Proportioning device for concrete admixture production
By using components such as inclined plates and rubber rings in the concrete admixture ratio device, uniform mixing of admixtures is solved, and the problem of uneven distribution of admixtures in traditional admixture devices is improved, and mixing efficiency and uniformity are improved.
Patent Information
- Application Number
- CN202510221919.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The stirring method of traditional concrete admixture rationing devices is single, which makes it difficult to achieve uniform distribution of admixtures in the mixing chamber, and it is easy to cause problems of excessive or low local concentrations.
A proportioning device for the production of concrete admixtures is designed, using components such as inclined plates and rubber rings. The rotation and up and down movement of the inclined plates are achieved to ensure uniform mixing of admixtures in the proportioning mixing chamber.
Through mechanized movement, the fluid flow mixing method is realized, which improves the mixing efficiency and uniformity, and avoids the problem of local concentration unevenness caused by the single equipment stirring form in the traditional method.
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Figure CN119951375A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete admixture production, in particular to a proportioning device for concrete admixture production. Background Art
[0002] In the production process of concrete admixtures, the core position of the proportioning device cannot be ignored. The main responsibility of this device is to mix various admixture components to ensure the quality and performance of the final product. However, traditional proportioning devices mostly use manual or simple mechanical mixing, which has significant deficiencies in efficiency and uniformity.
[0003] Specifically, due to its single mixing method, it is often difficult to ensure the uniform distribution of admixtures in the proportioning and mixing bin. Especially when mixing a large amount of materials, it is easy to have local concentrations that are too high or too low, which not only affects the quality of concrete, but may also have an adverse effect on the performance of concrete. The shortcomings of the mixing method of the traditional proportioning device directly lead to the problem of uneven mixing of concrete admixtures. During manual mixing or simple mechanical mixing, due to the uncontrollability of factors such as mixing intensity, speed and direction, the distribution of admixtures in the proportioning and mixing bin is difficult to achieve an ideal state. This uneven distribution state, in turn, leads to differences in local concentrations of concrete. Therefore, in order to improve the mixing efficiency and uniformity of concrete admixtures, a proportioning device for concrete admixture production is needed. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the present invention provides a proportioning device for the production of concrete admixtures, which solves the problem in the traditional method that the mixing effect is poor due to the single stirring form of the equipment, and further causes the local concentration of the concrete admixture in the proportioning mixing bin to be too high or too low.
[0006] (II) Technical solution
[0007] To achieve the above object, the present invention provides the following technical solution: A proportioning device for producing concrete admixtures, comprising a proportioning mixing bin, on which an admixture mixing assembly is arranged, and the admixture mixing assembly is used to uniformly mix the admixture;
[0008] The additive mixing assembly includes a sealing cover, a discharge port, a rotating rod, an inclined plate, a cover plate, a fixed wheel, a sliding sleeve, a sliding column, a motor, a rotating disk and a pulley;
[0009] The upper end of the rotating rod in the admixture mixing assembly is fixedly connected with a connecting block, and the inclined plate is fixedly installed on the connecting block, and the inclined plate is inclined;
[0010] A rubber ring matched with the inner wall of the proportioning and mixing bin is fixedly installed on the outer surface of the inclined plate, and two flow grooves are arranged on the outer surface of the inclined plate.
[0011] Preferably, the upper and lower parts of the inclined plate are respectively fixedly connected to two fixing seats, and the two cover plates are respectively rotatably connected between the corresponding two fixing seats.
[0012] Preferably, the two cover plates are arranged one above the other, and a torsion spring for providing a continuous closing force is arranged between the cover plate and the fixing seat.
[0013] Preferably, the cover plate is used to close the corresponding flow groove, the proportioning mixing chamber sleeve is arranged on the outer surface of the rotating rod, the lower end of the rotating rod is rotatably connected to two gear fixing plates, and the sliding sleeve is fixedly connected between the two gear fixing plates.
[0014] Preferably, the slide post is fixedly connected to the lower surface of the proportioning and mixing bin, the slide sleeve is slidably connected to the outer surface of the slide post, and the fixed wheel is fixedly sleeved on the outer surface of the rotating rod.
[0015] Preferably, the fixed wheel is located between two gear fixing plates, the motor is fixedly mounted on the upper gear fixing plate, and tooth grooves are provided on the outer surface of the fixed wheel.
[0016] Preferably, a gear is meshedly connected in the tooth groove, the output shaft of the motor is fixedly inserted into the gear, and the rotating disk is fixedly connected to the lower end of the rotating rod.
[0017] Preferably, a cam wave groove is formed on the lower end surface of the rotating disk, a plurality of support frames are fixedly connected to the outer surface of the proportioning and mixing bin, a fixed bottom plate is fixedly connected to the lower ends of the plurality of support frames, and a pulley support seat is fixedly connected to the fixed bottom plate.
[0018] Preferably, the two vertical plates of the pulley support seat are fixedly mounted with fixed shafts, and the two pulleys are rotatably connected to the outer surfaces of the corresponding fixed shafts.
[0019] Preferably, the pulleys are adapted to the cam wave grooves, the discharge port is fixedly connected to the lower edge of the outer surface of the proportioning and mixing bin, a discharge valve is fixedly mounted on the discharge port, and a sealing cover is threadedly connected to the upper opening of the proportioning and mixing bin.
[0020] (III) Beneficial effects
[0021] Compared with the prior art, the present invention provides a proportioning device for concrete admixture production, which has the following beneficial effects:
[0022] 1. When the proportioning device for concrete admixture production moves downward and rotates through the inclined plate, the cover plate at the upper position will be opened upward by the force of the concrete admixture in the proportioning mixing bin, so that the concrete admixture in the lower space of the proportioning mixing bin can enter the upper space. Through the operation of the above structure, the concrete admixture can continuously flow in the proportioning mixing bin, so as to be gradually mixed evenly. The automatic flow mixing mode of the fluid is realized through mechanized movement. Compared with traditional manual mixing or simple mechanical mixing, the mixing efficiency is improved, and the uniform distribution of the admixture in the proportioning mixing bin is ensured, which avoids the problem of poor mixing effect due to the single mixing form of the equipment in the traditional method, and then the local concentration of the concrete admixture in the proportioning mixing bin is too high or too low.
[0023] 2. The proportioning device for concrete admixture production can achieve uniform and effective mixing of ingredients on the inner wall of the proportioning mixing bin through the special motion mixing form of the inclined plate arranged in the admixture mixing assembly and the action of the rubber ring, thereby improving the utilization rate and uniformity of the concrete admixture ingredients.
[0024] 3. The proportioning device for concrete admixture production adopts a motor drive in the admixture mixing component, and realizes the mixing of admixtures through transmission mechanisms such as gears and rotating rods, thereby improving the degree of automation and reducing the need for manual operation.
[0025] 4. The proportioning device for concrete admixture production has higher mixing efficiency through the admixture mixing components provided. The rapid rotation of the motor and the up and down movement and rotation of the inclined plate enable the admixture to reach a uniformly mixed state in a short time. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 This is a schematic diagram of the inclined plate structure of the present invention;
[0028] Figure 3 This is a schematic diagram of the fixed wheel structure of the present invention;
[0029] Figure 4 This is a schematic diagram of the structure of the discharge valve of the present invention;
[0030] Figure 5 It is a schematic diagram of the structure of the sliding sleeve of the present invention;
[0031] Figure 6 It is a schematic diagram of the pulley structure of the present invention.
[0032] In the figure: 1. proportioning and mixing bin; 2. fixed bottom plate; 3. support frame; 4. sealing cover; 5. discharge port; 6. discharge valve; 7. rotating rod; 8. tilting plate; 9. connecting block; 10. flow groove; 11. cover plate; 12. fixed seat; 13. rubber ring; 14. gear fixing plate; 15. fixed wheel; 16. tooth groove; 17. sliding sleeve; 18. sliding column; 19. motor; 20. gear; 21. rotating disk; 22. cam wave groove; 23. pulley support seat; 24. fixed shaft; 25. pulley. DETAILED DESCRIPTION
[0033] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0034] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0035] In the description of the present invention, greater than, less than, exceed, etc. are understood as not including the number itself, and above, below, within, etc. are understood as including the number itself. If there is a description of first or second, it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the sequence of the indicated technical features.
[0036] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0037] See also Figure 1-6 The present invention provides a new technical solution: a proportioning device for concrete admixture production, comprising a proportioning mixing bin 1, on which an admixture mixing assembly is arranged, and the admixture mixing assembly is used to uniformly mix the admixture;
[0038] Further, the additive mixing assembly includes a sealing cover 4, a discharge port 5, a rotating rod 7, an inclined plate 8, a cover plate 11, a fixed wheel 15, a sliding sleeve 17, a sliding column 18, a motor 19, a rotating disk 21 and a pulley 25;
[0039] Furthermore, the upper end of the rotating rod 7 in the admixture mixing assembly is fixedly connected with a connecting block 9, and the inclined plate 8 is fixedly mounted on the connecting block 9, and the inclined plate 8 is inclined;
[0040] Furthermore, a rubber ring 13 adapted to the inner wall of the proportioning and mixing bin 1 is fixedly mounted on the outer surface of the inclined plate 8 , and two flow grooves 10 are provided on the outer surface of the inclined plate 8 .
[0041] Furthermore, the upper and lower parts of the inclined plate 8 are respectively fixedly connected to two fixing seats 12 , and the two cover plates 11 are respectively rotatably connected between the corresponding two fixing seats 12 .
[0042] Furthermore, the two cover plates 11 are arranged one above the other, and torsion springs for providing a continuous closing force are arranged between the cover plates 11 and the fixing base 12 .
[0043] Furthermore, the cover plate 11 is used to close the corresponding flow groove 10, and the proportioning mixing chamber 1 is sleeved on the outer surface of the rotating rod 7. The lower end of the rotating rod 7 is rotatably connected to two gear fixing plates 14, and the sliding sleeve 17 is fixedly connected between the two gear fixing plates 14.
[0044] Furthermore, the slide post 18 is fixedly connected to the lower surface of the proportioning and mixing bin 1 , the sliding sleeve 17 is slidably connected to the outer surface of the slide post 18 , and the fixed wheel 15 is fixedly sleeved on the outer surface of the rotating rod 7 .
[0045] Furthermore, the fixed wheel 15 is located between the two gear fixing plates 14 , the motor 19 is fixedly mounted on the upper gear fixing plate 14 , and a tooth groove 16 is formed on the outer surface of the fixed wheel 15 .
[0046] Furthermore, a gear 20 is meshedly connected in the tooth groove 16 , the output shaft of the motor 19 is fixedly inserted into the gear 20 , and the rotating disk 21 is fixedly connected to the lower end of the rotating rod 7 .
[0047] Furthermore, a cam wave groove 22 is formed on the lower end surface of the rotating disk 21, and a plurality of support frames 3 are fixedly connected to the outer surface of the proportioning and mixing bin 1, and a fixed bottom plate 2 is fixedly connected to the lower end of the plurality of support frames 3, and a pulley support seat 23 is fixedly connected to the fixed bottom plate 2.
[0048] Furthermore, fixed shafts 24 are fixedly mounted on the two vertical plates of the pulley support seat 23 , and the two pulleys 25 are rotatably connected to the outer surfaces of the corresponding fixed shafts 24 .
[0049] Furthermore, the pulleys 25 are adapted to the cam wave grooves 22 , the discharge port 5 is fixedly connected to the lower edge of the outer surface of the proportioning and mixing bin 1 , a discharge valve 6 is fixedly installed on the discharge port 5 , and the sealing cover 4 is threadedly connected to the upper opening of the proportioning and mixing bin 1 .
[0050] Furthermore, when in use, the ingredients of the concrete admixture are poured into the proportioning mixing bin 1 according to a certain weighing ratio, and then the sealing cover 4 is closed. At this time, by starting the motor 19, the output shaft of the motor 19 can drive the fixed wheel 15 to rotate through the gear 20, and the rotating fixed wheel 15 can drive the rotating rod 7 to rotate together. When the rotating rod 7 rotates, it will drive the rotating disk 21 to rotate together. The rotating rotating disk 21 will move up and down along the curved stroke of the cam wave groove 22 under the action of the pulley 25, which can make the rotating rod 7 rotate and reciprocate up and down. When the inclined plate 8 moves and rotates upward, the cover plate 11 at the lower position will be opened downward by the force of the concrete admixture in the proportioning mixing bin 1, and the concrete admixture will enter from the corresponding flow groove 10. The concrete admixture in the lower space of the mixing bin 1 can enter the upper space. The operation of the above structure can make the concrete admixture flow continuously in the mixing bin 1, so as to be gradually mixed evenly. The automatic flow mixing mode of the fluid is realized through mechanized movement. Compared with the traditional manual mixing or simple mechanical mixing, the mixing efficiency is improved, and the uniform distribution of the admixture in the mixing bin 1 is ensured, so as to avoid the problem that the mixing effect is poor due to the single mixing form of the equipment in the traditional mode, and then the local concentration of the concrete admixture in the mixing bin 1 is too high or too low.
[0051] Furthermore, by means of the special motion mixing form of the inclined plate 8 provided in the admixture mixing assembly and the action of the rubber ring 13, the ingredients on the inner wall of the proportioning mixing bin 1 can also be mixed evenly and effectively, thereby improving the utilization rate and uniformity of the concrete admixture ingredients.
[0052] Structure Description:
[0053] Proportioning and mixing silo 1: This is the main part of the whole device, used to contain and mix concrete admixtures.
[0054] Admixture Mixing Assembly: This is a composite component that includes multiple sub-components used to mix admixtures.
[0055] Support frame 3: fixedly connected to the outer surface of the proportioning and mixing bin 1, used to support the entire device to ensure its stability.
[0056] Sealing cover 4: threadedly connected to the upper opening of the proportioning and mixing bin 1, used to close the proportioning and mixing bin to prevent the material from splashing out during the mixing process.
[0057] Discharge port 5: fixedly connected to the lower edge of the outer surface of the proportioning and mixing bin 1, used to discharge the evenly mixed concrete admixture.
[0058] Discharge valve 6: fixedly installed on the discharge port 5, used to control the opening and closing of the discharge port.
[0059] Rotating rod 7: It is a key component of the admixture mixing assembly, and drives the inclined plate 8 to mix by rotating and reciprocating up and down.
[0060] Inclined plate 8: fixedly mounted on the connecting block 9 of the rotating rod 7, inclined, and achieves material mixing by rotating and moving up and down.
[0061] Connecting block 9 : fixedly connected to the upper end of the rotating rod 7 , used for connecting the inclined plate 8 .
[0062] Flow trough 10: It is opened on the outer surface of the inclined plate 8 and is used for the flow and mixing of materials.
[0063] Cover plate 11: Rotatably connected between the fixing seats 12 of the tilting plate 8, used to close the flow slot 10, and automatically opened or closed according to the movement state of the tilting plate 8.
[0064] The fixing seat 12 is fixedly connected to the upper and lower ends of the inclined plate 8 and is used for mounting the cover plate 11 .
[0065] Rubber ring 13: fixedly mounted on the outer surface of the inclined plate 8, adapted to the inner wall of the proportioning and mixing bin 1, for improving the mixing effect and sealing performance.
[0066] Gear fixing plate 14: rotatably connected to the lower end of the rotating rod 7, used to fix the sliding sleeve 17 and support the motor 19 and other components.
[0067] Fixed wheel 15: fixedly sleeved on the outer surface of the rotating rod 7, meshing with the gear 20 through the tooth groove 16 to transmit the power of the motor.
[0068] Tooth groove 16 is provided on the outer surface of the fixed wheel 15 and is used for meshing with the gear 20 .
[0069] The sliding sleeve 17 is fixedly connected between the two gear fixing plates 14 and slidably connected to the outer surface of the sliding column 18 to support and guide the rotating rod 7 .
[0070] The sliding column 18 is fixedly connected to the lower surface of the proportioning and mixing bin 1 and cooperates with the sliding sleeve 17 to support and guide the up and down movement of the rotating rod 7.
[0071] Motor 19: fixedly mounted on the upper gear fixing plate 14, drives the gear 20 to rotate via the output shaft, thereby driving the fixed wheel 15 and the rotating rod 7 to rotate.
[0072] Gear 20: meshes with the tooth groove 16 of the fixed wheel 15 and is driven to rotate by the output shaft of the motor.
[0073] Rotating disk 21: fixedly connected to the lower end of the rotating rod 7, drives the pulley 25 to move in the cam wave groove 22 through rotation and up and down reciprocating motion.
[0074] Cam wave groove 22: It is provided on the lower end surface of the rotating disk 21 and is used to cooperate with the pulley 25 to realize the rotation and up and down reciprocating motion of the rotating rod 7.
[0075] Fixed bottom plate 2: fixedly connected to the lower ends of the plurality of support frames 3, for supporting the entire device.
[0076] Pulley support seat 23: fixedly connected to the fixed base plate 2, used for installing the fixed shaft 24 and the pulley 25.
[0077] The pulley 25 is rotatably connected to the outer surface of the fixed shaft 24 and is adapted to the cam wave groove 22 , so as to transmit the rotation and up and down reciprocating motion of the rotating disk 21 to the rotating rod 7 .
[0078] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A proportioning device for concrete admixture production, characterized in that: The invention comprises a proportioning and mixing bin (1), on which an admixture mixing assembly is arranged, and the admixture mixing assembly is used to uniformly mix the admixture; The additive mixing assembly comprises a sealing cover (4), a discharge port (5), a rotating rod (7), an inclined plate (8), a cover plate (11), a fixed wheel (15), a sliding sleeve (17), a sliding column (18), a motor (19), a rotating disk (21) and a pulley (25); The upper end of the rotating rod (7) in the admixture mixing assembly is fixedly connected to a connecting block (9), and the inclined plate (8) is fixedly mounted on the connecting block (9), and the inclined plate (8) is inclined; A rubber ring (13) adapted to the inner wall of the proportioning and mixing bin (1) is fixedly mounted on the outer surface of the inclined plate (8), and two flow grooves (10) are provided on the outer surface of the inclined plate (8).
2. A proportioning device for concrete admixture production according to claim 1, characterized in that: The upper and lower parts of the inclined plate (8) are respectively fixedly connected to two fixing seats (12), and the two cover plates (11) are respectively rotatably connected between the corresponding two fixing seats (12).
3. A proportioning device for concrete admixture production according to claim 2, characterized in that: The two cover plates (11) are arranged one above the other, and a torsion spring for providing a continuous closing force is arranged between the cover plates (11) and the fixing seat (12).
4. A proportioning device for concrete admixture production according to claim 3, characterized in that: The cover plate (11) is used to close the corresponding flow groove (10); the proportioning and mixing chamber (1) is sleeved on the outer surface of the rotating rod (7); the lower end of the rotating rod (7) is rotatably connected to two gear fixing plates (14); and the sliding sleeve (17) is fixedly connected between the two gear fixing plates (14).
5. A proportioning device for concrete admixture production according to claim 4, characterized in that: The slide post (18) is fixedly connected to the lower surface of the proportioning and mixing bin (1), the slide sleeve (17) is slidably connected to the outer surface of the slide post (18), and the fixed wheel (15) is fixedly sleeved on the outer surface of the rotating rod (7).
6. A proportioning device for concrete admixture production according to claim 5, characterized in that: The fixed wheel (15) is located between two gear fixing plates (14), the motor (19) is fixedly mounted on the upper gear fixing plate (14), and a tooth groove (16) is provided on the outer surface of the fixed wheel (15).
7. A proportioning device for concrete admixture production according to claim 6, characterized in that: A gear (20) is meshedly connected in the tooth groove (16), the output shaft of the motor (19) is fixedly inserted into the gear (20), and the rotating disk (21) is fixedly connected to the lower end of the rotating rod (7).
8. A proportioning device for concrete admixture production according to claim 7, characterized in that: The lower end surface of the rotating disk (21) is provided with a cam wave groove (22); the outer surface of the proportioning and mixing bin (1) is fixedly connected to a plurality of support frames (3); the lower ends of the plurality of support frames (3) are fixedly connected to a fixed bottom plate (2); and the fixed bottom plate (2) is fixedly connected to a pulley support seat (23).
9. A proportioning device for concrete admixture production according to claim 8, characterized in that: The two vertical plates of the pulley support seat (23) are fixedly mounted with a fixed shaft (24), and the two pulleys (25) are rotatably connected to the outer surfaces of the corresponding fixed shafts (24).
10. A proportioning device for concrete admixture production according to claim 9, characterized in that: The pulleys (25) are all matched with the cam wave grooves (22), the discharge port (5) is fixedly connected to the lower edge of the outer surface of the proportioning and mixing bin (1), a discharge valve (6) is fixedly installed on the discharge port (5), and the sealing cover (4) is threadedly connected to the upper opening of the proportioning and mixing bin (1).