Sugarcane bud digging and seed soaking production line
By designing a sugarcane bud-piping and seeding production line, and using a turntable mechanism and a feeding mechanism to achieve automated disinfection and coating of sugarcane buds, the problems of high labor intensity and health risks caused by manual operations in the prior art are solved, and the degree of automation and operating efficiency are improved.
Patent Information
- Application Number
- CN202510235058.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2045-02-28
AI Technical Summary
In the existing sugarcane planting technology, the disinfection and coating of sugarcane buds require manual operation, which is labor-intensive and may have an impact on the health of the operators.
A sugarcane bud-piping and seeding production line is designed, including sugarcane bud buckle equipment, disinfection mechanism, coating mechanism and automatic conveyor belt, and the automatic disinfection and coating of sugarcane buds are realized through the turntable mechanism and the feeding mechanism.
The automated processing of sugar cane buds is realized, which reduces manual operations, reduces labor intensity, protects the health of operators, and improves the degree of automation and operation efficiency of the entire assembly line.
Smart Images

Figure CN119949208A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sugarcane planting, and in particular to a sugarcane bud-picking and seed-soaking production line. Background Art
[0002] In order to improve the utilization rate of sugarcane and the survival rate of planting, the existing sugarcane planting usually adopts the method of picking buds to obtain seeds, that is, the sugarcane buds are picked out by the bud picking device. After the sugarcane buds are picked out, they usually need to be sent to the disinfection pool for disinfection, and then coated after disinfection, which can not only kill the fungi on the surface of the seed stems but also make the seed stems easier to store, reducing the incidence of diseases during seedling growth.
[0003] In the prior art, the sugarcane buds are usually placed in a material frame, then placed in a disinfection tank for disinfection, and then placed in a coating tank for coating to achieve the seed soaking operation. In the above method, although the material frame can be transferred by a conveyor belt, etc., the operations of sending the sugarcane in and out and returning the material frame to the conveyor belt in front of the disinfection tank after coating are still required to be operated manually, which is not only labor-intensive, but also the disinfectant and coating liquid may have a certain impact on the health of the operators. Summary of the invention
[0004] In view of the above shortcomings, the present invention provides a sugarcane bud digging and seed soaking production line, which can solve the problems of high labor intensity and impact on the health of operators in the existing sugarcane buds that are transported through material frames for disinfection and coating.
[0005] In order to achieve the above object, the present invention adopts the following technical scheme:
[0006] A sugarcane bud-picking and seed-soaking production line includes a sugarcane bud-picking device and also includes:
[0007] A first sugarcane bud conveyor belt, which is used to convey the sugarcane buds that are buckled by the sugarcane bud buckling equipment;
[0008] A disinfection mechanism, comprising a disinfection tank and a turntable mechanism arranged at the disinfection tank;
[0009] The coating mechanism comprises a coating tank and a turntable mechanism arranged at the coating tank; wherein,
[0010] The turntable mechanism includes two bases, and the two bases are rotatably provided with rotating disks on opposite sides, a rotating disk motor is provided on one of the bases, and the two rotating disks are connected by a connecting rod, and the rotating disk motor is used to drive the connecting rod to rotate so as to drive the rotating disk to rotate, and a plurality of support rods extending in the radial direction are provided on the rotating disk, and the support rods of the two rotating disks are provided one by one correspondingly, and a hanging basket is rotatably provided between the two support rods provided one by one correspondingly;
[0011] A storage mechanism is provided below the end of the first sugarcane bud conveyor belt, and is used to temporarily store the sugarcane buds conveyed by the first sugarcane bud conveyor belt and send them into the hanging basket of the turntable mechanism at the disinfection mechanism;
[0012] a second sugarcane bud conveyor belt, which is arranged between the disinfection mechanism and the coating mechanism;
[0013] A feeding mechanism for flipping the hanging basket on the turntable mechanism is provided next to the turntable mechanism at the disinfection mechanism to allow the sugarcane buds to fall onto the second sugarcane bud conveyor belt;
[0014] A storage mechanism is provided below the end of the second sugarcane bud conveyor belt, and the storage mechanism is used to temporarily store the sugarcane buds conveyed by the second sugarcane bud conveyor belt;
[0015] A feeding mechanism for flipping the hanging basket on the turntable mechanism is arranged beside the turntable mechanism at the coating mechanism to allow the sugarcane buds to fall.
[0016] 2. The sugarcane bud-digging and seed-soaking production line according to claim 1, characterized in that:
[0017] The material storage mechanism comprises a discharging hopper, a discharging hopper baffle is rotatably arranged at the bottom opening of the discharging hopper, and a discharging hopper motor for driving the discharging hopper baffle to rotate is arranged on the discharging hopper.
[0018] 3. The sugarcane bud-digging and seed-soaking production line according to claim 1, characterized in that:
[0019] The unloading mechanism comprises an unloading bracket, a supporting platform is arranged on the unloading bracket, a unloading slide rail is arranged on the supporting platform, an unloading slider is slidably arranged on the unloading slide rail, and an electric push rod is fixedly installed on the supporting platform for driving the unloading slider to slide, a unloading motor is arranged on the unloading slider, and an adapter block is arranged at the end of the output shaft of the unloading motor;
[0020] The portion of the hanging basket connected to the support rod extends out of the support rod and is provided with an adaption hole.
[0021] 4. The sugarcane bud-digging and seed-soaking production line according to claim 1, characterized in that:
[0022] The sugarcane bud-picking device comprises:
[0023] frame;
[0024] A sugarcane conveying mechanism, which is arranged on the frame and is used to drive and convey the sugarcane;
[0025] an automatic identification mechanism, which is arranged on the frame and is used to identify sugarcane buds on the sugarcane;
[0026] A bud-locking device, which is arranged on the frame, and comprises two bud-locking mechanisms for realizing sugarcane bud lock, and the two bud-locking mechanisms are respectively located on both sides of the sugarcane driven and transported by the sugarcane transport mechanism;
[0027] A controller is electrically connected to the sugarcane conveying mechanism, the automatic identification mechanism and the bud-locking mechanism respectively, and the controller receives signals from the automatic identification mechanism to control the start and stop of the sugarcane conveying mechanism and controls the bud-locking mechanism to lock the sugarcane buds on the sugarcane.
[0028] 5. The sugarcane bud-digging and seed-soaking production line according to claim 4, characterized in that:
[0029] One of the bud-locking mechanisms is fixedly arranged on the frame, and the other bud-locking mechanism is driven to move by a first driving mechanism, and the moving direction of the bud-locking mechanism driven to move by the first driving mechanism is parallel to the conveying direction of the sugarcane.
[0030] 6. The sugarcane bud-digging and seed-soaking production line according to claim 5, characterized in that:
[0031] The bud-locking device also includes a support plate, which is transversely mounted on the frame, and the support plate is provided with bud-locking holes at positions corresponding to the two bud-locking mechanisms;
[0032] The bud catching device includes a bud catching device shell, and the bud catching mechanism includes a bud catching driving mechanism and a bud catching knife. The bud catching device shell is installed on the support plate and its bottom is open. The bud catching driving mechanism is installed in the bud catching device shell. The bud catching knife is installed at the bottom of the bud catching driving mechanism to be driven by the bud catching driving mechanism to move up and down, and the bud catching knife is arranged opposite to the bud catching hole.
[0033] 7. The sugarcane bud-digging and seed-soaking production line according to claim 6, characterized in that:
[0034] The first driving mechanism includes a slide rail, a slider, a first driving motor and a first screw rod. The slide rail is fixedly installed in the housing of the bud-locking device. The extending direction of the slide rail is parallel to the conveying direction of the sugarcane. The slider is slidably installed in the slide rail and is connected to the bud-locking driving mechanism of the bud-locking mechanism driven to move by the first driving mechanism. The first driving motor is fixedly installed on the housing of the bud-locking device. The first screw rod is connected to the first driving motor to be driven to rotate by the first driving motor. The extending direction of the first screw rod is consistent with the extending direction of the slide rail. A screw hole is opened on the slider, and the first screw rod is connected to the slider through the screw hole.
[0035] 8. The sugarcane bud-digging and seed-soaking production line according to claim 5, characterized in that:
[0036] The frame is provided with a first conveyor belt, and the first conveyor belt is located below the buckle bud hole;
[0037] A second conveyor belt is arranged on the frame, the second conveyor belt is located below the first conveyor belt, and two ends of the second conveyor belt are respectively located on both sides of the first conveyor belt;
[0038] A rotating plate and a second driving motor for driving the rotating plate to rotate are respectively arranged at the bottom of the support plate next to the two bud-locking holes, so that when the second driving motor drives the rotating plate to rotate to an upright state, the bud-locking holes are not blocked so that the sugarcane buds falling from the bud-locking holes can directly fall onto the first conveyor belt; and when the second driving motor drives the rotating plate to rotate to an inclined state, the sugarcane buds falling from the bud-locking holes can slide along the inclined rotating plate onto the second conveyor belt.
[0039] 9. The sugarcane bud-digging and seed-soaking production line according to claim 8, characterized in that:
[0040] The end attachment of the first conveyor belt is provided with a first sugarcane bud identification mechanism for identifying the quality of the sugarcane buds;
[0041] A material separation mechanism for separating good sugarcane buds from bad sugarcane buds is provided below the end of the first conveyor belt;
[0042] The frame is provided with a third conveyor belt, the front end of the third conveyor belt is located below the outlet of the distributing mechanism for distributing bad sugarcane buds below the end of the first conveyor belt, and the end of the third conveyor belt is located above the second conveyor belt;
[0043] The end attachment of the second conveyor belt is provided with a second sugarcane bud identification mechanism for identifying the quality of the sugarcane buds;
[0044] A material separation mechanism for separating good sugarcane buds from bad sugarcane buds is arranged below the end of the second conveyor belt.
[0045] 10. The sugarcane bud-digging and seed-soaking production line according to claim 9, characterized in that:
[0046] A fourth conveyor belt is arranged on the frame, the front end of the fourth conveyor belt is located below the discharge port of the distributing mechanism for distributing bad sugarcane buds below the end of the second conveyor belt, and the end of the fourth conveyor belt is located below the end of the first conveyor belt.
[0047] Compared with the prior art, the present invention has the following beneficial effects:
[0048] 1. The present invention can realize the budding of sugarcane, and automatically send the sugarcane buds into the hanging basket of the disinfection mechanism for disinfection. The disinfected sugarcane buds are taken out by the unloading mechanism and sent into the hanging basket of the coating mechanism for coating. The coated sugarcane buds are taken out by the unloading mechanism, and the sugarcane buds enter and exit the turntable mechanism automatically. The turntable of the turntable mechanism rotates in a circle and is repeatedly used, thereby reducing or even eliminating the need for manual intervention, reducing labor intensity, and protecting personnel health;
[0049] 2. By setting up the storage mechanism and the unloading mechanism, the conveyor belt can be used to realize the loading and unloading of the hanging basket, so as to realize the automation of the entire sugarcane bud buckling, disinfection and coating, improve the automation degree of the assembly line and improve the operation efficiency;
[0050] 3. The sugarcane bud picking device of the present invention can realize bud picking on both sides without using an additional mechanism to rotate the sugarcane so that the sugarcane buds on both sides rotate in turn to be directly under the bud picking mechanism to realize bud picking, thereby reducing the use of mechanisms, reducing costs, reducing maintenance difficulties, and improving the overall bud picking efficiency;
[0051] 4. The position of the bud-picking mechanism can be adjusted according to the positions of the two sugarcane buds, and the two sugarcane buds can be picked at the same time to improve the efficiency of picking;
[0052] 5. When bad buds are identified through identification technology, they are directly transmitted forward without picking out the buds, or the buds are picked out first, and then the good buds and bad buds are collected separately. The collected sugarcane buds can be screened twice or three times. BRIEF DESCRIPTION OF THE DRAWINGS
[0053] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below.
[0054] Figure 1 It is a structural schematic diagram of the sugarcane bud-digging and seed-soaking production line of the present invention;
[0055] Figure 2 It is a structural schematic diagram of the sugarcane bud-picking device of the present invention;
[0056] Figure 3 It is a structural schematic diagram of the sugarcane conveying mechanism in the present invention;
[0057] Figure 4 It is a schematic diagram of the structure of the first driving mechanism driving and the bud locking mechanism in the present invention;
[0058] Figure 5 It is a structural schematic diagram of the bud-locking driving mechanism and the bud-locking knife in the present invention;
[0059] Figure 6It is a structural schematic diagram of a conveyor belt and a sugarcane bud identification mechanism in the present invention;
[0060] Figure 7 It is a structural schematic diagram of the material distribution mechanism in the present invention;
[0061] Figure 8 This is a schematic diagram of the sugarcane bud-picking device of the present invention;
[0062] Fig. 9 It is a structural schematic diagram of the material storage mechanism in the present invention;
[0063] Fig.10 It is a structural schematic diagram of the disinfection tank, the turntable mechanism, and the feeding mechanism in the present invention;
[0064] Fig.11 It is a schematic diagram of the structure of the turntable mechanism in the present invention;
[0065] Fig.12 It is a structural schematic diagram of the feeding mechanism in the invention.
[0066] Among them, the marks shown in the figure are: 10-frame; 11-first conveyor belt; 12-second conveyor belt; 13-third conveyor belt; 14-fourth conveyor belt; 20-sugarcane conveying mechanism; 21-upper pressure wheel; 22-lower pressure wheel; 23-mounting bracket; 24-cross bar; 25-tension spring; 26-conveying drive motor; 27-synchronous belt; 28-synchronous wheel; 30-automatic identification mechanism; 31-first sugarcane bud identification mechanism; 32-second sugarcane bud identification mechanism; 40-buckle bud device; 41-buckle bud mechanism; 411-buckle bud device shell; 412-buckle bud driving mechanism; 413-buckle bud knife; 414-buckle bud knife accommodating chamber; 415-elastic member; 416-pushing sheet; 42-support plate; 43-buckle bud hole; 441-slide rail; 442-slider; 443-first drive motor; 444-first screw rod; 4 5-rotating plate; 46-second driving motor; 50-material distribution mechanism; 51-material distribution hopper; 52-feeding port; 53-discharging port; 54-material distribution motor; 55-material distribution plate; 60-sugarcane; 61-first sugarcane bud conveyor belt; 62-second sugarcane bud conveyor belt; 63-third sugarcane bud conveyor belt; 70-material storage mechanism; 71-discharging hopper; 72-discharging hopper baffle; 73-discharging hopper motor; 81-disinfection tank ;82-coating tank;90-turntable mechanism;91-base;92-rotating disk;93-rotating disk motor;94-connecting rod;95-support rod;96-hanging basket;97-adapter hole;98-end plate;100-unloading mechanism;101-unloading bracket;102-support platform;103-unloading slide rail;104-unloading slider;105-electric push rod;106-adapter block;107-unloading motor. DETAILED DESCRIPTION
[0067] The technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. Based on the embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0068] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0069] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0070] Please refer to Figures 1 to 12 The present invention provides a sugarcane bud-picking and seed-soaking production line, which includes a sugarcane bud-picking device, a disinfection mechanism, a coating mechanism, and the like.
[0071] Please continue to refer to Figures 1 to 8 The sugarcane bud-locking equipment includes a frame 10, a sugarcane conveying mechanism 20, an automatic identification mechanism 30, a bud-locking device 40 and a controller.
[0072] The frame 10 is used to support the upper components of the sugarcane bud-locking equipment, and the whole frame structure is preferably welded from steel sections.
[0073] The sugarcane conveying mechanism 20 is arranged on the frame 10 for driving and conveying sugarcane, that is, the sugarcane is placed on the sugarcane conveying mechanism 20, so that the sugarcane conveying mechanism 20 can be conveyed to the bud-locking device 40 for bud-locking. The sugarcane conveying mechanism 20 can select an existing sugarcane conveying device, and only needs to be able to realize the linear conveying of sugarcane. In this exemplary embodiment, the sugarcane conveying mechanism 20 includes a conveying wheel group and a conveying driving mechanism for driving the conveying wheel group to rotate. The conveying wheel group is a plurality of groups, and each conveying wheel group includes an upper pressing wheel 21 and a lower pressing wheel 22. The upper pressing wheel 21 is located above the lower pressing wheel 22, and the upper pressing wheel 21 and the lower pressing wheel 22 are both provided with grooves, and the grooves of the upper pressing wheel 21 and the lower pressing wheel 22 form a space for placing sugarcane. The lower pressing wheel 22 is rotatably mounted on the frame 10 through a rotating shaft, and the upper pressing wheel 21 is arranged on an adaptive clamping mechanism through a rotating shaft, and the adaptive clamping mechanism is located at both ends of the rotating shaft, and the adaptive clamping mechanism is mounted on the frame 10. The adaptive clamping mechanism includes a mounting bracket 23, a cross bar 24 and a tension spring 25. The mounting bracket 23 is fixedly mounted on the frame 10, and vertical slide grooves are provided on both sides. The two ends of the cross bar 24 are located in the slide grooves on both sides of the mounting bracket 23 so that the cross bar 24 can slide vertically along the slide grooves. The tension spring 25 is arranged on both ends of the cross bar 24, and the other end is connected to the frame 10 so that the cross bar 24 has a tendency to move downward. The two ends of the rotating shaft of the upper pressing wheel 21 are respectively connected to the cross bar 24. When the cross bar 24 has a tendency to move downward, the upper pressing wheel 21 also has a tendency to move downward, thereby pressing the sugarcane downward. The conveying drive mechanism includes a conveying drive motor 26 and a conveying transmission assembly. The conveying drive motor 26 is arranged on the frame 10. The conveying transmission assembly includes a synchronous belt 27 and two synchronous wheels 28. One synchronous wheel 28 is installed on the rotating shaft of the lower pressing wheel 22, and the other synchronous wheel 28 is installed on the output shaft of the driving motor 26. The synchronous belt 27 is sleeved on the two synchronous wheels 28, so that when the driving motor 26 is running, the rotating shaft of the lower pressing wheel 22 can be driven to rotate through the synchronous belt 27, thereby driving the lower pressing wheel 22 to rotate. During implementation, the sugar cane is prevented from being between the grooves of the upper pressing wheel 21 and the lower pressing wheel 22. The upper pressing wheel 21 has the function of pressing the sugar cane under the action of the adaptive clamping mechanism. When the lower pressing wheel 22 rotates, it can drive the sugar cane to move toward the bud buckling device 40.
[0074] Preferably, in some embodiments, multiple groups of conveying wheel groups share a driving motor 26. In this case, a synchronous wheel 28 is provided at the end of the rotating shaft of the lower pressure wheel 22 of the adjacent conveying wheel group. The two synchronous wheels 28 are directly sleeved with a synchronous belt 27. In this case, the rotating shaft of the lower pressure wheel 22 can be driven to rotate by the synchronous belt 27, thereby driving the lower pressure wheel 22 to rotate.
[0075] The automatic identification mechanism 30 is arranged on the frame 10 for identifying the sugarcane buds on the sugarcane. The automatic identification mechanism 30 adopts a device of the prior art and has a camera to identify the position of the sugarcane buds on the sugarcane by means of video or the like. The automatic identification mechanism 30 is arranged beside the conveying channel for the sugarcane conveying mechanism 20 to convey the sugarcane. In other words, a plurality of points are arranged on the entire path of the conveying channel for the sugarcane conveying mechanism 20 to convey the sugarcane. The automatic identification mechanism 30 identifies the position of the sugarcane buds on the sugarcane, accurately obtains the position of the sugarcane buds on the sugarcane, and can accurately send the sugarcane buds on the sugarcane to the bud-locking device 40 for bud-locking in combination with the conveying of the sugarcane by the sugarcane conveying mechanism 20.
[0076] The bud-locking device 40 is arranged on the frame 10. The bud-locking device 40 includes two bud-locking mechanisms 41 for realizing sugarcane bud locking. The two bud-locking mechanisms 41 are respectively located on both sides of the sugarcane driven and conveyed by the sugarcane conveying mechanism 20. The sugarcane buds of the sugarcane are located on both sides. During transportation, the sugarcane buds are transported in a manner of being located on both sides, so that when the sugarcane buds on one side of the sugarcane are located directly below the bud-locking mechanism 41 on the same side, the bud-locking mechanism 41 on the same side realizes the locking of the sugarcane buds, and when the sugarcane buds on the other side of the sugarcane are located directly below the bud-locking mechanism 41 on the same side, the bud-locking mechanism 41 on the same side realizes the locking of the sugarcane buds on the other side. The locking of the buds on both sides can be realized, so there is no need to use an additional mechanism to rotate the sugarcane so that the sugarcane buds on both sides are rotated to the bottom of the bud-locking mechanism 41 in turn to realize the locking of the buds, thereby reducing the use of mechanisms, reducing costs, reducing the difficulty of maintenance, and improving the overall bud-locking efficiency.
[0077] The controller is electrically connected to the sugarcane conveying mechanism 20, the automatic identification mechanism 30 and the bud-locking mechanism 41 respectively. The controller receives the signal of the automatic identification mechanism 30 to control the start and stop of the sugarcane conveying mechanism 20 and control the bud-locking mechanism 41 to lock the sugarcane buds on the sugarcane. For example, in an exemplary embodiment, the sugarcane conveying mechanism 20 conveys sugarcane to the bud-locking device 40 for bud-locking. During the conveying, the automatic identification mechanism 30 identifies the position of the sugarcane buds on the sugarcane and transmits the signal to the controller. Combined with the conveying speed of the sugarcane conveying mechanism 20, when the sugarcane buds are delivered to the right below the bud-locking mechanism 41 on the same side, the controller controls the sugarcane conveying mechanism 20 to temporarily stop and control the bud-locking mechanism 41 to lock the buds. Since the automatic identification mechanism 30 and the bud-locking mechanism 41 are provided on both sides, the sugarcane conveying mechanism 20 can be controlled to temporarily stop and control the bud-locking mechanism 41 to lock the buds when the sugarcane buds are located right below the bud-locking mechanism 41.
[0078] In a preferred embodiment, sensors may be installed on both sides of the lower side of the bud-holding mechanism 41 to perform multiple identifications of the sugarcane buds to ensure identification accuracy, so as to ensure that the sugarcane can be stopped and held by the bud-holding mechanism 41 when the sugarcane buds pass by.
[0079] The camera of the automatic identification mechanism 30 is arranged on the sugarcane conveying channel in front of the bud picking knife, and can take pictures of one sugarcane at a time. The bud picking can be carried out after taking pictures in advance and determining the position of the sugarcane buds.
[0080] In a preferred embodiment, one of the bud-locking mechanisms 41 is fixedly arranged on the frame 10, and the other bud-locking mechanism 41 is driven to move by the first driving mechanism, and the moving direction of the bud-locking mechanism 41 driven to move by the first driving mechanism is parallel to the conveying direction of the sugarcane. Considering that the bud point spacing on the sugarcane gradually increases from the head to the tail, that is, in the length direction of the sugarcane, the distribution spacing between the sugarcane buds is not equal, therefore, if both bud-locking mechanisms 41 are fixedly arranged, only one side of the bud can be locked at a time. Based on this, in order to simultaneously achieve bud locking on both sides, the bud locking device of the present invention has one bud locking mechanism 41 fixedly set on the frame 10, and the other bud locking mechanism 41 is driven to move by the first driving mechanism, and the moving direction is parallel to the conveying direction of the sugarcane. When the front sugarcane bud is located directly below the front bud locking mechanism 41, the position of the rear sugarcane bud is also determined. At this time, by moving the rear bud locking mechanism 41 to directly above the rear sugarcane bud, the two sugarcane buds are simultaneously located under the two bud locking mechanisms 41. By starting the bud locking mechanisms 41 at the same time, the sugarcane buds on both sides can be locked at the same time, thereby improving the bud locking efficiency.
[0081] The bud-locking device 40 of the present invention can lock the buds from both sides simultaneously. When locking the buds at the same time, since the two bud-locking mechanisms 41 apply force to both sides at the same time, the forces on both sides of the sugarcane are basically offset and the sugarcane will not rotate or sway. Therefore, there is no need to provide an additional tightening device, that is, it can cooperate with the sugarcane conveying mechanism 20 to ensure that the sugarcane is in a fixed position when the buds are locked. In the case of single-side bud locking, the bud-locking mechanism 41 on one side locks the bud, and the bud-locking mechanism 41 on the other side tightens the sugarcane from top to bottom, which can also ensure that the sugarcane is in a fixed position when the buds are locked.
[0082] The bud-locking device 40 further includes a support plate 42 , which is transversely mounted on the frame 10 . The support plate 42 is provided with bud-locking holes 43 at positions corresponding to the two bud-locking mechanisms 41 , and the bud-locking holes 43 penetrate the support plate 42 . The bud catching device 40 includes a bud catching device shell 411, and the bud catching mechanism 41 includes a bud catching driving mechanism 412 and a bud catching knife 413. The bud catching device shell 411 is installed on the support plate 42 and its bottom is open. The bud catching driving mechanism 412 is installed in the bud catching device shell 411. The bud catching driving mechanism 412 is preferably a linear driving mechanism such as a cylinder, a hydraulic cylinder or an electric push rod, which can realize the linear drive of the sugarcane bud catching knife 413. The sugarcane bud catching knife 413 is installed at the bottom of the bud catching driving mechanism 412 to be driven up and down by the bud catching driving mechanism 412. The sugarcane bud catching knife 413 is arranged opposite to the bud catching hole 43. When the sugarcane bud catching knife 413 catching the bud downwards, it can enter the bud catching hole 43, and the chopped sugarcane buds fall down from the bud catching hole 43.
[0083] In this exemplary embodiment, the bud-catching hole 43 corresponding to the fixed bud-catching mechanism 41 is a strip-shaped hole with a shorter length or, because the position of the bud-catching mechanism 41 is fixed, the vertical projection position of the sugarcane bud-catching knife 413 is fixed. At this time, the bud-catching hole 43 which is a strip-shaped hole with a shorter length just corresponds to the sugarcane bud-catching knife 413; the bud-catching hole 43 corresponding to the movable bud-catching mechanism 41 is a strip-shaped hole with a longer length. Because the position of the bud-catching mechanism 41 is movable, the vertical projection position of the sugarcane bud-catching knife 413 is not fixed. At this time, the bud-catching hole 43 which is a strip-shaped hole with a longer length can cover the moving position of the sugarcane bud-catching knife 413, ensuring that no matter where the bud is caught, it can be located above the bud-catching hole 43, so as to ensure that the sugarcane buds can fall down from the bud-catching hole 43.
[0084] The first driving mechanism includes a slide rail 441, a slider 442, a first driving motor 443 and a first screw rod 444. The slide rail 441 is fixedly installed in the bud-locking device housing 411. The extension direction of the slide rail 441 is parallel to the conveying direction of the sugarcane. The slider 442 is slidably installed in the slide rail 441 and is connected to the bud-locking driving mechanism 412 of the bud-locking mechanism 41 driven to move by the first driving mechanism. The first driving motor 443 is fixedly installed on the bud-locking device housing 411. The first screw rod 444 is connected to the first driving motor 443 to be driven to rotate by the first driving motor 443. The extension direction of the first screw rod 444 is consistent with the extension direction of the slide rail 441. A screw hole is opened on the slider 42, and the first screw rod 444 is connected to the slider 442 through the screw hole. During implementation, the first drive motor 443 drives the first screw rod 444 to rotate, and under the action of the first screw rod 444, the slider 442 can move along the slide rail 441, and the forward and reverse rotation can change the moving direction of the slider 442. The slider 442 is connected to the bud-locking driving mechanism 412, or in other words, the bud-locking driving mechanism 412 is installed on the slider 442 and is driven by the slider 442 to move above the corresponding sugarcane bud.
[0085] In a preferred embodiment, the sugarcane bud-catching knife 413 has a bud-catching knife accommodating cavity 414 extending upward from the bottom, and an elastic member 415 is arranged in the bud-catching knife accommodating cavity 414. The elastic member 415 is provided with a push piece 416 at a position close to the bottom opening of the bud-catching knife accommodating cavity 414. The commonly used sugarcane bud-catching knife 413 is circular or arc-shaped, with a thin and sharp bottom, and the cutting of sugarcane is achieved by the blade at the bottom to catch the sugarcane buds. When catching the buds, if the cut sugarcane buds are thin, the sugarcane buds will generally not stay in the circular or arc-shaped cavity of the sugarcane bud-catching knife 413 after catching the buds, and will fall directly. However, for some larger seed stems, they may stay in the circular or arc-shaped cavity of the sugarcane bud-catching knife 413, thereby affecting the falling of the sugarcane buds and the subsequent bud-catching. Based on this, the sugarcane bud-peeling knife 413 of the present invention has a bud-peeling knife accommodating cavity 414 extending upward from the bottom. When the bud is plucking, the entire sugarcane bud-peeling knife 413 moves downward quickly. Before the sugarcane bud is separated from the sugarcane, it will exert a force on the pushing piece 416 to compress the elastic member 415. After the sugarcane bud is cut and completely separated from the sugarcane, under the action of the elastic member 415, the pushing piece 416 is pushed to move toward the end of the sugarcane bud-peeling knife 413, and the sugarcane bud is pushed downward. In the above manner, it can be ensured that the sugarcane bud will not be retained in the sugarcane bud-peeling knife 413, thereby ensuring efficient bud plucking.
[0086] The frame 10 is provided with a first conveyor belt 11, which is located below the bud-binding hole 43. At this time, after the sugarcane buds are budded by the bud-binding knife 413 and fall from the bud-binding hole 43, they can fall onto the first conveyor belt 11 and be transported by the first conveyor belt 11. The frame 10 is provided with a second conveyor belt 11, which is located below the first conveyor belt 11, and the two ends of the second conveyor belt 11 are respectively located on both sides of the first conveyor belt 11. The bottom of the support plate 42 is provided with a rotating plate 45 and a second driving motor 46 for driving the rotating plate 45 to rotate beside the two bud-locking holes 43, so that when the second driving motor 46 drives the rotating plate 45 to rotate to an upright state, the bud-locking holes 43 are not blocked so that the sugarcane buds falling from the bud-locking holes 43 can fall directly onto the first conveyor belt 11, and when the second driving motor 46 drives the rotating plate 45 to rotate to an inclined state, the sugarcane buds falling from the bud-locking holes 43 can slide along the inclined rotating plate 45 onto the second conveyor belt 11. The two rotating plates 45 are located between the two bud-locking holes 43, and when rotating, the two rotating plates 45 rotate to the side, and the two rotating plates 45 cover the two bud-locking holes 43 one by one and do not cover the other bud-locking hole 43, that is, one rotating plate 45 can only affect one bud-locking hole 43. The identification device of the prior art can not only identify the position of the sugarcane buds, but also have a certain accuracy to identify the quality of the sugarcane buds. The automatic identification mechanism 30 adopts the identification device of the prior art. While identifying the position of the sugarcane buds, it can also identify the quality of the sugarcane buds. The automatic identification mechanism 30 extends to the vicinity of the two bud-locking mechanisms 41. After identifying the quality of the sugarcane buds of the corresponding bud-locking mechanisms, if the sugarcane buds are good buds, the second drive motor 46 maintains the rotating plate 45 in an upright state without blocking the bud-locking hole 43 so that the sugarcane buds falling from the bud-locking hole 43 can directly fall onto the first conveyor belt 11. At this time, the first conveyor belt 11 is used to transport good buds. If the sugarcane buds are bad buds, the buds are not locked, or the buds are still locked, but the second drive motor 46 drives the rotating plate 45 to rotate to an inclined state so that the sugarcane buds falling from the bud-locking hole 43 slide along the inclined rotating plate 45 onto the second conveyor belt 11. At this time, the second conveyor belt 11 is used to transport bad buds. In the above manner, good buds and bad buds can be transported separately. In this exemplary embodiment, even if the buds are identified as bad buds by the automatic identification mechanism 30, the buds are still selected for locking.
[0087] In a preferred embodiment, a first sugarcane bud identification mechanism 31 for identifying good and bad sugarcane buds is provided at the end attachment of the first conveyor belt 11. A dividing mechanism 50 for separating good sugarcane buds and bad sugarcane buds is provided below the end of the first conveyor belt 11. A third conveyor belt 13 is provided on the frame 10, and the front end of the third conveyor belt 13 is located below the discharge port of the dividing mechanism 50 for distributing bad sugarcane buds below the end of the first conveyor belt 11, and the end of the third conveyor belt 13 is located above the second conveyor belt 12. The dividing mechanism 50 includes a dividing hopper 51, a feeding port 52 is provided at the top of the dividing hopper 51, and two discharge ports 53 are provided at the bottom of the dividing hopper 51. A dividing motor 54 is provided on the dividing hopper 51, and a dividing plate 55 is provided on the output shaft of the dividing motor 54, which is used to block one of the discharge ports 53 and guide the material into the other discharge port 53.
[0088] Considering the problem of a certain accuracy in identifying good and bad buds, a first sugarcane bud identification mechanism 31 for identifying good and bad sugarcane buds is provided at the end of the first conveyor belt 11 to perform secondary identification on the sugarcane buds conveyed by the first conveyor belt 11. Since there are fewer interference factors at this position, the sorting accuracy can be improved. By setting up a sorting mechanism 50, if it is identified as a good bud, it enters through the feed port 52 of the sorting hopper 51 and exits from an outlet 53 of the sorting mechanism 50, and falls onto the first sugarcane bud conveyor belt 61. If it is identified as a bad bud, it enters through the feed port 52 of the sorting hopper 51, and the sorting motor 54 drives the sorting plate 55 to rotate to the other side. The sugarcane buds exit from another outlet 53 of the sorting mechanism 50 and fall onto the third conveyor belt 13, and are transported by the third conveyor belt 13 and fall onto the second conveyor belt 12.
[0089] The second conveyor belt 12 is provided with a second sugarcane bud identification mechanism 32 for identifying good and bad sugarcane buds. A material separation mechanism 50 for separating good and bad sugarcane buds is provided below the end of the second conveyor belt 12. The structure of the material separation mechanism 50 here is consistent with the structure of the material separation mechanism 50 described above. By providing the material separation mechanism 50, good and bad sugarcane buds can be separated after the second sugarcane bud identification mechanism 32 identifies good and bad sugarcane buds.
[0090] A fourth conveyor belt 14 is provided on the frame 10 , and the front end of the fourth conveyor belt 14 is located below the discharge port of the distributing mechanism 50 for distributing bad sugarcane buds below the end of the second conveyor belt 12 , and the end of the fourth conveyor belt 14 is located below the end of the first conveyor belt 11 . By setting up a dividing mechanism 50 and cooperating with the fourth conveyor belt 14, if the sugarcane buds on the second conveyor belt 12 are identified as bad buds, they enter through the feed port 52 of the dividing hopper 51 and go out from an outlet 53 of the dividing mechanism 50; if they are identified as good buds, they enter through the feed port 52 of the dividing hopper 51, and the dividing motor 54 drives the dividing plate 55 to rotate to the other side. The sugarcane buds go out from the other outlet 53 of the dividing mechanism 50 and fall onto the fourth conveyor belt 14, and are transported by the fourth conveyor belt 14. The end of the fourth conveyor belt 14 is located below the end of the first conveyor belt 11. The first conveyor belt 11 and the fourth conveyor belt 14 are both used to transport good buds, and the end positions of the two are basically the same. The good sugarcane buds transported by the two fall from the ends and fall into basically the same position, and both fall onto the first sugarcane bud conveyor belt 61, and are transported by the first sugarcane bud conveyor belt 61 to the subsequent process for soaking.
[0091] Please refer to Figure 1 and Figures 9 to 12 The disinfection mechanism includes a disinfection tank 81 and a turntable mechanism 90 disposed at the disinfection tank 81. The coating mechanism includes a coating tank 82 and a turntable mechanism 90 disposed at the coating tank 82.
[0092] The structures of the turntable mechanism 90 of the disinfection mechanism and the coating mechanism are the same. The turntable mechanism 90 includes two bases 91, which are arranged opposite to each other. The two bases 91 are provided with rotating disks 92 on opposite sides through bearings. A rotating disk motor 93 is fixedly provided on the outer side of one of the bases 91. The two rotating disks 92 are connected by a connecting rod 94. The rotating disk motor 93 is connected to the connecting rod 94 through a reducer, and is used to drive the connecting rod 94 to rotate so as to drive the rotating disk 92 to rotate. A plurality of support rods 95 extending radially are provided on the rotating disk 92. The support rods 95 of the two rotating disks 92 are arranged one by one correspondingly. A hanging basket 96 is rotatably provided between the two supporting rods 95 arranged one by one correspondingly. End plates 98 extending upward are respectively provided at both ends of each hanging basket 96. An end shaft is provided at the outer top position of the end plate 98. The hanging basket 96 is connected to the support rod 95 through the end shaft. The hanging basket 96 is affected by its own gravity. When not affected by external forces, it always keeps the top surface open upward. At this time, when the sugarcane buds are placed in the hanging basket 96, the sugarcane buds will not fall out of the hanging basket 96. However, when the hanging basket 96 is overturned and opened downward by external forces, the sugarcane buds will fall out of the hanging basket 96. Since the hanging baskets 96 are roughly distributed in a circle at the ends of the support rods 95 of the rotating disk 92, when the rotating disk 92 rotates, each hanging basket 96 basically moves in a circle, and when the hanging basket 96 is located at a position close to the ground, it will enter the disinfection pool 81 or the coating pool 82 accordingly. When the hanging basket 96 enters the disinfection pool 81, the sugarcane buds therein are immersed in the disinfectant in the disinfection pool 81 to achieve disinfection, and when the hanging basket 96 enters the coating pool 82, the sugarcane buds therein are immersed in the coating liquid in the coating pool 82 to achieve coating.
[0093] A storage mechanism 70 is provided below the end of the first sugarcane bud conveyor belt 61. The storage mechanism 70 is used to temporarily store the sugarcane buds conveyed by the first sugarcane bud conveyor belt 61 and deliver them to the hanging basket 96 of the turntable mechanism at the disinfection mechanism. Considering that it is difficult to ensure that the sugarcane buds accurately fall into the hanging basket 96 of the turntable mechanism at the disinfection mechanism through the end of the first sugarcane bud conveyor belt 61, based on this, a storage mechanism 70 is provided to temporarily collect the sugarcane buds conveyed by the first sugarcane bud conveyor belt 61 in the storage mechanism 70, so that when the turntable mechanism of the disinfection mechanism drives a certain hanging basket 96 thereon to rotate to the oblique lower side of the storage mechanism 70, the storage mechanism 70 is opened to allow the sugarcane buds to accurately fall into the hanging basket 96.
[0094] A second sugarcane bud conveyor belt 62 is provided between the disinfection mechanism and the coating mechanism, and a feeding mechanism 100 for flipping the hanging basket 96 on the rotating disk mechanism is provided next to the disinfection mechanism so as to allow the sugarcane buds to fall onto the second sugarcane bud conveyor belt 62. The feeding mechanism 100 is located at the rear of the rotating disk mechanism of the disinfection mechanism, and is used to flip the hanging basket 96 moving from a low position to a high position. By flipping the hanging basket 96, the hanging basket 96 is turned over and opened downward, and the sugarcane buds will fall out of the hanging basket 96 and fall onto the second sugarcane bud conveyor belt 62.
[0095] A storage mechanism 70 is provided below the end of the second sugarcane bud conveyor belt 62, and the storage mechanism 70 is used to temporarily store the sugarcane buds conveyed by the second sugarcane bud conveyor belt 62. Similar to the storage mechanism 70 at the end of the second sugarcane bud conveyor belt 62, the storage mechanism 70 here temporarily collects the sugarcane buds conveyed by the second sugarcane bud conveyor belt 62 in the storage mechanism 70, so that when the turntable mechanism of the coating mechanism drives a certain hanging basket 96 thereon to rotate to the oblique lower side of the storage mechanism 70, the storage mechanism 70 is opened to allow the sugarcane buds to accurately fall into the hanging basket 96.
[0096] Next to the turntable mechanism at the coating mechanism, a feeding mechanism 100 is provided for flipping the hanging basket 96 on the turntable mechanism to allow the sugarcane buds to fall. The feeding mechanism 100 is located at the rear of the turntable mechanism at the coating mechanism, and is used to flip the hanging basket 96 moving from a low position to a high position. By flipping the hanging basket 96, the hanging basket 96 is turned over and opened downward, and the sugarcane buds will fall out of the hanging basket 96. The third sugarcane bud conveyor belt 63 is provided at the position of the feeding mechanism 100. At this time, the sugarcane buds fall onto the third sugarcane bud conveyor belt 63 and are conveyed to the subsequent process by the third sugarcane bud conveyor belt 63.
[0097] The supports of the first conveyor belt 11, the second conveyor belt 12, the third conveyor belt 13, the fourth conveyor belt 14, the first sugarcane bud conveyor belt 61, the second sugarcane bud conveyor belt 62 and the third sugarcane bud conveyor belt 63 are not shown in the drawings.
[0098] In a preferred embodiment, the material storage mechanism structure includes a discharge hopper 71 , a discharge hopper baffle 72 is rotatably provided at the bottom opening of the discharge hopper 71 , and a discharge hopper motor 73 for driving the discharge hopper baffle 72 to rotate is provided on the discharge hopper 71 . When temporarily storing sugarcane buds, the hopper motor 73 drives the hopper baffle 72 to rotate to a state of blocking the bottom opening of the hopper 71. At this time, the sugarcane buds are located in the hopper 71, realizing temporary storage of a batch of sugarcane buds; when a certain amount of sugarcane buds are stored and the hanging basket 96 rotates to the oblique lower side of the storage mechanism 70, the hopper motor 73 drives the hopper baffle 72 to rotate to open the storage mechanism 70. At this time, the hopper baffle 72 releases the blockage of the bottom opening of the hopper 71 and can form a landslide. The sugarcane buds come out of the hopper 71 and slide into the hanging basket 96 along the landslide formed by the hopper baffle 72. This method ensures that the sugarcane buds transported by the conveyor belt can accurately enter the hanging basket 96.
[0099] The unloading mechanism 100 includes an unloading bracket 101, on which a supporting platform 102 is arranged, on which a unloading slide rail 103, a unloading slider 104 slidably arranged on the unloading slide rail 103, and an electric push rod 105 fixedly installed on the supporting platform 102 for driving the unloading slider 104 to slide, a unloading motor 107 is arranged on the unloading slider 104, and an adapter block 106 is arranged at the end of the output shaft of the unloading motor 107, and the adapter block 106 is a square block.
[0100] The part of the hanging basket 96 connected to the support rod 95 extends out of the support rod 95 and is provided with an adapting hole 97. In this exemplary embodiment, the end shaft of an end plate 98 passes through the support rod 95 and is provided with an adapting hole 97 at the end. The adapting hole 97 is a square hole and allows the adapting block 106 to enter. In practice, when the hanging basket 96 rotates to a certain position, the adapting hole 97 is aligned with the adapting block 106. At this time, the rotating disk motor 93 stops driving the rotating disk 92 to rotate, and the electric push rod 105 pushes the unloading slider 104 to slide in the direction close to the hanging basket 96 and allows the adapting block 106 to enter the adapting hole 97. Then the unloading motor 107 drives the adapting block 106 to rotate slowly, and the hanging basket 96 rotates and flips. The hanging basket 96 flips open downward, and the sugarcane buds fall out of the hanging basket 96; after the hanging basket 96 rotates one circle, the electric push rod 105 retracts and drives the unloading slider 104 to slide and reset in the direction away from the hanging basket 96.
[0101] The following is an exemplary implementation method. The sugarcane 60 is placed on the sugarcane conveying mechanism 20. The upper pressing wheel 21 and the lower pressing wheel 22 of the two sets of conveying wheel groups clamp the sugarcane 60. Under the action of the adaptive clamping mechanism, the upper pressing wheel 21 presses the sugarcane downward, and the driving motor 26 of the conveying transmission assembly drives the rotating shaft of the lower pressing wheel 22 to rotate through the synchronous belt 27, thereby driving the lower pressing wheel 22 to rotate, so as to realize the conveyance of the sugarcane 60; the automatic identification mechanism 30 identifies the position of the sugarcane buds on the sugarcane 60 and accurately obtains the position of the sugarcane buds on the sugarcane; when the sugarcane buds of the sugarcane 60 are sent to the bud-locking device 40, the sugarcane is stopped from moving, and the sugarcane buds on one side are opposite to the fixed bud-locking mechanism 41, and then the other buds driven by the first driving mechanism are controlled to move The bud mechanism 41 moves to the top of the sugarcane bud on the other side, and the bud-catching driving mechanism 412 drives the bud-catching knife 413 downward to catch the sugarcane buds, and the caught sugarcane buds fall from the bud-catching hole 43. After the bud-catching is completed, the bud-catching driving mechanism 412 drives the bud-catching knife 413 to reset upward, and the automatic identification mechanism 30 drives the sugarcane to move so that the subsequent two sugarcane buds are located at the position of the bud-catching device 40 for the next round of bud-catching; the automatic identification mechanism 30 identifies and distinguishes good buds from bad buds, and the second driving motor 46 maintains the rotating plate 45 in an upright state without covering the bud-catching hole 43 so that the sugarcane buds falling from the bud-catching hole 43 can fall directly onto the first conveyor belt 11. At this time, the first conveyor belt 11 is used to transport good buds, and if the sugarcane buds are identified as bad buds, ... conveyor belt 11 is used to transport good buds. The driving motor 46 drives the rotating plate 45 to rotate to an inclined state so that the sugarcane buds falling from the bud buckling holes 43 slide along the inclined rotating plate 45 onto the second conveyor belt 11, and the second conveyor belt 11 is used to transport bad buds; the sugarcane buds on the first conveyor belt 11 are identified by the first sugarcane bud identification mechanism 31 before falling from the end thereof, and the sugarcane buds falling from the end of the first conveyor belt 11 enter the dividing mechanism 50 near the end thereof, and are divided by the dividing mechanism 50. The good sugarcane buds go out directly through an outlet 53 of the dividing mechanism 50, and the bad sugarcane buds fall onto the third conveyor belt 13 through another outlet 53 under the action of the dividing motor 54 driving the dividing plate 55 to rotate, and are transported by the third conveyor belt 13 and fall onto the second conveyor belt 12; the sugarcane buds on the second conveyor belt 12 The sugarcane buds are identified by the second sugarcane bud identification mechanism 32 before they fall from the end. The sugarcane buds falling from the end of the second conveyor belt 12 enter the dividing mechanism 50 near the end thereof and are divided by the dividing mechanism 50. Bad sugarcane buds go out directly through a discharge port 53 of the dividing mechanism 50, and good sugarcane buds fall onto the fourth conveyor belt 14 through another discharge port 53 under the action of the dividing motor 54 driving the dividing plate 55 to rotate and are transported by the fourth conveyor belt 14. The end of the fourth conveyor belt 14 is located below the end of the first conveyor belt 11. The first conveyor belt 11 and the fourth conveyor belt 14 are both used to transport good buds, and the falling positions are basically the same and they all fall onto the first sugarcane bud conveyor belt 61, and are transported by the first sugarcane bud conveyor belt 61 to the subsequent process for seed soaking.The sugarcane buds conveyed by the first sugarcane bud conveyor belt 61 enter the storage mechanism 70 at the end position of the first sugarcane bud conveyor belt 61. When the hanging basket 96 of the disinfection mechanism rotates to the oblique lower part of the storage mechanism 70, the rotating disk motor 93 temporarily stops driving the rotating disk 92 to rotate, and the discharge hopper motor 73 drives the discharge hopper baffle 72 to rotate to open the storage mechanism 70. At this time, the discharge hopper baffle 72 releases the blockage of the bottom opening of the discharge hopper 71 and can form a landslide, and the sugarcane buds come out of the discharge hopper 71 and along with the discharge hopper baffle 7 2 forms a landslide and slides into the hanging basket 96, the discharge hopper motor 73 drives the discharge hopper baffle 72 to reset and store the sugarcane buds that enter later, and then the rotating disk motor 93 continues to drive the connecting rod 94 to rotate to drive the rotating disk 92 to rotate, and the rotating disk 92 rotates to drive the hanging basket 96 with the sugarcane buds to move downward and enter the disinfection tank 81 and stop for a period of time, so that the sugarcane buds are disinfected by the disinfectant in the tank. The sterilized sugarcane buds are driven by the rotating disk motor 93 and rotated to the corresponding position of the disinfection mechanism as the hanging basket 96 rotates. The unloading mechanism 100 is moved, and the adapter hole 97 is aligned with the adapter block 106. At this time, the rotating disk motor 93 stops driving the rotating disk 92 to rotate, and the electric push rod 105 pushes the unloading slider 104 to slide toward the hanging basket 96 and allows the adapter block 106 to enter the adapter hole 97. Then the unloading motor 107 drives the adapter block 106 to rotate slowly, and the hanging basket 96 rotates and turns over. The hanging basket 96 turns over and opens downward, and the sugarcane buds fall out of the hanging basket 96 and fall onto the second sugarcane bud conveyor belt 62. After the hanging basket 96 rotates one circle, the electric push rod 10 5 retracts and drives the unloading slider 104 to slide and reset in the direction away from the hanging basket 96; in the process of the rotating disk 92 driving the hanging basket 96 in the disinfection tank to rotate away, if there are other hanging baskets 96 passing by the oblique lower part of the storage mechanism 70 at the end position of the first sugarcane bud conveyor belt 61, the rotating disk motor 93 temporarily stops driving the rotating disk 92 to rotate, and the storage mechanism 70 sends the stored sugarcane buds into the hanging basket 96 to realize another hanging basket 96 to be loaded with sugarcane buds, and each hanging basket 96 repeatedly rotates in a circle, which can be recycled to achieve disinfection;The sugarcane buds dropped from the hanging basket 96 of the sterilizing mechanism onto the second sugarcane bud conveyor belt 62 enter the storage mechanism 70 at the end of the second sugarcane bud conveyor belt 62. When the hanging basket 96 of the coating mechanism rotates to the oblique lower side of the storage mechanism 70, the rotating disk motor 93 temporarily stops driving the rotating disk 92 to rotate, and the discharge hopper motor 73 drives the discharge hopper baffle 72 to rotate to open the storage mechanism 70. At this time, the discharge hopper baffle 72 releases the blockage of the bottom opening of the discharge hopper 71 and can form a landslide, and the sugarcane buds come out of the discharge hopper 71 and As the landslide formed by the discharge hopper baffle 72 slides into the hanging basket 96, the discharge hopper motor 73 drives the discharge hopper baffle 72 to reset and store the sugarcane buds that enter later, and then the rotating disk motor 93 continues to drive the connecting rod 94 to rotate to drive the rotating disk 92 to rotate. The rotating disk 92 rotates and drives the hanging basket 96 with the sugarcane buds to move downward and enter the coating tank 82 and stop for a period of time, so that the sugarcane buds are coated with the coating liquid in the tank. The coated sugarcane buds are driven by the rotating disk motor 93 as the hanging basket 96 rotates to the coating mechanism The unloading mechanism 100 is at the corresponding position, and the adapter hole 97 is aligned with the adapter block 106. At this time, the rotating disk motor 93 stops driving the rotating disk 92 to rotate, and the electric push rod 105 pushes the unloading slider 104 to slide towards the hanging basket 96 and allows the adapter block 106 to enter the adapter hole 97. Then the unloading motor 107 drives the adapter block 106 to rotate slowly, and the hanging basket 96 rotates and turns over. The hanging basket 96 turns over and opens downward, and the sugarcane buds fall out of the hanging basket 96 and fall onto the third sugarcane bud conveyor belt 63. After the hanging basket 96 rotates one circle, the electric push rod The rod 105 retracts and drives the unloading slider 104 to slide away from the hanging basket 96 and reset; when the rotating disc 92 drives the hanging basket 96 in the coating tank to rotate away, if other hanging baskets 96 pass by the storage mechanism 70 at the end of the second sugarcane bud conveyor belt 62, the rotating disc motor 93 temporarily stops driving the rotating disc 92 to rotate, and the storage mechanism 70 sends the stored sugarcane buds into the hanging basket 96 to load another hanging basket 96 with sugarcane buds. Each hanging basket 96 rotates repeatedly in a circle, and can be recycled to achieve coating.
[0102] Through the above structure and implementation, the present invention can realize the budding of sugarcane, and automatically send the sugarcane buds into the hanging basket at the disinfection mechanism for disinfection, the disinfected sugarcane buds are taken out by the unloading mechanism and sent into the hanging basket at the coating mechanism for coating, the coated sugarcane buds are taken out by the unloading mechanism, and the sugarcane buds enter and exit the turntable mechanism automatically, and the turntable of the turntable mechanism is repeatedly used for circular rotation, thereby reducing or even eliminating the need for manual intervention, reducing labor intensity, and protecting personnel health. By setting a storage mechanism and a unloading mechanism, it is possible to cooperate with the conveyor belt to realize the loading and unloading of the hanging basket, thereby realizing the automation of the entire sugarcane budding, disinfection, and coating, improving the automation degree of the assembly line, and improving the working efficiency. The sugarcane bud-picking device of the present invention can realize the budding on both sides, without the need to use an additional mechanism to rotate the sugarcane so that the sugarcane buds on both sides rotate in turn to the bottom of the bud-picking mechanism to realize the bud-picking, thereby reducing the use of the mechanism, reducing costs, reducing the difficulty of maintenance, and improving the overall bud-picking efficiency. The position of the bud-gripping mechanism can be adjusted according to the positions of the two sugarcane buds, and the two sugarcane buds can be groped at the same time to improve the bud-gripping efficiency. When bad buds are identified by the recognition technology, they are directly transmitted forward without bud-gripping, or the buds are groped first, and then the good buds and bad buds are collected respectively. The collected sugarcane buds can be screened twice or three times.
[0103] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A sugarcane bud-picking and seed-soaking production line, comprising a sugarcane bud-picking device, characterized in that: Also included are: a first sugarcane bud conveyor belt (61) for conveying the sugarcane buds that have been buckled by the sugarcane bud buckling equipment; A disinfection mechanism, comprising a disinfection tank (81) and a turntable mechanism (90) arranged at the disinfection tank (81); A coating mechanism comprises a coating tank (82) and a turntable mechanism (90) arranged at the coating tank (82); wherein: The turntable mechanism (90) comprises two bases (91), the two bases (1) are rotatably provided with rotating disks (92) on opposite sides, one of the bases (91) is provided with a rotating disk motor (93), the two rotating disks (92) are connected via a connecting rod (94), the rotating disk motor (93) is used to drive the connecting rod (94) to rotate so as to drive the rotating disk (92) to rotate, the rotating disk (92) is provided with a plurality of support rods (95) extending in the radial direction, the support rods (95) of the two rotating disks (92) are provided one by one correspondingly, and a hanging basket (96) is rotatably provided between the two supporting rods (95) provided one by one correspondingly; A storage mechanism (70) is provided below the end of the first sugarcane bud conveyor belt (61), and the storage mechanism (70) is used to temporarily store the sugarcane buds conveyed by the first sugarcane bud conveyor belt (61) and to deliver the sugarcane buds into a hanging basket (96) of the turntable mechanism at the disinfection mechanism; A second sugarcane bud conveyor belt (62), which is arranged between the sterilizing mechanism and the coating mechanism; A feeding mechanism (100) is provided beside the turntable mechanism at the disinfection mechanism for flipping the hanging basket (96) on the turntable mechanism so as to allow the sugarcane buds to fall onto the second sugarcane bud conveyor belt (62); A storage mechanism (70) is provided below the end of the second sugarcane bud conveyor belt (62), and the storage mechanism (70) is used to temporarily store the sugarcane buds conveyed by the second sugarcane bud conveyor belt (62); A feeding mechanism (100) is arranged beside the turntable mechanism at the coating mechanism and is used to flip the hanging basket (96) on the turntable mechanism so that the sugarcane buds can fall off.
2. The sugarcane bud-digging and seed-soaking production line according to claim 1, characterized in that: The material storage mechanism (70) comprises a discharge hopper (71), a discharge hopper baffle (72) is rotatably arranged at the bottom opening of the discharge hopper (71), and a discharge hopper motor (73) is arranged on the discharge hopper (71) for driving the discharge hopper baffle (72) to rotate.
3. The sugarcane bud-digging and seed-soaking production line according to claim 1, characterized in that: The unloading mechanism (100) comprises an unloading bracket (101), a supporting platform (102) is arranged on the unloading bracket (101), a unloading slide rail (103) is arranged on the supporting platform (102), an unloading slider (104) slidably arranged on the unloading slide rail (103), and an electric push rod (105) fixedly mounted on the supporting platform (102) for driving the unloading slider (104) to slide, a unloading motor (107) is arranged on the unloading slider (104), and an adapter block (106) is arranged at the end of the output shaft of the unloading motor (107); The portion of the hanging basket (96) connected to the support rod (95) extends out of the support rod (95) and is provided with an adaption hole (97).
4. The sugarcane bud-digging and seed-soaking production line according to claim 1, characterized in that: The sugarcane bud-picking device comprises: Frame (10); A sugar cane conveying mechanism (20), which is arranged on the frame (10) and is used to drive and convey the sugar cane; an automatic identification mechanism (30) arranged on the frame (10) for identifying sugarcane buds on sugarcane; a bud-locking device (40) disposed on the frame (10), the bud-locking device (40) comprising two bud-locking mechanisms (41) for locking sugarcane buds, the two bud-locking mechanisms (41) being respectively located on both sides of the sugarcane driven and transported by the sugarcane transport mechanism (20); A controller is electrically connected to the sugarcane conveying mechanism (20), the automatic identification mechanism (30) and the bud-locking mechanism (41) respectively, and the controller receives signals from the automatic identification mechanism (30) to control the start and stop of the sugarcane conveying mechanism (20) and controls the bud-locking mechanism (41) to lock the sugarcane buds on the sugarcane.
5. The sugarcane bud-digging and seed-soaking production line according to claim 4, characterized in that: One of the bud-locking mechanisms (41) is fixedly arranged on the frame (10), and the other bud-locking mechanism (41) is driven to move by a first driving mechanism, and the moving direction of the bud-locking mechanism (41) driven to move by the first driving mechanism is parallel to the conveying direction of the sugarcane.
6. The sugarcane bud-digging and seed-soaking production line according to claim 5, characterized in that: The bud-locking device (40) further comprises a support plate (42), the support plate (42) being transversely mounted on the frame (10), and the support plate (42) being provided with bud-locking holes (43) at positions corresponding to the two bud-locking mechanisms (41); The bud-catching device (40) comprises a bud-catching device shell (411), and the bud-catching mechanism (41) comprises a bud-catching driving mechanism (412) and a bud-catching knife (413). The bud-catching device shell (411) is mounted on the support plate (42) and its bottom is open. The bud-catching driving mechanism (412) is mounted in the bud-catching device shell (411), and the bud-catching knife (413) is mounted at the bottom of the bud-catching driving mechanism (412) so as to be driven by the bud-catching driving mechanism (412) to move up and down. The bud-catching knife (413) is arranged opposite to the bud-catching hole (43).
7. The sugarcane bud-digging and seed-soaking production line according to claim 6, characterized in that: The first driving mechanism comprises a slide rail (441), a slider (442), a first driving motor (443) and a first screw rod (444); the slide rail (441) is fixedly mounted in the housing (411) of the bud-locking device; the extension direction of the slide rail (441) is parallel to the conveying direction of the sugar cane; the slider (442) is slidably mounted in the slide rail (441) and is connected to the bud-locking driving mechanism (412) of the bud-locking mechanism (41) driven to move by the first driving mechanism; the first driving motor (443) is fixedly mounted on the housing (411) of the bud-locking device; the first screw rod (444) is connected to the first driving motor (443) to be driven to rotate by the first driving motor (443); the extension direction of the first screw rod (444) is consistent with the extension direction of the slide rail (441); a screw hole is provided on the slider (42); the first screw rod (444) is connected to the slider (442) through the screw hole.
8. The sugarcane bud-digging and seed-soaking production line according to claim 5, characterized in that: The frame (10) is provided with a first conveyor belt (11), and the first conveyor belt (11) is located below the bud buckling hole (43); A second conveyor belt (11) is arranged on the frame (10), the second conveyor belt (11) is located below the first conveyor belt (11), and two ends of the second conveyor belt (11) are respectively located on both sides of the first conveyor belt (11); A rotating plate (45) and a second driving motor (46) for driving the rotating plate (45) to rotate are respectively arranged at the bottom of the supporting plate (42) beside the two bud-locking holes (43), so that when the second driving motor (46) drives the rotating plate (45) to rotate to an upright state, the bud-locking holes (43) are not blocked so that the sugarcane buds dropped from the bud-locking holes (43) can be directly dropped onto the first conveyor belt (11); and when the second driving motor (46) drives the rotating plate (45) to rotate to an inclined state, the sugarcane buds dropped from the bud-locking holes (43) can slide along the inclined rotating plate (45) onto the second conveyor belt (11).
9. The sugarcane bud-digging and seed-soaking production line according to claim 8, characterized in that: The end attachment of the first conveyor belt (11) is provided with a first sugarcane bud identification mechanism (31) for identifying the quality of the sugarcane buds; A material separation mechanism (50) for separating good sugarcane buds from bad sugarcane buds is provided below the end of the first conveyor belt (11); The frame (10) is provided with a third conveyor belt (13), the front end of the third conveyor belt (13) is located below the outlet of the distributing mechanism (50) for distributing bad sugarcane buds below the end of the first conveyor belt (11), and the end of the third conveyor belt (13) is located above the second conveyor belt (12); The end attachment of the second conveyor belt (12) is provided with a second sugarcane bud identification mechanism (32) for identifying the quality of the sugarcane buds; A material separation mechanism (50) for separating good sugarcane buds from bad sugarcane buds is provided below the end of the second conveyor belt (12).
10. The sugarcane bud-digging and seed-soaking production line according to claim 9, characterized in that: A fourth conveyor belt (14) is arranged on the frame (10), the front end of the fourth conveyor belt (14) is located below the discharge port of the distributing mechanism (50) for distributing bad sugarcane buds below the end of the second conveyor belt (12), and the end of the fourth conveyor belt (14) is located below the end of the first conveyor belt (11).
Citation Information
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