A sugarcane bud soaking production line

Abstract

The application discloses a sugarcane bud picking and seed soaking production line, which comprises a sugarcane bud picking device, a first sugarcane bud conveying belt, a disinfection mechanism, a coating mechanism, a second sugarcane bud conveying belt and a storage mechanism. The disinfection mechanism and the coating mechanism are both provided with a rotating disc mechanism, and the rotating disc mechanism is provided with a rotatable hanging basket for loading the sugarcane buds. The first sugarcane bud conveying belt sends the sugarcane buds after bud picking to the storage mechanism, and then the sugarcane buds are loaded into the hanging basket of the disinfection mechanism for disinfection. The sugarcane buds after disinfection are dropped into the second conveying belt through the unloading mechanism, and then are sent into the hanging basket of the coating mechanism for coating treatment. Finally, the sugarcane buds after coating are taken out through the unloading mechanism. Through the cooperation of the circulation of the hanging basket on the rotating disc mechanism and the storage and unloading mechanisms, the whole-process automatic operation of the sugarcane buds from bud picking to disinfection and then to coating is realized, the labor intensity is reduced, the production efficiency is improved, and the personnel health is ensured.

Description

Technical Field

[0001] This invention relates to the field of sugarcane planting technology, and in particular to a sugarcane bud-removing and seed soaking production line. Background Technology

[0002] In current sugarcane cultivation, to improve sugarcane utilization and survival rates, the bud-picking method is commonly used to obtain seed buds. This involves using a bud-picking device to remove the sugarcane buds. After being picked, the sugarcane buds are usually placed in a disinfection tank for sterilization. After sterilization, they are coated, which not only kills fungi on the surface of the seed stalk but also makes the seed stalk easier to store and reduces the incidence of diseases during seedling growth.

[0003] Current technology typically involves placing sugarcane buds into a material frame, then sterilizing them in a disinfection tank before placing them in a coating tank for seed soaking. While the material frame can be transferred via conveyor belts, the feeding and unloading of the sugarcane, as well as the return of the material frame to the pre-disinfection tank conveyor belt after coating, still require manual operation. This is not only labor-intensive, but the disinfectant and coating solutions may also pose health risks to the operators. Summary of the Invention

[0004] To address the above shortcomings, this invention provides a sugarcane bud soaking production line, which can solve the problems of high labor intensity and impact on the health of operators caused by the existing method of transporting sugarcane buds through material frames for disinfection and coating.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A sugarcane bud removal and soaking production line includes sugarcane bud removal equipment, and also includes:

[0007] The first sugarcane bud conveyor belt is used to transport sugarcane buds that have been removed by the sugarcane bud removal equipment;

[0008] A disinfection mechanism, which includes a disinfection pool and a turntable mechanism disposed at the disinfection pool;

[0009] A coating mechanism includes a coating tank and a turntable mechanism disposed at the coating tank; wherein...

[0010] The turntable mechanism includes two bases, and a turntable is rotatably mounted on the two bases on opposite sides. A turntable motor is mounted on one of the bases. The two turntables are connected by a connecting rod. The turntable motor is used to drive the connecting rod to rotate so as to drive the turntable to rotate. Multiple radially extending support rods are mounted on the turntable. The support rods of the two turntables are arranged one-to-one. A basket is rotatably mounted between the two corresponding support rods.

[0011] A storage mechanism is provided below the end of the first sugarcane bud conveyor belt. This storage mechanism is used to temporarily store the sugarcane buds conveyed by the first sugarcane bud conveyor belt and send them into the basket of the turntable mechanism at the disinfection mechanism.

[0012] The second sugarcane bud conveyor belt is located between the disinfection mechanism and the coating mechanism;

[0013] Next to the turntable mechanism at the disinfection mechanism, there is a feeding mechanism for turning the basket on the turntable mechanism so that the sugarcane buds fall onto the second sugarcane bud conveyor belt;

[0014] A storage mechanism is provided below the end of the second sugarcane bud conveyor belt, which is used to temporarily store the sugarcane buds transported by the second sugarcane bud conveyor belt.

[0015] Next to the turntable mechanism at the coating mechanism, there is a feeding mechanism for turning over the basket on the turntable mechanism to allow the sugarcane buds to fall off.

[0016] Furthermore, the storage mechanism includes a discharge hopper, a discharge hopper baffle is rotatably provided at the bottom opening of the discharge hopper, and a discharge hopper motor is provided on the discharge hopper for driving the discharge hopper baffle to rotate.

[0017] Furthermore, the feeding mechanism includes a feeding bracket, a support platform is provided on the feeding bracket, a feeding slide rail is provided on the support platform, a feeding slider is slidably provided on the feeding slide rail, and an electric push rod is fixedly installed on the support platform for driving the feeding slider to slide. A feeding motor is provided on the feeding slider, and an adapter block is provided at the end of the output shaft of the feeding motor.

[0018] The portion of the suspended basket that connects to the support rod extends out of the support rod and is provided with an adapter hole.

[0019] Furthermore, the sugarcane bud removal device includes:

[0020] frame;

[0021] A sugarcane conveying mechanism, which is mounted on the frame for driving and conveying sugarcane;

[0022] An automatic identification mechanism, which is mounted on the frame, is used to identify sugarcane buds on the sugarcane.

[0023] A bud-removing device is mounted on the frame. The bud-removing device includes two bud-removing mechanisms for removing buds from sugarcane. The two bud-removing mechanisms are located on both sides of the sugarcane being conveyed by the sugarcane conveying mechanism.

[0024] The controller is electrically connected to the sugarcane conveying mechanism, the automatic identification mechanism, and the bud removal mechanism. The controller receives signals from the automatic identification mechanism to control the start and stop of the sugarcane conveying mechanism and to control the bud removal mechanism to remove sugarcane buds from the sugarcane.

[0025] Furthermore, one of the sprout-removing mechanisms is fixedly mounted on the frame, and the other sprout-removing mechanism is driven to move by a first drive mechanism, and the moving direction of the sprout-removing mechanism driven by the first drive mechanism is parallel to the conveying direction of the sugarcane.

[0026] Furthermore, the bud-removing device also includes a support plate, which is horizontally mounted on the frame, and the support plate has bud-removing holes at positions corresponding to the two bud-removing mechanisms;

[0027] The bud removal device includes a bud removal device housing, and the bud removal mechanism includes a bud removal drive mechanism and a bud removal knife. The bud removal device housing is mounted on the support plate and its bottom is open. The bud removal drive mechanism is installed inside the bud removal device housing. The bud removal knife is installed at the bottom of the bud removal drive mechanism and is driven by the bud removal drive mechanism to move up and down. The bud removal knife is arranged opposite to the bud removal hole.

[0028] Furthermore, the first driving mechanism includes a slide rail, a slider, a first driving motor, and a first lead screw. The slide rail is fixedly installed inside the shell of the bud-removing device, and the extension direction of the slide rail is parallel to the conveying direction of the sugarcane. The slider is slidably installed inside the slide rail and connected to the bud-removing driving mechanism of the bud-removing mechanism that is driven to move by the first driving mechanism. The first driving motor is fixedly installed on the shell of the bud-removing device. The first lead screw is connected to the first driving motor so that it is driven to rotate by the first driving motor. The extension direction of the first lead screw is consistent with the extension direction of the slide rail. A screw hole is provided on the slider, and the first lead screw is connected to the slider through the screw hole.

[0029] Furthermore, a first conveyor belt is provided on the frame, and the first conveyor belt is located below the bud hole;

[0030] A second conveyor belt is provided on the frame, the second conveyor belt is located below the first conveyor belt, and the two ends of the second conveyor belt are respectively located on both sides of the first conveyor belt;

[0031] At the bottom of the support plate, a rotating plate and a second drive motor for driving the rotating plate to rotate are respectively provided next to the two bud-picking holes. When the second drive motor drives the rotating plate to rotate to an upright position, it does not block the bud-picking holes so that the sugarcane buds falling from the bud-picking holes can fall directly onto the first conveyor belt. When the second drive motor drives the rotating plate to rotate to an inclined position, the sugarcane buds falling from the bud-picking holes can slide down the inclined rotating plate onto the second conveyor belt.

[0032] Furthermore, the end attachment of the first conveyor belt is provided with a first sugarcane bud identification mechanism for identifying the quality of sugarcane buds;

[0033] A material separating mechanism for separating good sugarcane buds and bad sugarcane buds is provided below the end of the first conveyor belt;

[0034] The frame is equipped with a third conveyor belt. The front end of the third conveyor belt is located below the discharge port of the material distribution mechanism for distributing sugarcane buds, which is below the end of the first conveyor belt. The end of the third conveyor belt is located above the second conveyor belt.

[0035] The end attachment of the second conveyor belt is provided with a second sugarcane bud identification mechanism for identifying the quality of sugarcane buds;

[0036] A material separating mechanism for separating good sugarcane buds and bad sugarcane buds is provided below the end of the second conveyor belt.

[0037] Furthermore, a fourth conveyor belt is provided on the frame. The front end of the fourth conveyor belt is located below the discharge port of the material distribution mechanism for distributing sugarcane buds, which is below the end of the second conveyor belt. The end of the fourth conveyor belt is located below the end of the first conveyor belt.

[0038] Compared with the prior art, the beneficial effects of the present invention are:

[0039] 1. This invention enables the removal of sugarcane buds and automatically feeds the sugarcane buds into a basket at the disinfection mechanism for disinfection. After disinfection, the sugarcane buds are taken out by the feeding mechanism and fed into a basket at the coating mechanism for coating. The coated sugarcane buds are taken out by the feeding mechanism. The sugarcane buds enter and exit the turntable mechanism automatically. The turntable of the turntable mechanism is rotated circumferentially and reused, thereby reducing or even eliminating the need for manual intervention, reducing labor intensity, and protecting the health of personnel.

[0040] 2. By setting up storage and unloading mechanisms, it can cooperate with the conveyor belt to realize the loading and unloading of the basket, thereby realizing the automation of the entire sugarcane bud removal, disinfection and coating process, improving the automation level of the production line and improving work efficiency;

[0041] 3. The sugarcane bud removal device of the present invention can remove buds from both sides without the need for an additional mechanism to rotate the sugarcane so that the sugarcane buds on both sides rotate in turn to be directly under the bud removal mechanism to remove buds. This reduces the use of the mechanism, lowers costs, reduces maintenance difficulty, and improves the overall bud removal efficiency.

[0042] 4. The position of the bud-removing mechanism can be adjusted according to the position of the two sugarcane buds, so that the two sugarcane buds can be removed at the same time, thereby improving the bud-removing efficiency;

[0043] 5. When a bad bud is identified by the identification technology, it is directly conveyed forward without removing the bud, or the bud is removed first, and then the good bud and bad bud are collected separately. The collected sugarcane buds can be screened a second or third time. Attached Figure Description

[0044] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0045] Figure 1 This is a schematic diagram of the sugarcane bud-removing and seed-soaking production line of the present invention;

[0046] Figure 2 This is a schematic diagram of the sugarcane bud removal device of the present invention;

[0047] Figure 3 This is a schematic diagram of the sugarcane conveying mechanism in this invention;

[0048] Figure 4 This is a schematic diagram of the structure of the first driving mechanism and the bud-picking mechanism in this invention;

[0049] Figure 5 This is a schematic diagram of the bud-removing driving mechanism and bud-removing knife in this invention;

[0050] Figure 6 This is a schematic diagram of the structure of the conveyor belt and sugarcane bud identification mechanism in this invention;

[0051] Figure 7 This is a schematic diagram of the material distribution mechanism in this invention;

[0052] Figure 8 This is a schematic diagram illustrating the implementation of the sugarcane bud removal device of the present invention;

[0053] Figure 9 This is a schematic diagram of the material storage mechanism in this invention;

[0054] Figure 10 This is a schematic diagram of the structure of the disinfection tank, turntable mechanism, and feeding mechanism in this invention;

[0055] Figure 11 This is a schematic diagram of the turntable mechanism in this invention;

[0056] Figure 12 This is a schematic diagram of the feeding mechanism in the invention.

[0057] The markings shown in the figure are as follows: 10-Frame; 11-First conveyor belt; 12-Second conveyor belt; 13-Third conveyor belt; 14-Fourth conveyor belt; 20-Sugarcane conveying mechanism; 21-Upper pressure roller; 22-Lower pressure roller; 23-Mounting bracket; 24-Crossbar; 25-Tension spring; 26-Conveyor drive motor; 27-Synchronous belt; 28-Synchronous pulley; 30-Automatic identification mechanism; 31-First sugarcane bud identification mechanism; 32-Second sugarcane bud identification mechanism; 40-Bud removal device; 41-Bud removal mechanism; 411-Bud removal device housing; 412-Bud removal drive mechanism; 413-Bud removal knife; 414-Bud removal knife receiving cavity; 415-Elastic element; 416-Push plate; 42-Support plate; 43-Bud removal hole; 441-Slide rail; 442-Slider; 443-First drive motor; 444-First lead screw; 4 5-Transfer plate; 46-Second drive motor; 50-Distribution mechanism; 51-Distribution hopper; 52-Inlet; 53-Outlet; 54-Distribution motor; 55-Distribution plate; 60-Sugarcane; 61-First sugarcane bud conveyor belt; 62-Second sugarcane bud conveyor belt; 63-Third sugarcane bud conveyor belt; 70-Storage mechanism; 71-Outlet hopper; 72-Outlet hopper baffle; 73-Outlet hopper motor; 81-Disinfection pool ; 82-Coating tank; 90-Turntable mechanism; 91-Base; 92-Rotating disk; 93-Rotating disk motor; 94-Connecting rod; 95-Support rod; 96-Hanging basket; 97-Adaptor hole; 98-End plate; 100-Discharging mechanism; 101-Discharging bracket; 102-Supporting platform; 103-Discharging slide rail; 104-Discharging slider; 105-Electric push rod; 106-Adaptor block; 107-Discharging motor. Detailed Implementation

[0058] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0059] In the description of this invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0060] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Furthermore, the technical features involved in the different embodiments of this invention described below can be combined with each other as long as they do not conflict with each other.

[0061] Please refer to Figures 1 to 12 This invention provides a sugarcane bud removal and soaking production line, which includes sugarcane bud removal equipment, a disinfection mechanism, a coating mechanism, etc.

[0062] Please continue to refer to Figures 1 to 8 The sugarcane bud removal equipment includes a frame 10, a sugarcane conveying mechanism 20, an automatic identification mechanism 30, a bud removal device 40, and a controller.

[0063] The frame 10 is used to support the components of the sugarcane bud removal equipment. It has an overall frame structure and is preferably welded from steel profiles.

[0064] The sugarcane conveying mechanism 20 is mounted on the frame 10 to drive and convey sugarcane. Sugarcane is placed on the sugarcane conveying mechanism 20 and then conveyed to the bud-removing device 40 for bud removal. The sugarcane conveying mechanism 20 can be any existing sugarcane conveying device, as long as it can achieve linear conveying of the sugarcane. In this exemplary embodiment, the sugarcane conveying mechanism 20 includes a conveying wheel set and a conveying drive mechanism for driving the conveying wheel set to rotate. There are multiple conveying wheel sets, each including an upper pressure wheel 21 and a lower pressure wheel 22. The upper pressure wheel 21 is located above the lower pressure wheel 22. Both the upper pressure wheel 21 and the lower pressure wheel 22 are provided with grooves, forming a space for placing the sugarcane. The lower pressure wheel 22 is rotatably mounted on the frame 10 via a rotating shaft. The upper pressure wheel 21 is mounted on an adaptive pressing mechanism via a rotating shaft. The adaptive pressing mechanism is located at both ends of the rotating shaft and is mounted on the frame 10. The adaptive pressing mechanism includes a mounting bracket 23, a crossbar 24, and a tension spring 25. The mounting bracket 23 is fixedly mounted on the frame 10 and has vertical grooves on both sides. The two ends of the crossbar 24 are located in the grooves on both sides of the mounting bracket 23 so that the crossbar 24 can slide vertically along the grooves. The tension spring 25 is set on both ends of the crossbar 24, and the other end is connected to the frame 10 so that the crossbar 24 has a downward tendency. The two ends of the shaft of the upper pressure roller 21 are respectively connected to the crossbar 24. When the crossbar 24 has a downward tendency, the upper pressure roller 21 also has a downward tendency, so as to press the sugarcane downward. The conveying drive mechanism includes a conveying drive motor 26 and a conveying transmission assembly. The conveying drive motor 26 is mounted on the frame 10. The conveying transmission assembly includes a synchronous belt 27 and two synchronous pulleys 28. One synchronous pulley 28 is mounted on the shaft of the lower pressure roller 22, and the other synchronous pulley 28 is mounted on the output shaft of the drive motor 26. The synchronous belt 27 is sleeved on the two synchronous pulleys 28 so that when the drive motor 26 is running, it can drive the shaft of the lower pressure roller 22 to rotate via the synchronous belt 27, thereby driving the lower pressure roller 22 to rotate. In practice, the sugarcane is placed between the grooves of the upper pressure roller 21 and the lower pressure roller 22. The upper pressure roller 21, under the action of the adaptive pressing mechanism, has the function of pressing down the sugarcane. When the lower pressure roller 22 rotates, it can drive the sugarcane to move towards the bud-removing device 40.

[0065] Preferably, in some embodiments, multiple sets of conveyor rollers share a single drive motor 26. In this case, an additional synchronous wheel 28 is provided at the end of the shaft of the lower pressure roller 22 of adjacent conveyor roller sets. These two synchronous wheels 28 are directly fitted with a synchronous belt 27. At this time, the shaft of the lower pressure roller 22 can be driven to rotate through the synchronous belt 27, thereby driving the lower pressure roller 22 to rotate.

[0066] An automatic identification mechanism 30 is mounted on the frame 10 to identify sugarcane buds on the sugarcane. The automatic identification mechanism 30 employs existing technology and includes a camera to identify the position of the sugarcane buds through video recording. The automatic identification mechanism 30 is positioned beside the conveying channel of the sugarcane conveying mechanism 20, meaning multiple points are set along the entire path of the conveying channel. The automatic identification mechanism 30 identifies the position of the sugarcane buds on the sugarcane, accurately determining their location. Combined with the conveying of the sugarcane by the sugarcane conveying mechanism 20, it can accurately deliver the sugarcane buds to the bud-removing device 40 for removal.

[0067] The bud removal device 40 is mounted on the frame 10. The bud removal device 40 includes two bud removal mechanisms 41 for removing sugarcane buds. The two bud removal mechanisms 41 are located on both sides of the sugarcane being conveyed by the sugarcane conveying mechanism 20. The sugarcane buds are located on both sides. During conveying, the sugarcane is conveyed with the sugarcane buds on both sides. When the sugarcane bud on one side is directly under the bud removal mechanism 41 on the same side, the bud removal mechanism 41 on the same side removes the sugarcane bud. When the sugarcane bud on the other side is directly under the bud removal mechanism 41 on the same side, the bud removal mechanism 41 on the same side removes the sugarcane bud on the other side. This allows for bud removal from both sides, eliminating the need for an additional mechanism to rotate the sugarcane so that the sugarcane buds on both sides rotate to be directly under the bud removal mechanism 41 in turn to remove the buds. This reduces the use of additional mechanisms, lowers costs, reduces maintenance difficulty, and improves the overall bud removal efficiency.

[0068] The controller is electrically connected to the sugarcane conveying mechanism 20, the automatic identification mechanism 30, and the bud-removing mechanism 41. The controller receives signals from the automatic identification mechanism 30 to control the start and stop of the sugarcane conveying mechanism 20 and to control the bud-removing mechanism 41 to remove sugarcane buds from the sugarcane. In one exemplary embodiment, the sugarcane conveying mechanism 20 conveys sugarcane to the bud-removing device 40 for bud removal. During conveying, the automatic identification mechanism 30 identifies the position of the sugarcane buds on the sugarcane and transmits the signal to the controller. Combined with the conveying speed of the sugarcane conveying mechanism 20, when the sugarcane bud is delivered directly below the bud-removing mechanism 41 on the same side, the controller controls the sugarcane conveying mechanism 20 to temporarily stop and simultaneously controls the bud-removing mechanism 41 to remove the bud. Since the automatic identification mechanism 30 and the bud-removing mechanism 41 are provided on both sides, the controller can control the sugarcane conveying mechanism 20 to temporarily stop and simultaneously control the bud-removing mechanism 41 to remove the bud when the sugarcane bud is directly below the bud-removing mechanism 41.

[0069] In a preferred embodiment, sensors can be installed on both sides below the bud removal mechanism 41 to perform multiple identifications of sugarcane buds to ensure identification accuracy, so as to ensure that when sugarcane buds pass by, the sugarcane can be stopped and the buds can be removed by the bud removal mechanism 41.

[0070] The camera of the automatic identification mechanism 30 is set on the sugarcane conveying channel in front of the bud-removing knife. It can take a picture of a sugarcane at a time, take a picture in advance and determine the position of the sugarcane bud before removing the bud.

[0071] In a preferred embodiment, one bud-removing mechanism 41 is fixedly mounted on the frame 10, while the other bud-removing mechanism 41 is driven to move by a first driving mechanism. The moving direction of the bud-removing mechanism 41 driven by the first driving mechanism is parallel to the sugarcane conveying direction. Considering that the spacing between buds on the sugarcane gradually increases from the head to the tail, meaning that the distribution spacing between sugarcane buds is unequal along the length of the sugarcane, if both bud-removing mechanisms 41 are fixedly mounted, only one side of the buds can be removed at a time. Based on this, in order to simultaneously remove buds from both sides, the bud-removing device of the present invention has one bud-removing mechanism 41 fixedly mounted on the frame 10, and the other bud-removing mechanism 41 driven to move by the first driving mechanism in a direction parallel to the sugarcane conveying direction. When the front sugarcane bud is directly below the front bud-removing mechanism 41, the position of the rear sugarcane bud is also determined. At this time, by moving the rear bud-removing mechanism 41 to directly above the rear sugarcane bud, both sugarcane buds are simultaneously located directly below the two bud-removing mechanisms 41. By simultaneously activating the bud-removing mechanisms 41, bud removal of sugarcane buds on both sides can be achieved simultaneously, thereby improving bud removal efficiency.

[0072] The bud-removing device 40 of the present invention can remove buds from both sides simultaneously. When removing buds simultaneously, since the two bud-removing mechanisms 41 apply force to both sides at the same time, the forces on both sides of the sugarcane are basically canceled out, and the sugarcane will not rotate or wobble. Therefore, there is no need to set up an additional clamping device, which can be used in conjunction with the sugarcane conveying mechanism 20 to ensure that the sugarcane position is constant when removing buds. In the case of removing buds on one side at a time, the bud-removing mechanism 41 on one side removes the bud, while the bud-removing mechanism 41 on the other side clamps the sugarcane from top to bottom, which can also ensure that the sugarcane position is constant when removing buds.

[0073] The bud removal device 40 also includes a support plate 42, which is horizontally mounted on the frame 10. The support plate 42 has bud removal holes 43 at positions corresponding to the two bud removal mechanisms 41, and the bud removal holes 43 penetrate the support plate 42. The sugarcane bud removal device 40 includes a bud removal device housing 411 and a bud removal mechanism 41, which includes a bud removal drive mechanism 412 and a bud removal knife 413. The bud removal device housing 411 is mounted on a support plate 42 and has an open bottom. The bud removal drive mechanism 412 is installed inside the bud removal device housing 411. The bud removal drive mechanism 412 is preferably a linear drive mechanism such as a cylinder, hydraulic cylinder, or electric actuator, which can realize linear drive of the sugarcane bud removal knife 413. The sugarcane bud removal knife 413 is installed at the bottom of the bud removal drive mechanism 412 so that it can be driven up and down by the bud removal drive mechanism 412. The sugarcane bud removal knife 413 is arranged opposite to the bud removal hole 43. When the sugarcane bud removal knife 413 removes the bud downwards, it can enter the bud removal hole 43, and the removed sugarcane bud falls down from the bud removal hole 43.

[0074] In this exemplary embodiment, the bud-removing hole 43 corresponding to the fixed bud-removing mechanism 41 is a strip-shaped hole with a shorter length. Since the position of the bud-removing mechanism 41 is fixed, the vertical projection position of the sugarcane bud-removing knife 413 is fixed. At this time, the bud-removing hole 43 with a shorter length is exactly aligned with the sugarcane bud-removing knife 413. The bud-removing hole 43 corresponding to the movable bud-removing mechanism 41 is a strip-shaped hole with a longer length. Since the position of the bud-removing mechanism 41 is movable, the vertical projection position of the sugarcane bud-removing knife 413 is not fixed. At this time, the bud-removing hole 43 with a longer length can cover the moving position of the sugarcane bud-removing knife 413, ensuring that no matter where the bud is removed, it can be positioned above the bud-removing hole 43, so that the sugarcane bud can fall down from the bud-removing hole 43.

[0075] The first driving mechanism includes a slide rail 441, a slider 442, a first driving motor 443, and a first lead screw 444. The slide rail 441 is fixedly installed inside the bud removal device housing 411, and the extension direction of the slide rail 441 is parallel to the sugarcane conveying direction. The slider 442 is slidably installed inside the slide rail 441 and connected to the bud removal driving mechanism 412 of the bud removal mechanism 41 driven by the first driving mechanism. The first driving motor 443 is fixedly installed on the bud removal device housing 411. The first lead screw 444 is connected to the first driving motor 443 so that it is driven to rotate by the first driving motor 443. The extension direction of the first lead screw 444 is consistent with the extension direction of the slide rail 441. A screw hole is provided on the slider 42, and the first lead screw 444 is connected to the slider 442 through the screw hole. In practice, the first drive motor 443 drives the first lead screw 444 to rotate. Under the action of the first lead screw 444, the slider 442 can move along the slide rail 441. Forward and reverse rotation can change the direction of movement of the slider 442. The slider 442 is connected to the bud-picking drive mechanism 412. In other words, the bud-picking drive mechanism 412 is installed on the slider 442 and is driven by the slider 442 to move to the top of the corresponding sugarcane bud.

[0076] In a preferred embodiment, the sugarcane bud-removing knife 413 has a bud-removing knife receiving cavity 414 extending upward from the bottom. An elastic element 415 is provided within the bud-removing knife receiving cavity 414, and a pushing piece 416 is provided on the elastic element 415 near the bottom opening of the bud-removing knife receiving cavity 414. Commonly used sugarcane bud-removing knives 413 are circular or arc-shaped, with a thin and sharp bottom. The blade at the bottom is used to cut the sugarcane to remove the sugarcane bud. When removing buds, if the cut sugarcane bud is thin, it generally will not remain inside the circular or arc-shaped cavity of the sugarcane bud-removing knife 413 and will fall directly. However, for some larger seed stalks, they may remain inside the circular or arc-shaped cavity of the sugarcane bud-removing knife 413, thus affecting the falling of the sugarcane bud and subsequent bud removal. Based on this, the sugarcane bud-removing knife 413 of the present invention has a bud-removing knife receiving cavity 414 extending upward from the bottom. When removing buds, the entire sugarcane bud-removing knife 413 moves downward quickly. Before the sugarcane bud is removed from the sugarcane, it applies a force to the pushing plate 416 to compress the elastic member 415. After the sugarcane bud is cut and completely removed from the sugarcane, under the action of the elastic member 415, the pushing plate 416 is pushed towards the port of the sugarcane bud-removing knife 413, and the sugarcane bud is pushed downward. In this way, it can be ensured that the sugarcane bud will not be stuck in the sugarcane bud-removing knife 413, thus ensuring the efficient removal of buds.

[0077] A first conveyor belt 11 is installed on the frame 10, located below the bud-removing hole 43. After the sugarcane buds are removed by the bud-removing knife 413, they fall onto the first conveyor belt 11 and are then transported to the next stage. A second conveyor belt 12 is installed on the frame 10, located below the first conveyor belt 11, with both ends of the second conveyor belt 12 positioned on either side of the first conveyor belt 11. At the bottom of the support plate 42, next to the two bud-picking holes 43, there are rotating plates 45 and a second drive motor 46 for driving the rotating plates 45 to rotate. When the second drive motor 46 drives the rotating plates 45 to rotate to an upright position, it does not block the bud-picking holes 43, allowing sugarcane buds falling from the bud-picking holes 43 to fall directly onto the first conveyor belt 11. When the second drive motor 46 drives the rotating plates 45 to rotate to an inclined position, the sugarcane buds falling from the bud-picking holes 43 can slide along the inclined rotating plates 45 onto the second conveyor belt 12. The two rotating plates 45 are located between the two bud-picking holes 43, and when rotating, the two rotating plates 45 rotate to the side, covering the two bud-picking holes 43 one by one without covering the other bud-picking hole 43. That is, one rotating plate 45 can only affect one bud-picking hole 43. The existing identification device can not only identify the position of sugarcane buds, but also has a certain accuracy in identifying the quality of sugarcane buds. The automatic identification mechanism 30 uses existing identification devices to identify both the location and quality of sugarcane buds. Extending to the vicinity of the two bud-removing mechanisms 41, the mechanism identifies the quality of the sugarcane buds at the corresponding mechanism. If the bud is good, the second drive motor 46 keeps the rotating plate 45 upright, not obstructing the bud-removing hole 43, allowing the sugarcane buds falling from the hole 43 to fall directly onto the first conveyor belt 11. The first conveyor belt 11 then transports good buds. If the bud is bad, bud removal is not performed, or bud removal continues, but the second drive motor 46 drives the rotating plate 45 to an inclined position, allowing the sugarcane buds falling from the hole 43 to slide along the inclined plate 45 onto the second conveyor belt 12. The second conveyor belt 12 then transports bad buds. This method allows for the separate transport of good and bad buds. In this exemplary embodiment, even if the automatic identification mechanism 30 identifies a bud as bad, bud removal is still performed.

[0078] In a preferred embodiment, the end attachment of the first conveyor belt 11 is provided with a first sugarcane bud identification mechanism 31 for identifying the quality of sugarcane buds. Below the end of the first conveyor belt 11, a material separating mechanism 50 for separating good and bad sugarcane buds is provided. A third conveyor belt 13 is provided on the frame 10. The front end of the third conveyor belt 13 is located below the discharge port of the material separating mechanism 50 for distributing bad sugarcane buds, and the end of the third conveyor belt 13 is located above the second conveyor belt 12. The material separating mechanism 50 includes a material separating hopper 51, with a feed inlet 52 at the top and two discharge ports 53 at the bottom. A material separating motor 54 is provided on the material separating hopper 51, and a material separating plate 55 is provided on the output shaft of the material separating motor 54 to block one of the discharge ports 53 and guide the material into the other discharge port 53.

[0079] Considering the accuracy issue in identifying good and bad sugarcane buds, a first sugarcane bud identification mechanism 31 is installed at the end of the first conveyor belt 11 to perform secondary identification on the sugarcane buds conveyed by the first conveyor belt 11. Since there are fewer interference factors at this location, sorting accuracy can be improved. By setting up a material distribution mechanism 50, if a bud is identified as good, it enters through the inlet 52 of the distribution hopper 51 and exits through one outlet 53 of the distribution mechanism 50, falling onto the first sugarcane bud conveyor belt 61. If a bud is identified as bad, it enters through the inlet 52 of the distribution hopper 51, and the distribution motor 54 drives the distribution plate 55 to rotate to the other side, so the sugarcane bud exits through the other outlet 53 of the distribution mechanism 50 and falls onto the third conveyor belt 13, where it is conveyed and falls onto the second conveyor belt 12.

[0080] The end attachment of the second conveyor belt 12 is equipped with a second sugarcane bud identification mechanism 32 for identifying good and bad sugarcane buds. Below the end of the second conveyor belt 12, a separating mechanism 50 is provided for separating good and bad sugarcane buds. The structure of this separating mechanism 50 is consistent with the structure of the separating mechanism 50 described above. By providing the separating mechanism 50, after the second sugarcane bud identification mechanism 32 identifies good and bad buds, the good and bad buds can be separated.

[0081] A fourth conveyor belt 14 is provided on the frame 10. The front end of the fourth conveyor belt 14 is located below the discharge port of the material distribution mechanism 50 for distributing sugarcane buds, which is below the end of the second conveyor belt 12. The end of the fourth conveyor belt 14 is located below the end of the first conveyor belt 11. By setting up a material distribution mechanism 50 in conjunction with a fourth conveyor belt 14, if the sugarcane buds on the second conveyor belt 12 are identified as bad buds, they enter through the inlet 52 of the material distribution hopper 51 and exit through one outlet 53 of the material distribution mechanism 50. If they are identified as good buds, they enter through the inlet 52 of the material distribution hopper 51. The material distribution motor 54 drives the material distribution plate 55 to rotate to the other side, and the sugarcane buds exit from the other outlet 53 of the material distribution mechanism 50 and fall onto the fourth conveyor belt 14. The fourth conveyor belt 14 is used to transport the sugarcane buds, and the end positions of the first conveyor belt 11 and the fourth conveyor belt 14 are basically the same. The good sugarcane buds transported by the two fall from their ends and fall into the same position, all falling onto the first sugarcane bud conveyor belt 61. The first sugarcane bud conveyor belt 61 transports them to the subsequent process for soaking.

[0082] Please refer to Figure 1 and Figures 9 to 12 The disinfection mechanism includes a disinfection pool 81 and a turntable mechanism 90 disposed at the disinfection pool 81. The coating mechanism includes a coating pool 82 and a turntable mechanism 90 disposed at the coating pool 82.

[0083] The rotary mechanism 90 of the disinfection mechanism and the coating mechanism has the same structure. The rotary mechanism 90 includes two bases 91, which are arranged opposite each other. Rotary disks 92 are rotatably mounted on the opposite sides of the two bases 91 via bearings. A rotary disk motor 93 is fixedly mounted on the outer side of one of the bases 91. The two rotary disks 92 are connected by a connecting rod 94. The rotary disk motor 93 is connected to the connecting rod 94 via a reducer to drive the connecting rod 94 to rotate, thereby driving the rotary disk 92 to rotate. Multiple radially extending support rods 95 are provided on the rotary disk 92. The support rods 95 of the two rotary disks 92 are arranged one-to-one. A basket 96 is rotatably mounted between the two corresponding support rods 95. Each basket 96 has an upwardly extending end plate 98 at both ends. An end shaft is provided at the top outer side of the end plate 98. The basket 96 is connected to the support rod 95 via the end shaft. Under its own weight, the hanging basket 96 always maintains an open-top position when unaffected by external forces. Therefore, when sugarcane sprouts are placed inside the basket 96, they will not fall out. However, if the basket 96 is subjected to external force, causing it to flip and turn downwards, the sugarcane sprouts will fall out. Since the hanging baskets 96 are roughly circularly distributed at the ends of the support rods 95 of the rotating disk 92, each basket 96 essentially moves in a circular motion when the rotating disk 92 rotates. When a basket 96 is close to the ground, it will enter either the disinfection pool 81 or the coating pool 82. When the basket 96 enters the disinfection pool 81, the sugarcane sprouts inside are immersed in the disinfectant solution for disinfection. When the basket 96 enters the coating pool 82, the sugarcane sprouts inside are immersed in the coating solution for coating.

[0084] A storage mechanism 70 is provided below the end of the first sugarcane bud conveyor belt 61. This storage mechanism 70 is used to temporarily store the sugarcane buds conveyed by the first sugarcane bud conveyor belt 61 and send them into the basket 96 of the turntable mechanism at the disinfection mechanism. Considering that it is difficult to ensure that the sugarcane buds fall accurately into the basket 96 of the turntable mechanism at the disinfection mechanism by dropping material from the end of the first sugarcane bud conveyor belt 61, the storage mechanism 70 is provided to temporarily collect the sugarcane buds conveyed by the first sugarcane bud conveyor belt 61 in the storage mechanism 70. When the turntable mechanism of the disinfection mechanism drives one of its baskets 96 to rotate to an angle below the storage mechanism 70, the storage mechanism 70 is opened to allow the sugarcane buds to fall accurately into the basket 96.

[0085] A second sugarcane bud conveyor belt 62 is provided between the disinfection mechanism and the coating mechanism. Next to the turntable mechanism at the disinfection mechanism, a feeding mechanism 100 is provided to flip the basket 96 on the turntable mechanism so that the sugarcane buds fall onto the second sugarcane bud conveyor belt 62. This feeding mechanism 100 is located behind the turntable mechanism at the disinfection mechanism and is used to flip the basket 96, which moves from a lower to a higher position. By flipping the basket 96, the basket 96 flips open downwards, and the sugarcane buds fall out of the basket 96 and onto the second sugarcane bud conveyor belt 62.

[0086] A storage mechanism 70 is provided below the end of the second sugarcane bud conveyor belt 62. This storage mechanism 70 is used to temporarily store the sugarcane buds conveyed by the second sugarcane bud conveyor belt 62. Similar to the storage mechanism 70 at the end of the second sugarcane bud conveyor belt 62, this storage mechanism 70 temporarily collects the sugarcane buds conveyed by the second sugarcane bud conveyor belt 62. When the turntable mechanism of the coating mechanism drives a basket 96 on it to rotate to a position diagonally below the storage mechanism 70, the storage mechanism 70 is opened so that the sugarcane buds can accurately fall into the basket 96.

[0087] Next to the turntable mechanism at the coating mechanism, there is a feeding mechanism 100 for flipping the basket 96 on the turntable mechanism to allow the sugarcane buds to fall. The feeding mechanism 100 is located behind the turntable mechanism at the coating mechanism and is used to flip the basket 96 that moves from a lower position to a higher position. By flipping the basket 96, the basket 96 flips open downwards, and the sugarcane buds fall out of the basket 96. A third sugarcane bud conveyor belt 63 is set at the location of the feeding mechanism 100. At this time, the sugarcane buds fall onto the third sugarcane bud conveyor belt 63 and are transported to the subsequent process by the third sugarcane bud conveyor belt 63.

[0088] The supports for the first conveyor belt 11, the second conveyor belt 12, the third conveyor belt 13, the fourth conveyor belt 14, the first sugarcane bud conveyor belt 61, the second sugarcane bud conveyor belt 62, and the third sugarcane bud conveyor belt 63 are not shown in the attached drawings.

[0089] In a preferred embodiment, the storage mechanism includes a discharge hopper 71, a discharge hopper baffle 72 is rotatably disposed at the bottom opening of the discharge hopper 71, and a discharge hopper motor 73 is disposed on the discharge hopper 71 for driving the discharge hopper baffle 72 to rotate. When temporarily storing sugarcane sprouts, the discharge hopper motor 73 drives the discharge hopper baffle 72 to rotate to the state of blocking the bottom opening of the discharge hopper 71. At this time, the sugarcane sprouts are located in the discharge hopper 71, realizing the temporary storage of a batch of sugarcane sprouts. When a certain amount of sugarcane sprouts are stored and the basket 96 rotates to the lower side of the storage mechanism 70, the discharge hopper motor 73 drives the discharge hopper baffle 72 to rotate to open the storage mechanism 70. At this time, the discharge hopper baffle 72 releases the blockage of the bottom opening of the discharge hopper 71 and can form a slope. The sugarcane sprouts come out of the discharge hopper 71 and slide down into the basket 96 along with the slope formed by the discharge hopper baffle 72. This method ensures that the sugarcane sprouts conveyed by the conveyor belt can accurately enter the basket 96.

[0090] The unloading mechanism 100 includes an unloading bracket 101, a support platform 102 on the unloading bracket 101, an unloading slide rail 103 on the support platform 102, an unloading slider 104 slidably mounted on the unloading slide rail 103, and an electric push rod 105 fixedly mounted on the support platform 102 for driving the unloading slider 104 to slide. An unloading motor 107 is mounted on the unloading slider 104, and an adapter block 106 is provided at the end of the output shaft of the unloading motor 107. The adapter block 106 is a square block.

[0091] The portion of the basket 96 connected to the support rod 95 extends out of the support rod 95 and is provided with an adapter hole 97. In this exemplary embodiment, the end shaft of an end plate 98 passes through the support rod 95 and is provided with an adapter hole 97 at its end. The adapter hole 97 is a square hole that allows the adapter block 106 to enter. In practice, when the basket 96 rotates to a certain position, the adapter hole 97 aligns with the adapter block 106. At this time, the rotating disk motor 93 stops driving the rotating disk 92 to rotate, and the electric push rod 105 pushes the feeding slider 104 to slide closer to the basket 96, allowing the adapter block 106 to enter the adapter hole 97. Then, the feeding motor 107 drives the adapter block 106 to rotate slowly, causing the basket 96 to rotate and flip, with the basket 96 flipped open downwards, and the sugarcane sprouts fall out of the basket 96. After the basket 96 rotates one revolution, the electric push rod 105 retracts, causing the feeding slider 104 to slide away from the basket 96 and reset.

[0092] The following is an exemplary implementation: Sugarcane 60 is placed on the sugarcane conveying mechanism 20. The upper pressure roller 21 and lower pressure roller 22 of the two sets of conveying rollers clamp the sugarcane 60. Under the action of the adaptive pressing mechanism, the upper pressure roller 21 presses the sugarcane downward. The drive motor 26 of the conveying transmission component drives the shaft of the lower pressure roller 22 to rotate through the synchronous belt 27, thereby driving the lower pressure roller 22 to rotate, thus realizing the conveying of sugarcane 60. The automatic identification mechanism 30 identifies the position of the sugarcane buds on the sugarcane 60 and accurately obtains the position of the sugarcane buds on the sugarcane. When the sugarcane buds of the sugarcane 60 are delivered to the bud removal device 40, the sugarcane stops moving. One side of the sugarcane bud is directly opposite the fixed bud removal mechanism 41. Then, the other bud removal device, driven by the first drive mechanism, is controlled to move. The bud removal mechanism 41 moves to directly above the sugarcane bud on the other side. The bud removal drive mechanism 412 drives the bud removal knife 413 downward to remove the sugarcane bud. The removed sugarcane bud falls from the bud removal hole 43. After the bud removal is completed, the bud removal drive mechanism 412 drives the bud removal knife 413 to return to its original position. The automatic identification mechanism 30 drives the sugarcane to move so that the next two sugarcane buds are positioned at the bud removal device 40 for the next round of bud removal. The automatic identification mechanism 30 identifies and distinguishes between good and bad buds. The second drive motor 46 keeps the rotating plate 45 in an upright position so as not to block the bud removal hole 43, so that the sugarcane buds falling from the bud removal hole 43 can fall directly onto the first conveyor belt 11. At this time, the first conveyor belt 11 is used to transport good buds. If the sugarcane bud is identified as a bad bud, the second drive motor 46 will then... The drive motor 46 drives the rotating plate 45 to rotate to an inclined state, allowing the sugarcane buds falling from the bud-picking hole 43 to slide down the inclined rotating plate 45 onto the second conveyor belt 12. The second conveyor belt 12 is used to transport damaged buds. The sugarcane buds on the first conveyor belt 11 are identified by the first sugarcane bud identification mechanism 31 before falling from its end. The sugarcane buds falling from the end of the first conveyor belt 11 enter the material distribution mechanism 50 near its end. The material distribution mechanism 50 distributes the sugarcane buds. Good sugarcane buds are directly discharged through one outlet 53 of the material distribution mechanism 50, while damaged sugarcane buds are driven by the material distribution motor 54 to rotate the material distribution plate 55 and fall through the other outlet 53 onto the third conveyor belt 13, where they are transported and fall onto the second conveyor belt 12. The sugarcane buds on the second conveyor belt 12... Before falling from its end, the sugarcane sprouts are identified by the second sugarcane sprout identification mechanism 32. The sugarcane sprouts falling from the end of the second conveyor belt 12 enter the material distribution mechanism 50 near its end. The material distribution mechanism 50 distributes the sugarcane sprouts. Damaged sugarcane sprouts go directly out through one outlet 53 of the material distribution mechanism 50, while good sugarcane sprouts fall through another outlet 53 onto the fourth conveyor belt 14 under the action of the material distribution plate 55 driven by the material distribution motor 54 and are transported by the fourth conveyor belt 14. The end of the fourth conveyor belt 14 is located below the end of the first conveyor belt 11. Both the first conveyor belt 11 and the fourth conveyor belt 14 are used to transport good sprouts, and the falling positions are basically the same, both falling onto the first sugarcane sprout conveyor belt 61, which then transports them to the subsequent process for soaking.Sugarcane buds conveyed by the first sugarcane bud conveyor belt 61 enter the storage mechanism 70 at the end of the first sugarcane bud conveyor belt 61. When the basket 96 of the disinfection mechanism rotates to a position diagonally below the storage mechanism 70, the rotating disk motor 93 temporarily stops driving the rotating disk 92 to rotate, and the discharge hopper motor 73 drives the discharge hopper baffle 72 to rotate to open the storage mechanism 70. At this time, the discharge hopper baffle 72 releases the blockage on the bottom opening of the discharge hopper 71 and can form a slope, allowing the sugarcane buds to come out of the discharge hopper 71 and follow the discharge hopper baffle 72. The landslide formed by step 2 falls into the basket 96. The discharge hopper motor 73 drives the discharge hopper baffle 72 to reset and store the sugarcane sprouts that subsequently enter. Then, the rotating disk motor 93 continues to drive the connecting rod 94 to rotate, thereby driving the rotating disk 92 to rotate. The rotation of the rotating disk 92 causes the basket 96, which just contains sugarcane sprouts, to move downwards and enter the disinfection tank 81, where it stops for a period of time to achieve disinfection of the sugarcane sprouts by the disinfectant solution in the tank. After disinfection, the sugarcane sprouts, driven by the rotating disk motor 93, rotate with the basket 96 to the corresponding position of the disinfection mechanism. The feeding mechanism 100 aligns the adapter hole 97 with the adapter block 106. At this time, the rotating disk motor 93 stops driving the rotating disk 92 to rotate, and the electric push rod 105 pushes the feeding slider 104 to slide closer to the basket 96, allowing the adapter block 106 to enter the adapter hole 97. Then, the feeding motor 107 drives the adapter block 106 to rotate slowly, causing the basket 96 to rotate and flip, with the basket 96 flipped open downwards. The sugarcane sprouts fall out of the basket 96 and onto the second sugarcane sprout conveyor belt 62. After the basket 96 rotates one revolution, the electric push rod 105... 5. The retraction of the feeding slider 104 drives it to slide and reset away from the basket 96; During the process of the rotating disk 92 driving the basket 96 in the disinfection pool to rotate and leave, if another basket 96 passes under the storage mechanism 70 at the end of the first sugarcane bud conveyor belt 61, the rotating disk motor 93 temporarily stops driving the rotating disk 92 to rotate, and the storage mechanism 70 sends the stored sugarcane buds into the basket 96 so that another basket 96 is loaded with sugarcane buds. Each basket 96 rotates repeatedly around the circumference, which can realize the recycling to achieve disinfection;Sugarcane buds falling from the basket 96 of the disinfection mechanism onto the second sugarcane bud conveyor belt 62 enter the storage mechanism 70 at the end of the second sugarcane bud conveyor belt 62. When the basket 96 of the coating mechanism rotates to a position diagonally below the storage mechanism 70, the rotating disk motor 93 temporarily stops driving the rotating disk 92 to rotate, and the discharge hopper motor 73 drives the discharge hopper baffle 72 to rotate to open the storage mechanism 70. At this time, the discharge hopper baffle 72 releases the blockage on the bottom opening of the discharge hopper 71 and forms a slope, allowing the sugarcane buds to exit from the discharge hopper 71. As the sugarcane buds slide down the slope formed by the discharge hopper baffle 72 into the basket 96, the discharge hopper motor 73 drives the discharge hopper baffle 72 to reset and store the sugarcane buds that subsequently enter. Then, the rotary disk motor 93 continues to drive the connecting rod 94 to rotate, thereby driving the rotary disk 92 to rotate. The rotation of the rotary disk 92 causes the basket 96, which just contains sugarcane buds, to move downwards and enter the coating tank 82, where it stops for a period of time. This allows the sugarcane buds to be coated with the coating liquid in the tank. After coating, the sugarcane buds, driven by the rotary disk motor 93, rotate with the basket 96 to the coating mechanism. The feeding mechanism 100 at the corresponding position aligns the adapter hole 97 with the adapter block 106. At this time, the rotating disk motor 93 stops driving the rotating disk 92 to rotate, and the electric push rod 105 pushes the feeding slider 104 to slide closer to the basket 96, allowing the adapter block 106 to enter the adapter hole 97. Then, the feeding motor 107 drives the adapter block 106 to rotate slowly, causing the basket 96 to rotate and flip, with the basket 96 flipped open downwards. The sugarcane sprouts fall out of the basket 96 and onto the third sugarcane sprout conveyor belt 63. After the basket 96 rotates one revolution, the electric push rod 105 stops driving the rotating disk 92 to rotate. When rod 105 retracts, it drives the unloading slider 104 to slide and reset away from the basket 96. During the process of the rotating disk 92 driving the basket 96 in the coating tank to rotate and leave, if another basket 96 passes diagonally below the storage mechanism 70 at the end of the second sugarcane bud conveyor belt 62, the rotating disk motor 93 temporarily stops driving the rotating disk 92 to rotate. The storage mechanism 70 then feeds the stored sugarcane buds into the basket 96, allowing another basket 96 to be filled with sugarcane buds. Each basket 96 rotates repeatedly around its circumference, enabling recycling and coating.

[0093] Through the above structure and implementation, this invention enables the removal of sugarcane buds and automatically feeds them into a basket at the disinfection mechanism for disinfection. After disinfection, the buds are removed by a feeding mechanism and fed into a basket at the coating mechanism for coating. The coated buds are then removed by the feeding mechanism. The entry and exit of the buds from the turntable mechanism are both automated. The turntable rotates repeatedly, reducing or eliminating the need for manual intervention, thus lowering labor intensity and protecting worker health. By setting up a storage and feeding mechanism, it can cooperate with a conveyor belt to load and unload the baskets, thereby automating the entire process of sugarcane bud removal, disinfection, and coating, improving the automation level of the production line and increasing operational efficiency. The sugarcane bud removal equipment of this invention can remove buds from both sides without the need for additional mechanisms to rotate the sugarcane so that the buds on both sides rotate alternately under the bud removal mechanism. This reduces the use of additional mechanisms, lowers costs, reduces maintenance difficulty, and improves overall bud removal efficiency. The position of the bud-removing mechanism can be adjusted according to the location of the two sugarcane buds, allowing for simultaneous removal of both buds and improving efficiency. When a bad bud is identified using recognition technology, it can be directly conveyed forward without removal, or the bud can be removed first, followed by separate collection of good and bad buds. The collected sugarcane buds can then undergo secondary or tertiary screening.

[0094] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A sugarcane bud pruning seed soaking production line comprising a sugarcane bud pruning device, characterized in that, Also comprising: A first sugarcane bud conveying belt (61) for conveying the sugarcane buds stripped by the sugarcane bud stripping device; A disinfecting mechanism comprising a disinfecting pool (81) and a turntable mechanism arranged at the disinfecting pool (81); A coating mechanism comprising a coating pool (82) and a turntable mechanism arranged at the coating pool (82); wherein, The turntable mechanisms at the disinfecting pool (81) and the coating pool (82) each comprise two bases (91), the two bases (91) are rotatably provided with rotating discs (92) on opposite sides, one of the bases (91) is provided with a rotating disc motor (93), the two rotating discs (92) are connected by a connecting rod (94), the rotating disc motor (93) is used to drive the connecting rod (94) to rotate to drive the rotating disc (92) to rotate, the rotating disc (92) is provided with a plurality of radially extending support rods (95), the support rods (95) of the two rotating discs (92) are arranged one by one, and a hanging basket is rotatably arranged between the two corresponding support rods (95); A storage mechanism is arranged below the end of the first sugarcane bud conveying belt (61), which is used to temporarily store the sugarcane buds conveyed by the first sugarcane bud conveying belt (61) and send them into the hanging baskets of the turntable mechanism at the disinfecting pool; A second sugarcane bud conveying belt (62) is arranged between the disinfecting mechanism and the coating mechanism; A discharging mechanism for turning over the hanging baskets on the turntable mechanism is arranged beside the turntable mechanism at the disinfecting pool to make the sugarcane buds fall onto the second sugarcane bud conveying belt (62); A storage mechanism is arranged below the end of the second sugarcane bud conveying belt (62), which is used to temporarily store the sugarcane buds conveyed by the second sugarcane bud conveying belt (62); A discharging mechanism for turning over the hanging baskets on the turntable mechanism is arranged beside the turntable mechanism at the coating pool to make the sugarcane buds fall; wherein, The sugarcane bud stripping device comprises: A rack (10); A sugarcane conveying mechanism (20) arranged on the rack (10) for driving the conveying of sugarcane; An automatic recognition mechanism (30) arranged on the rack (10) for recognizing the sugarcane buds on the sugarcane; A bud stripping device (40) arranged on the rack (10), the bud stripping device (40) comprises two bud stripping mechanisms (41) for stripping the sugarcane buds, the two bud stripping mechanisms (41) are respectively located on the two sides of the sugarcane driven by the sugarcane conveying mechanism (20); A controller electrically connected with the sugarcane conveying mechanism (20), the automatic recognition mechanism (30) and the bud stripping mechanism (41), respectively, the controller receives the signal of the automatic recognition mechanism (30) to control the start and stop of the sugarcane conveying mechanism (20) and control the bud stripping mechanism (41) to strip the sugarcane buds on the sugarcane; One of the sprout removing mechanisms (41) is fixedly arranged on the frame (10), and the other sprout removing mechanism (41) is driven to move by a first driving mechanism, and the moving direction of the sprout removing mechanism (41) driven to move by the first driving mechanism is parallel to the conveying direction of the sugarcane. The sprout removing device (40) further comprises a support plate (42), which is transversely arranged on the frame (10), and the support plate (42) is provided with sprout removing holes (43) at positions corresponding to the two sprout removing mechanisms (41). The sprout removing device (40) comprises a sprout removing device housing (411), the sprout removing mechanism (41) comprises a sprout removing driving mechanism (412) and a sprout removing knife (413), the sprout removing device housing (411) is arranged on the support plate (42) and has an open bottom, the sprout removing driving mechanism (412) is arranged in the sprout removing device housing (411), the sprout removing knife (413) is arranged at the bottom of the sprout removing driving mechanism (412) and is driven to move up and down by the sprout removing driving mechanism (412), and the sprout removing knife (413) is arranged opposite to the sprout removing hole (43) so that the sprout removing knife (413) can enter the sprout removing hole (43) when it removes sprouts downward, and the removed sugarcane sprouts fall downward from the sprout removing hole (43).

2. The sugarcane sprout removing and seed soaking production line according to claim 1, characterized in that, The storage mechanism at the end of the first sugarcane sprout conveying belt (61) and the end of the second sugarcane sprout conveying belt (62) comprises a discharge hopper (71), the bottom of the discharge hopper (71) is provided with a discharge hopper baffle (72) arranged rotatably, and the discharge hopper (71) is provided with a discharge hopper motor (73) for driving the discharge hopper baffle (72) to rotate.

3. The sugarcane sprout removing and seed soaking production line according to claim 1, characterized in that, The discharge mechanism of the turntable mechanism at the disinfection tank and the turntable mechanism at the coating tank comprises a discharge support (101), the discharge support (101) is provided with a support platform (102), the support platform (102) is provided with a discharge sliding rail (103), a discharge sliding block (104) arranged slidingly on the discharge sliding rail (103), and an electric push rod (105) fixedly arranged on the support platform (102) for driving the discharge sliding block (104) to slide, the discharge sliding block (104) is provided with a discharge motor (107), and the end of the output shaft of the discharge motor (107) is provided with an adapter block (106). The part of the hanging basket connected with the support rod (95) extends out of the support rod (95) and is provided with an adapter hole (97).

4. The sugarcane sprout removing and seed soaking production line according to claim 1, characterized in that, The first driving mechanism comprises a sliding rail (441), a sliding block (442), a first driving motor (443) and a first screw rod (444), the sliding rail (441) is fixedly installed in the sprout removing device shell (411), the extending direction of the sliding rail (441) is parallel to the conveying direction of the sugarcane, the sliding block (442) is slidingly installed in the sliding rail (441) and is connected with the sprout removing driving mechanism (412) of the sprout removing mechanism (41) driven to move by the first driving mechanism, the first driving motor (443) is fixedly installed on the sprout removing device shell (411), the first screw rod (444) is connected with the first driving motor (443) to be driven to rotate by the first driving motor (443), the extending direction of the first screw rod (444) is consistent with the extending direction of the sliding rail (441), and screw holes are formed in the sliding block (442), the first screw rod (444) is connected with the sliding block (442) through the screw holes.

5. The sugarcane sprout removing and seed soaking production line according to claim 1, wherein a first conveying belt (11) is arranged on the rack (10) and located below the sprout removing holes (43); a second conveying belt (12) is arranged on the rack (10) and located below the first conveying belt (11), and both ends of the second conveying belt (12) are located on both sides of the first conveying belt (11). A rotating plate (45) is arranged on the bottom of the supporting plate (42) beside each sprout removing hole (43), and a second driving motor (46) for driving the rotating plate (45) to rotate is arranged on the bottom of the supporting plate (42) beside each sprout removing hole (43), so that when the second driving motor (46) drives the rotating plate (45) to rotate to a vertical state, the sprout removing hole (43) is not blocked, and the sugarcane sprouts falling from the sprout removing hole (43) can directly fall onto the first conveying belt (11); when the second driving motor (46) drives the rotating plate (45) to rotate to an inclined state, the sugarcane sprouts falling from the sprout removing hole (43) can slide along the inclined rotating plate (45) and fall onto the second conveying belt (12).

6. The sugarcane sprout removing and seed soaking production line according to claim 5, wherein a first sugarcane sprout identification mechanism (31) for identifying the quality of sugarcane sprouts is arranged at the end of the first conveying belt (11); a material separating mechanism for separating good sugarcane sprouts from bad sugarcane sprouts is arranged below the end of the first conveying belt (11); a third conveying belt (13) is arranged on the rack (10), the front end of the third conveying belt (13) is located below the material outlet of the material separating mechanism for distributing bad sugarcane sprouts, and the end of the third conveying belt (13) is located above the second conveying belt (12); and a second sugarcane sprout identification mechanism (32) for identifying the quality of sugarcane sprouts is arranged at the end of the second conveying belt (12). ​ ​ ​ ​ ​ ​ The end of the second conveying belt (12) is provided with a separating mechanism for separating good and bad sugarcane sprouts.

7. The sugarcane sprout picking and seed soaking production line according to claim 6, characterized in that, The frame (10) is provided with a fourth conveying belt (14), the front end of the fourth conveying belt (14) is located below the discharge port of the separating mechanism for distributing bad sugarcane sprouts, and the end of the fourth conveying belt (14) is located below the end of the first conveying belt (11).

Images