Saw cutting and separating device for food production line and using method

Abstract

The invention discloses a food production line sawing and separating device and a using method, and belongs to the technical field of food processing.The food production line sawing and separating device comprises a support, the support is provided with an automatic saw structure, a touch control system, a push plate structure, a sawing assembly, a rectangular sawtooth sliding plate and a bearing and collecting structure, and the bottom of the automatic saw structure is provided with a conveying structure; a push plate structure is arranged on a support at the end, away from the automatic saw structure, of the conveying structure, a sawing assembly is arranged on a support at the end, away from the conveying structure, of the push plate structure, a rectangular sawtooth sliding plate is arranged on a support at the end, away from the conveying structure, of the sawing assembly, and a receiving and collecting structure is arranged at the bottom of the rectangular sawtooth sliding plate. A touch control module is arranged on the automatic saw structure and is in communication connection with the conveying structure, the push plate structure and the saw cutting assembly. According to the automatic separation device, automatic separation of products can be achieved, the sawn products are automatically in a well-proportioned state, manual secondary separation is not needed, the food production efficiency is improved, and the problem of secondary pollution caused by manual separation is avoided.

Description

Technical Field

[0001] The invention relates to the technical field of food processing, and in particular to a sawing and separating device for a food production line and a use method thereof. Background Art

[0002] At present, when the shaping wire sawing system is used, the entire rectangular plate of food needs to be sawed to obtain multiple small rectangular blocks of food of the same size, which are then transported to the next station through a conveyor belt. After the entire rectangular plate of food is sawed, it is arranged in rows, and the gap between each small rectangular block of food is 1.5mm. When the rows of food are transported to the next process on the conveyor belt, two small rectangular blocks of food will stick together again, resulting in defective products.

[0003] In order to solve the problem of sticking, two more workers are needed to manually separate the food on the production line, so that each small rectangular block of food is completely separated after sawing, ensuring the product qualification rate. However, the current method of manually separating and sawing products to prevent sticking is very time-consuming and labor-intensive. Not only is the manual separation efficiency low, the production line cannot run at full capacity, and manual separation has the risk of cross contamination, affecting product quality. Summary of the invention

[0004] In view of the problems existing in the prior art, the present invention provides a sawing and separating device for a food production line and a method for using the same. The device replaces a food support plate flush with the conveyor belt outlet of the sawing device with a regular rectangular serrated slide plate. At the same time, the size of the sawtooth structure of the rectangular serrated slide plate and the spacing between the sawteeth are consistent with the sawed small rectangular food blocks, and a mesh belt is provided at the lower end of the rectangular serrated slide plate to receive the sawed products. When the sawed products arranged in rows pass through the rectangular serrated slide plate, the sawed small rectangular food blocks fall from the rectangular serrated slide plate due to their own gravity, thereby realizing automatic separation of the products. The sawed products are automatically arranged in a staggered state without the need for manual secondary separation, thereby improving the efficiency of food production and avoiding the problem of secondary pollution caused by manual separation.

[0005] The technical solution of the present invention is as follows:

[0006] In a first aspect of the present invention, a sawing and separating device for a food production line is provided, comprising a bracket, on which an automatic saw structure, a touch control system, a push plate structure, a sawing assembly, a rectangular sawtooth slide plate and a receiving and collecting structure are provided, a conveying structure is provided at the bottom of the automatic saw structure, a push plate structure is provided on the bracket at one end of the conveying structure away from the automatic saw structure, a sawing assembly is provided on the bracket at one end of the push plate structure away from the conveying structure, a rectangular sawtooth slide plate is provided on the bracket at one end of the sawing assembly away from the conveying structure, and a receiving and collecting structure is provided at the bottom of the rectangular sawtooth slide plate; a touch control module is provided on the automatic saw structure, and the touch control module is communicatively connected with the conveying structure, the push plate structure and the sawing assembly.

[0007] In some embodiments of the present invention, the conveying structure is configured as a conveyor belt, and the conveyor belt conveys the products sawed by the automatic saw structure to the push plate structure.

[0008] In some embodiments of the present invention, the push plate structure includes a base plate, a push plate driving motor and a push plate; the base plate is horizontally arranged on a bracket and docked with a conveying structure, the push plate driving motor is arranged on a bracket at the bottom of the base plate, and the output end of the push plate driving motor is connected to the push plate through a belt, and the push plate can move horizontally along the top of the base plate in the length direction of the bracket driven by the push plate driving motor.

[0009] In some embodiments of the present invention, a frame guard is provided on the side of the frame along the length direction, and a push plate guard is provided on the top of the push plate structure.

[0010] In some embodiments of the present invention, the sawing assembly includes a sawing drive motor, a plurality of cutting units, a cutting unit mounting seat and a cutting unit rotating shaft, wherein the cutting unit rotating shaft is mounted on a bracket and connected to an output end of the sawing drive motor, the plurality of cutting units are mounted on the cutting unit rotating shaft, and a cutting unit mounting seat is provided on the upper portion of the plurality of cutting units, and the cutting unit mounting seat is used to fix the plurality of cutting units on the bracket.

[0011] In some embodiments of the present invention, the plurality of cutting units are configured as circular saw blades, and the plurality of circular saw blades are arranged on a rotating shaft of the cutting unit at equal intervals, and the rotating shaft of the cutting unit is perpendicular to the length direction of the bracket.

[0012] In some embodiments of the present invention, a leakage plate is provided on the bracket between the sawing assembly and the rectangular sawtooth slide plate, and the leakage plate is arranged in a grid-like structure.

[0013] In some embodiments of the present invention, the length dimension of the convex structure and the length dimension of the concave structure of the rectangular serrated skateboard are consistent with the length dimension of the product after being sawed by the sawing assembly, and the width dimension of the convex structure and the width dimension of the concave structure of the rectangular serrated skateboard are consistent with the width dimension of the product after being sawed by the sawing assembly.

[0014] In some embodiments of the present invention, the receiving and collecting structure is configured as a mesh belt structure, and the height of the mesh belt structure is lower than the height of the rectangular sawtooth slide plate.

[0015] In a second aspect of the present invention, a method for using a sawing and separating device in a food production line is provided, comprising:

[0016] The transport speed of the conveying structure, the pushing speed of the push plate structure and the rotation speed of the sawing component are set through the touch module. The product is sawn into strip structures of equal length along the width direction of the bracket by the automatic saw structure and then transported to the push plate structure by the conveying structure. The push plate structure pushes the strip structure product to the sawing component for sawing along the length direction of the bracket to obtain a plurality of rectangular block structure products. The plurality of rectangular block structure products are arranged in rows and pass through the leakage plate to leak out the sawing slag, and then pass through the rectangular sawtooth slide plate to separate by self-weight and fall onto the receiving and collecting structure.

[0017] One or more technical solutions of the present invention have the following beneficial effects:

[0018] The food production line sawing and separation device provided by the present invention is characterized in that the food support plate arranged flush with the conveyor belt outlet position of the traditional sawing device is replaced with a regular rectangular sawtooth slide plate, and the size of the sawtooth structure of the rectangular sawtooth slide plate and the spacing size between the sawtooths are consistent with the sawed small rectangular block food, and a mesh belt is arranged at the lower end of the rectangular sawtooth slide plate for receiving the sawed products, so that when the sawed products arranged in rows pass through the rectangular sawtooth slide plate, the sawed small rectangular block food falls from the sawtooth spacing position and the sawtooth of the rectangular sawtooth slide plate due to their own gravity, thereby realizing automatic separation of the products, so that the sawed products automatically form a staggered state, without the need for manual secondary separation, thereby avoiding the problem of secondary pollution caused by manual separation;

[0019] The present invention cuts food into strip products of equal length through an automatic saw structure, transports the food to a push plate through a conveying structure, and a touch control system controls the push plate to transport the strip food to a sawing system for cutting into a plurality of small rectangular products. The plurality of small rectangular products are arranged in rows and pass through a leakage plate, and the debris after sawing is discharged through the leakage plate and then separated onto a mesh belt through a rectangular sawtooth slide plate, thereby realizing sawing and automatic separation of the entire product, improving the overall automation degree of the device, and improving the efficiency of food production. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a front view of the overall structure of a food production line sawing and separating device provided by Example 1 of the present invention;

[0021] Figure 2 It is a top view of the overall structure of a food production line sawing and separation device provided by Example 1 of the present invention;

[0022] Figure 3 It is a structural schematic diagram of a sawtooth slide plate of a sawing and separating device of a food production line provided in Example 1 of the present invention.

[0023] In the figure: 1. Automatic saw structure; 2. Touch module; 3. Frame; 4. Support seat; 5. Push plate guard; 6. Cutting unit mounting seat; 7. Leakage plate; 8. Mesh belt; 9. Conveyor belt; 10. Push plate drive motor; 11. Push plate; 12. Cutting unit shaft; 13. Rectangular sawtooth slide plate; 14. Frame guard. DETAILED DESCRIPTION

[0024] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0025] At present, when the shaping wire sawing system is used, the entire rectangular plate of food needs to be sawed to obtain multiple small rectangular blocks of food of the same size, which are then transported to the next station through a conveyor belt. After the entire rectangular plate of food is sawed, it is arranged in rows, and the gap between each small rectangular block of food is 1.5mm. When the rows of food are transported to the next process on the conveyor belt, two small rectangular blocks of food will stick together again, resulting in defective products.

[0026] In order to solve the problem of adhesion, two more workers need to be added to the production line to manually separate the food, so that each small rectangular block of food is completely separated after sawing, ensuring the product qualification rate. However, the current method of manually separating and sawing products to prevent adhesion is very time-consuming and labor-intensive. Not only is the efficiency of manual separation low, the production line cannot run at full capacity, and there is a risk of cross contamination in manual separation, which affects product quality. For this purpose, a food production line sawing separation device and a method of use are provided.

[0027] Example 1

[0028] In a typical embodiment of the present invention, Figure 1As shown, a sawing and separating device for a food production line is proposed, comprising a bracket, on which an automatic saw structure 1, a touch control system, a push plate 11 structure, a sawing assembly, a rectangular sawtooth slide plate 13 and a receiving and collecting structure are arranged, a conveying structure is arranged at the bottom of the automatic saw structure 1, a push plate 11 structure is arranged on the bracket at one end of the conveying structure away from the automatic saw structure 1, a sawing assembly is arranged on the bracket at one end of the push plate 11 structure away from the conveying structure, a rectangular sawtooth slide plate 13 is arranged on the bracket at one end of the sawing assembly away from the conveying structure, and a receiving and collecting structure is arranged at the bottom of the rectangular sawtooth slide plate 13; a touch control module 2 is arranged on the automatic saw structure 1, and the touch control module 2 is communicatively connected with the conveying structure, the push plate 11 structure and the sawing assembly.

[0029] Furthermore, the conveying structure is configured as a conveyor belt 9, and the conveyor belt 9 conveys the products sawed by the automatic saw structure 1 to the push plate 11 structure.

[0030] Furthermore, the push plate 11 structure includes a base plate, a push plate driving motor 10 and a push plate 11; the base plate is horizontally arranged on a bracket and docked with a conveying structure, the push plate driving motor 10 is arranged on a bracket at the bottom of the base plate, and the output end of the push plate driving motor 10 is connected to the push plate 11 through a belt, and the push plate 11 can move horizontally along the top of the base plate in the length direction of the bracket driven by the push plate driving motor 10.

[0031] Furthermore, a frame guard 14 is provided on the side of the frame 3 along the length direction, and a push plate guard 5 is provided on the top of the push plate 11 structure. The frame guard 14 can protect production personnel from being accidentally injured by splashing slag when sawing products, and the push plate guard 5 can prevent splashing slag generated during sawing from entering the push plate structure and causing damage to the push plate structure.

[0032] Further, such as Figure 2 As shown, the sawing assembly includes a sawing drive motor, a plurality of cutting units, a cutting unit mounting seat 6 and a cutting unit rotating shaft 12. The cutting unit rotating shaft 12 is mounted on a bracket and connected to the output end of the sawing drive motor. The plurality of cutting units are mounted on the cutting unit rotating shaft 12. A cutting unit mounting seat 6 is provided on the upper portion of the plurality of cutting units. The cutting unit mounting seat 6 is used to fix the plurality of cutting units on the bracket.

[0033] Furthermore, the plurality of cutting units are configured as circular saw blades, and the plurality of circular saw blades are arranged at equal intervals on a cutting unit rotating shaft 12, and the cutting unit rotating shaft 12 is perpendicular to the length direction of the bracket.

[0034] Furthermore, a leakage plate 7 is provided on the bracket between the sawing assembly and the rectangular sawtooth slide plate 13, and the leakage plate 7 is arranged in a grid structure. Such an arrangement can realize automatic leakage of slag generated after the product is sawed by the sawing assembly, improve the quality of the obtained product, and reduce manual operation.

[0035] Further, such as Figure 3 The length dimension of the convex structure and the length dimension of the concave structure of the rectangular serrated skateboard 13 are consistent with the length dimension of the product after being sawed by the sawing assembly, and the width dimension of the convex structure and the width dimension of the concave structure of the rectangular serrated skateboard 13 are consistent with the width dimension of the product after being sawed by the sawing assembly.

[0036] Furthermore, the receiving and collecting structure is configured as a mesh belt 8 structure, and the height of the mesh belt 8 structure is lower than the height of the rectangular serrated slide plate 13 .

[0037] With such a configuration, the products arranged in rows of rectangular block structures after being sawed by the sawing assembly can be separated by gravity onto the mesh belt 8 when passing through the rectangular sawtooth slide, thereby achieving sawing and automatic separation of the entire product, improving the overall automation of the device, and improving the efficiency of food production. At the same time, the mesh belt 8 can buffer and receive the fallen products to prevent collision damage when the products fall.

[0038] In this embodiment, a plurality of support seats 4 are provided at the bottom of the frame 3 to achieve stable support for the entire device.

[0039] In a second aspect of the present invention, a method for using a sawing and separating device in a food production line is provided, comprising:

[0040] The transport speed of the conveying structure, the pushing speed of the push plate 11 structure and the rotation speed of the sawing structure are set through the touch module 2. The product is sawn into strip structures of equal length along the width direction of the bracket by the automatic saw structure 1 and then transported to the push plate 11 structure by the conveying structure. The push plate 11 structure pushes the strip structure product to the sawing assembly for sawing along the length direction of the bracket to obtain a plurality of rectangular block structure products. The plurality of rectangular block structure products are arranged in rows and pass through the leakage plate 7 to discharge the sawing slag, and then pass through the rectangular sawtooth slide plate 13 to separate by self-weight and fall onto the receiving and collecting structure.

[0041] The present invention provides a food production line sawing and separation device and a method of use. The food support plate arranged flush with the conveyor belt 9 outlet position of the traditional sawing device is replaced with a regular rectangular serrated slide. At the same time, the size of the sawtooth structure of the rectangular serrated slide and the spacing size between each sawtooth are consistent with the sawed small rectangular block food, and a mesh belt 8 is provided at the lower end of the rectangular serrated slide to receive the sawed products. When the sawed products arranged in rows pass through the rectangular serrated slide, the sawed small rectangular block foods fall from the sawtooth spacing position and the sawtooth of the rectangular serrated slide due to their own gravity, thereby realizing automatic separation of the products, so that the sawed products automatically form a staggered state, without the need for manual secondary separation, thereby avoiding the problem of secondary pollution caused by manual separation.

[0042] The present invention cuts food into strip products of equal length through the automatic saw structure 1, and transports them to the push plate 11 through the conveying structure. The touch system controls the push plate 11 to transport the strip food to the sawing system to be cut into multiple small rectangular products. The multiple small rectangular products are arranged in rows and passed through the leakage plate 7. The debris after sawing is discharged through the leakage plate 7 and then separated onto the mesh belt 8 through the rectangular sawtooth slide plate 13, thereby realizing the sawing and automatic separation of the entire product, improving the overall automation level of the device, and improving the efficiency of food production.

[0043] Although the above describes the specific implementation mode of the present invention in conjunction with the accompanying drawings, it is not intended to limit the scope of protection of the present invention. Those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art on the basis of the technical solution of the present invention without creative work are still within the scope of protection of the present invention.

Claims

1. A food production line sawing and separation device, characterized in that: It comprises a bracket, on which an automatic saw structure, a touch control system, a push plate structure, a sawing assembly, a rectangular sawtooth slide plate and a receiving and collecting structure are arranged; a conveying structure is arranged at the bottom of the automatic saw structure; a push plate structure is arranged on the bracket at one end of the conveying structure away from the automatic saw structure; a sawing assembly is arranged on the bracket at one end of the push plate structure away from the conveying structure; a rectangular sawtooth slide plate is arranged on the bracket at one end of the sawing assembly away from the conveying structure; a receiving and collecting structure is arranged at the bottom of the rectangular sawtooth slide plate; a touch control module is arranged on the automatic saw structure, and the touch control module is communicatively connected with the conveying structure, the push plate structure and the sawing assembly.

2. A food production line sawing and separation device as claimed in claim 1, characterized in that: The conveying structure is configured as a conveyor belt, and the conveyor belt conveys the product sawed by the automatic saw structure to the push plate structure.

3. A food production line sawing and separation device as claimed in claim 1, characterized in that: The push plate structure includes a base plate, a push plate driving motor and a push plate; the base plate is horizontally arranged on a bracket and docked with a conveying structure, the push plate driving motor is arranged on a bracket at the bottom of the base plate, and the output end of the push plate driving motor is connected to the push plate through a belt. The push plate can move horizontally along the top of the base plate in the length direction of the bracket under the drive of the push plate driving motor.

4. A food production line sawing and separation device as claimed in claim 1, characterized in that: A frame guard is provided on the side of the frame along the length direction, and a push plate guard is provided on the top of the push plate structure.

5. The food production line sawing and separation device according to claim 1, characterized in that: The sawing assembly includes a sawing drive motor, multiple cutting units, a cutting unit mounting seat and a cutting unit rotating shaft. The cutting unit rotating shaft is mounted on a bracket and connected to the output end of the sawing drive motor. The multiple cutting units are mounted on the cutting unit rotating shaft. A cutting unit mounting seat is provided on the upper part of the multiple cutting units, and the cutting unit mounting seat is used to fix the multiple cutting units on the bracket.

6. A food production line sawing and separation device as claimed in claim 5, characterized in that: The multiple cutting units are configured as circular saw blades, and the multiple circular saw blades are arranged on the cutting unit rotating shaft at equal intervals, and the cutting unit rotating shaft is perpendicular to the length direction of the bracket.

7. The food production line sawing and separation device according to claim 1, characterized in that: A material leakage plate is arranged on the bracket between the sawing assembly and the rectangular sawtooth slide plate, and the material leakage plate is arranged in a grid-like structure.

8. The food production line sawing and separation device according to claim 1, characterized in that: The length dimension of the convex structure and the length dimension of the concave structure of the rectangular serrated skateboard are consistent with the length dimension of the product after being sawed by the sawing assembly, and the width dimension of the convex structure and the width dimension of the concave structure of the rectangular serrated skateboard are consistent with the width dimension of the product after being sawed by the sawing assembly.

9. The food production line sawing and separating device according to claim 1, characterized in that: The receiving and collecting structure is configured as a mesh belt structure, and the height of the mesh belt structure is lower than the height of the rectangular sawtooth slide plate.

10. The method for using the sawing and separating device of a food production line according to any one of claims 1 to 9, characterized in that: include: The transport speed of the conveying structure, the pushing speed of the push plate structure and the rotation speed of the sawing component are set through the touch module. The product is sawn into strip structures of equal length along the width direction of the bracket by the automatic saw structure and then transported to the push plate structure by the conveying structure. The push plate structure pushes the strip structure product to the sawing component for sawing along the length direction of the bracket to obtain a plurality of rectangular block structure products. The plurality of rectangular block structure products are arranged in rows and pass through the leakage plate to leak out the sawing slag, and then pass through the rectangular sawtooth slide plate to separate by self-weight and fall onto the receiving and collecting structure.

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