Winding equipment for wire and cable production

Abstract

The invention provides wire and cable production winding equipment which structurally comprises a rack, an access frame is detachably connected to the right side of the top of the rack in a clamped mode, a conveying assembly, a first tensioning assembly, a second tensioning assembly and a winding assembly are sequentially arranged from the top to the bottom of the rack, and a linear module is fixedly arranged on the right side of the bottom of the rack; a winding motor drives an auxiliary shaft to rotate through a driving chain wheel and an auxiliary chain wheel, a cable winding roller is fixed through a winding air swelling shaft, the auxiliary shaft drives the winding air swelling shaft to wind a cable, a packaging film roller is placed on a feeding air swelling shaft, a packaging film sequentially passes through a fourth roller shaft and a third roller shaft, and the packaging film is wound on the winding air swelling shaft. A packaging film is wound outside a cable roller after passing through a second limiting roller shaft, a second air cylinder and a limiting frame are matched to adjust the working position of a fourth limiting roller shaft, interference between the packaging film and a third limiting roller shaft is avoided, and winding operation of the equipment on a cable and film packaging operation of a final finished product are achieved.

Description

Technical Field

[0001] The invention mainly relates to the field of tensioning equipment, and in particular to a winding equipment for producing wires and cables. Background Art

[0002] The cable reel is a combination of key structural equipment such as cable guiding and conveying, cable conveying tensioning, cable positioning and cable winding. After the cable is reeled, workers usually clamp the exposed cable head on the outside of the cable roller. Subsequently, according to the customer's purchasing needs, they can choose whether to cover the cable wound on the cable roller with plastic film.

[0003] In actual production, in order to realize the winding and packaging of the above cables, two devices are usually required to complete the cable winding and packaging operations respectively. Taking into account the equipment deployment restrictions in the workshop within the factory, the cable packaging equipment usually needs to be deployed separately from the cable winding equipment. This requires additionally reserving an area for stacking the cable rolls to be packaged in the production workshop with limited space.

[0004] The inventor proposes a winding device for wire and cable production, which integrates functional components such as cable transportation, winding, tensioning and packaging on a single frame to complete the cable transportation, tensioning, winding and packaging operations, making it convenient for users to deploy the device within the factory. Since the device occupies a small area, it can be flexibly deployed along with the cable production line. Summary of the invention

[0005] 1. Problems to be solved by the invention: The present invention provides a winding device for producing electric wires and cables, which is used to solve the technical problem mentioned in the above background technology that the existing cable winding and packaging are separated, resulting in inconvenient operation.

[0006] 2. Technical solution: In order to achieve the above object, the technical solution provided by the present invention is: a winding device for producing wires and cables, comprising the following structure: The frame has an access frame that is detachably connected to the right side of the top of the frame. The frame is provided with a conveying assembly, a first tensioning assembly, a second tensioning assembly and a winding assembly from the top to the bottom. A linear module is fixedly provided on the right side of the bottom of the frame.

[0007] A material rack, wherein a support frame is fixedly provided in the middle part of the material rack, a first support rod is hingedly connected to the bottom of the support frame, a second support rod is hingedly connected to the bottom of the first support rod, the bottom of the first support rod is hingedly connected to the bottom output end of the first cylinder, the top of the first cylinder is movably connected to the top of the frame, and the bottom of the second support rod is movably connected to the bottom left side of the frame.

[0008] Furthermore, at least three first rotating shafts are movably connected at equal intervals from left to right at the front portion of the access frame, and the front end of the first rotating shaft is movably sleeved with a first roller shaft via a bearing.

[0009] Furthermore, the conveying assembly includes a conveying motor and two second rotating shafts, the bottom of the conveying motor is fixedly connected to the top right side of the frame, the rear ends of the two second rotating shafts are movably connected to the left and right sides of the top of the frame respectively, the rear end of the second rotating shaft located on the right side of the frame is fixedly connected to the front output end of the conveying motor, the rear end of the second rotating shaft is detachably connected with a synchronous sprocket, the outer sides of the two synchronous sprockets are connected by chain transmission, and the front of the second rotating shaft is detachably connected with a second roller.

[0010] Furthermore, the first tensioning assembly includes a first slide, the top of the first slide is detachably connected to the top of the bracket, the middle of the first slide is slidably connected to the first slide seat, the top and bottom of the first slide seat are detachably connected to the first limit spring, the distal ends of the two first limit springs are respectively detachably connected to the top and bottom of the first slide, the middle of the first slide seat is movably connected to the first limit shaft, and the front part of the first limit shaft is movably connected to the first limit roller shaft through a bearing.

[0011] Furthermore, the second tensioning assembly includes a second slide, the left and right ends of the second slide are respectively detachably connected to the left and right sides of the bracket, the middle part of the second slide is slidably connected to the second slide seat, the top and bottom of the second slide seat are detachably connected to the second limit spring, the distal ends of the two second limit springs are respectively detachably connected to the top and bottom of the second slide, the middle part of the second slide seat is movably connected to the second limit shaft, and the front part of the second limit shaft is movably connected to the second limit roller shaft through a bearing.

[0012] Furthermore, the winding assembly includes a winding motor and a bracket, the left side of the winding motor is fixedly connected to the right side of the frame, the bottom of the bracket is fixedly connected to the middle of the bottom end of the frame, the rear output end of the winding motor is fixedly connected to a driving sprocket, the top of the bracket is movably connected to an auxiliary shaft, the rear end and front end of the auxiliary shaft are respectively fixedly connected to an auxiliary sprocket and a winding air inflation shaft, and the outer side of the driving sprocket is connected to the outer side of the auxiliary sprocket through a chain transmission.

[0013] Furthermore, the top movable end of the linear module is detachably connected to an extension frame, the front and rear sides of the left end of the extension frame are movably connected to a third limiting roller, the top of the extension frame is detachably connected to a second cylinder, the left movable end of the second cylinder is detachably connected to the limiting frame, and the left end of the limiting frame is movably connected to a fourth limiting roller.

[0014] Furthermore, the right end of the material rack is movably connected with a third rotating shaft, and the rear end of the third rotating shaft passes through the front to the rear of the right end of the material rack, and the rear end of the third rotating shaft is movably plugged into the top left side of the frame, and the front end of the third rotating shaft is movably connected with a third roller through a bearing, the middle part of the material rack is movably connected with a fourth rotating shaft, and the middle part of the fourth rotating shaft is movably connected with a fourth roller through a bearing, and the left end of the material rack is movably connected with a feeding air expansion shaft.

[0015] 3. Beneficial effects: Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects: The present invention provides a winding device for the production of electric wires and cables. The winding motor drives the auxiliary shaft to rotate through the driving sprocket and the auxiliary sprocket. The winding air-inflating shaft completes the fixation of the cable winding roller. The auxiliary shaft drives the winding air-inflating shaft to wind the cable. A packaging film roller is placed on the feeding air-inflating shaft. The packaging film passes through the fourth roller and the third roller in sequence. After passing through the second limiting roller, the packaging film is wound around the outside of the cable roller. The second cylinder cooperates with the limiting frame to adjust the working position of the fourth limiting roller to avoid interference between the packaging film and the third limiting roller, so as to realize the cable winding operation and the film packaging operation of the final product of the equipment.

[0016] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the unfolded state of the novel material rack structure of the present invention; Figure 2 It is a three-dimensional diagram of the novel material rack structure of the present invention; Figure 3 It is a schematic diagram of the folding state of the novel material rack structure of the present invention; Figure 4 The novel Figure 3 A magnified view of the structure at center A; Figure 5 A three-dimensional diagram of the novel first tensioning assembly structure of the present invention; Figure 6 It is a front view of the novel frame structure of the present invention; Figure 7 The novel Figure 6 A magnified view of the structure at B in the middle; Figure 8 It is a three-dimensional diagram of the novel conveying assembly structure of the present invention; Fig. 9 It is a three-dimensional diagram of the novel winding assembly structure of the present invention; Fig.10 It is a three-dimensional diagram of the novel winding assembly structure of the present invention; Fig.11 The novel Fig.10 A magnified view of the structure at center C.

[0018] Reference numerals: Rack-1; Access frame-2; first rotating shaft-21; first roller shaft-22; Conveying assembly-3; conveying motor-31; second rotating shaft-32; synchronous sprocket-33; second roller-34; The first tensioning assembly-4; the first slide-41; the first slide-42; the first limit spring-43; the first limit shaft-44; the first limit roller-45; The second tensioning assembly-5; the second slide-51; the second slide seat-52; the second limit spring-53; the second limit shaft-54; the second limit roller-55; Winding assembly-6; winding motor-61; bracket-62; driving sprocket-63; auxiliary shaft-64; auxiliary sprocket-65; winding air expansion shaft-66; Linear module-7; extension frame-71; third limit roller-72; second cylinder-73; limit frame-74; fourth limit roller-75; Material rack-8; third rotating shaft-81; third roller shaft-82; fourth rotating shaft-83; fourth roller shaft-84; feeding air expansion shaft-85; Support frame-9; first support rod-91; second support rod-92; first cylinder-93. DETAILED DESCRIPTION

[0019] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0020] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element; when an element is considered to be "connected to" another element, it may be directly connected to the other element or there may also be a central element; the terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items. Example

[0022] Reference Figure 1-11 , a winding device for wire and cable production, comprising the following structure: The frame 1 has an access frame 2 detachably connected to the top right side of the frame 1, a conveying assembly 3, a first tensioning assembly 4, a second tensioning assembly 5 and a winding assembly 6 are arranged in sequence from the top to the bottom of the frame 1, and a linear module 7 is fixedly arranged on the bottom right side of the frame 1.

[0023] A material rack 8, a support frame 9 is fixedly provided in the middle of the material rack 8, a first support rod is hinged at the bottom of the support frame 9, a second support rod is hinged at the bottom of the first support rod, the bottom of the first support rod is hinged to the bottom output end of the first cylinder 93, the top of the first cylinder 93 is movably connected to the top of the frame 1, and the bottom of the second support rod is movably connected to the bottom left side of the frame 1.

[0024] In this embodiment, at least three first rotating shafts 21 are movably connected at equal intervals from left to right at the front of the access frame 2, and the front end of the first rotating shaft 21 is movably sleeved with a first roller shaft 22 via a bearing.

[0025] The first rotating shaft 21 and the first roller shaft 22 on the access frame 2 cooperate to provide conveying support for the cable to be wound up.

[0026] In this embodiment, the conveying assembly 3 includes a conveying motor 31 and two second rotating shafts 32. The bottom of the conveying motor 31 is fixedly connected to the top right side of the frame 1, and the rear ends of the two second rotating shafts 32 are movably connected to the left and right sides of the top of the frame 1 respectively. The rear end of the second rotating shaft 32 located on the right side of the frame 1 is fixedly connected to the front output end of the conveying motor 31. The rear end of the second rotating shaft 32 is detachably connected with a synchronous sprocket 33. The outer sides of the two synchronous sprockets 33 are connected by chain transmission, and the front of the second rotating shaft 32 is detachably connected with a second roller 34.

[0027] The conveying motor 31 drives the second rollers 34 outside the two second rotating shafts 32 to rotate through the synchronous sprockets 33 arranged on the two rotating shafts, thereby completing the conveying process in the cable winding operation.

[0028] In this embodiment, the first tensioning assembly 4 includes a first slide 41, the top of the first slide 41 is detachably connected to the top of the bracket 62, the middle of the first slide 41 is slidably connected to the first slide seat 42, the top and bottom of the first slide seat 42 are detachably connected to the first limit spring 43, the distal ends of the two first limit springs 43 are respectively detachably connected to the top and bottom of the first slide 41, the middle of the first slide seat 42 is movably connected to the first limit shaft 44, and the front part of the first limit shaft 44 is movably connected to the first limit roller shaft 45 through a bearing.

[0029] The first slide seat 42 is assembled in the first slide bracket 41 through the first limiting spring 43 , and the first limiting shaft 44 cooperates with the first limiting roller shaft 45 to provide tensioning for the transported cable.

[0030] In this embodiment, the second tensioning assembly 5 includes a second slide 51, and the left and right ends of the second slide 51 are respectively detachably connected to the left and right sides of the bracket 62, and the middle part of the second slide 51 is slidably connected to the second slide seat 52, and the top and bottom of the second slide seat 52 are both detachably connected to the second limit spring 53, and the distal ends of the two second limit springs 53 are respectively detachably connected to the top and bottom of the second slide 51, and the middle part of the second slide seat 52 is movably connected to the second limit shaft 54, and the front part of the second limit shaft 54 ​​is movably connected to the second limit roller shaft 55 through a bearing.

[0031] The second slide seat 52 is assembled in the second slide frame 51 through the second limiting spring 53, and the second limiting shaft 54 ​​cooperates with the second limiting roller shaft 55 to provide tensioning processing for the transported cable.

[0032] In this embodiment, the winding assembly 6 includes a winding motor 61 and a bracket 62. The left side of the winding motor 61 is fixedly connected to the right side of the frame 1, and the bottom of the bracket 62 is fixedly connected to the middle of the bottom end of the frame 1. The rear output end of the winding motor 61 is fixedly connected to a driving sprocket 63, and the top of the bracket 62 is movably connected to an auxiliary shaft 64. The rear end and front end of the auxiliary shaft 64 are respectively fixedly connected to an auxiliary sprocket 65 and a winding air inflation shaft 66, and the outer side of the driving sprocket 63 is connected to the outer side of the auxiliary sprocket 65 through a chain transmission.

[0033] The winding motor 61 drives the auxiliary shaft 64 to rotate by driving the sprocket 63 and the auxiliary sprocket 65, and the winding air-inflating shaft 66 fixes the cable winding roller, and the auxiliary shaft 64 drives the winding air-inflating shaft 66 to wind the cable.

[0034] The cable needs to be wound through the first roller 22, the second roller 34, the first limit roller 45, the second limit roller 55, the fourth limit roller 75 and the third limit roller 72 in sequence, and finally the winding is completed outside the cable roller placed outside the winding air shaft 66.

[0035] In this embodiment, the top movable end of the linear module 7 is detachably connected to an extension frame 71, and the front and rear sides of the left end of the extension frame 71 are movably connected to a third limiting roller 72. The top of the extension frame 71 is detachably connected to a second cylinder 73, and the left movable end of the second cylinder 73 is detachably connected to a limiting frame 74, and the left end of the limiting frame 74 is movably connected to a fourth limiting roller 75.

[0036] The linear module 7, the extension frame 71 and the third limit roller 72 cooperate to position the cable wound on the outside of the winding air shaft 66 to complete the sequential stacking of the cables. The second cylinder 73 cooperates with the limit frame 74 to complete the working position adjustment of the fourth limit roller 75. According to the increase in the winding amount of the cable, the threading position of the cable between the two third limit rollers 72 is adjusted.

[0037] In this embodiment, the right end of the material rack 8 is movably connected to the third rotating shaft 81, and the rear end of the third rotating shaft 81 runs through the front to the rear of the right end of the material rack 8. The rear end of the third rotating shaft 81 is movably plugged into the top left side of the frame 1, and the front end of the third rotating shaft 81 is movably connected to the third roller 82 through a bearing. The middle part of the material rack 8 is movably connected to the fourth rotating shaft 83, and the middle part of the fourth rotating shaft 83 is movably connected to the fourth roller 84 through a bearing. The left end of the material rack 8 is movably connected to the feeding air inflation shaft 85.

[0038] A packaging film roller is placed on the feeding air inflation shaft 85, and the packaging film passes through the fourth roller 84 and the third roller 82 in sequence. After passing through the second limiting roller 55, the packaging film is wound around the outside of the cable roller. The second cylinder 73 cooperates with the limiting frame 74 to adjust the working position of the fourth limiting roller 75 to avoid interference between the packaging film and the third limiting roller 72, thereby realizing the cable winding operation and the film packaging operation of the final product.

[0039] The first cylinder 93, the first support rod 91 and the second support rod 92 cooperate to complete the foldable storage design of the material rack 8 outside the frame 1, and complete the working height adjustment of the feeding air expansion shaft 85, so that the user can load and unload the packaging film roller outside the feeding air expansion shaft 85 conveniently, and at the same time provide more working space under the frame 1 for forklifts and other equipment to load and unload the cable roller outside the winding air expansion shaft 66.

[0040] The above-described embodiments only express a certain implementation mode of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. A winding device for producing electric wires and cables, characterized in that: Includes the following structure: A frame (1), wherein an access frame (2) is detachably connected to the right side of the top of the frame (1), a conveying assembly (3), a first tensioning assembly (4), a second tensioning assembly (5) and a winding assembly (6) are sequentially arranged from the top to the bottom of the frame (1), and a linear module (7) is fixedly arranged on the right side of the bottom of the frame (1); A material rack (8), wherein a support frame (9) is fixedly provided in the middle of the material rack (8), a first support rod is hingedly connected to the bottom of the support frame (9), a second support rod is hingedly connected to the bottom of the first support rod, the bottom of the first support rod is hingedly connected to the bottom output end of the first cylinder (93), the top of the first cylinder (93) is movably connected to the top of the frame (1), and the bottom of the second support rod is movably connected to the bottom left side of the frame (1).

2. A winding device for producing electric wires and cables according to claim 1, characterized in that: At least three first rotating shafts (21) are movably connected at equal intervals from left to right at the front of the access frame (2), and the front end of the first rotating shaft (21) is movably sleeved with a first roller shaft (22) via a bearing.

3. The winding device for producing electric wires and cables according to claim 1, characterized in that: The conveying assembly (3) comprises a conveying motor (31) and two second rotating shafts (32); the bottom of the conveying motor (31) is fixedly connected to the right side of the top of the frame (1); the rear ends of the two second rotating shafts (32) are movably connected to the left and right sides of the top of the frame (1), respectively; the rear end of the second rotating shaft (32) located on the right side of the frame (1) is fixedly connected to the front output end of the conveying motor (31); the rear end of the second rotating shaft (32) is detachably connected to a synchronous sprocket (33); the outer sides of the two synchronous sprockets (33) are connected via a chain transmission; and the front of the second rotating shaft (32) is detachably connected to a second roller (34).

4. The winding device for producing electric wires and cables according to claim 1, characterized in that: The first tensioning assembly (4) comprises a first slide (41), the top of the first slide (41) is detachably connected to the top of the bracket (62), the middle of the first slide (41) is slidably connected to a first slide seat (42), the top and bottom of the first slide seat (42) are detachably connected to first limit springs (43), the distal ends of the two first limit springs (43) are detachably connected to the top and bottom of the first slide (41), the middle of the first slide seat (42) is movably connected to a first limit shaft (44), and the front of the first limit shaft (44) is movably sleeved with a first limit roller shaft (45) via a bearing.

5. The winding device for producing electric wires and cables according to claim 1, characterized in that: The second tensioning assembly (5) comprises a second slide (51), the left and right ends of the second slide (51) are respectively detachably connected to the left and right sides of the bracket (62), the middle part of the second slide (51) is slidably connected to the second slide seat (52), the top and bottom of the second slide seat (52) are detachably connected to the second limit spring (53), the distal ends of the two second limit springs (53) are respectively detachably connected to the top and bottom of the second slide (51), the middle part of the second slide seat (52) is movably connected to the second limit shaft (54), and the front part of the second limit shaft (54) is movably sleeved with the second limit roller shaft (55) via a bearing.

6. The winding device for producing electric wires and cables according to claim 1, characterized in that: The winding assembly (6) comprises a winding motor (61) and a bracket (62); the left side of the winding motor (61) is fixedly connected to the right side of the frame (1); the bottom of the bracket (62) is fixedly connected to the middle of the bottom end of the frame (1); the rear output end of the winding motor (61) is fixedly connected to a driving sprocket (63); the top of the bracket (62) is movably connected to an auxiliary shaft (64); the rear end and the front end of the auxiliary shaft (64) are respectively fixedly connected to an auxiliary sprocket (65) and a winding air inflation shaft (66); and the outer side of the driving sprocket (63) is connected to the outer side of the auxiliary sprocket (65) through a chain transmission.

7. The winding device for producing electric wires and cables according to claim 1, characterized in that: The top movable end of the linear module (7) is detachably connected to an extension frame (71), the front and rear sides of the left end of the extension frame (71) are movably connected to a third limiting roller (72), the top of the extension frame (71) is detachably connected to a second cylinder (73), the left movable end of the second cylinder (73) is detachably connected to a limiting frame (74), and the left end of the limiting frame (74) is movably connected to a fourth limiting roller (75).

8. The winding device for producing electric wires and cables according to claim 1, characterized in that: The right end of the material rack (8) is movably connected to a third rotating shaft (81), the rear end of the third rotating shaft (81) passes through the front to rear portion of the right end of the material rack (8), the rear end of the third rotating shaft (81) is movably plugged into the left side of the top of the frame (1), the front end of the third rotating shaft (81) is movably sleeved with a third roller (82) via a bearing, the middle of the material rack (8) is movably connected to a fourth rotating shaft (83), the middle of the fourth rotating shaft (83) is movably sleeved with a fourth roller (84) via a bearing, and the left end of the material rack (8) is movably connected to a feeding air expansion shaft (85).

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