Fan framework cooking device for bamboo folding fan production
By designing a fan bone steaming and cooking device for bamboo folding fan production including a water tank, a rotating rod, a storage pipe, a feeding part and a feeding part, the problem of inefficient cooking efficiency of existing devices is solved, and efficient bamboo steaming and cooking is achieved to meet the needs of industrial production.
Patent Information
- Application Number
- CN202510291369.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-05-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing fan bone steaming device for bamboo folding fans has low cooking efficiency and cannot meet the needs of industrial production.
A fan bone steaming device for the production of bamboo folding fans including a water tank, a rotating rod, a storage tube, a feeding part and a feeding part is designed. The bamboo is accommodated through the storage pipe, and the rotating rod is driven to drive the storage pipe to rotate, realizing the automatic soaking and steaming of the bamboo, and ensuring that the water tank always steams and cooks the bamboo through the feeding and cutting parts.
It improves the cooking efficiency, can meet the needs of industrial production, reduces manual participation, and improves production efficiency.
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Figure CN119928029A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of bamboo fan processing, and in particular to a fan bone steaming device for producing bamboo folding fans. Background Art
[0002] The bamboo skeleton of the bamboo fan is made of bamboo. The bamboo segments need to be cut into bamboo blanks before being steamed, dried and processed. The steaming process is to remove impurities such as grease in the bamboo blanks by boiling them in water, so that the bamboo blanks are strengthened in terms of flexibility and strength, making them less likely to break or deform.
[0003] After searching, the patent with publication number CN110239954A discloses a fan rib steaming device for bamboo folding fans, in which bamboo is fixed on multiple clamping mechanisms on a chain, and the steaming time of the bamboo is controlled by the intermittent operation of the chain, and the steamed bamboo can be taken out of the steaming box by the movement of the chain without manual intervention. However, when it is applied to industrial production, due to the large demand for fan ribs and the large number of steamed bamboo, the above-mentioned clamping mechanism can only clamp a single bamboo, which makes the steaming efficiency of the device low and is not conducive to use. In order to reasonably improve this problem, the present application proposes a fan rib steaming device for bamboo folding fan production. Summary of the invention
[0004] The purpose of the present application is to solve the technical problem that in the prior art, bamboo is fixed on multiple clamping mechanisms on a chain, the steaming time of the bamboo is controlled by the intermittent operation of the chain, and the steamed bamboo can be taken out of the steaming box by the movement of the chain without manual intervention. However, when it is applied to industrial production, due to the large demand for fan ribs and the large number of steamed pieces, the above-mentioned clamping mechanisms can only clamp a single bamboo, which makes the steaming efficiency of the device low and is not conducive to use. The present application provides a fan rib steaming device for the production of bamboo folding fans.
[0005] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions: A fan bone steaming device for producing bamboo folding fans, comprising: The water tank has a mounting frame on the top, a rotating rod is rotatably mounted on the mounting frame, and a driving mechanism is provided for driving the rotating rod to rotate; Three storage tubes are distributed in a ring shape outside the rotating rod, and the top of the water tank is provided with openings for passing the storage tubes; The loading part and the unloading part are both located on the top of the water tank, and materials can be loaded and unloaded through the loading part and the unloading part; The steaming section is arranged in the water tank, and the water can be heated through the steaming section to steam the bamboo.
[0006] Furthermore, the feeding part comprises a material guide trough connected to the top of the water tank, and a push block is slidably provided in the material guide trough.
[0007] Furthermore, the unloading part includes a water-permeable plate inclined at the top of the water tank, the two sides of the water-permeable plate are connected to the top of the water tank through vertical plates, and a water guide plate is provided at the bottom of the water-permeable plate. The two are inclined in opposite directions, and the opening is located at the water outlet end of the water guide plate. A top column is slidably provided on the top of the water tank and movably penetrates the storage pipe.
[0008] Furthermore, the top column is a hollow cylinder.
[0009] Furthermore, a connecting rod is slidably mounted on the mounting frame, the push block and the top column are connected to the end of the connecting rod, an electric push rod is fixedly mounted on the top of the mounting frame, and the output end of the electric push rod is connected to the end of the rotating rod.
[0010] Furthermore, an arc-shaped groove for passing the storage tube is constructed in the water tank and is connected to the bottom of the opening.
[0011] Furthermore, the cooking part includes a mounting tube installed on the inner wall of the arc-shaped groove and connected to the storage tube in an aligned manner, and an electric heater is installed in the mounting tube.
[0012] Furthermore, there are two mounting tubes, which are symmetrically mounted on opposite inner walls of the arc-shaped groove.
[0013] Furthermore, a stopper is connected to the top of the water tank and is located on a side of the opening away from the material guiding trough.
[0014] Furthermore, the installation pipe is a bent pipe, the electric heater is installed in the bent section, and the pipe openings of the installation pipe are provided with water passing plates.
[0015] The beneficial effects of this application are as follows: 1. The present application adopts a design of accommodating bamboo materials in a storage tube. Compared with the prior art, the amount of bamboo materials that can be steamed at a single time is larger, and by driving the rotating rod to drive the storage tube to rotate, the bamboo materials to be processed can be rotated into the water tank and immersed and steamed. At the same time, the processed bamboo materials can be moved above the opening, and the two storage tubes can be loaded and unloaded respectively through the loading part and the unloading part, so as to ensure that the water tank is always steaming the bamboo materials, thereby improving the steaming efficiency of the device, so that it can meet the needs of industrial production.
[0016] 2. The present application provides a loading part, and when the push block slides, it can push the bamboo in the guide trough to move toward the storage tube, so as to facilitate the loading of the bamboo.
[0017] 3. The present application sets a material discharge part. When the top column slides, it can enter another storage tube, push out the processed bamboo inside, and drop it onto the permeable plate. Since the bamboo is steamed for a long time, moisture is easy to adhere to its surface. With this design, the bamboo can be left on the top of the permeable plate for a period of time. The moisture on it can fall on the water guide plate through the permeable plate and re-enter the water tank through the opening.
[0018] 4. The present application adopts a connecting rod design to connect the top column and the push block. When the electric push rod pushes the connecting rod to slide, the push block and the top column can be driven to slide, so as to link the loading part and the unloading part, which is convenient for use.
[0019] 5. By adjusting the shape of the water tank, the present application can reduce its volume without affecting its cooking efficiency, thereby reducing the waste of water resources.
[0020] 6. The present application adopts the design of the installation tube. After the placement tube and the installation tube are aligned, a small narrow space with poor airtightness can be formed. In this space, the electric heater can quickly heat the water to steam the bamboo.
[0021] 7. The present application adopts the design of a stopper, so when the pusher pushes the bamboo into the storage tube, the bamboo can contact the stopper, and under the cooperation of the stopper and the pusher, the bamboo is neatly stacked in the storage tube, so that it is not easy to move during the movement of the storage tube.
[0022] 8. The present application adopts a design of a bent section. When the water boils and rolls during the heating process, it can move upward along the bent section on the mounting pipe and enter the storage pipe from the pipe opening of the mounting pipe to steam the bamboo. Then, by adopting the design of a water-passing plate, the displacement of the bamboo can be limited, making it difficult for the bamboo to move under the action of boiling water. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional structural diagram of this application; Figure 2 It is another three-dimensional structural diagram of the present application; Figure 3 It is a structural schematic diagram of the rotating rod of the present application; Figure 4 It is a cross-sectional view of the water tank structure of this application; Figure 5 This application Figure 4 Enlarged view of point A.
[0024] Figure numerals: 1. water tank; 2. mounting frame; 3. rotating rod; 4. driving mechanism; 401. driven gear; 402. motor; 403. driving gear; 5. storage tube; 501. connecting block; 6. loading part; 601. material guide trough; 602. pushing block; 7. unloading part; 701. water-permeable plate; 702. vertical plate; 703. water guide plate; 704. top column; 8. cooking part; 801. mounting tube; 802. electric heater; 9. opening; 10. connecting rod; 11. electric push rod; 12. arc groove; 13. stopper; 14. water-passing plate. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.
[0026] like Figure 1-Figure 5 As shown, an embodiment of the present application provides a bamboo folding fan production fan bone steaming device, comprising: A water tank 1 is provided with a mounting frame 2 on the top, a rotating rod 3 is rotatably mounted on the mounting frame 2, the rotating rod 3 is arranged horizontally, and is equipped with a driving mechanism 4 for driving the rotating rod 3 to rotate, the driving mechanism 4 includes a driven gear 401 mounted on the end of the rotating rod 3, and a motor 402 mounted on the top of the water tank 1, a driving gear 403 is mounted on the output shaft of the motor 402, and is meshed with the driven gear 401; Three storage tubes 5 are parallel to the rotating rod 3 and are distributed in a ring shape outside the rotating rod 3. A connecting block 501 is constructed on the storage tube 5 and connected to the rotating rod 3 through the connecting block 501. An opening 9 for passing the storage tube 5 is opened on the top of the water tank 1. The opening 9 is located below the rotating rod 3. The storage tube 5 is used to place bamboo. When the rotating rod 3 drives the three storage tubes 5 to rotate, the three storage tubes 5 can enter the water tank 1 through the opening 9 in sequence. When the storage tube 5 rotates to the bottom of the rotating rod 3, as shown in FIG. Figure 1 As shown, the bamboo in the storage tube 5 can be flooded by the water in the water tank 1; The loading part 6 and the unloading part 7 are both located at the top of the water tank 1, and the loading and unloading can be performed through the loading part 6 and the unloading part 7. Figure 1 As shown, when one of the placing tubes 5 rotates to the bottom of the rotating rod 3, the other two placing tubes 5 extend out of the opening 9, and one of the placing tubes 5 can be loaded through the loading portion 6, that is, the uncooked bamboo materials are stacked and placed in the placing tube 5, and the other placing tube 5 can be unloaded through the unloading portion 7, that is, the cooked bamboo materials are taken out of the placing tube 5; The steaming section 8 is arranged in the water tank 1, and the water can be heated by the steaming section 8 to steam the bamboo; It should be specifically explained that when the motor 402 is powered on, the driven gear 401 can be driven to rotate through the driving gear 403, and the driven gear 401 drives the rotating rod 3 to rotate 120 degrees before the power is turned off, so as to rotate the loading tube 5 to the bottom of the rotating rod 3. The starting interval of the motor 402 is consistent with the bamboo steaming time. The control of the motor 402 can be realized by a time relay. After the rotation is completed, the bamboo can be steamed by the water heated by the steaming part 8. At the same time, the other two loading tubes 5 are located outside the opening 9. The loading and unloading parts 6 and 7 can be used to load and unload the two loading tubes 5 respectively. After the bamboo is steamed for a long time in the lower loading tube 5, the above operation can be repeated. The present application adopts a design of accommodating bamboo materials in the storage tube 5. Compared with the prior art, the amount of bamboo materials that can be steamed at a single time is larger, and by driving the rotating rod 3 to drive the storage tube 5 to rotate, the bamboo materials to be processed can be rotated into the water tank 1 and immersed and steamed. At the same time, the processed bamboo materials can be moved above the opening 9, and the two storage tubes 5 can be loaded and unloaded respectively through the loading part 6 and the unloading part 7, so as to ensure that the water tank 1 always steams the bamboo materials, thereby improving the steaming efficiency of the device and enabling it to meet the needs of industrial production.
[0027] like Figure 1 and Figure 2 As shown, in some embodiments, the loading part 6 includes a material guide trough 601 connected to the top of the water tank 1, the material guide trough 601 is arc-shaped, open upward, and its inner diameter is consistent with the inner diameter of the storage tube 5, and the bamboo can be stacked and placed in the material guide trough 601. When the rotating rod 3 rotates, the two storage tubes 5 are located at the top of the opening 9. At this time, the end of one of the storage tubes 5 can be correspondingly fitted with the end of the material guide trough 601. A push block 602 is slidably provided in the material guide trough 601. When the push block 602 slides, it can push the bamboo in the material guide trough 601 to move toward the storage tube 5.
[0028] like Figure 2 and Figure 4As shown, in some embodiments, the unloading portion 7 includes a water-permeable plate 701 obliquely arranged at the top of the water tank 1, the water-permeable plate 701 is located at the end of another storage tube 5, and the distance between the water-permeable plate 701 and the top of the water tank 1 gradually decreases from the storage tube 5 toward the water-permeable plate 701. Both sides of the water-permeable plate 701 are connected to the top of the water tank 1 through vertical plates 702. A water guide plate 703 is provided at the bottom of the water-permeable plate 701, and the two are inclined in opposite directions. The opening 9 is located at the water outlet end of the water guide plate 703, and a top column 704 is slidably provided on the top of the water tank 1. The top column 704 and the water-permeable plate 701 are respectively located on both sides of the opening 9. When the top column 704 slides, it can enter another storage tube 5 and push the processed bamboo material out of the storage tube 5 so that it can fall on the water-permeable plate 701. Since the bamboo material is steamed for a long time, moisture is easy to adhere to its surface. With this design, the bamboo material can be placed on the top of the water-permeable plate 701 for a period of time, and the moisture on the bamboo material can fall on the water guide plate 703 through the water-permeable plate 701 and re-enter the water tank 1 through the opening 9.
[0029] like Figure 1 and Figure 2 As shown, in some embodiments, the top column 704 is a hollow cylinder. Such a design can reduce the weight of the top column 704 and facilitate driving it to move.
[0030] like Figure 1 and Figure 2 As shown, in some embodiments, a connecting rod 10 is slidably installed on the mounting frame 2, the top column 704 and the push block 602 are located on the same side of the opening 9, the push block 602 and the top column 704 are connected to the end of the connecting rod 10, and an electric push rod 11 is fixedly installed on the top of the mounting frame 2, and the output end of the electric push rod 11 is connected to the end of the rotating rod 3. When the electric push rod 11 is working, it can push the connecting rod 10 to slide, and drive the push block 602 and the top column 704 to slide through the connecting rod 10. By adopting such a design, the loading part 6 and the unloading part 7 are linked to facilitate use.
[0031] like Figure 2 and Figure 4 As shown, in some embodiments, an arcuate groove 12 for passing the storage tube 5 is constructed in the water tank 1. When the rotating rod 3 rotates, a circular surface is formed on the outer side of the storage tube 5. The arc diameter of the arcuate groove 12 is slightly larger than the circular surface and is connected to the bottom of the opening 9. By adjusting the shape of the water tank 1, its volume can be reduced without affecting its steaming efficiency, so as to reduce the waste of water resources.
[0032] like Figure 4 and Figure 5 As shown, in some embodiments, the cooking portion 8 includes a mounting tube 801 mounted on the inner wall of the arc-shaped groove 12, such as Figure 5As shown, the mouth of the mounting tube 801 slightly extends out of the groove wall of the arc-shaped groove 12, the mounting tube 801 is parallel to the storage tube 5, and is aligned and connected with the storage tube 5. When the storage tube 5 is directly below the rotating rod 3, the mounting tube 801 and the tube mouths of the storage tube 5 are opposite, and the two are connected. An electric heater 802 is installed in the mounting tube 801. The electric heater 802 in this application is fast-heating and can heat the water in the arc-shaped groove 12. With this design, when the storage tube 5 enters the arc-shaped groove 12, the water in the arc-shaped groove 12 can enter the storage tube 5, and after the storage tube 5 and the mounting tube 801 are aligned, a narrow space with poor airtightness can be formed. In this space, the electric heater 802 can quickly heat the water to steam the bamboo.
[0033] like Figure 4 As shown, in some embodiments, there are two installation tubes 801, which are symmetrically installed on the opposite inner walls of the arc groove 12. By increasing the number of installation tubes 801, the heating speed of the water body can be increased, which facilitates the steaming of bamboo.
[0034] like Figure 1 , Figure 2 and Figure 4 As shown, in some embodiments, a stopper 13 is connected to the top of the water tank 1, the end of the stopper 13 is coplanar with the mounting tube 801, and is located on the side of the opening 9 away from the material guide trough 601. Through the cooperation between the stopper 13 and the push block 602, the bamboo can be neatly stacked in the storage tube 5, which facilitates the alignment of the storage tube 5 and the mounting tube 801.
[0035] like Figure 4 and Figure 5 As shown, in some embodiments, the mounting tube 801 has a bending section, the electric heater 802 is installed in the bending section, the end of the bending section is lower than the pipe mouth of the mounting tube 801, and the electric heater 802 is installed at the end of the bending section. Because the water body will boil and roll during the heating process, the boiling water body can move upward from the bottom end of the bending section on the mounting tube 801, and enter the storage tube 5 from the pipe mouth of the mounting tube 801, so as to facilitate the steaming of the bamboo. The pipe mouth of the mounting tube 801 is provided with a water passing plate 14, which can limit the displacement of the bamboo, so that the bamboo is not easy to move under the action of the boiling water body, and it should be specifically explained that part of the boiling water body can enter the arc groove 12 through the gap between the storage tube 5 and the mounting tube 801.
[0036] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A fan bone steaming device for producing bamboo folding fans, characterized in that: include: A water tank (1) is provided with a mounting frame (2) on the top, a rotating rod (3) is rotatably mounted on the mounting frame (2), and a driving mechanism (4) is provided for driving the rotating rod (3) to rotate; Three storage tubes (5) are distributed in a ring shape outside the rotating rod (3); the top of the water tank (1) is provided with openings (9) for passing the storage tubes (5); The loading part (6) and the unloading part (7) are both located at the top of the water tank (1), and loading and unloading can be performed through the loading part (6) and the unloading part (7); The steaming section (8) is arranged in the water tank (1), and water can be heated by the steaming section (8) to steam the bamboo.
2. The fan bone steaming device for producing bamboo folding fans according to claim 1, characterized in that: The feeding portion (6) comprises a material guide trough (601) connected to the top of the water tank (1), and a push block (602) is slidably provided in the material guide trough (601).
3. The fan bone steaming device for producing bamboo folding fans according to claim 2, characterized in that: The unloading portion (7) comprises a water-permeable plate (701) arranged obliquely on the top of the water tank (1); the two sides of the water-permeable plate (701) are connected to the top of the water tank (1) via vertical plates (702); a water guide plate (703) is arranged at the bottom of the water-permeable plate (701); the two are inclined in opposite directions, and the opening (9) is located at the water outlet end of the water guide plate (703); a top column (704) is slidably arranged on the top of the water tank (1) and movably penetrates the storage pipe (5).
4. The fan bone steaming device for producing bamboo folding fans according to claim 3, characterized in that: The top column (704) is a hollow cylinder.
5. The fan bone steaming device for producing bamboo folding fans according to claim 4, characterized in that: A connecting rod (10) is slidably mounted on the mounting frame (2), a push block (602) and a top column (704) are connected to the end of the connecting rod (10), an electric push rod (11) is fixedly mounted on the top of the mounting frame (2), and an output end of the electric push rod (11) is connected to the end of the rotating rod (3).
6. The fan bone steaming device for producing bamboo folding fans according to claim 2, characterized in that: The water tank (1) is provided with an arc-shaped groove (12) for passing the storage tube (5), and is in communication with the bottom of the opening (9).
7. The fan bone steaming device for producing bamboo folding fans according to claim 6, characterized in that: The steaming section (8) comprises a mounting tube (801) mounted on the inner wall of the arc-shaped groove (12) and in alignment with the storage tube (5); an electric heater (802) is installed in the mounting tube (801).
8. The fan bone steaming device for producing bamboo folding fans according to claim 7, characterized in that: There are two mounting tubes (801) in number, which are symmetrically mounted on opposite inner walls of the arc-shaped groove (12).
9. The fan bone steaming device for producing bamboo folding fans according to claim 7, characterized in that: A stopper (13) is connected to the top of the water tank (1) and is located on a side of the opening (9) away from the material guide trough (601).
10. The fan bone steaming device for producing bamboo folding fans according to claim 8, characterized in that: The installation tube (801) has a bent section, the electric heater (802) is installed in the bent section, and the pipe openings of the installation tube (801) are all provided with water passing plates (14).
Citation Information
Patent Citations
Framework of fan cooking device for bamboo folding fan
CN110239954A