code into the profile cavity on the table through the positioning clamping mechanism of the angle code positioning device, push the angle steel sheet and the angle steel sheet positioning device onto the positioning clamping mechanism through the angle steel sheet introduction device, and insert the angle steel sheet into the profile cavity on the table through the positioning clamping mechanism of the angle steel sheet positioning device; when the angle steel sheet is inserted into the profile cavity, the outer angle steel clamping mechanism and the inner angle steel clamping mechanism in the movable clamping mechanism clamp the angle steel sheet in the outer cavity and the angle steel sheet in the inner cavity of the profile; S5. The movable clamping mechanism moves toward the direction of the fixing device, and the first supporting rod mechanism and the second supporting rod mechanism in the supporting angle code mechanism are moved to the designated position, and the angle code is adjusted to be coplanar with the corresponding plane of the adjacent profile cavity, so that the angle code is smoothly inserted into the cavity of the adjacent profile; S6. The movable clamping mechanism continues to move toward the fixing device, and after the first supporting rod mechanism and the second supporting rod mechanism in the supporting angle code mechanism are reset, the angle code and the angle steel sheet are fully inserted into the adjacent profile cavities; S7. The clamping mechanism of the fixing device and the profile clamping mechanism of the mobile clamping mechanism loosen the profile, and the outer angle steel clamping mechanism and the inner angle steel clamping mechanism in the mobile clamping mechanism loosen the angle steel sheet; S8. The profiles with the angle code and angle steel sheet are pushed onto the conveyor belt between the two moving beams by the pusher mechanism in each head fixing device; Repeat the above steps to install the angle code and angle steel sheet of the next profile.

[0015] Compared with the prior art, the present invention has the following advantages and positive effects: The present invention drives the two movable beams to move relative to each other through a servo drive mechanism, fine-tunes the machine head over a short distance through a telescopic cylinder, and adjusts the machine head over a long distance through a servo drive mechanism. It can quickly and accurately adjust the relative positions of each machine head according to the different widths and lengths of the aluminum alloy frame. This flexible adjustment mechanism improves the adaptability of the equipment to profiles of different sizes, reduces the equipment adjustment time due to changing profile specifications, and significantly improves production efficiency; it can realize the placement of profiles, the installation of angle brackets and angle steel sheets, and the pushing of the final profiles to the conveyor belt, and the entire workflow is highly automated. Workers only need to install the angle bracket bin and angle steel sheet bin with installed angle brackets and angle steel sheets to the corresponding machine head, and place the profile ends in the initial stage. Subsequent operations are all automatically completed by the equipment.

[0016] The present invention provides precise positioning and reliable clamping when the profile is placed by cooperating the table plate and the vertical support plate in the mobile clamping mechanism, and the positioning mechanism and the clamping mechanism in the fixing device work in coordination, thereby ensuring the stability of the profile during the installation of angle brackets and angle steel sheets; the scale on the top of the vertical support plate further provides an intuitive reference for the positioning of the profile, improves the positioning accuracy, reduces installation errors caused by profile position deviation, and thus improves the quality stability of the product.

[0017] The angle code grabbing mechanism of the present invention can automatically grab the angle code from the angle code bin, and accurately insert the angle code into the profile cavity through the angle code introduction device and the angle code positioning device. This series of automated operations can continuously and stably grab and install materials, reducing the manual participation in material handling and installation. It not only improves work efficiency, but also reduces product quality problems caused by manual operation errors, shortens the production cycle of single profile doors and windows, and reduces labor cost investment. The advantages are particularly obvious in large-scale production.

[0018] The present invention has multiple corner code bins and uses a corner code bin transverse movement mechanism to move different corner code bins to the bottom of the corner code grabbing mechanism to meet the diverse needs of different door and window production for corner codes. The angle steel sheet bin can flexibly adjust the specifications of the stored angle steel sheets through the external positioning plate, the internal positioning plate and the spacing adjustment mechanism. At the same time, its unique design of the counterweight block driving the angle steel sheet to fall and the floating positioning unit limiting the movement of the angle steel sheet ensures the stability and accuracy of the angle steel sheet during the supply process and improves the installation quality; when producing doors and windows of various specifications, the installation machine can quickly switch the supply of angle codes and angle steel sheets without frequently replacing the entire material storage device, which improves the continuity and efficiency of production, while ensuring the accurate supply of materials of different specifications and avoiding installation problems caused by material errors.

[0019] The angle code support mechanism of the present invention can accurately adjust the position of the support rod mechanism through the coordinated action of multiple slides and cylinders, and correct the angle code to be coplanar with the corresponding plane of the adjacent profile cavity, ensuring that the angle code is smoothly inserted into the adjacent profile cavity; the angle code positioning device and the angle steel sheet positioning device have the same structure and are equipped with a servo rotation mechanism and a positioning clamping mechanism, which can accurately clamp the angle code and the angle steel sheet and send them to the specified position, further improving the accuracy of installation.

[0020] The installation machine of the present invention adopts servo drive mechanism, cylinder, etc. as the main power source. These drive devices have stable operation, precise power output and high reliability. At the same time, the various mechanisms are connected and transmitted through guide rail pairs and sliders, which ensures the smoothness and accuracy of movement and reduces the wear and failure probability of the equipment during operation. Compared with some similar equipment that adopts complex transmission systems or low-quality drive devices, the drive and transmission system of this equipment is simple to maintain, and only requires regular lubrication and inspection, which reduces the maintenance cost and downtime of the equipment and improves the operation efficiency and production continuity of the equipment.

[0021] The installation machine of the present invention adopts a modular design as a whole, so that when the equipment fails, the corresponding module can be quickly located and replaced, shortening the maintenance time; at the same time, the modular design also facilitates the upgrade and improvement of the equipment, and specific modules can be optimized or replaced according to their own production needs, thereby improving the adaptability and service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0023] Figure 1 This is a structural diagram of a fully automatic aluminum door and window corner bracket and angle steel sheet installation machine according to Embodiment 1 of the present invention; Figure 2 This is a structural diagram of the head of Example 1 of the present invention; Figure 3 This is a structural diagram of an angle code positioning device according to Embodiment 1 of the present invention; Figure 4 This is a structural diagram of a mobile pressing mechanism according to Embodiment 1 of the present invention; Figure 5 It is a side view of the mobile pressing mechanism of embodiment 1 of the present invention; Figure 6 This is a structural diagram of the angle bracket mechanism of Example 1 of the present invention; Figure 7 This is a structural diagram of a fixing device according to Embodiment 1 of the present invention; Figure 8 This is a structural diagram of the angle steel sheet bin according to Embodiment 1 of the present invention; Fig. 9 This is a structural diagram of the angle code grabbing mechanism of Example 1 of the present invention; In the figure: 1, frame; 2, moving crossbeam; 3, head; 4, conveyor belt; 5, control operation screen; 6, main control box; 7, vertical plate; 8, angle code positioning device; 801, positioning fixing seat; 802, second vertical slide plate; 803, third horizontal slide plate; 804, servo rotation mechanism; 805, positioning clamping mechanism; 9, angle steel piece positioning device; 10, mobile clamping mechanism; 1001, connecting seat; 1002, first horizontal slide plate; 1003, first slide plate; 1004, cylinder connecting plate; 1005, inner angle steel clamping mechanism; 1006, vertical support plate; 1007, table plate; 1008, profile clamping mechanism; 1009, scale; 1010, outer angle steel clamping mechanism; 11, angle code support mechanism; 1101, first vertical slide plate; 1102, second horizontal slide plate; 1103, first support rod mechanism ; 1104, second supporting rod mechanism; 1105, guide base; 12, fixing device; 1201, fixed base; 1202, fixed mounting plate; 1203, fourth horizontal slide plate; 1204, clamping connecting plate; 1205, clamping mechanism; 1206, fixed table plate; 1207, positioning mechanism; 13, electric control box; 14, power box; 15, slide plate; 16, push mechanism; 17, lateral movement of corner code bin Mechanism; 18, angle steel sheet bin; 1801, outer positioning plate; 1802, inner positioning plate; 1803, spacing adjustment mechanism; 1804, floating positioning unit; 1805, limit seat; 1806, counterweight block; 19, bottom beam; 20, angle code grabbing mechanism; 2001, bracket; 2002, cross beam; 2003, transition plate; 2004, lifting connecting plate; 2005, clamping mechanism; 21, angle code bin. DETAILED DESCRIPTION

[0024] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0025] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless otherwise explicitly stated in the present invention, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof; Example 1 This embodiment discloses a fully automatic aluminum door and window corner bracket and angle steel sheet installation machine, such as Figure 1-Figure 9As shown, it includes: a frame 1, on which two moving beams 2 are slidably arranged, and a servo drive mechanism is used to drive the two moving beams 2 to move relative to each other, and two heads 3 are slidably arranged on each of the moving beams 2; a conveyor belt 4 is also arranged on the frame 1, and the conveyor belt 4 is arranged between the two moving beams 2; a control operation screen 5 and a main control box 6 are respectively arranged on both sides of the frame for controlling the operation of the entire installation machine; the length direction of the moving beam 2 is the X-axis direction, the horizontal direction perpendicular to the moving beam 2 is the Y-axis direction, and the vertical direction perpendicular to the moving beam 2 is the Z-axis direction.

[0026] The machine head 3 includes a vertical plate 7, a slide plate, and a plurality of bottom beams 19; one side of the bottom of the vertical plate 7 is connected to the slide plate, and the slide plate is used to move on the moving cross beam 2, and the other side of the bottom of the vertical plate 7 is connected to a plurality of bottom beams 19, and the bottom beams 19 are arranged perpendicular to the vertical plate 7, and an angle code introduction device or an angle steel sheet introduction device is arranged between adjacent bottom beams 19, and a through hole is provided on the vertical plate 7 for the angle code introduction device or the angle steel sheet introduction device to pass through and send the angle code and the angle steel sheet to the vertical plate 7. The other side of the plate 7; an angle code bin 21 is arranged above the bottom beam 19, and an angle code bin transverse movement mechanism 17 is arranged between the bottom beam 19 and the angle code bin 21; an angle code grabbing mechanism 20 is arranged on the top of the vertical plate 7; an angle steel sheet bin 18 is also arranged on the side of the vertical plate 7, and the angle steel sheet bin 18, the angle code grabbing mechanism 20 and the angle code bin 21 are all on the same side of the vertical plate 7; an electric control box 13 and a power supply box 14 are respectively arranged on both sides of the machine head 3, which are used to control the operation of the machine head and supply power to the machine head.

[0027] An angle steel sheet positioning device 9 and an angle code positioning device 8 are slidingly provided on the other side of the vertical plate 7. The angle steel sheet positioning device 9 is connected to the vertical plate 7 through an X-axis guide rail pair, and a servo drive mechanism arranged on the vertical plate 7 is used to drive the angle steel sheet positioning device to move. The angle code positioning device 8 is also connected to the vertical plate 7 through an X-axis guide rail pair, and a servo drive mechanism arranged on the vertical plate 7 is used to drive the angle code positioning device to move; a movable clamping mechanism 10 is slidingly provided on the slide plate 15, and is driven by the servo drive mechanism, and is used for clamping the profile, positioning the inner cavity of the profile, clamping the outer angle steel sheet and clamping the inner angle steel sheet. The slide plate 15 is also provided with an angle code supporting mechanism 11 and a fixing device 12. The angle code supporting mechanism is used to correct the angle of the angle code so that the angle code can be easily inserted into the adjacent profile, and the fixing device 12 is used to clamp the adjacent profile inserted with the angle code.

[0028] Furthermore, the movable crossbeam 2 and the two machine heads 3 are connected via an X-axis guide pair, one of the machine heads is driven by a telescopic cylinder to move on the movable crossbeam 2, and is used for fine-tuning the position of the machine head 3 over a short distance, and the other machine head is driven by a servo drive mechanism to move on the movable crossbeam 2, and is used for adjusting the moving distance of the machine head 3 over a long distance to adapt to profiles of different sizes; the specific structures of the two machine heads 3 on the movable crossbeam 2 are symmetrically distributed; and the specific structures of the relative machine heads 3 on the two movable crossbeams 2 are also symmetrically distributed.

[0029] Further, the angle code bin 21 is provided with a plurality of angle code bins, and the angle code bin transverse movement mechanism 17 is used to move different angle code bins 21 to the bottom of the angle code grabbing mechanism 20. The angle code bin transverse movement mechanism 17 is composed of a transverse movement slide and an X-axis guide rail pair. The transverse movement slide is fixedly arranged on the bottom beam 19 through the X-axis guide rail pair. The servo drive mechanism arranged on the bottom beam 19 is used to drive the moving slide to move. The plurality of angle code bins 21 are fixedly arranged on the transverse movement slide. The angle code grabbing mechanism 20 includes a bracket 2001, a beam 2002, a transition plate 2003 and a lifting connecting plate 2004. The bottom end of the lifting connecting plate 2004 is provided with a clamping mechanism 2005. The beam 2002 is provided on the bracket 2001 through a Y-axis guide rail pair, and the servo drive mechanism provided on the bracket 2001 is used to drive the beam 2002 to move. The transition plate 2003 is provided on the beam 2002 through an X-axis guide rail pair, and the servo drive mechanism provided on the beam 2002 is used to drive the The transition plate 2003 moves, and the lifting connection plate 2004 is set on the transition plate 2003 through the Z-axis guide rail pair, and the lifting connection plate is driven by a stepper motor and a gear rack structure to realize the movement of the clamping mechanism 2005 in three-dimensional space; the clamping mechanism 2005 includes a movable clamping plate, a clamping cylinder and a guide shaft, the clamping cylinder is set on the lifting connection plate 2004, the guide shaft is plugged into the lifting connection plate 2004, and the movable clamping plate is fixedly connected to the telescopic rod of the clamping cylinder and the guide shaft respectively.

[0030] Further, the angle steel sheet bin 18 is composed of an outer positioning plate 1801 and an inner positioning plate 1802, and the outer positioning plate 1801 and the inner positioning plate 1802 are connected by a spacing adjustment mechanism 1803, which is used to adjust the spacing between the outer positioning plate 1801 and the inner positioning plate 1802; a limiting seat 1805 is provided at the lower end of the outer positioning plate 1801, which is used to limit the falling of the angle steel sheet, and a V-shaped groove and a counterweight track are provided on the same side of the outer positioning plate 1801 and the limiting seat 1805 in the vertical direction, and the counterweight track is provided on both sides of the V-shaped groove, and a slide is provided in the limiting seat 1805, and a counterweight block 1806 is provided on the counterweight track, which is used to drive the angle steel sheet to fall by gravity; the inner positioning plate 1801 is provided with a limiting seat 1805, and the limiting seat 1805 is provided with a V-shaped groove and a counterweight track. A convex guide rail is provided on one side of 802 along the length direction, which is used to cooperate with the V-shaped groove to limit the angle steel sheet so as to realize the storage of the angle steel sheet; a floating positioning unit 1804 is also provided at the lower end of the inner positioning plate 1802, and the floating positioning unit 1804 includes a slide rail, a rectangular slider, a floating transition plate and a floating positioning body; the slide rail is fixedly set on the side of the inner positioning plate 1802 away from the convex guide rail, the rectangular slider is installed on the slide rail, the floating transition plate is fixedly set on the rectangular slider, and the floating transition plate is fixedly set on the floating transition plate; it is used to limit the movement of the angle steel sheet from the inner positioning plate 1802 to the outer positioning plate 1801 after the angle steel sheet falls to the bottom of the limit seat 1805.

[0031] Furthermore, the angle code introduction device and the angle steel sheet introduction device are both composed of an introduction slide and an introduction push plate. The introduction slide is fixedly arranged between adjacent bottom beams 19. An introduction cylinder is arranged on the introduction slide. The introduction push plate is connected to the telescopic rod of the introduction cylinder. The introduction push plate is slidably connected to the introduction slide via a dovetail groove, and the introduction push plate moves along the Y-axis direction.

[0032] Furthermore, the mobile clamping mechanism 10 includes a connecting seat 1001; one side of the connecting seat 1001 is connected to a first slide 1003 through an X-axis guide rail pair, and the first slide 1003 is driven by a translation cylinder fixedly arranged on the connecting seat 1001; a cylinder connecting plate 1004 is arranged on the top of the first slide 1003, and a profile clamping mechanism 1008 and an outer angle steel clamping mechanism 1010 are arranged on the cylinder connecting plate 1004; the other side of the connecting seat 1001 is provided with a first horizontal slide 1002 through an X-axis guide rail pair, and the first horizontal slide 1002 is driven to move by a servo drive mechanism arranged on the connecting seat 1001, and the first horizontal slide 1002 is provided with an inner angle steel clamping mechanism 1005 through a Z-axis guide rail pair. The servo transmission mechanism arranged on the first horizontal slide 1002 drives the inner angle steel clamping mechanism 1005; a clamping slide is arranged at the bottom of the connecting seat 1001, and the clamping slide is connected to the slide 15 through an X-axis guide rail pair, and the clamping slide is driven by the servo transmission mechanism arranged on the slide 15. A table 1007 is arranged on the slide at one end of the connecting seat 1001, and a vertical support plate 1006 is arranged between the table 1007 and the connecting seat 1001. The table 1007 and the vertical support plate 1006 are used to cooperate with the profile clamping mechanism 1008, the outer angle steel clamping mechanism 1010 and the inner angle steel clamping mechanism 1005 to clamp the profile, the outer angle steel sheet and the inner angle steel sheet, and a scale 1009 is arranged on the top of the vertical support plate for positioning the profile.

[0033] Furthermore, the angle code mechanism 11 includes: a guide base 1105, a first vertical slide 1101 and a second horizontal slide 1102; one side of the guide base is connected to the first vertical slide 1101 through a Z-axis guide rail pair; the first vertical slide 1101 is connected to the second horizontal slide 1102 through a Y-axis guide rail pair; the first vertical slide 1101 is driven by a lifting cylinder arranged on the guide base, and the second horizontal slide 1102 is driven by a translation cylinder arranged on the first vertical slide 1101, and the translation cylinder and the lifting cylinder are both connected to a compressed air source, and the compressed air source is connected to a control device; the other side of the second horizontal slide 1102 is provided with a first A support rod mechanism 1103 and a second support rod mechanism 1104 are connected through a Z-axis guide rail pair, the first support rod mechanism 1103 is driven by a servo transmission mechanism arranged on the top of the second horizontal slide 1102, and the second support rod mechanism 1104 is driven by a servo transmission mechanism arranged on the top of the second horizontal slide 1102; the first support rod mechanism 1103 and the second support rod mechanism 1104 both include a slide seat, a support rod and a guide block; one side of the slide seat is fixedly set on the slider of the second vertical guide rail pair, one end of the slide seat is provided with the support rod, and the support rod is provided with a guide block, and the guide block is used to adjust the angle of the angle code in the profile to guide the assembly of adjacent profiles.

[0034] Further, the angle code positioning device 8 and the angle steel piece positioning device 9 have the same structure. The angle code positioning device 8 includes a positioning fixing seat 801, one end of the positioning fixing seat 801 is vertically connected to the vertical plate 7 through an X-axis guide rail pair, and a servo drive mechanism arranged on the vertical plate is used to drive the positioning fixing seat to move. A second vertical slide 802 is slidably arranged on the positioning fixing seat 801, and a Z-axis guide rail pair is arranged between the positioning fixing seat 801 and the second vertical slide 802. The servo drive mechanism arranged on the positioning fixing seat 801 drives the second vertical slide 802. The vertical slide 802 moves, and a third horizontal slide 803 is slidably arranged on the second vertical slide 802. The second vertical slide 802 is connected to the third horizontal slide 803 through a Y-axis guide rail pair. The servo drive mechanism arranged on the second vertical slide 802 drives the third horizontal slide 803 to move. A servo rotating mechanism 804 is arranged on the third horizontal slide 803, and a positioning clamping mechanism 805 is arranged on the servo rotating mechanism 804 for clamping the angle code from the angle code introducing device and sending the angle code to the movable clamping mechanism 10.

[0035] Furthermore, the fixing device 12 includes a fixed base 1201 and a fixed mounting plate 1202; the fixed base 1201 is fixedly set on the slide plate 15, the fixed mounting plate 1202 is set at one end of the fixed base 1201, and a fixed table plate 1206 is set at the other end of the fixed base 1201, and a pushing mechanism 16 is set on one side of the fixed mounting plate 1202; a fourth horizontal slide plate 1203 is set on the other side of the fixed mounting plate 1202, a clamping connecting plate 1204 is set on the top of the fourth horizontal slide plate 1203, and a clamping mechanism 1205 is set on the clamping connecting plate 1204; a positioning mechanism 1207 is set on one side of the fixed table plate 1206.

[0036] Example 2 This embodiment provides a working method of a fully automatic aluminum door and window angle bracket and angle steel sheet installation machine, comprising the following steps: S1. The angle code bin 21 equipped with the angle code and the angle steel sheet bin 18 equipped with the angle steel sheet are installed to each corresponding head 3, and the baffle plate of the angle steel sheet bin 18 is moved to the open position to allow the angle steel sheet to fall; S2. The relative positions of the heads 3 are adjusted according to the width and length of the aluminum alloy frame to determine the relative positions of the heads 3; the heads 3 on the same movable beam 2 move along the movable beam 2 so that the distance between the vertical support plates 1006 in the movable clamping mechanism 10 of the heads 3 on the same movable beam 2 is equal to the length of the aluminum alloy frame; the movable beam 2 on the frame 1 moves so that the distance between the vertical support plates 1006 in the movable clamping device of the heads 3 relative to each other is equal to the width of the aluminum alloy frame; S3. The positioning plate of the positioning mechanism 1207 in each of the fixing devices 12 is raised, and the end of the profile is placed on the fixed platen 1206 of the fixing device 12 of each adjacent head 3 and the platen 1007 of the mobile clamping mechanism 10 manually or by a robot in turn, the clamping mechanism of the fixing device 12 is actuated to clamp the end of the profile, and the profile clamping mechanism 1008 of the mobile clamping mechanism 10 is actuated to clamp the end of the profile; S4. The angle code grabbing mechanism 20 grabs the angle code from the angle code bin 21 and puts the angle code on the introduction slide of the angle code introduction device. The introduction push plate action pushes the angle code to the positioning clamping mechanism 805 of the angle code positioning device 8. The servo rotation mechanism 804 rotates the positioning clamping mechanism 805 to the set position. The vertical plate 7 and the third horizontal slide 803 move to insert the angle code in the positioning clamping mechanism 805 into the profile cavity on the table 1007. The steps of introducing and inserting the angle steel sheet into the profile cavity are the same as those of the angle code and will not be repeated. When the angle steel sheet is inserted into the profile cavity, the outer angle steel clamping mechanism 1010 and the inner angle steel clamping mechanism 1005 in the mobile clamping mechanism 10 clamp the angle steel sheet in the outer cavity and the angle steel sheet in the inner cavity of the profile. S5. The movable clamping mechanism 10 moves toward the fixing device 12, so that the table 1007 is close to the fixing device 12, and the first supporting rod mechanism 1103 and the second supporting rod mechanism 1104 in the supporting angle code mechanism are moved to the specified position, and the angle code is adjusted to be coplanar with the corresponding plane of the adjacent profile cavity, so that the angle code is smoothly inserted into the cavity of the adjacent profile; S6. The mobile clamping mechanism 10 continues to move toward the direction of the fixing device 12. In order to prevent the movable device from colliding with the angle bracket mechanism, after the mobile clamping mechanism 10 reaches the specified position, the first supporting rod mechanism 1103 and the second supporting rod mechanism 1104 in the angle bracket mechanism are reset. After the position is detected, the mobile clamping mechanism 10 continues to move toward the direction of the fixing device 12, so that the angle bracket and the angle steel sheet are fully inserted into the adjacent profile cavities respectively; S7. The clamping mechanism 1205 of the fixing device 12 and the profile clamping mechanism 1008 of the mobile clamping mechanism 10 loosen the profile, and the outer angle steel clamping mechanism 1010 and the inner angle steel clamping mechanism 1005 of the mobile clamping mechanism 10 loosen the angle steel sheet; S8. The profiles with the angle code and angle steel sheet are pushed onto the conveyor belt 4 between the two moving beams 2 by the pusher mechanism 16 on the fixing device 12 of each head 3. At the same time, each head 3 moves outward by a set distance driven by the moving beam 2, so as to ensure that the profiles are transported to the next process through the conveyor belt 4; Repeat the above steps to install the angle code and angle steel sheet of the next profile.

[0037] Although the above describes the specific implementation mode of the present invention in conjunction with the accompanying drawings, it is not intended to limit the scope of protection of the present invention. Those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art on the basis of the technical solution of the present invention without creative work are still within the scope of protection of the present invention.

Claims

1. A fully automatic aluminum door and window corner bracket and angle steel sheet installation machine, characterized in that: include: A frame, wherein two movable crossbeams are slidably arranged on the frame, and two machine heads are slidably arranged on each movable crossbeam; The machine head comprises a vertical plate, a slide plate, and a plurality of bottom beams; one side of the bottom of the vertical plate is connected to the slide plate, and the slide plate is used to move on the movable crossbeam, and the other side of the bottom of the vertical plate is connected to the plurality of bottom beams, and the bottom beams are arranged perpendicular to the vertical plate, and an angle code introduction device or an angle steel sheet introduction device is provided between adjacent bottom beams, and a through hole is provided on the vertical plate for the angle code introduction device or the angle steel sheet introduction device to pass through and send the angle code and the angle steel sheet to the other side of the vertical plate; an angle code bin is provided above the bottom beam, and an angle code bin transverse movement mechanism is provided between the bottom beam and the angle code bin; an angle code grabbing mechanism is provided on the top of the vertical plate; an angle steel sheet bin is also provided on the side of the vertical plate, and the angle steel sheet bin, the angle code grabbing mechanism and the angle code bin are all on the same side of the vertical plate; An angle steel sheet positioning device and an angle code positioning device are slidably arranged on the other side of the vertical plate. The angle steel sheet positioning device is connected to the vertical plate through an X-axis guide rail pair, and the angle code positioning device is also connected to the vertical plate through an X-axis guide rail pair; a movable clamping mechanism is slidably arranged on the slide plate, and an angle code supporting mechanism and a fixing device are also arranged on the slide plate; the length direction of the moving beam is the X-axis direction, the horizontal direction perpendicular to the moving beam is the Y-axis direction, and the vertical direction perpendicular to the moving beam is the Z-axis direction.

2. A fully automatic aluminum door and window angle bracket and angle steel sheet installation machine as claimed in claim 1, characterized in that: The movable crossbeam is connected to the two machine heads via an X-axis guide rail pair. One of the machine heads is driven by a telescopic cylinder to move on the movable crossbeam for fine-tuning the position of the machine head over a short distance. The other machine head is driven by a servo drive mechanism to move on the movable crossbeam for adjusting the moving distance of the machine head over a long distance.

3. A fully automatic aluminum door and window angle bracket and angle steel sheet installation machine as claimed in claim 1, characterized in that: There are multiple angle code bins, and the angle code bin transverse movement mechanism is used to move different angle code bins to the bottom of the angle code grabbing mechanism. The angle code bin transverse movement mechanism is composed of a transverse movement slide and an X-axis guide rail pair. The transverse movement slide is fixedly arranged on the bottom beam through the X-axis guide rail pair, and multiple angle code bins are fixedly arranged on the transverse movement slide; The angle code grabbing mechanism includes a bracket, a crossbeam, a transition plate and a lifting connection plate. The bottom end of the lifting connection plate is provided with a clamping mechanism. The crossbeam is arranged on the bracket through a Y-axis guide rail pair, the transition plate is arranged on the crossbeam through an X-axis guide rail pair, and the lifting connection plate is arranged on the transition plate through a Z-axis guide rail pair, so as to realize the movement of the clamping mechanism in three-dimensional space.

4. A fully automatic aluminum door and window angle bracket and angle steel sheet installation machine as claimed in claim 1, characterized in that: The angle steel sheet bin is composed of an outer positioning plate and an inner positioning plate, and the outer positioning plate and the inner positioning plate are connected by a spacing adjustment mechanism for adjusting the spacing between the outer positioning plate and the inner positioning plate; a limiting seat is provided at the lower end of the outer positioning plate for limiting the falling of the angle steel sheet, and a counterweight track is provided in the vertical direction on the same side of the outer positioning plate and the limiting seat, and a counterweight block is provided on the counterweight track for driving the angle steel sheet to fall by gravity; a floating positioning unit is also provided at the lower end of the inner positioning plate for limiting the movement of the angle steel sheet from the inner positioning plate to the outer positioning plate after the angle steel sheet falls below the limiting seat.

5. The fully automatic aluminum door and window angle bracket and angle steel sheet installation machine as claimed in claim 1, characterized in that: The angle code introduction device and the angle steel sheet introduction device are both composed of an introduction slide and an introduction push plate. The introduction slide is fixedly arranged between the adjacent bottom beams. An introduction cylinder is arranged on the introduction slide. The introduction push plate is connected to the telescopic rod of the introduction cylinder. The introduction push plate is slidably connected to the introduction slide via a dovetail groove. The introduction push plate moves along the Y-axis direction.

6. A fully automatic aluminum door and window angle bracket and angle steel sheet installation machine as claimed in claim 1, characterized in that: The mobile clamping mechanism includes a connecting seat; one side of the connecting seat is connected to a first slide plate through an X-axis guide rail pair, and the first slide plate is driven by a translation cylinder fixedly arranged on the connecting seat; a cylinder connecting plate is arranged on the top of the first slide plate, and a profile clamping mechanism and an outer angle steel clamping mechanism are arranged on the cylinder connecting plate; the other side of the connecting seat is provided with a first horizontal slide plate through an X-axis guide rail pair, and the first horizontal slide plate is provided with an inner angle steel clamping mechanism through a Z-axis guide rail pair; A clamping slide is provided at the bottom of the connecting seat, and the clamping slide is connected to the slide via an X-axis guide rail pair, and the clamping slide is driven by a servo transmission mechanism. A table is provided on the slide at one end of the connecting seat, and a vertical support plate is provided between the table and the connecting seat. The table and the vertical support plate are used to cooperate with the profile clamping mechanism, the outer angle steel clamping mechanism and the inner angle steel clamping mechanism to clamp the profile, the outer angle steel sheet and the inner angle steel sheet. A scale is provided on the top of the vertical support plate for positioning the profile.

7. A fully automatic aluminum door and window angle bracket and angle steel sheet installation machine as claimed in claim 6, characterized in that: The angle support mechanism includes: a guide base, a first vertical slide and a second horizontal slide; one side of the guide base is connected to the first vertical slide via a Z-axis guide rail pair; the first vertical slide is connected to the second horizontal slide via a Y-axis guide rail pair; the first vertical slide is driven by a lifting cylinder arranged on the guide base, and the second horizontal slide is driven by a translation cylinder arranged on the first vertical slide; a first support rod mechanism and a second support rod mechanism are arranged on the other side of the second horizontal slide, and are connected via a Z-axis guide rail pair, the first support rod mechanism is driven by a servo transmission mechanism arranged on the top of the second horizontal slide, and the second support rod mechanism is driven by a servo transmission mechanism arranged on the top of the second horizontal slide.

8. The fully automatic aluminum door and window angle bracket and angle steel sheet installation machine as claimed in claim 1, characterized in that: The angle code positioning device and the angle steel sheet positioning device have the same structure, and the angle code positioning device includes a positioning and fixing seat, one end of which is vertically connected to the vertical plate via an X-axis guide rail pair, a second vertical slide is slidably arranged on the positioning and fixing seat, a Z-axis guide rail pair is arranged between the positioning and fixing seat and the second vertical slide, a third horizontal slide is slidably arranged on the second vertical slide, the second vertical slide is connected to the third horizontal slide via a Y-axis guide rail pair, a servo rotating mechanism is arranged on the third horizontal slide, and a positioning clamping mechanism is arranged on the servo rotating mechanism for clamping the angle code from the angle code introducing device and sending the angle code to the movable clamping mechanism.

9. The fully automatic aluminum door and window angle bracket and angle steel sheet installation machine as claimed in claim 1, characterized in that: The fixing device includes a fixed base and a fixed mounting plate; the fixed base is fixedly arranged on the slide plate, the fixed mounting plate is arranged at one end of the fixed base, a fixed table plate is arranged at the other end of the fixed base, and a pushing mechanism is arranged on one side of the fixed mounting plate; a fourth horizontal slide plate is arranged on the other side of the fixed mounting plate, a clamping connecting plate is arranged on the top of the fourth horizontal slide plate, and a clamping mechanism is arranged on the clamping connecting plate; a positioning mechanism is arranged on one side of the fixed table plate.

10. A working method of a fully automatic aluminum door and window angle bracket and angle steel sheet installation machine as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Install the angle code bin equipped with angle code and the angle steel sheet bin equipped with angle steel sheet to each corresponding machine head; S2. Adjust the relative position of each head according to the width and length of the aluminum alloy frame, and determine the relative position of each head; S3. The clamping mechanism of the fixing device is moved to clamp the end of the profile, and the profile clamping mechanism of the movable clamping mechanism is moved to clamp the end of the profile; S4. Push the angle code onto the positioning clamping mechanism of the angle code positioning device through the angle code introduction device, and insert the angle code into the profile cavity on the table through the positioning clamping mechanism of the angle code positioning device, push the angle steel sheet and the angle steel sheet positioning device onto the positioning clamping mechanism through the angle steel sheet introduction device, and insert the angle steel sheet into the profile cavity on the table through the positioning clamping mechanism of the angle steel sheet positioning device; when the angle steel sheet is inserted into the profile cavity, the outer angle steel clamping mechanism and the inner angle steel clamping mechanism in the movable clamping mechanism clamp the angle steel sheet in the outer cavity and the angle steel sheet in the inner cavity of the profile; S5. The movable clamping mechanism moves toward the direction of the fixing device, and the first supporting rod mechanism and the second supporting rod mechanism in the supporting angle code mechanism are moved to the designated position, and the angle code is adjusted to be coplanar with the corresponding plane of the adjacent profile cavity, so that the angle code is smoothly inserted into the cavity of the adjacent profile; S6. The movable clamping mechanism continues to move toward the fixing device, and after the first supporting rod mechanism and the second supporting rod mechanism in the supporting angle code mechanism are reset, the angle code and the angle steel sheet are fully inserted into the adjacent profile cavities; S7. The clamping mechanism of the fixing device and the profile clamping mechanism of the mobile clamping mechanism loosen the profile, and the outer angle steel clamping mechanism and the inner angle steel clamping mechanism in the mobile clamping mechanism loosen the angle steel sheet; S8. The profiles with the angle code and angle steel sheet are pushed onto the conveyor belt between the two moving beams by the pusher mechanism in each head fixing device; Repeat the above steps to install the angle code and angle steel sheet of the next profile.

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