Cable and manufacturing process thereof

Abstract

The invention relates to the field of cable manufacturing, in particular to a cable and a manufacturing process thereof. A cable manufacturing device comprises a cross rod, supports are fixed to the left end and the right end of the cross rod, vertical columns are connected to the left end and the right end of the cross rod in a sliding mode, a lantern ring is fixed to the lower end of each vertical column, each lantern ring is rotationally connected with a round base, and a plurality of round holes are annularly formed in each round base. A cable manufacturing device is used for a cable manufacturing process and comprises the following steps that S1, the two ends of a plurality of wires are inserted into a plurality of gears on two round seats respectively; s2, two round seats are driven to rotate in opposite directions, and the multiple wires are twisted together; s3, the left ends and the right ends of the multiple wires are tightened through two fastening strips respectively; and S4, the redundant fastening strips are cut off. A plurality of leads can be wound into one strand to form a cable, and the plurality of leads are prevented from being scattered.

Description

Technical Field

[0001] The invention relates to the field of cable manufacturing, and more particularly to a cable and a manufacturing process thereof. Background Art

[0002] Cable is a conductor cable used to transmit electrical energy or signals, usually composed of one or more conductors and insulating materials. Cables can be divided into various types according to their uses and structures, and are widely used in power, communications, transportation and other fields. Cable manufacturing is a crucial link in industries such as power and communications. The control of details and innovative applications can greatly improve the performance and adaptability of cables. The traditional cable manufacturing method twists multiple wires into a strand to form a cable, and the ends of multiple cables may spread out. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a cable and a manufacturing process thereof, which has the beneficial effect of being able to twist a plurality of conductors into a strand to form a cable and preventing the plurality of conductors from spreading out.

[0004] A cable manufacturing device comprises a cross bar, wherein brackets are fixed to both left and right ends of the cross bar, vertical columns are slidably connected to both left and right ends of the cross bar, a ring is fixed to the lower end of each vertical column, each ring is rotatably connected to a round seat, and a plurality of circular holes are arranged in a ring shape on the round seat.

[0005] A gear ring is fixed on the round seat, a motor is fixed on the vertical column, a gear is fixed on the output shaft of the motor, and the gear and the gear ring are meshed for transmission.

[0006] A groove piece is arranged in front of the two round seats, and a vertical groove is arranged on the groove piece. The upper and lower ends of the groove piece are vertically slidably connected with a pressure rod, and the opposite ends of the two pressure rods are fixed with a pressure head, and the two pressure heads are respectively located at the upper and lower ends of the vertical groove. The two pressure rods are driven to slide by a hydraulic cylinder.

[0007] A cable manufacturing device is used for manufacturing a cable process, comprising the following steps:

[0008] S1: Insert the two ends of multiple wires into multiple gears on two round seats respectively;

[0009] S2: drives the two round seats to rotate in opposite directions to twist the multiple wires together;

[0010] S3: Tie the left and right ends of the multiple wires respectively by two fastening strips;

[0011] S4: Cut off the excess fastening strips. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0013] Figure 1 A schematic diagram of the structure of a cable manufacturing device Figure 1 ;

[0014] Figure 2 A schematic diagram of the structure of a cable manufacturing device Figure 2 ;

[0015] Figure 3 A schematic diagram of the partial structure of a cable manufacturing device Figure 1 ;

[0016] Figure 4 A schematic diagram of the partial structure of a cable manufacturing device Figure 2 ;

[0017] Figure 5 is a schematic diagram of the structure of the crossbar;

[0018] Figure 6 The structure of the slot is shown in Figure 1. Figure 1 ;

[0019] Figure 7 The structure of the slot is shown in Figure 1. Figure 2 ;

[0020] Figure 8 The structure of the vertical strip Figure 1 ;

[0021] Fig. 9 The structure of the vertical strip Figure 2 ;

[0022] Fig.10 A schematic diagram of the conductor structure.

[0023] In the figure: crossbar 101; bracket 102; motor 103; collar 104; gear ring 105; round hole 106; round seat 107; gear 108; vertical column 109;

[0024] Groove 201; vertical groove 202; pressure head 203; pressure rod 204; side rod 1 205; cutter 206; protruding piece 207;

[0025] Vertical bar 301; lifting column 302; clamping claw 303; door-shaped member 304; clamping rod 305; square column 306; connecting piece 307; side rod 2 308; 309;

[0026] Wire 401; Fastening strip 402. DETAILED DESCRIPTION

[0027] like Figure 5 As shown, this example can achieve the effect of twisting multiple wires 401 together.

[0028] Since the cable manufacturing device includes a cross bar 101, brackets 102 are welded to the left and right ends of the cross bar 101, and vertical columns 109 are slidably connected to the left and right ends of the cross bar 101, a ring 104 is welded to the lower end of each vertical column 109, and a round seat 107 is rotatably connected to each ring 104, and a plurality of circular holes 106 are arranged in a ring shape on the round seat 107. The two vertical columns 109 can slide left and right on the cross bar 101, thereby adjusting the distance between the two rings 104 and the two round seats 107. The vertical columns 109 are driven to slide by a hydraulic cylinder, and the two ends of the multiple wires 401 can be respectively inserted into the circular holes 106 on the two round seats 107, and then the two round seats 107 are driven to rotate in opposite directions to each other to twist the multiple wires 401 together.

[0029] like Figure 5 As shown, this example can achieve the effect of driving the round seat 107 to rotate on the collar 104.

[0030] Since a gear ring 105 is fixed on the round seat 107, a motor 103 is connected to the vertical column 109 by screws, a gear 108 is connected to the output shaft of the motor 103, and the gear 108 is meshed with the gear ring 105 for transmission. The motor 103 can drive the gear 108 to rotate, and the gear 108 drives the gear ring 105 to rotate, thereby driving the round seat 107 to rotate on the ring 104.

[0031] like Figure 6-7 As shown, this example can achieve the effect of pressing the two ends of the fastening strip 402 together.

[0032] Since a groove piece 201 is provided in front of the two round seats 107, and a vertical groove 202 is provided on the groove piece 201, the upper and lower ends of the groove piece 201 are vertically slidably connected with a pressure rod 204, and the opposite ends of the two pressure rods 204 are welded with a pressure head 203, and the two pressure heads 203 are respectively located at the upper and lower ends of the vertical groove 202. The two pressure rods 204 are driven to slide by a hydraulic cylinder. After the multiple wires 401 are twisted together, the fastening strip 402 is sleeved on the ends of the multiple wires 401, and then the two ends of the fastening strip 402 are inserted into the vertical groove 202, and then the two pressure rods 204 are driven to approach each other. At this time, the two pressure heads 203 also follow and approach each other, and then the two ends of the fastening strip 402 are pressed together, so that the fastening strip 402 is tightly sleeved on the ends of the multiple wires 401.

[0033] like Figure 6-7 As shown, this example can achieve the effect of cutting off the excess fastening strip 402 .

[0034] Since a lug 207 is welded on the front upper part of the groove member 201, a cutter 206 is vertically slidably connected to the lug 207, and the cutter 206 is driven to slide by a hydraulic cylinder. When the cutter slides downward, it can cut the two ends of the fastening strip 402, thereby cutting off the redundant fastening strip 402.

[0035] like Figure 6-9 As shown, this example can achieve the effect of controlling the square column 306, the clamping rod 305 and the slot member 201 to move to a desired position.

[0036] Since a side rod 205 is welded to the right side of the slot part 201, a square column 306 is welded to the front side of the side rod 205, a connecting plate 307 is welded to the front end of the square column 306, and the connecting plate 307 is fixed to the robot arm in the prior art by screws, the square column 306, the clamping rod 305 and the slot part 201 can be controlled to move to the required position by the robot arm in the prior art.

[0037] like Figure 8-9 As shown, this example can achieve the effect of driving the vertical bar 301 to follow the groove member 201 to move to a desired position.

[0038] Since the square column 306 is slidably connected with the second side rod 308 and the left end of the second side rod 308 is welded with the vertical bar 301, after the square column 306 is controlled to move to the required position, the vertical bar 301 can be driven to follow the slot 201 to move to the required position.

[0039] like Figure 8-9 As shown, this example can achieve the effect of further tightening the fastening strip 402 onto the plurality of wires 401 .

[0040] Since the upper and lower ends of the vertical bar 301 are vertically slidably connected with the lifting column 302, the rear end of the lifting column 302 is welded with a door-shaped piece 304, and the left and right ends of each door-shaped piece 304 are slidably connected with a clamping rod 305, and the ends of the two clamping rods 305 on the same door-shaped piece 304 are welded with clamping claws 303, and the clamping rod 305 is driven to slide by a hydraulic cylinder. The two lifting columns 302 can slide vertically on the vertical bar 301 at will, and the two clamping rods 305 on the door-shaped piece 304 can slide close to or away from each other, thereby driving the two clamping claws 303 to clamp on the fastening bar. At one end of the fastening strip 402, when the two groups of two clamping jaws 303 clamp both ends of the fastening strip 402, the side rod 208 is driven to slide forward on the square column 306, and the vertical strip 301 slides away from the slot member 201. At this time, the two ends of the fastening strip 402 are pulled forward, and then the slot member 201 presses the fastening strip 402 on the twisted multiple wires 401, so that the fastening strip 402 is further tightened on the multiple wires 401 to prevent the multiple wires 401 from spreading, and then the ring formed by the fastening strip 402 is welded on the multiple wires 401, and then the excess fastening strip 402 is cut off by the cutter 206.

[0041] A cable manufacturing device is used for manufacturing a cable process, comprising the following steps:

[0042] S1: inserting two ends of the plurality of wires 401 into the plurality of gears 108 on the two round seats 107 respectively;

[0043] S2: driving the two round seats 107 to rotate in opposite directions to twist the multiple wires 401 together;

[0044] S3: Tighten the left and right ends of the plurality of wires 401 respectively by two fastening strips 402;

[0045] S4: Cut off the redundant fastening strips 402.

Claims

1. A cable manufacturing device, comprising a crossbar (101), characterized in that: The left and right ends of the crossbar (101) are both fixed with brackets (102), the left and right ends of the crossbar (101) are both slidably connected with vertical columns (109), the lower end of each vertical column (109) is fixed with a collar (104), each collar (104) is rotatably connected with a round seat (107), and the round seat (107) is provided with a plurality of circular holes (106) in an annular shape.

2. A cable manufacturing device according to claim 1, characterized in that: A gear ring (105) is fixed on the round seat (107), a motor (103) is fixed on the vertical column (109), a gear (108) is fixed on the output shaft of the motor (103), and the gear (108) is meshed with the gear ring (105) for transmission.

3. A cable manufacturing device according to claim 2, characterized in that: A groove member (201) is arranged in front of the two round seats (107), and a vertical groove (202) is arranged on the groove member (201). The upper and lower ends of the groove member (201) are vertically slidably connected with a pressure rod (204), and the opposite ends of the two pressure rods (204) are fixed with a pressure head (203), and the two pressure heads (203) are respectively located at the upper and lower ends of the vertical groove (202), and the two pressure rods (204) are driven to slide by a hydraulic cylinder.

4. A cable manufacturing device according to claim 3, characterized in that: A convex piece (207) is fixed to the upper front part of the groove member (201), and a cutter (206) is vertically slidably connected to the convex piece (207), and the cutter (206) is driven to slide by a hydraulic cylinder.

5. A cable manufacturing device according to claim 4, characterized in that: A side bar (205) is fixed to the right side of the slot (201), a square column (306) is fixed to the front side of the side bar (205), a connecting piece (307) is fixed to the front end of the square column (306), and the connecting piece (307) is fixed to the mechanical arm by screws.

6. A cable manufacturing device according to claim 5, characterized in that: The square column (306) is slidably connected to a second side rod (308), and a vertical bar (301) is fixed to the left end of the second side rod (308).

7. A cable manufacturing device according to claim 6, characterized in that: The upper and lower ends of the vertical bar (301) are vertically slidably connected to a lifting column (302), a door-shaped piece (304) is fixed to the rear end of the lifting column (302), and the left and right ends of each door-shaped piece (304) are slidably connected to a clamping rod (305), and the ends of the two clamping rods (305) on the same door-shaped piece (304) are fixed with clamping claws (303), and the clamping rod (305) is driven to slide by a hydraulic cylinder.

8. A cable manufacturing device according to claim 7, characterized in that: Six circular holes (106) are arranged on the round seat (107).

9. A cable manufacturing device according to claim 8, wherein the manufactured cable is characterized in that: The cable is formed by winding a plurality of conductors (401) into a strand, and the left and right ends of the plurality of conductors (401) are fastened and fixed by a fastening strip (402).

10. A cable manufacturing device according to claim 9, used for a process of manufacturing a cable, characterized in that: The following steps are involved: S1: inserting two ends of a plurality of wires (401) respectively into a plurality of gears (108) on two round seats (107); S2: driving the two round seats (107) to rotate in opposite directions to twist the plurality of wires (401) together; S3: respectively tying the left and right ends of the plurality of wires (401) by means of two fastening strips (402); S4: Cut off the redundant fastening strips (402).

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