Automatic deviation rectifying device of tubular belt conveyor
By designing a deviation correction mechanism including a worm gear ring and an auxiliary ball, the problem of unsatisfactory correction effect of the conveyor belt caused by the limited contact surface of the metal wheel in the prior art is solved, real-time accurate deviation correction of the tubular conveyor belt is achieved, and working efficiency and safety are improved.
Patent Information
- Application Number
- CN202510316251.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-05-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing tubular conveyor belt deviation correction device has a limited contact surface between the metal wheel and the conveyor belt, resulting in unsatisfactory correction effect of the conveyor belt toggle and rotation of the load-bearing heavy objects.
A deviation correction mechanism including a worm gear ring and an auxiliary ball is designed. The belt deviation is monitored in real time through visual sensors, and the conveyor belt correction is achieved using electric push rods and binding ropes. The auxiliary ball is close to the outer wall of the conveyor belt to increase friction. The design of the auxiliary ball can adapt to the deformation of the conveyor belt during the correction process.
Real-time accurate detection and correction of tubular conveyor belt offsets is achieved, manual intervention is reduced, and work efficiency and safety is improved.
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Figure CN119929400A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical equipment, in particular to an automatic deviation-correcting device for a tubular belt conveyor. Background Art
[0002] In the process of transporting materials, the tubular belt conveyor is often subjected to uneven pressure due to environmental reasons such as heavy goods or uneven distribution, as well as installation errors and friction resistance of the tubular belt conveyor rollers. This can easily cause the tubular conveyor belt to deflect and deviate from the center line of the conveyor, causing material to be scattered along the line and reducing the conveyor's material transportation capacity. In severe cases, the belt will be damaged and the conveyor will be unable to work. Therefore, it is necessary to correct the deviation of the tubular conveyor belt of the tubular belt conveyor.
[0003] For example, the patent with the announcement number CNA discloses an automatic deviation correction system for tubular belt twisting and its convenient use method. In the prior art, after the deviation of the tubular conveyor belt is detected by the sensor, the metal shell with a metal wheel is driven by a motor to rotate and toggle the upper and lower ends of the conveyor belt curled into a tubular shape. The metal wheel is parallel to the axis of the tubular conveyor belt. While the metal wheel is attached to the tubular conveyor belt and rolling, the metal wheel is driven by the rotation of the metal shell to toggle the tubular conveyor horizontally to restore the deviation. However, the contact surface between the metal wheel and the tubular conveyor belt is limited, and the tubular conveyor belt carries heavy objects inside. The metal wheel only acts on one point on the tubular conveyor belt, resulting in limited correction effect of the metal wheel on the toggle rotation of the tubular conveyor belt carrying heavy objects.
[0004] Therefore, an automatic deviation-correcting device for a tubular belt conveyor is introduced. Summary of the invention
[0005] The object of the present invention is to provide an automatic deviation correction device for a tubular belt conveyor, aiming to solve the problem in the above-mentioned background technology that when the existing deviation correction device uses a metal wheel in conjunction with a metal shell to rotate and correct the tubular conveyor belt, the contact area between the metal wheel and the tubular conveyor belt is limited and the force is concentrated on one point of the tubular conveyor belt, resulting in the metal wheel having an unsatisfactory correction effect on the rotation of the tubular conveyor belt carrying heavy objects.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic deviation-correcting device for a tubular belt conveyor, comprising a base and first mounting seats fixedly connected to both ends of the top of the base, second mounting seats evenly spaced and fixedly connected to the top of the base between the first mounting seats, first through holes and second through holes respectively provided on the first mounting seats and the second mounting seats, a tubular conveyor belt movably engaged in the first through holes and the second through holes, a visual sensor fixedly connected to the outer wall of one side of the first mounting seat above the first through hole, a mounting cavity communicating with the first through hole provided inside the first mounting seat, and a deviation-correcting mechanism provided on the inner wall of the mounting cavity at the first through hole;
[0007] The correction mechanism includes a worm gear ring and a positioning cylinder fixedly connected to the outer wall of one side of the worm gear ring, the end of the positioning cylinder is rotatably connected to the inner wall of one side of the mounting cavity at the first through hole, the top of the worm gear ring is fixedly connected to an L-shaped plate, the side wall at the bottom of the worm gear ring is fixedly connected to a lifting rope, the end of the lifting rope is fixedly connected to a sleeve, a binding rope is movably sleeved in the sleeve, both ends of the binding rope are fixedly connected to the lower end of the top plate of the L-shaped plate, and auxiliary balls are evenly sleeved on the outer walls of the binding rope on both sides of the sleeve, an electric push rod is fixedly connected to the lower end of the top plate of the L-shaped plate, the bottom of the electric push rod is fixedly connected to a limiting plate, both ends of the limiting plate are movably sleeved on the outer walls of the two ends of the binding rope, and one end of the worm gear ring is threadedly connected to a driving rod, and the top end of the driving rod movably penetrates the top plate of the mounting cavity.
[0008] Furthermore, the driving rod includes a transmission rod movably arranged through the top plate of the installation cavity and a worm fixedly connected to the bottom of the transmission rod. A driving motor is fixedly connected to the transmission rod corresponding to the top of the first mounting seat, and the top of the transmission rod is connected to the output end of the driving motor. The worm is suspended on the outside of the worm gear ring, and the worm is meshed with the teeth on the outer wall of one side of the worm gear ring, and the teeth are symmetrically distributed on the outer walls on both sides of the worm gear ring about the L-shaped plate.
[0009] Furthermore, the first through hole and the second through hole on the first mounting seat are coaxially arranged in a one-to-one correspondence with the first through hole and the second through hole on the second mounting seat, and mounting frames are evenly spaced and fixedly connected to the side walls of the first mounting seat and the second mounting seat at the edges of the first through hole and the second through hole ports, and rollers are movably arranged between the side walls of the mounting frames.
[0010] Furthermore, the rollers are evenly spaced and suspended in an inverted triangle shape outside the first through hole and the second through hole ports, the visual sensor is arranged on the outer wall of the first mounting seat away from the rollers, and the visual sensor is located at the vertical center line of the first through hole.
[0011] Furthermore, crossbeam angle irons are fixedly connected at the corners at both ends of the top of the first mounting seat and the second mounting seat, a fixing rod is fixedly connected between the side walls of the crossbeam angle irons adjacent to the first mounting seat, and auxiliary curling parts are fixedly connected on both sides of the bottom of the fixing rod, and the auxiliary curling parts are symmetrically suspended on both sides of the first through hole port on the first mounting seat, and the auxiliary curling parts are suspended on the outside of the roller.
[0012] Furthermore, the auxiliary curling member includes a U-shaped groove plate fixedly connected to both sides of the bottom of the fixed rod, a positioning shaft is movably arranged between the inner walls of the U-shaped groove plate near the bottom, a fan-shaped gear is fixedly connected to the outer wall of the positioning shaft, the end of the fan-shaped gear is movably connected to the extrusion roller, an electric lifting rod is fixedly connected to the bottom of the fixed rod inside the fan-shaped gear, a rack is fixedly connected to the bottom of the electric lifting rod, the rack is meshed with the fan-shaped gear, and limit strips are respectively fixedly connected to the outer walls on both sides of the rack, and sliding grooves are opened on the outer walls on both sides of the U-shaped groove plate corresponding to the limit strips, and the ends of the limit strips are movably engaged in the sliding grooves.
[0013] Furthermore, fixed plates are fixedly connected on both sides of the top of the two end heads of the base, and a driving roller is movably arranged between the side walls at the top of the fixed plate. The two ends of the tubular conveyor belt are respectively flattened and movably sleeved on the outer walls of the driving roller. The middle section of the tubular conveyor belt is curled into a cylindrical shape and movably inserted into the first through hole and the second through hole on the first mounting seat and the second mounting seat, and a rotating motor fixedly connected to the driving roller is arranged on the side wall of the fixed plate at one end of the base.
[0014] Furthermore, the auxiliary ball includes a shell and a middle hole arranged through the center of the shell, the shell is evenly sleeved on the outer wall of the restraining rope through the middle hole, and mounting grooves are evenly spaced on the outer wall of the shell perpendicular to the axial direction of the middle hole, and a convex corrugated plate is movably engaged in the mounting groove, and the two ends of the outer wall of the convex corrugated plate close to the center of the shell are respectively movably connected with sliding deflection rods, and the end of the sliding deflection rod is arranged in contact with the bottom plate of the mounting groove, and inflation chambers are evenly spaced inside the edges of the two ends of the shell on both sides of the mounting groove, and an inclined spring is fixedly connected to the inner wall of the inflation chamber close to the mounting groove, and a touch rod is movably connected to the outer wall of the inclined spring close to the mounting groove, and a torsion spring is arranged between the fixed end side walls of the touch rod and the inclined spring, and a traction rope is fixedly connected to the outer wall of the end of the touch rod, and the end of the traction rope extends through the mounting groove and is fixedly connected to the side wall of the sliding deflection rod.
[0015] Furthermore, an elastic component is fixedly connected between the side wall of the sliding deflection rod and the inner wall of the mounting groove, and a roller that fits the bottom plate of the mounting groove is provided at the end of the sliding deflection rod. When the elastic component is normally expanded, the convex corrugated plate shrinks into the mounting groove. At this time, the sliding deflection rods at both ends of the inner side of the convex corrugated plate are arranged in an eight-shaped shape.
[0016] Furthermore, the ends of the traction ropes inserted into the two sides of the installation groove are cross-fixed on the side walls of the sliding deflection rods on both sides of the installation groove, and the ends of the inclined spring sheets are suspended to fit the inner wall of the inflation cavity away from the side of the installation groove. At this time, the end of the touch rod is tilted downward to rest against the inner wall of the other side of the inflation cavity.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The present invention proposes an automatic deviation correction device for a tubular belt conveyor. When the tubular conveyor belt moves, the visual sensor monitors in real time the deviation between the curling and overlapping center line of the edges at both ends and the vertical center line of the first through hole, so as to judge whether it is offset; if offset is detected, the electric push rod extends and pushes the limit plate, so that the binding rope is tightened to bind and lock the tubular conveyor belt, and the auxiliary ball is tightened to fit the outer wall of the conveyor belt. Then the rotating motor drives the worm to engage the worm wheel ring, which drives the binding rope and the auxiliary ball to control the left and right deflection of the conveyor belt, so as to realize real-time and accurate detection of the deviation of the tubular conveyor belt, automatically complete the deviation correction action, reduce manual intervention, and improve work efficiency and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the automatic deviation-correcting device for a tubular belt conveyor of the present invention;
[0020] Figure 2 It is a schematic diagram of the installation structure of the first mounting seat, the deviation correction mechanism and the roller AB viewing angle state of the automatic deviation correction device of the tubular belt conveyor of the present invention;
[0021] Figure 3 It is a schematic diagram of the installation structure of the first mounting seat, the deviation correction mechanism and the roller BA viewing angle state of the automatic deviation correction device of the tubular belt conveyor of the present invention;
[0022] Figure 4 It is a schematic cross-sectional structural diagram of a first mounting seat of the automatic deviation-correcting device for a tubular belt conveyor of the present invention;
[0023] Figure 5 It is a schematic structural diagram of the AB viewing angle state of the deviation correction mechanism of the automatic deviation correction device for a tubular belt conveyor of the present invention;
[0024] Figure 6 It is a structural schematic diagram of the BA viewing angle state of the correction mechanism of the automatic correction device for the tubular belt conveyor of the present invention;
[0025] Figure 7 It is a schematic cross-sectional view of an auxiliary ball of the automatic deviation-correcting device for a tubular belt conveyor of the present invention;
[0026] Figure 8 The automatic deviation correcting device for the tubular belt conveyor of the present invention Figure 7 The enlarged structural diagram at A in the middle;
[0027] Fig. 9 The figure is a schematic diagram of the structure of the auxiliary curling member of the automatic deviation-correcting device for a tubular belt conveyor of the present invention.
[0028] In the figure: 1, base; 11, driving roller; 12, tubular conveyor belt; 2, first mounting seat; 21, first through hole; 22, second through hole; 23, mounting frame; 24, roller; 25, visual sensor; 26, mounting cavity; 3, second mounting seat; 4, cross beam angle iron; 41, fixing rod; 42, auxiliary curling member; 421, U-shaped groove plate; 422, positioning shaft; 423, sector gear; 424, extrusion roller; 425, electric lifting rod; 426, rack; 427, limit strip; 428, slide groove ; 5. Correction mechanism; 51. Worm gear ring; 511. Lifting rope; 512. Sleeve; 52. Positioning cylinder; 53. L-shaped plate; 54. Binding rope; 55. Auxiliary ball; 5501. Shell; 5502. Middle hole; 551. Mounting groove; 552. Protruding corrugated plate; 553. Sliding deflection rod; 554. Inflatable chamber; 555. Inclined spring; 556. Touch rod; 557. Torsion spring; 558. Traction rope; 56. Electric push rod; 57. Limiting plate; 6. Driving rod; 61. Transmission rod; 62. Worm. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 3 and Fig. 9, an automatic deviation-correcting device for a tubular belt conveyor comprises a base 1 and a first mounting seat 2 fixedly connected to the two ends of the top of the base 1, a second mounting seat 3 is fixedly connected to the top of the base 1 between the first mounting seats 2 at uniform intervals, a fixing plate is fixedly connected to the top of the two ends of the base 1 on both sides, a driving roller 11 is movably arranged between the side walls at the top of the fixing plate, the first mounting seat 2 is arranged close to the driving roller 11, a rotating motor fixedly connected to the driving roller 11 is arranged on the side wall of the fixing plate at one end of the base 1, a circular first through hole 21 and a second through hole 22 are respectively opened on the first mounting seat 2 and the second mounting seat 3, a tubular conveyor belt 12 (its tube diameter, i.e., the diameter of the conveyor belt after being rolled into a tube, is about 300 mm, the bandwidth, i.e., the width of the conveyor belt in the unfolded state, is 800 mm, and its thickness is 12 mm) is movably engaged in the first through hole 21 and the second through hole 22, and the two ends of the tubular conveyor belt 12 are respectively flattened and movably sleeved on the outer wall of the driving roller 11 The middle section of the tubular conveyor belt 12 is curled into a cylindrical shape and then movably inserted into the first through hole 21 and the second through hole 22 on the first mounting seat 2 and the second mounting seat 3. The first through hole 21 and the second through hole 22 on the first mounting seat 2 are coaxially arranged in a one-to-one correspondence with the first through hole 21 and the second through hole 22 on the second mounting seat 3, respectively. The side walls of the first mounting seat 2 and the second mounting seat 3 at the edge of the first through hole 21 and the second through hole 22 are evenly and fixedly connected with mounting frames 23 (which are composed of a fixed base plate and L-shaped arms installed at both ends of the outer wall of one side of the fixed base plate). Rollers 24 are movably arranged between the side walls of the mounting frames 23. The rollers 24 lift and limit the tubular conveyor belt 12 that passes through the first through hole 21 and the second through hole 22, so that the middle section of the tubular conveyor belt 12 always remains in a curled and closed state, thereby reducing dust generated when the tubular conveyor belt 12 transports bulk materials, which is conducive to maintaining a favorable and safe working environment at the transportation construction site.
[0031] The rollers 24 are evenly spaced and distributed in an inverted triangle shape and are suspended on the outside of the first through hole 21 and the second through hole 22. The rollers 24 at the lower sides of the first through hole 21 and the second through hole 22 are used to lift the tubular conveyor belt 12 to ensure that the curled cylindrical shape rolls on the rollers 24. The first mounting seat 2 and the second mounting seat 3 are respectively fixedly connected to the corners at both ends of the top of the beam angle iron 4, and a fixing rod 41 is fixedly connected between the side walls of the beam angle iron 4 adjacent to the first mounting seat 2. Auxiliary curling members 42 are respectively fixedly connected on both sides of the bottom of the fixing rod 41. The auxiliary curling members 42 are symmetrically suspended on both sides of the first through hole 21 on the first mounting seat 2, and the auxiliary curling members 42 are suspended on the outside of the rollers 24.
[0032] The auxiliary curling member 42 includes a U-shaped groove plate 421 fixedly connected to both sides of the bottom of the fixed rod 41, a positioning shaft 422 is movably provided between the inner walls of the U-shaped groove plate 421 near the bottom, a sector gear 423 is fixedly connected to the outer wall of the positioning shaft 422, the end of the sector gear 423 is movably connected to an extrusion roller 424, an electric lifting rod 425 is fixedly connected to the bottom of the fixed rod 41 inside the sector gear 423, and a rack 426 is fixedly connected to the bottom of the electric lifting rod 425, the rack 426 is meshed with the sector gear 423, and the rack 426 is meshed with the sector gear 423. Limiting strips 427 are fixedly connected to the outer walls on both sides respectively, and sliding grooves 428 are opened on the outer walls on both sides of the U-shaped groove plate 421 corresponding to the limiting strips 427. The ends of the limiting strips 427 are movably engaged in the sliding grooves 428, and the electric lifting rods 425 are telescopically moved up and down, thereby pushing the rack 426 to engage and drive the sector gear 423 to deflect, so that the extrusion roller 424 at the end of the sector gear 423 presses down and bends the edges of both ends of the tubular conveyor belt 12 that is about to pass through the first through hole 21, so that it forms a closed cylinder between the triangular suspended rollers 24.
[0033] In order to solve the problem that when the existing deviation correction device uses a metal wheel and a metal shell to rotate and correct the tubular conveyor belt, the contact area between the metal wheel and the tubular conveyor belt is limited and the force is concentrated on one point of the tubular conveyor belt, resulting in the metal wheel's unsatisfactory correction effect on the tubular conveyor belt carrying heavy objects. Figure 1-Figure 6 , provide the following preferred technical solutions:
[0034] A visual sensor 25 (model MV-LDX8030M-12S) is fixedly connected to the outer wall of one side of the first mounting seat 2 above the first through hole 21. The visual sensor 25 is arranged on the outer wall of the first mounting seat 2 away from the roller 24, and the visual sensor 25 is located at the vertical center line of the first through hole 21. The curling coincidence line of the edges at both ends of the tubular conveyor belt 12 is located directly above the center line of the first mounting seat 2. The visual sensor 25 is used to detect whether the curling coincidence line of the edges at both ends of the tubular conveyor belt 12 is offset from the center line of the first mounting seat 2 to determine whether it is offset; an installation cavity 26 connected to the first through hole 21 is arranged inside the first mounting seat 2, and a correction mechanism 5 is arranged on the inner wall of the installation cavity 26 at the first through hole 21.
[0035] The deviation correcting mechanism 5 comprises a worm gear ring 51 and a positioning cylinder 52 fixedly connected to an outer wall of one side of the worm gear ring 51, the end of the positioning cylinder 52 is rotatably connected to an inner wall of one side of the mounting cavity 26 at the first through hole 21, an L-shaped plate 53 is fixedly connected to the top of the worm gear ring 51, a suspension rope 511 is fixedly connected to the side wall at the bottom of the worm gear ring 51, a sleeve 512 is fixedly connected to the end of the suspension rope 511, a binding rope 54 is movably sleeved in the sleeve 512, both ends of the binding rope 54 are fixedly connected to the lower end of the top plate of the L-shaped plate 53, and auxiliary balls 55 are evenly sleeved on the outer walls of the binding rope 54 on both sides of the sleeve 512, an electric push rod 56 is fixedly connected to the lower end of the top plate of the L-shaped plate 53, and a limit plate 57 is fixedly connected to the bottom of the electric push rod 56, and both ends of the limit plate 57 are movably sleeved on the outer walls of the two ends of the binding rope 54, and one end of the worm gear ring 51 is threadedly connected to a driving rod 6, and the top end of the driving rod 6 is movably arranged through the top plate of the mounting cavity 26.
[0036] The driving rod 6 includes a transmission rod 61 that is movably arranged on the top plate of the installation cavity 26 and a worm 62 that is fixedly connected to the bottom of the transmission rod 61. A driving motor is fixedly connected to the top of the first mounting seat 2 corresponding to the transmission rod 61. The top of the transmission rod 61 is connected to the output end of the driving motor. The worm 62 is suspended on the outside of the worm gear ring 51, and the worm 62 is meshed with the teeth on the outer wall of one side of the worm gear ring 51. The teeth are symmetrically distributed on the outer walls of both sides of the worm gear ring 51 about the L-shaped plate 53.
[0037] Specifically, the tubular conveyor belt 12 carries the material and moves on the rollers 24 on the first mounting seat 2 and the second mounting seat 3. When passing through the first through hole 21 on the first mounting seat 2, the worm ring 51 in the mounting cavity 26 on the first mounting seat 2 carries the binding rope 54 to the outside of the tubular conveyor belt 12, and the visual sensor 25 detects whether the center line of the curled and overlapped edges at both ends of the tubular conveyor belt 12 deviates from the vertical center line of the first through hole 21, thereby determining whether the tubular conveyor belt 12 is offset. When offset occurs, the electric push rod 56 is extended to push the limit plate 57 to slide along the binding rope 54, and the limit plate 57 reduces the clearance around the binding rope 54 so that it binds and locks the tubular conveyor belt 12. At the same time, the limit plate 57 tightens and fits the loose auxiliary balls 55 on both sides of the binding rope 54. The tightly attached auxiliary balls 55 are tightened when the binding rope 54 is tightened. The locking buckle fits the outer wall of the tubular conveyor belt 12, and the tubular conveyor belt 12 can roll between the auxiliary balls 55 on the surrounding binding rope 54, ensuring the normal operation of the tubular conveyor belt 12 when it is corrected. At the same time, the auxiliary balls 55 that are tightly attached to each other are deformed to a certain extent. After the deformation, the auxiliary balls 55 fully fit the outer wall of the tubular conveyor belt 12 along the outer diameter. At the same time, the limit plate 57 restricts the auxiliary balls 55 from sliding along the binding rope 54, so that when the rotating motor controls the transmission rod 61 to drive the worm 62 to engage the worm gear ring 51 for transmission, the worm gear ring 51 is pushed to control the binding rope 54 to cooperate with the auxiliary balls 55 to stably and tightly fit the locking tubular conveyor belt 12 to quickly deflect left and right to a certain extent, thereby automatically adjusting the angle of the tubular conveyor belt 12 so that the tubular conveyor belt 12 automatically resets after being offset, ensuring the safety and convenience of the tubular conveyor belt 12 during operation.
[0038] In order to further enhance the stability of the auxiliary ball 55 pushing the tubular conveyor belt 12 to rotate and correct the deviation, Figure 5-Figure 8 As shown, this embodiment provides the following technical solutions:
[0039] The auxiliary ball 55 comprises a shell 5501 and a middle hole 5502 which is set through the center of the shell 5501. The shell 5501 is evenly sleeved on the outer wall of the restraining rope 54 through the middle hole 5502. The outer wall of the shell 5501 perpendicular to the axis of the middle hole 5502 is evenly spaced with mounting grooves 551. A convex thorn wave plate 552 is movably engaged in the mounting groove 551. The outer crest of the convex thorn wave plate 552 is a component made of flexible material. A plurality of thorns are staggered on the outer wall of the crest. The two ends of the outer wall of the convex thorn wave plate 552 close to the center of the shell 5501 are respectively movably connected with sliding deflection rods 553. The sliding deflection rod 553 is movably connected to the outer wall of the convex thorn wave plate 552. The ends of the housing 5501 are arranged in contact with the bottom plate of the mounting groove 551, and the edges of both ends of the housing 5501 on both sides of the mounting groove 551 are evenly spaced with air-filled cavities 554, an inner wall of the air-filled cavity 554 close to the mounting groove 551 is fixedly connected with an inclined spring piece 555, an outer wall of the inclined spring piece 555 close to the mounting groove 551 is movably connected with a touch rod 556, a torsion spring 557 is arranged between the touch rod 556 and the side wall of the fixed end of the inclined spring piece 555, a traction rope 558 is fixedly connected to the outer wall of the end of the touch rod 556, and the end of the traction rope 558 extends through the interior of the mounting groove 551 and is fixedly connected to the side wall of the sliding deflection rod 553.
[0040] An elastic component is fixedly connected between the side wall of the sliding deflection rod 553 and the inner wall of the mounting groove 551, and a roller that fits the bottom plate of the mounting groove 551 is provided at the end of the sliding deflection rod 553. When the elastic component is normally expanded, the convex wavy plate 552 contracts in the mounting groove 551. At this time, the sliding deflection rods 553 at both ends of the inner side of the convex wavy plate 552 are arranged in an eight-shaped shape.
[0041] The ends of the traction ropes 558 inserted into the two sides of the installation groove 551 are cross-fixed on the side walls of the sliding deflection rods 553 on both sides of the installation groove 551, and the ends of the inclined spring sheets 555 are suspended to fit the inner wall of the inflation cavity 554 away from the side of the installation groove 551. At this time, the end of the touch rod 556 is tilted downward to rest against the inner wall of the other side of the inflation cavity 554.
[0042] Specifically, after the limiting plate 57 slides along the restraining rope 54 so that the auxiliary balls 55 on both sides thereof fit and tighten, adjacent auxiliary balls 55 are squeezed against each other, so that the air-filled chambers 554 on both sides of the shell 5501 are squeezed and deformed against each other. After the air-filled chamber 554 is squeezed and deformed, its shell pushes the inclined spring piece 555 to elastically deform so as to approach the inner wall of the air-filled chamber 554 at the center of the shell 5501. After the end of the inclined spring piece 555 is deflected, the inner wall of the air-filled chamber 554 on the other side of the end of the touch rod 556 is caused to contract the torsion spring 557, so that the end of the touch rod 556 is deflected and moved toward the middle hole 5502 of the shell 5501. After the end of the touch rod 556 moves, it drives the traction rope 558 to be pulled and moved, and the traction rope 558 pulls the staggered pulling installation slot 5 The ends of the sliding deflection rods 553 on both sides of 51 move toward each other, thereby pushing the convex rib wave plate 552 to the end of the installation groove 551. When the auxiliary ball 55 cooperates with the binding rope 54 to bind and lock the tubular conveyor belt 12, the wave crest of the convex rib wave plate 552 fits the tubular conveyor belt 12 and deforms adaptively, so that the wave crest of the convex rib wave plate 552 pushes the thorns to limit the extrusion of the tubular conveyor belt 12 at different angles after deformation, so as to strengthen the radial friction force of the auxiliary ball 55 on the tubular conveyor belt 12 to a certain extent, thereby ensuring the stability of the binding rope 54 when pushing the auxiliary ball 55 to lock the tubular conveyor belt 12, so that the worm ring 51 can achieve stable rotation correction of the tubular conveyor belt 12, which is practical and convenient.
[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An automatic deviation-correcting device for a tubular belt conveyor, characterized in that: The invention comprises a base and first mounting seats fixedly connected to both ends of the top of the base, second mounting seats are evenly spaced and fixedly connected to the top of the base between the first mounting seats, first through holes and second through holes are respectively provided on the first mounting seats and the second mounting seats, tubular conveyor belts are movably engaged in the first through holes and the second through holes, a visual sensor is fixedly connected to the outer wall of one side of the first mounting seat above the first through hole, a mounting cavity communicating with the first through hole is provided inside the first mounting seat, and a deviation correction mechanism is provided on the inner wall of the mounting cavity at the first through hole; The correcting mechanism includes a worm gear ring and a positioning cylinder fixedly connected to the outer wall of one side of the worm gear ring, the end of the positioning cylinder is rotatably connected to the inner wall of one side of the mounting cavity at the first through hole, the top of the worm gear ring is fixedly connected to an L-shaped plate, the side wall at the bottom of the worm gear ring is fixedly connected to a lifting rope, the end of the lifting rope is fixedly connected to a sleeve, a binding rope is movably sleeved in the sleeve, both ends of the binding rope are fixedly connected to the lower end of the top plate of the L-shaped plate, and auxiliary balls are evenly sleeved on the outer walls of the binding rope on both sides of the sleeve, the lower end of the top plate of the L-shaped plate is fixedly connected to an electric push rod, the bottom of the electric push rod is fixedly connected to a limiting plate, both ends of the limiting plate are respectively movably sleeved on the outer walls of the two ends of the binding rope, and one end of the worm gear ring is threadedly connected to a driving rod, and the top end of the driving rod movably penetrates the top plate of the mounting cavity.
2. The automatic deviation-correcting device for tubular belt conveyor according to claim 1, characterized in that: The driving rod includes a transmission rod movably arranged through the top plate of the installation cavity and a worm fixedly connected to the bottom of the transmission rod. A driving motor is fixedly connected to the top of the first mounting seat corresponding to the transmission rod. The top of the transmission rod is connected to the output end of the driving motor. The worm is suspended on the outside of the worm gear ring, and the worm is meshed with teeth on the outer wall of one side of the worm gear ring. The teeth are symmetrically distributed on the outer walls of both sides of the worm gear ring about the L-shaped plate.
3. The automatic deviation-correcting device for tubular belt conveyor according to claim 1, characterized in that: The first through hole and the second through hole on the first mounting seat are coaxially arranged with the first through hole and the second through hole on the second mounting seat respectively, and mounting frames are evenly and fixedly connected to the side walls of the first mounting seat and the second mounting seat at the edges of the first through hole and the second through hole ports, and rollers are movably arranged between the side walls of the mounting frames.
4. The automatic deviation-correcting device for tubular belt conveyor according to claim 1, characterized in that: The rollers are evenly spaced and suspended in an inverted triangle shape outside the first through hole and the second through hole ports. The visual sensor is arranged on the outer wall of the first mounting seat away from the rollers, and the visual sensor is located at the vertical center line of the first through hole.
5. The automatic deviation-correcting device for tubular belt conveyor according to claim 1, characterized in that: Crossbeam angle irons are fixedly connected at the corners at both ends of the top of the first mounting seat and the second mounting seat, a fixing rod is fixedly connected between the side walls of the crossbeam angle irons adjacent to the first mounting seat, and auxiliary curling parts are fixedly connected at both sides of the bottom of the fixing rod, and the auxiliary curling parts are symmetrically suspended at both sides of the first through hole port on the first mounting seat, and the auxiliary curling parts are suspended on the outside of the roller.
6. The automatic deviation-correcting device for tubular belt conveyor according to claim 1, characterized in that: The auxiliary curling member includes a U-shaped groove plate fixedly connected to both sides of the bottom of the fixed rod, a positioning shaft is movably arranged between the inner walls of the U-shaped groove plate near the bottom, a fan-shaped gear is fixedly connected to the outer wall of the positioning shaft, the end of the fan-shaped gear is movably connected to an extrusion roller, an electric lifting rod is fixedly connected to the bottom of the fixed rod inside the fan-shaped gear, a rack is fixedly connected to the bottom of the electric lifting rod, the rack is meshed with the fan-shaped gear, and limit strips are fixedly connected to the outer walls on both sides of the rack respectively, and sliding grooves are opened on the outer walls on both sides of the U-shaped groove plate corresponding to the limit strips, and the end of the limit strip is movably engaged in the sliding groove.
7. The automatic deviation-correcting device for tubular belt conveyor according to claim 1, characterized in that: Fixed plates are fixedly connected to both sides of the top of the two ends of the base, and a driving roller is movably arranged between the side walls at the top of the fixed plate. The two ends of the tubular conveyor belt are respectively flattened and movably sleeved on the outer walls of the driving roller. The middle section of the tubular conveyor belt is curled into a cylindrical shape and movably inserted into the first through hole and the second through hole on the first mounting seat and the second mounting seat, and a rotating motor fixedly connected to the driving roller is arranged on the side wall of the fixed plate at one end of the base.
8. The automatic deviation-correcting device for tubular belt conveyor according to claim 1, characterized in that: The auxiliary ball comprises a shell and a middle hole arranged through the center of the shell, and the shell is evenly sleeved on the outer wall of the binding rope through the middle hole, and mounting grooves are evenly spaced on the outer wall of the shell perpendicular to the axial direction of the middle hole. A convex wave plate is movably engaged in the mounting groove, and two ends of the outer wall of the convex wave plate on one side close to the center of the shell are movably connected with a sliding deflection rod, and the end of the sliding deflection rod is arranged in contact with the bottom plate of the mounting groove, and inflation chambers are evenly spaced inside the edges of the two ends of the shell on both sides of the mounting groove, and an inclined spring sheet is fixedly connected to the inner wall of the inflation chamber on one side close to the mounting groove, and a touch rod is movably connected to the outer wall of the inclined spring sheet on one side close to the mounting groove, a torsion spring is arranged between the fixed end side walls of the touch rod and the inclined spring sheet, and a traction rope is fixedly connected to the outer wall of the end of the touch rod, and the end of the traction rope extends through the mounting groove and is fixedly connected to the side wall of the sliding deflection rod.
9. The automatic deviation-correcting device for tubular belt conveyor according to claim 1, characterized in that: An elastic component is fixedly connected between the side wall of the sliding deflection rod and the inner wall of the mounting groove, and a roller that fits the bottom plate of the mounting groove is provided at the end of the sliding deflection rod. When the elastic component is normally relaxed, the convex ribbed wave plate contracts in the mounting groove. At this time, the sliding deflection rods at the two ends of the inner side of the convex ribbed wave plate are arranged in an eight-shaped shape.
10. The automatic deviation-correcting device for tubular belt conveyor according to claim 1, characterized in that: The ends of the traction ropes inserted into the two sides of the installation groove are respectively cross-fixed on the side walls of the sliding deflection rod on both sides of the installation groove, and the ends of the inclined spring sheets are suspended to fit the inner wall of the inflation cavity away from the side of the installation groove. At this time, the end of the touch rod is tilted downward to rest against the inner wall of the other side of the inflation cavity.