One-driving-two rotary speed reducer structure
By designing a one-to-two slewing reducer structure, and using planetary gear components and large gears to achieve synchronous power output, the problem of poor power synchronization between multiple reducers in the prior art is solved, load uniformity and load bearing capacity are improved, and the electronic control system is simplified.
Patent Information
- Application Number
- CN202411866141.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-05-06
AI Technical Summary
In the prior art, the real-time synchronization of the output power between multiple reducers is poor, the load is uneven, the load capacity is poor, and the electronic control system is complicated.
A one-to-two-slewing rotary reducer structure is designed, including a mounting seat component, a planetary gear assembly, a transfer member, a first output shaft component, a second output shaft component, a mounting flange component and a lower box. Power is transmitted to the large gear through the planetary gear assembly, and is synchronously transmitted to the two output gear shafts by the large gear, so that the power output is output in real time and synchronously.
It realizes power output with good load uniformity and strong load bearing capacity, reduces the complexity of the control of the prime system and saves installation space.
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Figure CN119934196A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a reducer structure, belongs to the field of engineering machinery, and in particular to a one-to-two rotary reducer structure. Background Art
[0002] The slewing mechanism is widely used in cranes, hoists, wind power fields and some rotating platforms with special needs in various fields. In the fields of heavy cranes or cranes, multiple planetary gear reduction mechanisms are usually used to drive a slewing mechanism. When multiple planetary gear reduction mechanisms are used to drive the ring gear, the synchronization is poor and the electronic control system is complicated because the reducers are driven separately, and different installation interfaces and adjustments will cause different phases and uneven loads. At the same time, multiple planetary gear reduction mechanisms also need to be evenly distributed in various directions of the ring gear, resulting in more space occupation, and due to the lifting eccentricity of the crane, the loads of multiple planetary gear reduction mechanisms are more uneven. Therefore, it is necessary to design a reducer structure to solve the shortcomings of the prior art, such as poor real-time synchronization of output power between multiple reducers, uneven load, poor load-bearing capacity, and complex electronic control system, so as to ensure real-time and synchronous output power, make the load uniform, improve the load-bearing capacity, and reduce the complexity of the prime mover system control.
[0003] The Chinese patent application with application number 202310598046.7 and application date May 25, 2023 discloses a dual-output rotary reduction system, including a hydraulic motor, a dual-output rotary reducer, a turntable base plate, a slewing bearing, a vehicle-mounted operating assembly and a vehicle-disembarking chassis assembly, wherein the hydraulic motor is installed at the power input port of the dual-output rotary reducer, the dual-output rotary reducer is fixedly connected to the turntable base plate, the vehicle-mounted operating assembly is fixedly connected to the turntable base plate, the vehicle-disembarking chassis assembly is fixedly connected to the slewing bearing, and the dual-output rotary reducer includes an input assembly, a planetary transmission assembly, a brake assembly and an output assembly, wherein the input assembly is connected to the planetary transmission assembly, the planetary transmission assembly is connected to the output assembly, and the output assembly is connected to the brake assembly. On the one hand, the present invention improves the working stability of the rotary mechanism, and on the other hand, only one set of power source input device is required, which greatly reduces the production and manufacturing cost, but it still has the following defects: This design cannot guarantee real-time and synchronous output power, resulting in poor load uniformity and poor carrying capacity.
[0004] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of this patent application, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to ordinary technicians in this field. Summary of the invention
[0005] The purpose of the present invention is to overcome the defects and problems in the prior art that real-time and synchronous output power cannot be guaranteed, resulting in poor load uniformity and poor bearing capacity, and to provide a one-to-two rotary reducer structure that can guarantee real-time and synchronous output power, good load uniformity and good bearing capacity.
[0006] To achieve the above objectives, the technical solution of the present invention is: a one-to-two rotary reducer structure, the one-to-two rotary reducer structure comprising a mounting seat component, a planetary gear assembly, a transfer component, a first output shaft component, a second output shaft component, a mounting flange component, and a lower housing; The mounting seat component includes a shaft retaining spring, an input shaft, an input oil seal, a mounting bearing, a mounting seat, and a hole retaining spring; the input shaft is mounted in the mounting seat through the mounting bearing, the input oil seal and the shaft retaining spring are sequentially sleeved on the input shaft, and the hole retaining spring is fixedly connected to the inside of the mounting seat; The transfer component includes a large gear; The first output shaft component includes a first output gear shaft, a first output bearing, a second output bearing, and a round nut assembly; the inner rings of the first output bearing and the second output bearing respectively dynamically support the first output gear shaft, and the round nut assembly cooperates with the first output bearing to axially limit the first output gear shaft; The second output shaft component includes a second output gear shaft, a third output bearing, a fourth output bearing, and a second elastic retaining ring; the inner rings of the third output bearing and the fourth output bearing respectively dynamically support the second output gear shaft, and the second elastic retaining ring axially limits the second output gear shaft; The mounting flange component comprises a first flange and an end cover, and the end cover is fixedly connected to the first flange; The input shaft is fixedly connected to the planetary gear assembly, and the planetary gear assembly is fixedly connected to the first output gear shaft; the outer side of the large gear is meshed with the planetary gear assembly, and the inner side of the large gear is fixedly connected to the second output gear shaft; the outer rings of the first output bearing and the second output bearing are fixedly connected to the lower housing, respectively, the outer ring of the third output bearing is fixedly connected to the first flange, and the outer ring of the fourth output bearing is fixedly connected to the lower housing, and the mounting seat, the first flange, and the planetary gear assembly are fixedly connected to the lower housing, respectively.
[0007] The planetary gear assembly includes a primary planetary component and a secondary planetary component.
[0008] The primary planetary component includes a primary sun gear, a primary planet carrier, a primary gear ring, a plurality of primary pins, a plurality of primary bearings, a plurality of primary planetary gears, a plurality of primary washers, and a plurality of primary shaft retaining springs; the number of the primary pins, primary bearings, primary planetary gears, primary washers, and primary shaft retaining springs is the same; the primary pins pass through the primary bearings, primary washers, and primary planet carriers from top to bottom in sequence and are fixedly connected with the primary shaft retaining springs; the outer ring of the primary bearing is sleeved in the inner hole of the primary planetary gear; the primary washers axially limit the primary planetary gears; the plurality of primary planetary gears are distributed on the primary planet carrier and are meshed with the outer side of the primary sun gear and the inner side of the primary gear ring at the same time; The secondary planetary component comprises a secondary sun gear, a secondary planet carrier, a secondary gear ring, a plurality of secondary pins, a plurality of secondary bearings, a plurality of secondary planetary gears, a plurality of upper secondary washers, a plurality of lower secondary washers, and a plurality of shaft elastic retaining rings; the number of the secondary pins, the secondary bearings, the secondary planetary gears, the upper secondary washers, the lower secondary washers, and the shaft elastic retaining rings is the same; the secondary pins pass through the upper secondary washers, the secondary bearings, the lower secondary washers, and the secondary planet carrier from top to bottom in sequence and are fixedly connected with the shaft elastic retaining rings, the outer ring of the secondary bearing is sleeved in the inner hole of the secondary planetary gear, the upper secondary washers and the lower secondary washers axially limit the primary planetary gear, the plurality of secondary planetary gears are distributed on the secondary planet carrier, and are meshed and connected with the outer side of the secondary sun gear and the inner side of the secondary gear ring at the same time; The input shaft is spline-connected to the primary sun gear, the primary planet carrier is spline-connected to the secondary sun gear, and the secondary planet carrier is spline-connected to the first output gear shaft.
[0009] The first-stage planetary components are multiple rows of similar structures stacked together.
[0010] The transfer component further includes a first support bearing and a second support bearing; The large gear is meshed with the outer gear of the secondary gear ring, and the secondary gear ring is dynamically supported on the first flange and the lower box body through the first support bearing and the second support bearing.
[0011] The first output shaft component also includes a first baffle, a first output oil seal, and a first elastic retaining ring; a grease lubrication cavity of the second output bearing is formed between the first baffle and the first output oil seal; the first output oil seal is installed between the lower housing and the first output gear shaft; the first elastic retaining ring axially limits the secondary planet carrier; The second output shaft component also includes a second baffle and a second output oil seal; the second baffle and the second output oil seal form a grease lubrication cavity of the fourth output bearing; the second output oil seal is installed between the lower box and the second output gear shaft.
[0012] The lower end gears of the first output gear shaft and the second output gear shaft are simultaneously meshed with the gear of the slewing support bearing.
[0013] The mounting flange component further includes a first bolt and a first O-ring, the end surface of the end cover is provided with a first O-ring, and the end cover is fixedly connected to the first flange via the first bolt; The primary gear ring is fixedly connected to the lower box body and the first flange respectively by second bolts, and a second O-ring is arranged on the end surface of the primary gear ring; The first flange is fixedly connected to the lower box body by a third bolt, and a third O-ring is arranged in the end surface of the first flange; The mounting seat is fixedly connected to the primary gear ring via a fourth bolt, and a fourth O-ring is disposed on the end surface of the mounting seat.
[0014] The upper end of the input shaft is connected to a power mechanism.
[0015] The lower box body is installed by being fixedly connected to the flange of the external mechanical equipment.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. A one-to-two rotary reducer structure, comprising a mounting seat component, a planetary gear assembly, a transfer component, a first output shaft component, a second output shaft component, a mounting flange component, and a lower housing, wherein the first output shaft component comprises a first output gear shaft, and the second output shaft component comprises a second output gear shaft, the input shaft is fixedly connected to the planetary gear assembly, and the planetary gear assembly is fixedly connected to the first output gear shaft; the outer side of the large gear is meshed with the planetary gear assembly, and the inner side of the large gear is fixedly connected to the second output gear shaft; when in use, the input shaft transmits power to the planetary gear assembly, and then the planetary gear assembly transmits power to the large gear, and the large gear The first output gear shaft is transmitted to the second output gear shaft, and at the same time, the planetary gear assembly synchronously transmits power to the first output gear shaft, so that the first output gear shaft and the second output gear shaft are meshed with the slewing support bearing at the same time, and the power is transmitted to the slewing support bearing. Because they are all meshed with the planetary gear assembly, the first output gear shaft and the second output gear shaft are guaranteed to output power in real time and synchronously, so that the load is uniform and the load-bearing capacity is better. The first output gear shaft and the second output gear shaft have the same rotation direction, and drive the gear ring of the slewing support bearing in one direction. Because one input shaft can drive two output gear shafts to operate, the complexity of the prime mover system control can be effectively reduced and the installation space can be saved. Therefore, the present invention can not only reduce the complexity of the prime mover system control and save space, but also ensure the real-time and synchronous output power of the two output gear shafts.
[0017] 2. In a one-to-two rotary reducer structure, the large gear meshes with the outer gear of the secondary gear ring, and the secondary gear ring is dynamically supported on the first flange and the lower housing through the first support bearing and the second support bearing; when in use, the secondary gear ring is fixed, the outer gear of the secondary gear ring meshes with the large gear, the inner gear meshes with the secondary planetary gear, and the secondary planetary gear is spline-connected with the first output gear shaft, and the large gear is fixedly connected with the second output gear shaft, so that the two output gear shafts have a linkage effect, forming an equal load on the two output gear shafts, and at the same time, because of the same parts, the meshing clearance difference can be automatically eliminated, so that the two output gear shafts are meshed with the rotary support bearing at the same time, so that the two output gear shafts output power synchronously. Therefore, the present invention can not only transmit power, but also ensure real-time and synchronous output power.
[0018] 3. In a one-to-two rotary reducer structure, the mounting flange component also includes a first bolt and a first O-ring, the end face of the end cover is provided with a first O-ring, and the end cover is fixedly connected to the first flange through the first bolt; the first gear ring is fixedly connected to the lower housing and the first flange through the second bolt, and the end face of the first gear ring is provided with a second O-ring; the first flange is fixedly connected to the lower housing through the third bolt, and the end face of the first flange is provided with a third O-ring; the mounting seat is fixedly connected to the first gear ring through the fourth bolt, and the end face of the mounting seat is provided with a fourth O-ring; when used, the end cover, the first flange, the first gear ring, the lower housing 9, and the mounting seat 16 are fixedly connected by bolts, so that the present invention is easy to install, and the two output gear shafts are in one reduction mechanism, saving space, and at the same time, the O-ring seals the present invention to prevent the leakage of lubricating oil or gear oil, so that the present invention is stable during operation and the service life of the device is extended. Therefore, the present invention not only has good synchronization, but also saves space and has a long service life.
[0019] 4. In a one-to-two rotary reducer structure, the upper end of the input shaft is connected to the power mechanism, and the lower housing is installed by being fixedly connected to the flange of an external mechanical device; when in use, the output shaft of the power mechanism is connected to the upper end of the input shaft, and then the power is transmitted to the present invention through the input shaft to provide power, and one power mechanism drives two output gear shafts at the same time, which reduces the complexity of the prime mover system. At the same time, the flange on the lower housing is fixedly connected to the flange on the external mechanical device, so that the present invention can be used in a variety of different mechanical equipment, with stronger universality, wider scope of application and scenarios. Therefore, the present invention can not only ensure real-time and automatic output of power, but also has a simpler power system and a wider scope of application. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1It is an overall cross-sectional schematic diagram of the present invention.
[0021] Figure 2 It is a structural schematic diagram of the present invention.
[0022] Figure 3 It is a schematic diagram of the cross-sectional structure of an existing rotary reducer.
[0023] Figure 4 It is a schematic diagram of the meshing of the output gear shaft and the slewing support bearing in the present invention.
[0024] Figure 5 It is a structural diagram of the meshing of the output gear shaft and the slewing support bearing in the present invention.
[0025] Figure 6 It is a structural schematic diagram of an existing rotary mechanism.
[0026] Figure 7 It is a structural schematic diagram of the present invention applied to a rotary mechanism.
[0027] In the figure: mounting seat component 1, shaft retaining spring 11, input shaft 12, input oil seal 14, mounting bearing 15, mounting seat 16, fourth bolt 161, fourth O-ring 162, hole retaining spring 17, planetary gear assembly 2, primary planetary component 3, primary sun gear 31, primary pin 32, primary planetary gear 33, primary bearing 34, primary washer 35, primary planetary carrier 36, primary shaft retaining spring 37, primary gear ring 38, second bolt 381, second O-ring 382, secondary planetary component 4, secondary sun gear 41, secondary pin 42, secondary planetary gear 43, secondary bearing 44, upper secondary washer 451, lower secondary washer 452, secondary planetary carrier 46, shaft elastic retaining ring 47, secondary gear ring 48, split Moving part 5, large gear 51, first support bearing 52, second support bearing 53, first output shaft component 6, first output gear shaft 61, first baffle 62, first output bearing 63, first output oil seal 64, second output bearing 65, round nut assembly 66, first elastic retaining ring 67, second output shaft component 7, second output gear shaft 71, second baffle 72, third output bearing 73, second output oil seal 74, fourth output bearing 75, second elastic retaining ring 78, mounting flange component 8, first flange 81, third bolt 811, third O-ring 812, end cover 82, first bolt 83, first O-ring 84, lower box body 9, slewing support bearing 10, base 101, planetary reducer 102. DETAILED DESCRIPTION
[0028] The present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0029] See also Figure 1 — Figure 7A one-to-two rotary reducer structure, the one-to-two rotary reducer structure comprising a mounting seat component 1, a planetary gear assembly 2, a transfer component 5, a first output shaft component 6, a second output shaft component 7, a mounting flange component 8, and a lower housing 9; The mounting seat component 1 includes a shaft retaining spring 11, an input shaft 12, an input oil seal 14, a mounting bearing 15, a mounting seat 16, and a hole retaining spring 17; the input shaft 12 is mounted in the mounting seat 16 through the mounting bearing 15, the input oil seal 14 and the shaft retaining spring 11 are sequentially sleeved on the input shaft 12, and the hole retaining spring 17 is fixedly connected to the inside of the mounting seat 16; The transfer component 5 includes a large gear 51; The first output shaft component 6 includes a first output gear shaft 61, a first output bearing 63, a second output bearing 65, and a round nut assembly 66; the inner rings of the first output bearing 63 and the second output bearing 65 respectively dynamically support the first output gear shaft 61, and the round nut assembly 66 cooperates with the first output bearing 63 to axially limit the first output gear shaft 61; The second output shaft component 7 includes a second output gear shaft 71, a third output bearing 73, a fourth output bearing 75, and a second elastic retaining ring 78; the inner rings of the third output bearing 73 and the fourth output bearing 75 respectively dynamically support the second output gear shaft 71, and the second elastic retaining ring 78 axially limits the second output gear shaft 71; The mounting flange component 8 includes a first flange 81 and an end cover 82, and the end cover 82 is fixedly connected to the first flange 81; The input shaft 12 is fixedly connected to the planetary gear assembly 2, and the planetary gear assembly 2 is fixedly connected to the first output gear shaft 61; the outer side of the large gear 51 is meshed with the planetary gear assembly 2, and the inner side of the large gear 51 is fixedly connected to the second output gear shaft 71; the outer rings of the first output bearing 63 and the second output bearing 65 are respectively fixedly connected to the lower housing 9, the outer ring of the third output bearing 73 is fixedly connected to the first flange 81, and the outer ring of the fourth output bearing 75 is fixedly connected to the lower housing 9, and the mounting seat 16, the first flange 81, and the planetary gear assembly 2 are respectively fixedly connected to the lower housing 9.
[0030] The planetary gear assembly 2 includes a primary planetary component 3 and a secondary planetary component 4 .
[0031] The primary planetary component 3 includes a primary sun gear 31, a primary planet carrier 36, a primary gear ring 38, a plurality of primary pins 32, a plurality of primary bearings 34, a plurality of primary planetary gears 33, a plurality of primary washers 35, and a plurality of primary shaft retaining springs 37; the number of the primary pins 32, the primary bearings 34, the primary planetary gears 33, the primary washers 35, and the primary shaft retaining springs 37 is the same; the primary pins 32 pass through the primary bearings 34, the primary washers 35, and the primary planet carrier 36 from top to bottom in sequence and are fixedly connected with the primary shaft retaining spring 37, the outer ring of the primary bearing 34 is sleeved in the inner hole of the primary planetary gear 33, the primary washers 35 axially limit the primary planetary gear 33, the plurality of primary planetary gears 33 are distributed on the primary planet carrier 36, and are meshed with the outer side of the primary sun gear 31 and the inner side of the primary gear ring 38 at the same time; The secondary planetary component 4 includes a secondary sun gear 41, a secondary planet carrier 46, a secondary gear ring 48, a plurality of secondary pins 42, a plurality of secondary bearings 44, a plurality of secondary planetary gears 43, a plurality of upper secondary washers 451, a plurality of lower secondary washers 452, and a plurality of shaft elastic retaining rings 47; the number of the secondary pins 42, the secondary bearings 44, the secondary planetary gears 43, the upper secondary washers 451, the lower secondary washers 452, and the shaft elastic retaining rings 47 is the same; the secondary pins 42 are arranged in the order of After passing through the upper secondary gasket 451, the secondary bearing 44, the lower secondary gasket 452, and the secondary planet carrier 46, it is fixedly connected with the shaft by the elastic retaining ring 47. The outer ring of the secondary bearing 44 is sleeved in the inner hole of the secondary planetary gear 43. The upper secondary gasket 451 and the lower secondary gasket 452 axially limit the primary planetary gear 33. The secondary planetary gears 43 are distributed on the secondary planet carrier 46 and are meshed with the outer side of the secondary sun gear 41 and the inner side of the secondary gear ring 48 at the same time. The input shaft 12 is spline-connected to the primary sun gear 31 , the primary planet carrier 36 is spline-connected to the secondary sun gear 41 , and the secondary planet carrier 46 is spline-connected to the first output gear shaft 61 .
[0032] The first-stage planetary components 3 are multiple rows of similar structures stacked together.
[0033] The transfer component 5 further includes a first support bearing 52 and a second support bearing 53; The large gear 51 is meshed with the outer gear of the secondary gear ring 48 , and the secondary gear ring 48 is dynamically supported on the first flange 81 and the lower housing 9 through the first support bearing 52 and the second support bearing 53 .
[0034] The first output shaft component 6 also includes a first baffle 62, a first output oil seal 64, and a first elastic retaining ring 67; a grease lubrication cavity of a second output bearing 65 is formed between the first baffle 62 and the first output oil seal 64; the first output oil seal 64 is installed between the lower housing 9 and the first output gear shaft 61; the first elastic retaining ring 67 axially limits the secondary planet carrier 46; The second output shaft component 7 also includes a second baffle 72 and a second output oil seal 74 ; the second baffle 72 and the second output oil seal 74 form a grease lubrication cavity for the fourth output bearing 75 ; the second output oil seal 74 is installed between the lower housing 9 and the second output gear shaft 71 .
[0035] The lower end gears of the first output gear shaft 61 and the second output gear shaft 71 are simultaneously meshed with the gears of the slewing support bearing 10 .
[0036] The mounting flange component 8 further includes a first bolt 83 and a first O-ring 84. The first O-ring 84 is disposed on the end surface of the end cover 82. The end cover 82 is fixedly connected to the first flange 81 via the first bolt 83. The primary gear ring 38 is fixedly connected to the lower box body 9 and the first flange 81 respectively by second bolts 381, and a second O-ring 382 is provided on the end surface of the primary gear ring 38; The first flange 81 is fixedly connected to the lower box body 9 by a third bolt 811, and a third O-ring 812 is arranged in the end surface of the first flange 81; The mounting seat 16 is fixedly connected to the primary gear ring 38 via a fourth bolt 161 , and a fourth O-ring 162 is disposed on the end surface of the mounting seat 16 .
[0037] The upper end of the input shaft 12 is connected to a power mechanism.
[0038] The lower box body 9 is installed by being fixedly connected to the flange of the external mechanical equipment.
[0039] The supplementary description of the present invention is as follows: In the present invention, the power mechanism connected to the upper end of the input shaft 12 is preferably fixedly connected to the mounting seat 16 via a flange.
[0040] In the present invention, the number of stages of the planetary gear assembly 2 is preferably adapted to the transmission ratio according to actual application requirements.
[0041] In the present invention, the specifications of the first output gear shaft 61 and the second output gear shaft 71 are preferably adapted to the transmission ratio according to actual application requirements.
[0042] In the present invention, the specifications of the primary sun gear 31, the primary planetary gear 33, the primary ring gear 38, and the primary planet carrier 36 of the primary planetary component 3 are preferably adapted according to actual application requirements and transmission ratios.
[0043] In the present invention, the specifications of the secondary sun gear 41 , the secondary planetary gear 43 , the secondary ring gear 48 , and the secondary planet carrier 46 of the secondary planetary component 4 are preferably adapted according to actual application requirements and transmission ratios.
[0044] In the present invention, the number of multiple rows of similar structures of the first-stage planetary component 3 is preferably adapted and superimposed according to actual application requirements and transmission ratios.
[0045] Embodiment 1: See also Figure 1 — Figure 7A one-to-two rotary reducer structure, the one-to-two rotary reducer structure includes a mounting seat component 1, a planetary gear assembly 2, a transfer component 5, a first output shaft component 6, a second output shaft component 7, a mounting flange component 8, and a lower housing 9; the mounting seat component 1 includes a shaft retaining spring 11, an input shaft 12, an input oil seal 14, a mounting bearing 15, a mounting seat 16, and a hole retaining spring 17; the input shaft 12 is mounted in the mounting seat 16 through the mounting bearing 15, and the input oil seal 14 and the shaft retaining spring 11 are sequentially sleeved on the input shaft 12 The hole is fixedly connected with the inside of the mounting seat 16 by a retaining ring 17; the transfer component 5 includes a large gear 51; the first output shaft component 6 includes a first output gear shaft 61, a first output bearing 63, a second output bearing 65, and a round nut assembly 66; the inner rings of the first output bearing 63 and the second output bearing 65 respectively dynamically support the first output gear shaft 61, and the round nut assembly 66 cooperates with the first output bearing 63 to axially limit the first output gear shaft 61; the second output shaft component 7 includes a second output gear shaft 71, a third output bearing 73, a fourth output bearing 75, and a second elastic retaining ring 78; the inner rings of the third output bearing 73 and the fourth output bearing 75 respectively dynamically support the second output gear shaft 71, and the second elastic retaining ring 78 axially limits the second output gear shaft 71; the mounting flange component 8 includes a first flange 81 and an end cover 82, and the end cover 82 is fixedly connected to the first flange 81; the input shaft 12 is fixedly connected to the planetary gear assembly 2, and the planetary gear assembly 2 is fixedly connected to the first output gear shaft 71. The wheel axle 61 is fixedly connected; the outer side of the large gear 51 is meshed with the planetary gear assembly 2, and the inner side of the large gear 51 is fixedly connected to the second output gear shaft 71; the outer rings of the first output bearing 63 and the second output bearing 65 are respectively fixedly connected to the lower housing 9, the outer ring of the third output bearing 73 is fixedly connected to the first flange 81, and the outer ring of the fourth output bearing 75 is fixedly connected to the lower housing 9, and the mounting seat 16, the first flange 81, and the planetary gear assembly 2 are respectively fixedly connected to the lower housing 9.
[0046] When in use, the motive force is transmitted to the planetary gear assembly 2 via the input shaft 12, and then the planetary gear assembly 2 transmits the power to the first output gear shaft 61 and the large gear 51, and the large gear 51 synchronously transmits the power to the second output gear shaft 71. Since the large gear 51 and the first output gear shaft 61 are meshed with the same component of the planetary gear assembly 2, the first output gear shaft 61 and the second output gear shaft 71 are meshed with the slewing support bearing 10 at the same time, and the power is transmitted to the slewing support bearing 10 respectively, ensuring that the first output gear shaft 61 and the second output gear shaft 71 automatically, in real time and synchronously output the power, so that the loads of the first output gear shaft 61 and the second output gear shaft 71 are uniform, and the load-bearing capacity is improved; and, because the motive force is transmitted through an input shaft 12, the first output gear shaft 61 and the second output gear shaft 71 can be driven to output power at the same time, thereby solving the problem of complex control of the motive system and saving installation space.
[0047] Embodiment 2: The basic content is the same as that of the embodiment 1, except that: the planetary gear assembly 2 includes a primary planetary component 3 and a secondary planetary component 4; the primary planetary component 3 includes a primary sun gear 31, a primary planet carrier 36, a primary gear ring 38, a plurality of primary pins 32, a plurality of primary bearings 34, a plurality of primary planetary gears 33, a plurality of primary washers 35, and a plurality of primary shaft retaining springs 37; the number of the primary pins 32, the primary bearings 34, the primary planetary gears 33, the primary washers 35, and the primary shaft retaining springs 37 is the same; the primary pins 32 are from top to bottom The first-stage planetary gear 33 is fixedly connected to the first-stage shaft by a retaining ring 37 after passing through the first-stage bearing 34, the first-stage washer 35, and the first-stage planetary gear 36 in sequence. The outer ring of the first-stage bearing 34 is sleeved in the inner hole of the first-stage planetary gear 33. The first-stage washer 35 axially limits the first-stage planetary gear 33. The first-stage planetary gears 33 are distributed on the first-stage planetary gear 36 and are meshed with the outer side of the first-stage sun gear 31 and the inner side of the first-stage ring gear 38 at the same time. The second-stage planetary component 4 includes a second-stage sun gear 41, a second-stage planetary gear 46, a second-stage ring gear 48, and a plurality of second-stage planetary gears 33. The secondary pin 42, a plurality of secondary bearings 44, a plurality of secondary planetary gears 43, a plurality of upper secondary washers 451, a plurality of lower secondary washers 452, and a plurality of shaft elastic retaining rings 47; the number of the secondary pin 42, the secondary bearing 44, the secondary planetary gear 43, the upper secondary washer 451, the lower secondary washer 452, and the shaft elastic retaining ring 47 is the same; the secondary pin 42 passes through the upper secondary washer 451, the secondary bearing 44, the lower secondary washer 452, and the secondary planetary carrier 46 from top to bottom in sequence and is fixedly connected with the shaft elastic retaining ring 47, the secondary pin 42 passes through the upper secondary washer 451, the secondary bearing 44, the lower secondary washer 452, and the secondary planetary carrier 46 in sequence from top to bottom, and the secondary The outer ring of the secondary bearing 44 is sleeved in the inner hole of the secondary planetary gear 43, and the upper secondary gasket 451 and the lower secondary gasket 452 axially limit the primary planetary gear 33. The multiple secondary planetary gears 43 are distributed on the secondary planetary carrier 46, and are meshed with the outer side of the secondary sun gear 41 and the inner side of the secondary gear ring 48 at the same time; the input shaft 12 is splined to the primary sun gear 31, the primary planetary carrier 36 is splined to the secondary sun gear 41, and the secondary planetary carrier 46 is splined to the first output gear shaft 61.
[0048] When in use, power is transmitted to the primary sun gear 31 through the input shaft 12, the primary sun gear 31 drives the primary planetary gear 33 to rotate, the primary planetary gear 33 rotates around the primary ring gear 38, and transmits power to the primary planetary carrier 36 through the primary pin shaft 32, the primary planetary carrier 36 drives the secondary sun gear 41 to rotate, the secondary sun gear 41 drives the secondary planetary gear 43 to rotate, the secondary planetary gear 43 realizes power diversion, and distributes part of the power to the secondary ring gear 48 and part to the secondary planetary carrier 46; then the secondary planetary carrier 46 transmits the power to the first output gear shaft 61, and at the same time, the secondary ring gear 48 transmits the power to the second output gear shaft 71 through the large gear 51, and the first output gear shaft 61 and the second output gear shaft 71 then transmit the power to the slewing support bearing 10 to output the power.
[0049] Embodiment 3: The basic content is the same as that of Embodiment 2, except that: the first-stage planetary component 3 is a plurality of rows of similar structures stacked together.
[0050] When in use, the first-stage planetary component 3 has a structure and connection relationship of multiple rows of first-stage sun gears 31, first-stage planet carriers 36, first-stage gear rings 38, a plurality of first-stage pins 32, a plurality of first-stage bearings 34, a plurality of first-stage planetary gears 33, a plurality of first-stage washers 35, and a plurality of first-stage shaft retaining springs 37, so that during the transmission process, a larger transmission ratio can be achieved in a smaller volume, and because multiple planetary gears share the load, the load-bearing capacity and transmission efficiency can be improved, and the application range is wider.
[0051] Embodiment 4: The basic contents are the same as those of Embodiment 1, except that: the transfer component 5 further includes a first support bearing 52 and a second support bearing 53; the large gear 51 is meshed with the outer gear of the secondary gear ring 48, and the secondary gear ring 48 is dynamically supported on the first flange 81 and the lower housing 9 through the first support bearing 52 and the second support bearing 53.
[0052] When in use, the outer rings of the first support bearing 52 and the second support bearing 53 fix the secondary gear ring 48. Then, when power is transmitted to the primary sun gear 31 through the input shaft 12, the primary sun gear 31 drives the primary planetary gear 33 to rotate. The primary planetary gear 33 rotates around the primary gear ring 38 and transmits power to the primary planet carrier 36 through the primary pin shaft 32. The primary planet carrier 36 drives the secondary sun gear 41 to rotate. The secondary sun gear 41 drives the secondary planetary gear 43 to rotate. The secondary planetary gear 43 realizes power diversion, and distributes part of the power to the secondary gear ring 48 and part to the secondary planet carrier 46. Then the secondary planet carrier 46 transmits power to the first output gear shaft 61. The secondary gear ring 48 synchronously transmits power to the second output gear shaft 71 through the large gear 51. The output gear shaft 61 and the second output gear shaft 71 then transmit the power to the slewing support bearing 10 for power output; since the inner side of the secondary gear ring 48 meshes with the secondary planetary gear 43 and the outer side meshes with the large gear 51, the first output gear shaft 61 and the second output gear shaft 71 have a linkage effect, ensuring that the first output gear shaft 61 and the second output gear shaft 71 automatically, in real time and synchronously output power, forming an equal load on the two output gear shafts; at the same time, because the secondary planetary gear 43 realizes power diversion, and the structural characteristics of the secondary gear ring 48 that the inner side meshes with the secondary planetary gear 43 and the outer side meshes with the large gear 51, the first output gear shaft 61 and the second output gear shaft 71 have the same rotation direction, and both drive the gear ring of the slewing support bearing 10 in one direction.
[0053] Embodiment 5: The basic content is the same as that of Example 1, except that: the first output shaft component 6 also includes a first baffle 62, a first output oil seal 64, and a first elastic retaining ring 67; a grease lubrication cavity of a second output bearing 65 is formed between the first baffle 62 and the first output oil seal 64; the first output oil seal 64 is installed between the lower box body 9 and the first output gear shaft 61; the first elastic retaining ring 67 axially limits the secondary planetary carrier 46; the second output shaft component 7 also includes a second baffle 72 and a second output oil seal 74; the second baffle 72 and the second output oil seal 74 form a grease lubrication cavity of a fourth output bearing 75; the second output oil seal 74 is installed between the lower box body 9 and the second output gear shaft 71.
[0054] When used, the grease lubrication cavity of the second output bearing 65 formed between the first baffle 62 and the first output oil seal 64, and the grease lubrication cavity of the fourth output bearing 75 formed between the second baffle 72 and the second output oil seal 74 can reduce the friction and wear between the output gear shaft and the bearing during operation, and at the same time reduce the heat generated by friction, so as to maintain the efficient operation of the invention and extend its service life; the first output oil seal 64 and the second output oil seal 74 can prevent the lubricating oil between the output gear shaft and the bearing from mixing with the grease in the grease lubrication cavity, maintain the performance of the invention, and ensure stable operation.
[0055] Embodiment 6: The basic contents are the same as those of the first embodiment, except that the lower end gears of the first output gear shaft 61 and the second output gear shaft 71 are meshed with the gears of the slewing support bearing 10 at the same time.
[0056] When in use, the lower end gears of the first output gear shaft 61 and the second output gear shaft 71 are simultaneously meshed with the gears of the slewing support bearing 10. When the power passes through the input shaft 12, the planetary gear assembly 2, and the large gear 51, it is transmitted by the first output gear shaft 61 and the second output gear shaft 71, driving the slewing support bearing 10 to rotate, thereby realizing the rotation of the machine, and has a wide range of applications.
[0057] Embodiment 7: The basic content is the same as that of Example 1, except that: the mounting flange component 8 also includes a first bolt 83 and a first O-ring 84, the end surface of the end cover 82 is provided with a first O-ring 84, and the end cover 82 is fixedly connected to the first flange 81 by the first bolt 83; the first-stage gear ring 38 is fixedly connected to the lower case 9 and the first flange 81 respectively by the second bolt 381, and the end surface of the first-stage gear ring 38 is provided with a second O-ring 382; the first flange 81 is fixedly connected to the lower case 9 by the third bolt 811, and the end surface of the first flange 81 is provided with a third O-ring 812; the mounting seat 16 is fixedly connected to the first-stage gear ring 38 by the fourth bolt 161, and the end surface of the mounting seat 16 is provided with a fourth O-ring 162.
[0058] When in use, the end cover 82 is fixed to the first flange 81 by the first bolt 83, the first-stage gear ring 38 is fixed to the lower case 9 and the first flange 81 respectively by the second bolt 381, the first flange 81 is fixed to the lower case 9 by the third bolt 811, and the mounting seat 16 is fixed to the first-stage gear ring 38 by the fourth bolt 161, so that the present invention is easy to install, and the first output gear shaft 61 and the second output gear shaft 71 are in a reduction mechanism, which saves installation space; the O-ring seals the present invention to prevent the leakage of lubricating oil or gear oil, and also prevents external dust, moisture or other impurities from entering the interior of the present invention, so that the present invention is stable during operation and the service life of the device is extended.
[0059] Embodiment 8: The basic contents are the same as those of Embodiment 1, except that the upper end of the input shaft 12 is connected to the power mechanism.
[0060] When in use, the output shaft of the power mechanism is connected to the upper end of the input shaft 12, and the flange of the external power mechanism is fixedly connected to the flange on the mounting seat 16, and then the power is transmitted into the present invention through the input shaft 12 to provide power, and one power mechanism drives two output gear shafts for transmission, thereby reducing the complexity of the prime mover system.
[0061] Embodiment 9: The basic contents are the same as those of Embodiment 1, except that the lower box body 9 is installed by being fixedly connected to a flange of an external mechanical device.
[0062] When in use, the flange on the lower box body 9 is fixedly connected to the flange on the external mechanical equipment, so that the present invention can be applied to a variety of different mechanical equipment, with a wider range of application scope and scenarios.
[0063] The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiment. Any equivalent modifications or changes made by ordinary technicians in this field based on the contents disclosed by the present invention should be included in the protection scope recorded in the claims.
Claims
1. A one-to-two rotary reducer structure, characterized in that: The one-to-two rotary reducer structure comprises a mounting seat component (1), a planetary gear assembly (2), a transfer component (5), a first output shaft component (6), a second output shaft component (7), a mounting flange component (8), and a lower housing (9); The mounting seat component (1) comprises a shaft retaining spring (11), an input shaft (12), an input oil seal (14), a mounting bearing (15), a mounting seat (16), and a hole retaining spring (17); the input shaft (12) is mounted in the mounting seat (16) via the mounting bearing (15); the input oil seal (14) and the shaft retaining spring (11) are sequentially sleeved on the input shaft (12); and the hole retaining spring (17) is fixedly connected to the interior of the mounting seat (16); The transfer component (5) comprises a large gear (51); The first output shaft component (6) comprises a first output gear shaft (61), a first output bearing (63), a second output bearing (65), and a round nut assembly (66); the inner rings of the first output bearing (63) and the second output bearing (65) respectively dynamically support the first output gear shaft (61), and the round nut assembly (66) cooperates with the first output bearing (63) to axially limit the first output gear shaft (61); The second output shaft component (7) comprises a second output gear shaft (71), a third output bearing (73), a fourth output bearing (75), and a second elastic retaining ring (78); the inner rings of the third output bearing (73) and the fourth output bearing (75) respectively dynamically support the second output gear shaft (71), and the second elastic retaining ring (78) axially limits the second output gear shaft (71); The mounting flange component (8) comprises a first flange (81) and an end cover (82), wherein the end cover (82) is fixedly connected to the first flange (81); The input shaft (12) is fixedly connected to the planetary gear assembly (2), and the planetary gear assembly (2) is fixedly connected to the first output gear shaft (61); the outer side of the large gear (51) is meshed with the planetary gear assembly (2), and the inner side of the large gear (51) is fixedly connected to the second output gear shaft (71); the outer rings of the first output bearing (63) and the second output bearing (65) are respectively fixedly connected to the lower housing (9), the outer ring of the third output bearing (73) is fixedly connected to the first flange (81), the outer ring of the fourth output bearing (75) is fixedly connected to the lower housing (9), and the mounting seat (16), the first flange (81), and the planetary gear assembly (2) are respectively fixedly connected to the lower housing (9).
2. The one-to-two rotary reducer structure according to claim 1 is characterized in that: The planetary gear assembly (2) comprises a primary planetary component (3) and a secondary planetary component (4).
3. The one-to-two rotary reducer structure according to claim 2 is characterized in that: The primary planetary component (3) comprises a primary sun gear (31), a primary planet carrier (36), a primary gear ring (38), a plurality of primary pins (32), a plurality of primary bearings (34), a plurality of primary planetary gears (33), a plurality of primary washers (35), and a plurality of primary shaft retaining springs (37); the number of the primary pins (32), the primary bearings (34), the primary planetary gears (33), the primary washers (35), and the primary shaft retaining springs (37) is the same; the primary pins (32) are arranged from top to bottom. After passing through the primary bearing (34), the primary washer (35), and the primary planet carrier (36) in sequence, the primary shaft is fixedly connected with a retaining spring (37); the outer ring of the primary bearing (34) is sleeved in the inner hole of the primary planet gear (33); the primary washer (35) axially limits the primary planet gear (33); the plurality of primary planet gears (33) are distributed on the primary planet carrier (36) and are meshedly connected with the outer side of the primary sun gear (31) and the inner side of the primary gear ring (38); The secondary planetary component (4) comprises a secondary sun gear (41), a secondary planet carrier (46), a secondary gear ring (48), a plurality of secondary pins (42), a plurality of secondary bearings (44), a plurality of secondary planetary gears (43), a plurality of upper secondary washers (451), a plurality of lower secondary washers (452), and a plurality of shaft elastic retaining rings (47); the number of the secondary pins (42), the secondary bearings (44), the secondary planetary gears (43), the upper secondary washers (451), the lower secondary washers (452), and the shaft elastic retaining rings (47) is the same; the secondary pins (42) are arranged from top to bottom. The lower gear is fixedly connected to the shaft by an elastic retaining ring (47) after passing through the upper secondary gasket (451), the secondary bearing (44), the lower secondary gasket (452), and the secondary planet carrier (46) in sequence; the outer ring of the secondary bearing (44) is sleeved in the inner hole of the secondary planet gear (43); the upper secondary gasket (451) and the lower secondary gasket (452) axially limit the primary planet gear (33); the plurality of secondary planet gears (43) are distributed on the secondary planet carrier (46) and are meshed with the outer side of the secondary sun gear (41) and the inner side of the secondary gear ring (48); The input shaft (12) is spline-connected to the primary sun gear (31), the primary planet carrier (36) is spline-connected to the secondary sun gear (41), and the secondary planet carrier (46) is spline-connected to the first output gear shaft (61).
4. The one-to-two rotary reducer structure according to claim 3 is characterized in that: The first-stage planetary components (3) are multiple rows of similar structures stacked together.
5. The one-to-two rotary reducer structure according to claim 3 is characterized in that: The transfer component (5) further comprises a first support bearing (52) and a second support bearing (53); The large gear (51) meshes with the external gear of the secondary gear ring (48), and the secondary gear ring (48) is dynamically supported on the first flange (81) and the lower housing (9) via a first support bearing (52) and a second support bearing (53).
6. A one-to-two rotary reducer structure according to any one of claims 1 to 5, characterized in that: The first output shaft component (6) further comprises a first baffle (62), a first output oil seal (64), and a first elastic retaining ring (67); a grease lubrication cavity of a second output bearing (65) is formed between the first baffle (62) and the first output oil seal (64); the first output oil seal (64) is installed between the lower housing (9) and the first output gear shaft (61); the first elastic retaining ring (67) performs axial limiting on the secondary planet carrier (46); The second output shaft component (7) further comprises a second baffle plate (72) and a second output oil seal (74); the second baffle plate (72) and the second output oil seal (74) form a grease lubrication cavity of a fourth output bearing (75); the second output oil seal (74) is installed between the lower housing (9) and the second output gear shaft (71).
7. The one-to-two rotary reducer structure according to claim 6, characterized in that: The lower end gears of the first output gear shaft (61) and the second output gear shaft (71) are simultaneously meshed with the gear of the slewing support bearing (10).
8. A one-to-two rotary reducer structure according to any one of claims 1 to 5, characterized in that: The mounting flange component (8) further comprises a first bolt (83) and a first O-ring (84); the first O-ring (84) is arranged on the end surface of the end cover (82); and the end cover (82) is fixedly connected to the first flange (81) via the first bolt (83); The primary gear ring (38) is fixedly connected to the lower housing (9) and the first flange (81) respectively by means of second bolts (381), and a second O-ring (382) is provided on the end surface of the primary gear ring (38); The first flange (81) is fixedly connected to the lower box body (9) via a third bolt (811), and a third O-ring (812) is provided in the end surface of the first flange (81); The mounting seat (16) is fixedly connected to the primary gear ring (38) via a fourth bolt (161), and a fourth O-ring (162) is provided on the end surface of the mounting seat (16).
9. A one-to-two rotary reducer structure according to any one of claims 1 to 5, characterized in that: The upper end of the input shaft (12) is connected to a power mechanism.
10. A one-to-two rotary reducer structure according to any one of claims 1 to 5, characterized in that: The lower box body (9) is installed by being fixedly connected to a flange of an external mechanical device.
Citation Information
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