New material grinding equipment
By designing a new material grinding equipment including conveyor belts, grinding grooves, rough grinding mechanisms, powder transport mechanisms and reversing mechanisms, the problem of abrasive tools being vulnerable to damage and the grinding efficiency is solved, and efficient rough grinding treatment is achieved, which extends the life of the abrasive tools and improves the surface quality of the material.
Patent Information
- Application Number
- CN202510355920.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-05-06
AI Technical Summary
During the grinding of new materials, the abrasive tools are easily damaged, resulting in a decrease in grinding efficiency. Especially during the rough grinding process, a large amount of surface impurities need to be removed, which increases the wear and reduces the grinding efficiency.
A new material grinding equipment is designed, including a conveyor belt, grinding groove, coarse grinding mechanism, powder conveying mechanism and reversing mechanism. The heat of the grinder is taken away by the air compressor, and the powder is sprayed to strengthen the friction. The ball screw mechanism drives the moving block to move, realizing the rough grinding process, and adjusting the rotation speed of the grinder is achieved through the laser irradiation mechanism.
It improves grinding efficiency, extends the service life of the abrasive tool, reduces the impact of powder on the subsequent grinding process, ensures that the material surface is smooth and delicate, and reduces or eliminates welding traces.
Smart Images

Figure CN119927741A_ABST
Abstract
Description
[0001] Technology
[0002] The invention relates to the technical field of material processing, and in particular to a new material grinding device. Background Art
[0003] New materials generally refer to structural materials with excellent performance and functional materials with special properties that have been recently developed or are being developed. Their material properties usually have better performance than traditional materials, such as higher strength, better toughness, lower density, etc. Therefore, they are widely used in various fields, such as aerospace, electronic information, environmental protection and energy conservation.
[0004] During the production or processing of new materials, burrs, scratches or other unevenness may occur on the surface. Through grinding, these defects can be removed to make the surface of the material smoother and more delicate. For new materials that have been welded, especially aluminum plates with a large number of welds such as hyperbolic aluminum veneers, grinding can significantly reduce or eliminate welding marks and improve the overall aesthetics of the product.
[0005] However, in the process of grinding new materials, grinding is usually done with abrasive tools. Long-term grinding may damage the abrasive tools and reduce the grinding efficiency. In particular, a large amount of impurities on the surface need to be removed during rough grinding, which increases the wear of the abrasive tools. The abrasive tools often need to be replaced during subsequent grinding, which reduces the grinding efficiency. Therefore, the present invention provides a new material grinding device that can improve the grinding efficiency, facilitate rough grinding of the surface of new materials, and extend the service life of the abrasive tools. Summary of the invention
[0006] In order to solve the above problems, the present invention provides a new material grinding device, which is convenient for rough grinding of the surface of the new material and improves the rough grinding efficiency.
[0007] In order to achieve the above-mentioned purpose, the technical scheme of the present invention is as follows: a new material grinding device, comprising a first conveyor belt for conveying new material blocks, a grinding groove for limiting the movement of the new material blocks is provided in the conveying direction of the first conveyor belt, and the grinding groove is vertically connected to the first conveyor belt; a coarse grinding mechanism for coarse grinding is provided above the grinding groove, and the coarse grinding mechanism comprises a grinding disc, a jet cavity is opened at the center of the grinding disc, a second pipe for continuous air intake is connected in the jet cavity, and an end of the second pipe away from the jet cavity is connected to an air compressor;
[0008] A reversing mechanism for switching the conveying direction of the new material block is provided between the first conveyor belt and the grinding groove; the reversing mechanism comprises a ball screw mechanism connected to the grinding groove, a moving block is fixedly connected to the output end of the ball screw mechanism, and the arrangement directions of the moving block and the grinding groove are parallel to each other;
[0009] A storage tank for collecting grinding powder of new material blocks is provided below the grinding tank, and the storage tank is connected to a powder transmission mechanism for conveying powder to the bottom of the moving block; and when the new material block is conveyed to the grinding tank via the first conveyor belt, the new material block is located below the moving block.
[0010] Further, the first conveyor belt includes a plurality of brackets fixedly connected to the grinding trough, and a plurality of retractable telescopic rods are fixedly connected to the brackets and the bottom of the grinding trough;
[0011] A plurality of conveying rollers are rotatably matched between adjacent brackets, and a side of the first conveying belt close to the grinding groove is lower than a side of the first conveying belt away from the grinding groove;
[0012] A driving member is coaxially connected to the top of the grinding disc, mounting frames are fixedly connected to both sides of the driving member, and the mounting frames are fixedly connected to the grinding groove.
[0013] Further, the powder conveying mechanism includes a support plate located inside the grinding tank, and collecting tanks are provided on both sides of the support plate, and the collecting tanks are connected to the grinding tank;
[0014] A filter screen is provided between the accumulation tank and the support plate, and the filter screen is fixedly connected to the grinding tank;
[0015] A powder delivery pump is provided in the accumulation tank, the input end of the powder delivery pump is connected to the accumulation tank, the output end of the powder delivery pump is connected to a first tube, one end of the first tube away from the powder delivery pump is located above the grinding tank, and the first tube is located on both sides of the moving block.
[0016] Furthermore, an end of the accumulation groove close to the moving block is lower than an end of the accumulation groove away from the moving block.
[0017] Further, the reversing mechanism includes a mounting block fixedly connected to the grinding groove, and the mounting block is located at one end of the grinding groove close to the first conveyor belt;
[0018] The ball screw mechanism is located inside the mounting block, and includes a power member fixedly connected to the mounting block, a screw rod is coaxially connected to the output end of the power member, the screw rod is rotationally matched with the mounting block, the screw rod is slidingly matched with the moving block, and the moving block is slidingly matched with the mounting block;
[0019] The bottom of the moving block is rotatably matched with a baffle, the baffles are located on both sides of the moving block, a torsion spring is connected between the baffle and the moving block, one end of the torsion spring is fixedly connected to the baffle, and the other end of the torsion spring is fixedly connected to the moving block; and a top block is fixedly connected to one side of the moving block close to the baffle, and a matching groove is opened on the side of the grinding groove close to the mounting block;
[0020] When the moving block moves to the point closest to the grinding disc, the baffle plate abuts against the top block and the new material block; when the moving block moves to the point farthest from the grinding disc, the baffle plate is located in the matching groove and abuts against the top block.
[0021] Furthermore, a plurality of partitions are fixedly connected in the grinding tank, the partitions are located between the support plate and the filter screen, and the partitions are located between adjacent collecting tanks.
[0022] Furthermore, an opening communicating with the outside is provided on one side of the jet chamber, the opening is located on one side of the grinding disc, a temperature sensor is provided in the jet chamber, and the temperature sensor is electrically connected to the control panel;
[0023] The temperature sensor is used to measure the real-time heat value generated during the grinding disc processing and send the real-time heat value to the control panel; the control panel is used to compare the real-time heat value with the set standard value. If the real-time heat value is greater than the standard value, a delay instruction is sent to the ball screw mechanism, and a power enhancement instruction is sent to the air compressor; if the real-time heat value is less than the standard value, a maintenance instruction is sent to the ball screw mechanism, and a maintenance instruction is sent to the air compressor.
[0024] Furthermore, it also includes a laser irradiation mechanism, which includes a laser emitter fixedly connected to the moving block, and the laser emitter is located on a side of the moving block close to the grinding disc; a plurality of photoresistor sensors are arranged in the jet chamber, and the photoresistor sensors are fixedly connected to the grinding disc;
[0025] The photoresistor sensor is used to measure the current change value when the laser emitter is irradiated in real time, and send the current change value to the control panel; the control panel is used to record the corresponding continuous change time based on the current change value, and compare the continuous change time with the set standard time. If the continuous change time is greater than the standard time, a reminder instruction is sent to the outside world, and a power increase instruction is sent to the driver; if the continuous change time is less than the standard time, a normal instruction is sent to the outside world, and a power reduction instruction is sent to the driver.
[0026] Furthermore, the control panel is also used to enter and store the grinding speed corresponding to each new material type, and the grinding speed corresponds to a standard time length; when the continuous change time is greater than the standard time length, a reminder instruction is sent to the outside world, and a negative pressure adjustment instruction is sent to the air compressor; when the continuous change time is less than the standard time length, a normal instruction is sent to the outside world, and a maintenance instruction is sent to the air compressor.
[0027] Furthermore, it also includes a weight detection mechanism for measuring the weight of the residual powder on the filter screen, wherein the weight of the residual powder corresponding to the bottom of the conveying block is the first weight data, and the weight of the residual powder corresponding to the bottom of the grinding disc is the second weight data;
[0028] The control panel is used to obtain a corresponding first comparison value and a second comparison value based on the new material type, wherein the first comparison value is a set comparison value of the corresponding residual powder weight under the conveying block, and the second comparison value is a set comparison value of the corresponding residual powder weight under the grinding disc; the first weight data is compared with the first comparison value, and if the first weight data is greater than the first comparison value, a power increase instruction is sent to the driving member; if the first weight data is less than the first comparison value, a maintenance instruction is sent to the driving member;
[0029] The second weight data is then compared with the second comparison value. If the second weight data is greater than the second comparison value, a power increase instruction is sent to the driver, and a reminder instruction is sent to the outside world; if the second weight data is less than the second comparison value, a maintenance instruction is sent to the driver.
[0030] The above scheme has the following beneficial effects:
[0031] 1. This solution uses an air compressor to deliver air to the jet chamber, which is convenient for heat exchange between air and the grinding disc, so that the air delivered by the air compressor through the second pipe can continuously take away the heat of the grinding disc during the grinding process, reducing the impact of high temperature during friction on the grinding disc; it is also convenient for the wind discharged from the jet chamber to blow the powder around the grinding disc, reducing the impact of the powder generated after grinding on the subsequent grinding process of new material blocks, so as to improve the grinding efficiency.
[0032] 2. In this scheme, the powder collected during the grinding process is collected by the powder transmission mechanism and sprayed onto the surface of the new material block to strengthen the friction between the new material block and the moving block, so as to facilitate the first grinding process of the new material block; at the same time, the moving block is driven by the ball screw mechanism to move, which can drive the new material block to contact the grinding wheel to achieve rough grinding; at the same time, the moving block and the new material block are rubbed during the resetting process of the moving block to reduce the roughness of the surface of the new material block, thereby facilitating the subsequent grinding process of the new material block, reducing the damage of the grinding wheel and improving the grinding efficiency.
[0033] 3. This solution determines the rotation speed of the grinding disc by the continuous irradiation time of the laser transmitter on the photoresistor sensor, so as to judge whether it is necessary to adjust the grinding speed of the grinding disc at the current time to ensure the rough grinding efficiency.
[0034] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is an axonometric view of an embodiment of the new material grinding device of the present invention;
[0036] Figure 2 A top view of an embodiment of the new material grinding device of the present invention;
[0037] Figure 3 It is a left view of an embodiment of the new material grinding device of the present invention;
[0038] Figure 4 for Figure 3 Schematic diagram of the cross section along the BB direction;
[0039] Figure 5 for Figure 2 Schematic diagram of the cross section along the AA direction;
[0040] Figure 6 for Figure 1 A magnified schematic diagram of the local C in the middle;
[0041] Figure 7 for Figure 4 A magnified schematic diagram of the local D in the middle.
[0042] The figure marks in the drawings of the specification include: 1. first conveyor belt; 11. conveyor roller; 2. grinding groove; 21. mounting frame; 22. mounting block; 23. moving block; 24. baffle; 25. laser emitter; 26. screw rod; 27. matching groove; 3. grinding disc; 31. motor; 32. jet chamber; 33. photoresistor sensor; 4. support plate; 41. collection groove; 42. filter net; 43. accumulation groove; 5. first tube; 51. second tube. DETAILED DESCRIPTION
[0043] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0045] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] The following is further described in detail through specific implementation methods:
[0047] Embodiment 1:
[0048] As attached Figures 1 to 7 As shown: a new material grinding equipment, including a first conveyor belt 1 for conveying new material blocks, a grinding groove 2 for limiting the movement of the new material blocks is provided in the conveying direction of the first conveyor belt 1, and the grinding groove 2 is vertically connected to the first conveyor belt 1; the first conveyor belt 1 includes a plurality of brackets welded to the grinding groove 2, and a plurality of retractable telescopic rods are welded under the brackets and the grinding groove 2; a plurality of conveying rollers 11 are rotatably matched between adjacent brackets, and a side of the first conveyor belt 1 close to the grinding groove 2 is lower than a side of the first conveyor belt 1 away from the grinding groove 2.
[0049] A coarse grinding mechanism for coarse grinding is provided above the grinding groove 2, and the coarse grinding mechanism includes a grinding disc 3, and a driving member is coaxially clamped on the top of the grinding disc 3, and the driving member is a motor 31. The two sides of the driving member are fixedly connected with a mounting frame 21 by bolts, and the mounting frame 21 is fixedly connected to the grinding groove 2; an injection chamber 32 is opened at the center of the grinding disc 3, and the injection chamber 32 is connected to a second pipe 51 for continuous air intake, and the end of the second pipe 51 away from the injection chamber 32 is fixedly connected to the mounting frame 21, and the end of the second pipe 51 away from the injection chamber 32 is connected to an air compressor (not shown in the figure), and the air compressor is a prior art and will not be repeated in this embodiment.
[0050] A reversing mechanism for changing the conveying direction of the new material block is provided between the first conveyor belt 1 and the grinding groove 2; the reversing mechanism includes a ball screw mechanism connected to the grinding groove 2, and the nut seat of the ball screw mechanism is fixedly connected with a moving block 23, and the moving block 23 and the arrangement direction of the grinding groove 2 are on the same horizontal plane.
[0051] The reversing mechanism also includes a mounting block 22 welded to the grinding groove 2, and the mounting block 22 is located at one end of the grinding groove 2 close to the first conveyor belt 1; the ball screw mechanism is located inside the mounting block 22, and the ball screw mechanism includes a power part welded to the mounting block 22. In this example, the power part is a servo motor, and a screw rod 26 is coaxially connected to the output end of the power part. The screw rod 26 rotates with the mounting block 22, the screw rod 26 slides with the moving block 23, and the moving block 23 slides with the mounting block 22.
[0052] The bottom of the moving block 23 is rotatably matched with a baffle 24, the baffle 24 is located on both sides of the moving block 23, a torsion spring (not shown in the figure) is connected between the baffle 24 and the moving block 23, one end of the torsion spring is fixedly connected to the baffle 24, and the other end of the torsion spring is fixedly connected to the moving block 23; and the side of the moving block 23 close to the baffle 24 is fixedly connected with a top block, and the side of the grinding groove 2 close to the mounting block 22 is provided with a matching groove 27; when the moving block 23 moves to the closest point to the grinding disc 3, the baffle 24 is against the top block and the new material block; when the moving block 23 moves to the farthest point from the grinding disc 3, the baffle 24 is located in the matching groove 27, and the baffle 24 is against the top block.
[0053] A storage tank 43 for collecting grinding powder of new material blocks is provided below the grinding tank 2. The storage tank 43 is connected to a powder conveying mechanism for conveying powder to the bottom of the moving block 23. When the new material block is conveyed to the grinding tank 2 via the first conveyor belt 1, the new material block is located below the moving block 23.
[0054] Among them, the powder conveying mechanism includes a support plate 4 located inside the grinding groove 2, and collecting grooves 41 are opened on both sides of the support plate 4, and the collecting grooves 41 are connected to the grinding groove 2; a filter screen 42 is provided between the accumulation groove 43 and the support plate 4, and the filter screen 42 is fixedly connected to the grinding groove 2; a powder conveying pump is provided in the accumulation groove 43, and the powder conveying pump is not shown in the figure. The powder conveying pump in this example is the prior art and is not described again; the input end of the powder conveying pump is connected to the accumulation groove 43, and the output end of the powder conveying pump is connected to the first tube 5, and the end of the first tube 5 away from the powder conveying pump is located above the grinding groove 2, and the first tube 5 is located on both sides of the moving block 23.
[0055] The specific implementation process is as follows:
[0056] Firstly, the supporting height of the first conveyor belt 1 and the grinding trough 2 is adjusted by the retractable telescopic rod, so that the staff can handle the equipment and the new material blocks in the grinding process, so as to facilitate manual operation; based on the height difference between the two ends of the first conveyor belt 1, the new material blocks can slide naturally into the grinding trough 2 due to their own gravity, and then the friction between the new material blocks and the first conveyor belt 1 can be reduced by the rotating conveying roller 11, so as to facilitate the movement of the new material blocks.
[0057] During the transmission process of the first conveyor belt 1, the screw rod 26 is driven to rotate by the power member to drive the moving block 23 on the screw rod 26 to reciprocate, so as to push the new material block in the grinding groove 2 to move in sequence; during the movement of the moving block 23 to the side close to the grinding disc 3, the baffle 24 is restricted by the top block so that the baffle 24 keeps limiting the new material block to push the new material block to move in the direction close to the grinding disc 3; and the new material block on the first conveyor belt 1 falls into the grinding groove 2 due to gravity to achieve continuous transportation of the new material block; during the reset process of the baffle 24 driven by the moving block 23, the baffle 24 is no longer restricted by the top block, so that the baffle 24 and the moving block 23 are rubbed against the new material block to achieve the grinding treatment of the surface of the new material block, and when the moving block 23 moves to the inside of the matching groove 27, the baffle 24 is no longer restricted by the new material block, and is reset based on the natural stretching of the elastic force of the torsion spring.
[0058] During the rough grinding process, since there is a lot of material to be removed, the friction contact between the grinding disc 3 and the material is more intense, which will not only generate a lot of heat, causing the abrasive tool to be thermally worn, but also generate a lot of dust. The remaining large particles of powder may form an inconsistent grinding path on the material surface, blocking the grinding track of the original grinding disc 3 and reducing the grinding efficiency. Therefore, the air is delivered to the jet chamber 32 by the air compressor, which is convenient for heat exchange between the air and the grinding disc 3, so that the air delivered by the air compressor through the second pipe 51 can continuously take away the heat of the grinding disc 3 during the grinding process, reducing the impact of high temperature during friction on the grinding disc 3; it is also convenient to remove the powder around the grinding disc 3 through the high-pressure airflow discharged from the jet chamber 32, reducing the impact of the powder generated after grinding on the subsequent grinding process of the new material block, so as to improve the grinding efficiency.
[0059] The powder after grinding by the grinding disc 3 falls into the collecting tank 41, and the large particles generated during the grinding process are filtered out by the filter 42 to reduce the blockage during the operation of the powder delivery pump to ensure the work efficiency. At the same time, the large particles are collected and processed by the filter 42 to ensure the particle size of the collected powder, so as to facilitate the recycling of the new material that can be recycled again. The powder is transported and processed by the powder delivery pump to be sprayed on the surface of the new material block to strengthen the friction between the new material block and the moving block 23, so as to facilitate the first grinding of the new material block; at the same time, the moving block 23 is driven by the ball screw mechanism to move, which can drive the new material block to contact with the grinding disc 3 to achieve rough grinding; at the same time, the moving block 23 rubs against the new material block during the resetting process to reduce the roughness of the surface of the new material block, thereby facilitating the subsequent grinding of the new material block, reducing the damage of the grinding disc 3 and improving the grinding efficiency.
[0060] At the same time, when the first tube 5 transports the powder to the top of the grinding tank 2, the greater the concentration of the powder particles in the powder discharged from the first tube 5, the heavier the weight. When the powder is discharged from the first tube 5, the heavy powder is not easily blown by the wind and falls to a distant place, so that the heavy powder is retained on the top of the new material block for extrusion and wear treatment, reducing the particle concentration in the powder, and facilitating the subsequent recycling of the powder.
[0061] Embodiment 2:
[0062] The difference from the first embodiment is that, in another embodiment, one end of the accumulation groove 43 close to the moving block 23 is lower than the other end of the accumulation groove 43 away from the moving block 23 .
[0063] The specific implementation process is as follows: through the height difference formed inside the accumulation tank 43, the powder inside the accumulation tank 43 can be collected and processed, and the powder conveying pump can be used to transport the powder.
[0064] Embodiment 3:
[0065] The difference from Example 2 is that a plurality of partitions are welded in the grinding tank 2 , the partitions are located between the support plate 4 and the filter screen 42 , and the partitions are located between adjacent collecting tanks 41 .
[0066] The specific implementation process is as follows: the powder dropped from the collecting tank 41 is collected separately by the partition to reduce the mixing of powder particles with different grinding degrees, so as to ensure the uniformity of the dust particles accumulated in the accumulation tank 43, and further ensure the smoothness of the powder delivery pump during operation.
[0067] Embodiment 4:
[0068] The difference from Example 3 is that an opening communicating with the outside is opened on one side of the jet chamber 32, and the opening is located on one side of the grinding disc 3. A temperature sensor is provided in the jet chamber 32, and the temperature sensor is electrically connected to the control panel.
[0069] The temperature sensor is used to measure the real-time heat value generated during the processing of the grinding disc 3 in real time, and send the real-time heat value to the control panel; the control panel is used to compare the real-time heat value with the set standard value. If the real-time heat value is greater than the standard value, a delay instruction is sent to the ball screw mechanism, and a power enhancement instruction is sent to the air compressor; if the real-time heat value is less than the standard value, a maintenance instruction is sent to the ball screw mechanism, and a maintenance instruction is sent to the air compressor.
[0070] For example, the real-time heat value is measured to determine whether the heat generated during the processing of the grinding disc 3 at the current time is close to the standard value, so as to control the movement rate of the moving block 23 driven by the ball screw mechanism, so as to extend the conveying time of the moving block 23 to convey the new material block, so as to facilitate the cooling of the grinding disc 3; at the same time, the air supply is strengthened through the air compressor to increase the flow rate of the air inside the jet chamber 32, so as to accelerate the removal of the heat of the grinding disc 3 by the air.
[0071] Embodiment 5:
[0072] The difference from Example 4 is that it also includes a laser irradiation mechanism, which includes a laser emitter 25 clamped to the moving block 23, and the laser emitter 25 is located on the side of the moving block 23 close to the grinding disc 3; a plurality of photoresistor sensors 33 are provided in the jet chamber 32, and the photoresistor sensors 33 are bonded to the grinding disc 3.
[0073] The photoresistor sensor 33 is used to measure the current change value when the laser emitter 25 is irradiated in real time, and send the current change value to the control panel; the control panel is used to record the corresponding continuous change time based on the current change value, and compare the continuous change time with the set standard time. If the continuous change time is greater than the standard time, a reminder instruction is sent to the outside world. In this embodiment, the outside world can be a mobile phone mobile terminal, a display screen, etc., and a power increase instruction is sent to the driving component; if the continuous change time is less than the standard time, a normal instruction is sent to the outside world, and a power reduction instruction is sent to the driving component.
[0074] For example, the laser emitter 25 continuously irradiates the photoresistor sensor 33 to determine the rotation speed of the grinding disc 3, so as to alert the outside world and judge whether it is necessary to adjust the grinding speed of the grinding disc 3 at the current time to ensure the rough grinding efficiency; at the same time, the power of the driving part is actively adjusted to ensure that the grinding disc 3 and the new material block rotate and rub within a certain range, overcome the friction force of the new material block on the grinding disc 3, and ensure the grinding efficiency.
[0075] The control panel is also used to enter and store the grinding speed corresponding to each new material type, and the grinding speed corresponds to a standard duration; when the continuous change time is greater than the standard duration, a reminder instruction is sent to the outside world, and a negative pressure adjustment instruction is sent to the air compressor; when the continuous change time is less than the standard duration, a normal instruction is sent to the outside world, and a maintenance instruction is sent to the air compressor.
[0076] For example, by entering different grinding speeds to determine whether the current grinding time is normal, when the continuous change time is greater than the standard time, the suction change of the air compressor is changed to adsorb the powder in the grinding process of the grinding wheel 3, so as to adsorb the powder into the jet chamber 32, so that the staff can determine the reason for the partial speed change through the powder to ensure the grinding accuracy.
[0077] Embodiment 6:
[0078] The difference from Example 5 is that it also includes a weight detection mechanism for measuring the weight of residual powder on the filter 42. In this embodiment, the weight detection mechanism is a pressure sensor (not shown in the figure), and the pressure sensor is located on both sides of the filter 42. The weight of the residual powder corresponding to the bottom of the conveying block is the first weight data, and the weight of the residual powder corresponding to the bottom of the grinding disc 3 is the second weight data.
[0079] The control panel is used to obtain the corresponding first comparison value and second comparison value based on the new material type, the first comparison value is the set comparison value of the residual powder weight corresponding to the bottom of the conveying block, and the second comparison value is the set comparison value of the residual powder weight corresponding to the bottom of the grinding disc 3; the first weight data is compared with the first comparison value, if the first weight data is greater than the first comparison value, a power increase instruction is sent to the driving component; if the first weight data is less than the first comparison value, a maintenance instruction is sent to the driving component; then the second weight data is compared with the second comparison value, if the second weight data is greater than the second comparison value, a power increase instruction is sent to the driving component, and a reminder instruction is sent to the outside world; if the second weight data is less than the second comparison value, a maintenance instruction is sent to the driving component.
[0080] For example, during the grinding process of a new material block, the uncertainty of the surface of the new material block and the wear and tear of the grinding disc 3 during the grinding process and the changes in the speed control may cause the particle size of the powder after grinding to change. By comparing the weight of the residual powder on the filter 42, the current grinding situation can be reconfirmed to determine whether the current grinding situation matches the situation during the grinding of the new material; so as to adjust the power of the drive component and remind the staff to ensure the grinding efficiency.
[0081] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.
Claims
1. A new material grinding device, comprising a first conveyor belt (1) for conveying a new material block, a grinding groove (2) for limiting the movement of the new material block is provided in the conveying direction of the first conveyor belt (1), and the grinding groove (2) is vertically connected to the first conveyor belt (1); characterized in that: A rough grinding mechanism for rough grinding is provided above the grinding groove (2), the rough grinding mechanism comprising a grinding disc (3), a jet chamber (32) is provided at the center of the grinding disc (3), a second pipe (51) for continuous air intake is connected to the jet chamber (32), and an end of the second pipe (51) away from the jet chamber (32) is connected to an air compressor; A reversing mechanism for switching the conveying direction of the new material block is provided between the first conveyor belt (1) and the grinding trough (2); the reversing mechanism comprises a ball screw mechanism connected to the grinding trough (2), a moving block (23) is fixedly connected to the output end of the ball screw mechanism, and the arrangement directions of the moving block (23) and the grinding trough (2) are parallel to each other; A storage tank (43) for collecting powder from grinding of new material blocks is provided below the grinding tank (2); the storage tank (43) is connected to a powder conveying mechanism for conveying powder to below the moving block (23); and when the new material block is conveyed to the grinding tank (2) via the first conveyor belt (1), the new material block is located below the moving block (23).
2. The new material grinding equipment according to claim 1 is characterized in that: The first conveyor belt (1) comprises a plurality of brackets fixedly connected to the grinding trough (2), and a plurality of retractable telescopic rods are fixedly connected below the brackets and the grinding trough (2); A plurality of conveying rollers (11) are rotatably matched between adjacent brackets, and a side of the first conveying belt (1) close to the grinding groove (2) is lower than a side of the first conveying belt (1) away from the grinding groove (2); A driving member is coaxially connected to the top of the grinding disc (3), and mounting frames (21) are fixedly connected to both sides of the driving member. The mounting frames (21) are fixedly connected to the grinding groove (2).
3. The new material grinding equipment according to claim 2 is characterized in that: The powder conveying mechanism comprises a support plate (4) located inside the grinding groove (2), and collecting grooves (41) are formed on both sides of the support plate (4), and the collecting grooves (41) are connected to the grinding groove (2); A filter screen (42) is provided between the accumulation tank (43) and the support plate (4), and the filter screen (42) is fixedly connected to the grinding tank (2); A powder delivery pump is provided in the accumulation tank (43), the input end of the powder delivery pump is connected to the accumulation tank (43), the output end of the powder delivery pump is connected to a first tube (5), one end of the first tube (5) away from the powder delivery pump is located above the grinding tank (2), and the first tube (5) is located on both sides of the moving block (23).
4. The new material grinding equipment according to claim 3 is characterized in that: An end of the accumulation groove (43) close to the moving block (23) is lower than an end of the accumulation groove (43) away from the moving block (23).
5. The new material grinding equipment according to claim 4 is characterized in that: The reversing mechanism comprises a mounting block (22) fixedly connected to the grinding groove (2), wherein the mounting block (22) is located at one end of the grinding groove (2) close to the first conveyor belt (1); The ball screw mechanism is located inside the mounting block (22), and comprises a power member fixedly connected to the mounting block (22), the output end of the power member is coaxially connected to a screw rod (26), the screw rod (26) and the mounting block (22) are rotationally matched, the screw rod (26) and the moving block (23) are slidingly matched, and the moving block (23) and the mounting block (22) are slidingly matched; The bottom of the moving block (23) is rotatably matched with a baffle (24), the baffle (24) is located on both sides of the moving block (23), a torsion spring is connected between the baffle (24) and the moving block (23), one end of the torsion spring is fixedly connected to the baffle (24), and the other end of the torsion spring is fixedly connected to the moving block (23); and a top block is fixedly connected to one side of the moving block (23) close to the baffle (24), and a matching groove (27) is opened on one side of the grinding groove (2) close to the mounting block (22); When the moving block (23) moves to the point closest to the grinding disc (3), the baffle plate (24) abuts against the top block and the new material block; when the moving block (23) moves to the point farthest from the grinding disc (3), the baffle plate (24) is located in the matching groove (27), and the baffle plate (24) abuts against the top block.
6. The new material grinding equipment according to claim 5, characterized in that: A plurality of partitions are fixedly connected in the grinding tank (2), the partitions are located between the support plate (4) and the filter screen (42), and the partitions are located between adjacent collecting tanks (41).
7. The new material grinding equipment according to claim 6, characterized in that: An opening communicating with the outside is formed on one side of the jet chamber (32), and the opening is located on one side of the grinding disc (3). A temperature sensor is provided in the jet chamber (32), and the temperature sensor is electrically connected to a control panel. The temperature sensor is used to measure the real-time heat value generated during the processing of the grinding disc (3) in real time, and send the real-time heat value to the control panel; the control panel is used to compare the real-time heat value with the set standard value, if the real-time heat value is greater than the standard value, then send a delay instruction to the ball screw mechanism, and send a power increase instruction to the air compressor; if the real-time heat value is less than the standard value, then send a maintenance instruction to the ball screw mechanism, and send a maintenance instruction to the air compressor.
8. The new material grinding equipment according to claim 7, characterized in that: It also includes a laser irradiation mechanism, which includes a laser emitter (25) fixedly connected to the moving block (23), and the laser emitter (25) is located on a side of the moving block (23) close to the grinding disc (3); a plurality of photoresistor sensors (33) are arranged in the jet chamber (32), and the photoresistor sensors (33) are fixedly connected to the grinding disc (3); The photoresistor sensor (33) is used to measure the current change value when the laser emitter (25) irradiates in real time, and sends the current change value to the control panel; the control panel is used to record the corresponding continuous change time based on the current change value, compare the continuous change time with the set standard time length, and if the continuous change time is greater than the standard time length, send a reminder instruction to the outside world, and send a power increase instruction to the driving component; if the continuous change time is less than the standard time length, send a normal instruction to the outside world, and send a power reduction instruction to the driving component.
9. The new material grinding equipment according to claim 8, characterized in that: The control panel is also used to enter and store the grinding speed corresponding to each new material type, and the grinding speed corresponds to a standard duration; when the continuous change time is greater than the standard duration, a reminder instruction is sent to the outside world, and a negative pressure adjustment instruction is sent to the air compressor; when the continuous change time is less than the standard duration, a normal instruction is sent to the outside world, and a maintenance instruction is sent to the air compressor.
10. The new material grinding equipment according to claim 9, characterized in that: It also includes a weight detection mechanism for measuring the weight of the residual powder on the filter screen (42), wherein the weight of the residual powder corresponding to the bottom of the conveying block is the first weight data, and the weight of the residual powder corresponding to the bottom of the grinding disc (3) is the second weight data; The control panel is used to obtain a corresponding first comparison value and a second comparison value based on the new material type, the first comparison value being a set comparison value of the weight of the corresponding residual powder below the conveying block, and the second comparison value being a set comparison value of the weight of the corresponding residual powder below the grinding disc (3); comparing the first weight data with the first comparison value, and if the first weight data is greater than the first comparison value, sending a power increase instruction to the driving component; if the first weight data is less than the first comparison value, sending a maintenance instruction to the driving component; The second weight data is then compared with the second comparison value. If the second weight data is greater than the second comparison value, a power increase instruction is sent to the driver, and a reminder instruction is sent to the outside world; if the second weight data is less than the second comparison value, a maintenance instruction is sent to the driver.