Uniform vibration paste wrapping device for chicken fillet

Abstract

The invention discloses a uniform vibration paste wrapping device for chicken fillet. The uniform vibration paste wrapping device comprises a first conveying belt, a butt joint conveying slide way, a paste wrapping mechanism, a paste draining conveying belt, a collecting lower slide way, a paste recycling box and a paste conveying mechanism, the paste wrapping mechanism comprises a paste wrapping rotary drum, a mounting bearing and a rotary drum swing motor, paste wrapping blocking columns are distributed on the lower half portion of the inner wall of the paste wrapping rotary drum in a left-right staggered mode along the middle line, the paste wrapping blocking columns extend towards the two sides from the middle line of the paste wrapping rotary drum and are gradually heightened, and semicircular protrusions are non-uniformly distributed on the inner wall of the lower half portion of the paste wrapping rotary drum; non-uniform paste leaking holes are distributed in gaps between the semicircular bulges on the lower half part wall of the paste wrapping rotary drum; a filter box is arranged at the bottom of the paste recycling box, and the paste spraying pipeline comprises a main pipeline and an arc-shaped paste spraying pipe. According to the paste wrapping machine, paste wrapping is uniform and thorough like manual pressing, redundant adhesive paste is removed through the paste draining conveying belt and the lower collecting sliding way, the adhesion effect is uniform, and paste waste is avoided.

Description

Technical Field

[0001] The invention relates to the technical field of chicken fillet battering devices, and in particular to a chicken fillet uniformly vibrating battering device. Background Art

[0002] The chicken fillet battering machine is a large-scale equipment for processing fried chicken fillets. The existing equipment for battering chicken fillets is difficult to batter the chicken fillets evenly. Sometimes, due to excessive battering, there is too much batter in the collection box for collecting chicken fillets, which cannot be recycled, resulting in batter waste. Battering chicken fillets requires that the batter fully adheres to the chicken fillets, and the battering process must be achieved with a certain amount of squeezing or pressing to ensure that the batter is fully bonded to the surface of the chicken fillets. However, the existing equipment is simple battering, the battering is uneven, and the effect of manual extrusion battering cannot be achieved. Summary of the invention

[0003] The present invention aims to solve at least one of the technical problems in the related art to a certain extent. To this end, one purpose of the present invention is to provide a device for uniformly vibrating and battering chicken fillets, which solves the problems of uneven battering of chicken fillets, poor battering effect, serious batter waste, and poor batter adhesion to chicken fillets.

[0004] A device for uniformly vibrating and coating chicken fillet with batter according to the present invention comprises a first conveyor belt, a docking conveyor slide, a coating mechanism, a batter draining conveyor belt, a collecting slide, a batter recovery box and a batter conveying mechanism;

[0005] The output end of the first conveyor belt is located above the input end of the docking conveyor slideway, the docking conveyor slideway is inclined downward from the input end to the output end, and the output end of the docking conveyor slideway is a gradually narrowing output end;

[0006] The pasting mechanism comprises a pasting drum, a mounting bearing and a drum swinging motor, wherein the pasting drum is respectively sleeved with a mounting bearing on the outer wall near the input end and the output end, the mounting bearing being mounted by a plurality of connecting mounting rods, the pasting drum is inclined downward from the input end to the output end, and the lower half of the inner wall of the pasting drum is staggered with pasting blocking columns on the left and right sides of the middle line, the pasting blocking columns extend from the middle line of the pasting drum to both sides and gradually become higher, and the pasting blocking columns are concave inwardly on one side wall facing the input end of the pasting drum to form an arc surface, semicircular protrusions are unevenly distributed on the inner wall of the lower half of the pasting drum, and uneven pasting leakage holes are distributed in the gaps between the semicircular protrusions on the lower half wall of the pasting drum, a half-circle gear belt is provided on the upper half outer wall of the input end of the pasting drum, and a driving gear plate is provided on the rotating shaft of the drum swinging motor, and the driving gear plate is meshed with the half-circle gear belt;

[0007] The middle of the belt body of the glutinous paste conveyor belt is concave, and the surface of the glutinous paste conveyor belt is evenly distributed with supporting hemispherical protrusions, and the output end of the paste-wrapping rotating drum is directly above the input end of the glutinous paste conveyor belt;

[0008] The collecting slide is an arc-shaped plate, and the collecting slide has paste leakage holes arranged in an array, and the input end of the collecting slide is close to the bottom of the output end of the paste conveying belt;

[0009] The opening of the batter recovery box is directly below the batter wrapping mechanism, the batter draining conveyor belt and the collection slideway. The batter recovery box is a conical box. A filter box is provided at the bottom of the batter recovery box. The paste discharge port of the filter box is connected to a paste discharge pipe, and the paste discharge pipe is connected to the liquid inlet end of the batter pump. The paste spraying pipe includes a main pipeline and an arc-shaped paste spraying pipe. The main pipeline enters from the input end of the batter wrapping drum and exits from the output end. The inclination of the main pipeline is the same as that of the batter wrapping drum. Two rows of arc-shaped paste spraying pipes are symmetrically arranged on both sides of the main pipeline. A row of lower paste spraying holes is provided on the bottom edge of the main pipeline. Side paste spraying holes are evenly provided on the inner side of the arc-shaped paste spraying pipe. The main pipeline is blocked with a partition plate at an arc-shaped paste spraying pipe position near the tail end, and the liquid outlet end of the batter pump is connected to the input end of the main pipeline through a hose.

[0010] In some embodiments of the present invention, a semicircular baffle is provided at the lower half of the batter coating drum near the input end, and the two sides of the semicircular baffle are connected and fixed to the inner wall of the batter coating drum by connecting rods, and the arc edge of the semicircular baffle is at a distance from the inner wall of the batter coating drum that is greater than the thickness of the maximum chicken fillet.

[0011] In other embodiments of the present invention, the batter coating drum is tilted downward at an angle of 30-45°, and the batter coating drum is swung left and right at an angle of 30-45°.

[0012] In other embodiments of the present invention, the batter coating drum swings left and right once for 3-5 seconds.

[0013] In other embodiments of the present invention, an arc-shaped baffle is provided on the lower half of the outer wall of the batter-wrapping drum on the upper side of the mounting bearing at the bottom end of the batter-wrapping drum, and the batter leakage hole is arranged to extend to the front side of the arc-shaped baffle.

[0014] In other embodiments of the present invention, a screen is provided inside the filter, and the aperture of the screen is 2-5 mm.

[0015] In some other embodiments of the present invention, atomizers are provided at equal intervals on the two side walls of the batter recovery box near the opening position.

[0016] In other embodiments of the present invention, the height of the middle position of the batter coating barrier is no more than 3 mm different from the average thickness of the chicken fillet.

[0017] In some other embodiments of the present invention, a batter replenishing pipeline is provided on the side wall of the batter recovery box close to the opening, and a batter depth detector is provided on the inner side wall of the batter recovery box.

[0018] In the present invention, the chicken fillets can slide from the docking conveying slide into the batter coating drum one by one, and roll and adhere to the batter in the batter coating drum. Since the batter coating retaining column rolls in a back-and-forth swinging route and the presence of the semicircular protrusions prevents the chicken fillets from adhering to the inner wall of the batter coating drum. The batter is adhered to the drum and the contact of the semicircular protrusions is just like the batter is coated by hand, and the batter is coated evenly and thoroughly. In addition, the subsequent batter draining conveyor belt and the collection slide chute remove excess adhered batter, so the adhesion effect is even and does not cause batter waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 The present invention is a schematic structural diagram of a device for uniformly vibrating and battering chicken fillets.

[0021] Figure 2 for Figure 1 Enlarged structural diagram at A in the middle.

[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the lower half of the batter coating drum proposed by the present invention.

[0023] Figure 4 The figure is a top view of the lower half of the batter coating drum proposed by the present invention.

[0024] Figure 5 A side view of the input end of the batter coating drum proposed by the present invention.

[0025] Figure 6 This is a schematic structural diagram of the paste spraying pipeline proposed in the present invention.

[0026] In the figure: 1, first conveyor belt; 2, docking conveyor slide; 21, gradually narrowing output end; 3, paste wrapping mechanism; 31, drum swing motor; 311, driving gear plate; 32, paste wrapping drum; 321, half circle gear belt; 322, arc baffle; 33, installation bearing; 34, paste leakage hole; 35, semicircular protrusion; 36, paste wrapping column; 37, semicircular baffle; 4, paste leaking conveyor belt; 41, supporting hemispherical protrusion; 5, collecting slide; 6, batter recovery box; 61, filter box; 7, atomizer; 8, batter pump; 81, hose; 9, main pipeline; 91, arc-shaped paste spraying pipe; DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] like Figure 1-6 As shown, a device for uniformly vibrating and coating chicken fillet with batter according to the present invention comprises a first conveyor belt 1, a docking conveyor slide 2, a coating mechanism 3, a batter-draining conveyor belt 4, a collecting slide 5, a batter recovery box 6 and a batter conveying mechanism;

[0029] The output end of the first conveyor belt 1 is located above the input end of the docking conveyor slide 2, and the docking conveyor slide 2 is inclined downward from the input end to the output end, and the output end of the docking conveyor slide 2 is a gradually narrowing output end 21;

[0030] The pasting mechanism 3 includes a pasting drum 32, a mounting bearing 33 and a drum swing motor 31. The pasting drum 32 is respectively sleeved with a mounting bearing 33 on the outer wall near the input end and the output end. The mounting bearing 33 is mounted by a plurality of connecting mounting rods. The pasting drum 32 is tilted downward from the input end to the output end. Pasting blocking columns 36 are staggered on the left and right of the lower half of the inner wall of the pasting drum 32 with a center line. The pasting blocking columns 36 extend from the center line of the pasting drum 32 to both sides and gradually become higher. The side wall of the paste-wrapping stop column 36 facing the input end of the paste-wrapping drum 32 is concave to form an arc surface, and the inner wall of the lower half of the paste-wrapping drum 32 is unevenly distributed with semicircular protrusions 35, and the gaps between the semicircular protrusions 35 on the lower half of the paste-wrapping drum 32 are unevenly distributed with paste leakage holes 34. A half-circle gear belt 321 is provided on the outer wall of the upper half of the input end of the paste-wrapping drum, and a driving gear plate 311 is provided on the rotating shaft of the drum swing motor 31, and the driving gear plate 311 is meshed with the half-circle gear belt 321;

[0031] The batter-wrapping drum 32 can rotate left and right and swing symmetrically. The chicken fillet is blocked by the batter-wrapping blocking column 36 in the batter-wrapping drum 32. Figure 4 The chicken fillet is rolled or slid back and forth like a chicken line, and the semicircular protrusion 35 does not make the chicken fillet stick to the inner wall, and the contact with the inner wall will also stick to the batter, and the batter coating is more thorough. In addition, the back and forth collision and the squeezing of the semicircular protrusion 35 on the surface of the chicken fillet are like kneading the batter by hand, which can be coated with batter more evenly and thoroughly. The drum swing motor 31 can rotate forward and reverse to ensure the left and right swinging rotation of the batter coating drum 32.

[0032] One side wall of the batter-wrapping retaining column 36 facing the input end of the batter-wrapping rotating drum 32 is concave to form an arc surface and is slightly inclined downward so that it can slide down smoothly.

[0033] The middle of the belt body of the leached paste conveyor belt 4 is concave, and the surface of the leached paste conveyor belt 4 is evenly distributed with supporting hemispherical protrusions 41. The output end of the paste wrapping drum 32 is located directly above the input end of the leached paste conveyor belt 4.

[0034] The supporting hemispherical protrusion 41 can ensure that the chicken fillet coated with batter does not stick to the surface of the belt, and there will be an effect of excess batter underground.

[0035] The collecting lower slide 5 is an arc-shaped plate, and the collecting lower slide 5 is provided with paste leakage holes 51 in an array, and the input end of the collecting lower slide 5 is close to the bottom of the output end of the paste conveying belt 4;

[0036] The opening of the batter recovery box 6 is directly below the batter wrapping mechanism 3, the batter draining conveyor belt 4 and the collection slide chute 5. The batter recovery box 6 is a conical box. A filter box 61 is provided at the bottom of the batter recovery box 6. A paste discharge pipe is connected to the paste discharge port of the filter box 61. The paste discharge pipe is connected to the liquid inlet end of the batter pump 8. The paste spraying pipe includes a main pipe 9 and an arc-shaped paste spraying pipe 91. The main pipe 9 enters from the input end of the batter wrapping drum 32 and exits from the output end. The inclination of the main pipe 9 is the same as that of the batter wrapping drum 32. Two rows of arc-shaped paste spraying pipes 91 are symmetrically arranged on both sides of the main pipe 9. 1-2 rows of lower paste spraying holes 92 are arranged on the bottom edge of the main pipe 9. Side paste spraying holes 911 are evenly arranged on the inner side of the arc-shaped paste spraying pipe 91. The main pipe 9 is blocked with a partition plate 93 at the inside of an arc-shaped paste spraying pipe 91 near the tail end. The liquid outlet end of the batter pump 8 is connected to the input end of the main pipe 9 through a hose 81.

[0037] The conical batter recovery box 6 can make the dripping batter slide down and gather at the bottom, preventing the agglomerated batter from entering the pipeline filter box 61 for screening and not agglomerating and flowing down. The pumped batter enters the main pipeline 9 and flows into the arc-shaped paste spraying pipe 91 for spraying. Since there is still a gap at the bottom of the main pipeline 9 between the two rows of arc-shaped paste spraying pipes 91 symmetrically on the left and right, 1-2 rows of lower paste spraying holes 92 are set to increase the spraying density, which can not only replenish the batter to the batter coating rotating drum 32, but also spray the batter on the surface of the chicken fillet, and the bottom adhesion batter can be fully coated with batter.

[0038] The chicken fillet swings back and forth on the batter coating rotating drum 32, and coupled with the uneven semicircular protrusions 35, the chicken fillet moves as if on a vibrating plate, and is coated with batter in a bumpy manner, achieving a similar kneading effect.

[0039] The batter coating drum 32 is provided with a semicircular baffle 37 at the lower half near the input end, and the two sides of the semicircular baffle 37 are connected and fixed to the inner wall of the batter coating drum 32 by connecting rods. The arc edge of the semicircular baffle 37 is at a distance from the inner wall of the batter coating drum 32 that is greater than the thickness of the maximum chicken fillet.

[0040] To prevent the chicken from sliding down and falling into the batter-coating rotating drum 32, which has a large sliding force and rolls down directly, it is impossible to achieve a better batter coating. The semicircular baffle 37 is used to block it and prevent it from falling.

[0041] The batter-wrapping drum 32 is tilted downward at an angle of 30-45°, and the batter-wrapping drum 32 swings left and right at an angle of 30-45°. The above angles can achieve the best swinging batter-wrapping, and the batter-wrapping drum 32 swings left and right for 3-5 seconds. If the swing frequency is too high, it can be appropriately adjusted to 5-10 seconds for one cycle.

[0042] The batter coating drum 32 is provided with an arc-shaped baffle plate 322 at the lower half of the outer wall of the batter coating drum 32 on the upper side of the mounting bearing 33 at the bottom end, and the batter leakage hole 34 is arranged to extend to the front side of the arc-shaped baffle plate 322.

[0043] The filter box 61 is provided with a screen with an aperture of 2-5 mm to ensure that there is no caking and facilitate the pumping of the batter.

[0044] The batter recovery box 6 is provided with atomizers 7 at equal intervals on both side walls near the opening position to prevent the batter from volatilizing and drying during the flow process, and to appropriately replenish water vapor to increase the viscosity.

[0045] The height of the middle position of the paste-wrapped blocking column 36 differs by no more than 3 mm from the average thickness of the chicken fillet. When the chicken fillet is in the middle position, it will turn over or turn over a little bit further down when shaking, so as to achieve the rolling effect of the chicken fillet.

[0046] A paste replenishing pipe is provided on the side wall of the batter recovery box 6 near the opening, and a batter depth detector is provided on the inner wall of the batter recovery box 6. The batter depth detector is a distance measuring device (infrared distance measuring device) arranged on the wall, and when the distance reaches a set value, batter replenishment is automatically realized.

[0047] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for uniformly vibrating and coating chicken fillet with batter, characterized in that: It comprises a first conveyor belt (1), a docking conveyor slideway (2), a batter wrapping mechanism (3), a batter draining conveyor belt (4), a collecting slideway (5), a batter recovery box (6) and a batter conveying mechanism; The output end of the first conveyor belt (1) is located above the input end of the docking conveyor slideway (2), the docking conveyor slideway (2) is inclined downward from the input end to the output end, and the output end of the docking conveyor slideway (2) is a gradually narrowing output end (21); The paste wrapping mechanism (3) comprises a paste wrapping drum (32), a mounting bearing (33) and a drum swinging motor (31); the paste wrapping drum (32) is respectively sleeved with a mounting bearing (33) on the outer wall near the input end and the output end; the mounting bearing (33) is mounted via a plurality of connecting mounting rods; the paste wrapping drum (32) is tilted downward from the input end to the output end; the lower half of the inner wall of the paste wrapping drum (32) is staggered with paste wrapping columns (36) on the left and right sides along the middle line; the paste wrapping columns (36) extend from the middle line of the paste wrapping drum (32) to both sides and gradually become higher; A side wall of the paste-wrapping blocking column (36) facing the input end of the paste-wrapping rotating drum (32) is concave to form an arc surface, semicircular protrusions (35) are unevenly distributed on the inner wall of the lower half of the paste-wrapping rotating drum (32), and uneven paste leakage holes (34) are distributed in the gaps between the semicircular protrusions (35) on the lower half of the wall of the paste-wrapping rotating drum (32), a half-circle gear belt (321) is provided on the outer wall of the upper half of the input end of the paste-wrapping rotating drum (32), and a driving gear plate (311) is provided on the rotating shaft of the rotating drum swinging motor (31), and the driving gear plate (311) is meshed with the half-circle gear belt (321); The middle of the belt body of the glutinous paste conveyor belt (4) is concave, and the surface of the glutinous paste conveyor belt (4) is evenly distributed with supporting hemispherical protrusions (41), and the output end of the paste-wrapping rotating drum (32) is located directly above the input end of the glutinous paste conveyor belt (4); The collecting lower slide (5) is an arc-shaped plate, and the collecting lower slide (5) is provided with paste leakage holes (51) arranged in an array, and the input end of the collecting lower slide (5) is close to the bottom of the output end of the paste conveying belt (4); The opening of the batter recovery box (6) is located directly below the batter wrapping mechanism (3), the batter draining conveyor belt (4) and the collecting lower slideway (5). The batter recovery box (6) is a conical box. A filter box (61) is provided at the bottom of the batter recovery box (6). A batter discharge pipe is connected to the batter discharge port of the filter box (61). The batter discharge pipe is connected to the liquid inlet end of the batter pump (8). The batter spraying pipe includes a main pipe (9) and an arc-shaped batter spraying pipe (91). The main pipe (9) penetrates from the input end of the batter wrapping drum (32) and exits from the output end. The inclination of the main pipeline (9) is the same as that of the batter-wrapping drum (32); two rows of arc-shaped paste spraying tubes (91) are symmetrically arranged on both sides of the main pipeline (9); one to two rows of lower paste spraying holes (92) are arranged on the bottom edge of the main pipeline (9); side paste spraying holes (911) are evenly arranged on the inner side of the arc-shaped paste spraying tubes (91); the interior of an arc-shaped paste spraying tube (91) near the tail end of the main pipeline (9) is blocked by a partition plate (93); and the liquid outlet end of the batter pump (8) is connected to the input end of the main pipeline (9) through a hose (81).

2. The device for uniformly vibrating and battering chicken fillet according to claim 1, characterized in that: The batter coating rotating drum (32) is provided with a semicircular baffle (37) at the lower half near the input end, and the two sides of the semicircular baffle (37) are connected and fixed to the inner wall of the batter coating rotating drum (32) by connecting rods, and the arc edge of the semicircular baffle (37) is at a distance from the inner wall of the batter coating rotating drum (32) that is greater than the thickness of the largest chicken fillet.

3. The device for uniformly vibrating and battering chicken fillet according to claim 1, characterized in that: The batter coating rotating drum (32) is tilted downward at an angle of 30-45°, and the batter coating rotating drum (32) is swung left and right at an angle of 30-45°.

4. The device for uniformly vibrating and battering chicken fillet according to claim 3, characterized in that: The batter-wrapping drum (32) swings left and right once for 3 to 5 seconds.

5. The device for uniformly vibrating and battering chicken fillet according to claim 1, characterized in that: The paste coating rotating drum (32) is provided with an arc-shaped baffle (322) at the lower half of the outer wall of the paste coating rotating drum (32) on the upper side of the mounting bearing (33) at the bottom end, and the paste leakage hole (34) is arranged to extend to the front side of the arc-shaped baffle (322).

6. The device for uniformly vibrating and battering chicken fillet according to claim 1, characterized in that: The filter box (61) is provided with a screen, and the aperture of the screen is 2-5 mm.

7. The device for uniformly vibrating and battering chicken fillet according to claim 1, characterized in that: The batter recovery box (6) is provided with atomizers (7) at equal intervals on two side walls close to the opening.

8. The device for uniformly vibrating and battering chicken fillet according to claim 1, characterized in that: The height of the middle position of the batter-wrapping barrier column (36) differs from the average thickness of the chicken fillet by no more than 3 mm.

9. The device for uniformly vibrating and battering chicken fillet according to claim 1, characterized in that: A batter replenishing pipeline is provided on the side wall of the batter recovery box (6) close to the opening, and a batter depth detector is provided on the inner side wall of the batter recovery box (6).

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