A processing device and method for organic composite medium-temperature glaze

By designing the coordinated movement of the powder feeding assembly and the liquid feeding assembly, the problems of uneven powder feeding and deviation of liquid feeding are solved, uniform mixing and efficient stirring of the glaze are achieved, and the glaze quality is improved.

CN119951395BActive Publication Date: 2025-08-22FUJIAN TONGYI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510444739.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2025-08-22
Estimated Expiration
2045-04-10

AI Technical Summary

Technical Problem

In the prior art, the powder raw materials of organic composite medium-temperature glaze are unevenly distributed, which easily forms hard aggregates, resulting in defects in the glaze surface, and it is easy to adhere to the inner wall of the hopper during the liquid feeding process, resulting in a deviation in the material input amount.

Method used

A processing equipment including a powder feeding assembly and a liquid feeding assembly is designed. The powder is quantified, continuous feeding and uniform mixing through the coordinated movement of the push column and the arc plate. The expansion and expansion structure of the arc plate are used for stirring to ensure uniform mixing of the powder and liquid.

Benefits of technology

The quantitative and continuous feeding of powder is achieved, the formation of hard aggregates is avoided, the mixing uniformity and stirring efficiency of the glaze are improved, and the glaze surface quality is ensured.

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Abstract

The invention discloses a processing device and a method for an organic composite medium-temperature glaze, which relate to the technical field of glaze processing. The processing device includes a tank body and a stand, a pair of hoops are fixed between the outer wall of the tank body and the stand, and also includes a liquid feeding component, a powder feeding component and a lifting drive component; the invention utilizes the powder feeding component to entrain part of the powder material to move downward when feeding, and when the corresponding annular trough is separated from the powder hopper, the material will automatically fall into the tank body under the action of gravity, thereby realizing quantitative and continuous feeding of the powder and ensuring the uniformity of the mixing of the powder and the liquid; on the other hand, the relative movement of the set pusher column and the powder hopper can grind the powder to ensure the fineness of the fed powder, avoid direct feeding of agglomerated powder, and help ensure the production quality of the final glaze.
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Description

Technical Field

[0001] The present invention relates to the technical field of glaze processing, in particular to a processing device and method for an organic composite medium-temperature glaze. Background Art

[0002] In the industrial production of ceramic products, organic composite medium-temperature glazes (sintering temperatures between 800-1100°C) have become a mainstream surface treatment material for high-end architectural and artistic ceramics due to their excellent film-forming properties, color stability, and environmental friendliness. The quality of these glazes depends directly on the precise proportioning and uniform dispersion of multiple raw materials (including a silicate matrix, an organic binder, metal oxide colorants, and mineralizers). The addition and premixing of the powdered raw materials are key process steps in determining the final glaze quality.

[0003] The current industry generally adopts a batch mixing process, which has significant technical bottlenecks: First, during the raw material feeding stage, it mostly relies on manual intervention or simple spiral feeding devices, which makes the feeding frequency mismatch easy; second, ultrafine powders (particle size D50 <15μm) are prone to form hard agglomerates due to van der Waals forces and electrostatic adsorption. Conventional vibration screening can only process coarse agglomerates >100μm, which eventually form "fish-eye" defects in the glaze slurry, resulting in pinholes, color spots and other defects on the glaze surface after sintering.

[0004] On the other hand, in the prior art, a fixed-design feeding hopper is mostly used for adding liquids. However, during the feeding process, liquid will inevitably adhere to the inner wall of the feeding hopper. Since the feeding hopper adopts an integrated fixed design, the liquid attached to the inner wall cannot participate in the actual stirring, which can easily cause deviations in the material input amount, so there are limitations. Summary of the Invention

[0005] The object of the present invention is to provide a processing device and method for an organic composite medium-temperature glaze to solve the problems raised in the above background technology.

[0006] The technical solution of the present invention is: a processing device for organic composite medium-temperature glaze, including a tank body and a stand, a pair of hoops fixed between the outer wall of the tank body and the stand, and also including a liquid feeding assembly, a powder feeding assembly and a lifting drive assembly. The top center of the tank body is provided with an installation opening, and a top rotating plate is rotatably installed in the installation opening;

[0007] The powder feeding assembly includes a plurality of powder hoppers, which are fixedly connected to the edge of the top rotating plate at equal distances. A coaxially arranged pushing column is slidably mounted in the vertical direction inside each of the powder hoppers, and a plurality of equally spaced annular grooves are formed on the outer peripheral wall of one end of each pushing column.

[0008] The liquid feeding assembly includes a feeding port opened on the top rotating plate, and a coaxially arranged rotating column is provided in the feeding port, a plurality of evenly distributed arc-shaped plates are provided on the outside of the rotating column, and a telescopic connection mechanism is provided between each arc-shaped plate and the rotating column, and strip plates of an integral structure are provided on both sides of each arc-shaped plate, and turbulence grooves distributed at equal distances are opened on each strip plate, and the turbulence grooves on every two adjacent strip plates are staggered with each other;

[0009] The lifting drive assembly is arranged on the top of the stand.

[0010] Preferably, the telescopic connection mechanism includes a plurality of square cavity blocks fixedly and equidistantly passing through the rotating column, and a sliding rod is slidably installed in each square cavity block, the end of the sliding rod is fixedly connected to the arc plate, and a reset spring is fixedly connected between each sliding rod and the square cavity block.

[0011] Preferably, the middle end of the bottom of each of the arc-shaped plates is fixedly connected to an extended bottom rod, and the bottom end of each extended bottom rod is rollingly connected to a ball.

[0012] Preferably, the lifting drive assembly includes a strip-shaped through groove opened on the vertical frame seat, and a Z-shaped frame is slidably installed in the strip-shaped through groove in the vertical direction, one end of the Z-shaped frame is fixedly connected to a rotating motor, and the output shaft of the rotating motor is fixedly connected to the rotating column, and a hydraulic rod is fixedly installed on one side of the vertical frame seat, and the extending end of the hydraulic rod is fixedly connected to the bottom end of the Z-shaped frame.

[0013] Preferably, a sealing cylinder is fixedly installed at one end of the rotating column, and a connecting ring is rotatably installed on the outer peripheral wall of the sealing cylinder. A plurality of extension rods are fixedly connected to the outside of the connecting ring, and the ends of the extension rods are fixedly connected to the top of the pushing column.

[0014] Preferably, an outer gear ring is fixedly installed at the top edge of the top rotating plate, the two hoop frames are commonly fixedly connected to the mounting side frame, and a driving motor is fixedly installed on the top of the mounting side frame, the output shaft of the driving motor is fixedly installed with a driving gear, and the driving gear and the outer gear ring are jointly sleeved with a chain, and the top rotating plate is provided with a conical groove coaxially arranged with the feeding port.

[0015] Preferably, the bottom end of the tank body is fixedly connected to a discharge pipe with a valve, the end of the tank body near the bottom is rotatably mounted with a bottom rotating plate, and the inner side wall of the bottom rotating plate is fixedly connected with a plurality of connecting columns, the ends of the plurality of connecting columns are commonly fixedly connected with a driven rod, the end of the driven rod near the top is fixedly mounted with a cross connecting ring frame, the outer side of the cross connecting ring frame is fixedly mounted with a swivel, the outer side of the swivel is rotatably mounted with a conical end, the outer peripheral wall of the driven rod is fixedly mounted with an auger blade, and the auger blade is adapted to the inner wall of the conical end.

[0016] Preferably, a cross cavity is provided inside the driven rod, a cross plug plate is fixedly connected to the bottom end of the rotating column, and the cross plug plate is slidably connected to the cross cavity in the vertical direction, an opening for the cross plug plate to pass through is provided at the top of the conical end near the top, and a plurality of through holes distributed at equal distances are provided at the position of the conical end near the opening.

[0017] Preferably, a plurality of bottom folding rods are fixedly installed at one end of the outer wall of the conical end close to the bottom, and the bottom ends of the plurality of pushing columns are fixedly connected to connecting rods, and a pair of movable swing plates are rotatably installed between the connecting rods and the bottom folding rods through a movable shaft, and each pair of movable swing plates are rotatably connected through a movable shaft.

[0018] The present invention also discloses a method for processing an organic composite medium-temperature glaze, which comprises the following steps:

[0019] Step 1: Prepare raw materials: weigh acrylic paint, silicone composite dye, glaze matrix, dispersant, thickener and stabilizer according to the formula ratio;

[0020] Step 2: Premixing: Add the acrylic paint and the organosilicon composite dye to deionized water and stir them evenly using the above-mentioned processing equipment to form a premixed liquid;

[0021] Step 3: Dispersion treatment: Add a dispersant to the premixed liquid and use the above-mentioned processing equipment to perform dispersion treatment until the pigment and dye are fully dispersed to form a uniform dyeing slurry;

[0022] Step 4: Glaze mixing: Mix the dye slurry with the glaze base, add thickener and stabilizer, and continue stirring until uniform;

[0023] Step 5. Filter and store: Filter the mixed glaze through a strainer to remove impurities and store in a sealed container for later use.

[0024] The present invention provides an improved processing device and method for an organic composite medium-temperature glaze, which has the following improvements and advantages compared with the prior art:

[0025] Firstly, the powder hopper provided in the present invention is used to feed powdered materials in the raw materials during the production process; during the feeding process, the provided pushing column moves back and forth in the vertical direction, at which time, the annular trough on the pushing column will carry part of the powdered materials downward, and when the corresponding annular trough is separated from the powder hopper, the materials will automatically fall into the tank body under the action of gravity, thereby realizing quantitative and continuous feeding of powder and ensuring the uniformity of the mixing of powder and liquid; on the other hand, the relative movement of the provided pushing column and the powder hopper can grind the powder, ensure the fineness of the fed powder, avoid direct feeding of agglomerated powder, and help ensure the production quality of the final glaze;

[0026] Second, when the multiple curved plates provided in the present invention are all closed, they can form a guide hopper structure. At this time, the liquid material can be directly added into the tank body through the formed guide hopper structure; and after the multiple curved plates are unfolded, the multiple curved plates provided can extend into the tank body and participate in the stirring operation, and cooperate with the provided strip plates and turbulent flow grooves to ensure the stirring effect; at the same time, the expansion range of the curved plates is different, and its mixing range is also different, which can further improve the dispersion efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0028] Figure 1 This is a schematic diagram of the overall first-view three-dimensional structure of the present invention;

[0029] Figure 2 It is a schematic diagram of the overall side structure of the present invention;

[0030] Figure 3 This is a schematic diagram of the overall second-viewing perspective three-dimensional structure of the present invention;

[0031] Figure 4 This is a schematic diagram of the tapered end three-dimensional structure of the present invention;

[0032] Figure 5 This is a schematic diagram of the internal structure of the tank body of the present invention;

[0033] Figure 6 For the present invention Figure 5 A in the middle is an enlarged structural diagram;

[0034] Figure 7 It is a schematic diagram of the three-dimensional structure of the bottom folding rod and the movable swing plate of the present invention;

[0035] Figure 8 It is a schematic diagram of the three-dimensional structure of the driven rod and the auger blade of the present invention;

[0036] Figure 9 This is a schematic structural diagram of the curved plate of the present invention in an expanded state;

[0037] Figure 10 It is a schematic cross-sectional view of the square cavity block and the sliding rod of the present invention.

[0038] Reference numerals:

[0039] 1. Stand; 101. Strip groove; 2. Tank; 201. Discharge pipe with valve; 3. Z-shaped frame; 4. Hydraulic rod; 5. Rotating column; 6. Rotating motor; 7. Connecting ring; 701. Extension rod; 702. Pushing column; 703. Annular trough; 8. Blocking cylinder; 9. Top rotating plate; 901. Conical groove; 902. Powder hopper; 903. External gear ring; 10. Drive motor; 11. Mounting side frame; 12. Hoop frame; 13. Drive gear; 14. , chain; 15, tapered end; 151, through hole; 16, driven rod; 161, cross cavity; 17, auger blade; 18, curved plate; 19, strip plate; 20, turbulence groove; 21, cross plug plate; 22, extended bottom rod; 23, ball bearing; 24, bottom folding rod; 25, connecting rod; 26, movable swing plate; 27, square cavity block; 28, reset spring; 29, slide rod; 30, swivel; 31, cross connecting ring frame; 32, bottom swivel plate; 33, connecting column. DETAILED DESCRIPTION

[0040] The present invention is described in detail below, clearly and completely describing the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0041] The present invention provides an improved processing device and method for an organic composite medium-temperature glaze. The technical solution of the present invention is:

[0042] like Figures 1 to 10 As shown, an embodiment of the present invention provides a processing device for an organic composite medium-temperature glaze, comprising a tank body 2 and a stand 1, wherein a pair of hoops 12 are fixed between the outer wall of the tank body 2 and the stand 1, and further comprising a liquid feeding assembly, a powder feeding assembly, and a lifting drive assembly. A mounting opening is provided at the top center of the tank body 2, and a top rotating plate 9 is rotatably mounted in the mounting opening;

[0043] The powder feeding assembly includes a plurality of powder hoppers 902, which are fixed at equal distances and connected to the edge of the top rotating plate 9. A coaxially arranged pushing column 702 is slidably installed in the vertical direction inside each powder hopper 902, and a plurality of equally spaced annular sink grooves 703 are provided on the outer peripheral wall of one end of each pushing column 702. Through the above structure, the powder hopper 902 is used to feed the powdered material in the raw material during the production process. During the feeding process, the set pushing column 702 is moved back in the vertical direction under the action of the subsequent hydraulic rod 4. Move, at this time, the annular trough 703 on the pushing column 702 will carry part of the powder material downward, and when the corresponding annular trough 703 is separated from the powder hopper 902, the material will automatically fall into the interior of the tank body 2 under the action of gravity, thereby realizing quantitative and continuous feeding of powder, and ensuring the uniformity of the mixing of powder and liquid; on the other hand, the relative movement of the set pushing column 702 and the powder hopper 902 can grind the powder, ensure the fineness of the fed powder, avoid direct feeding of agglomerated powder, and help to ensure the production quality of the final glaze.

[0044] Reference Figure 7 、 Figure 9 and Figure 10 The liquid feeding assembly includes a feeding port opened on the top rotating plate 9, and a coaxially arranged rotating column 5 is provided in the feeding port, a plurality of evenly distributed arc plates 18 are provided on the outside of the rotating column 5, and a telescopic connection mechanism is provided between each arc plate 18 and the rotating column 5, and an integral strip plate 19 is provided on both sides of each arc plate 18, and each strip plate 19 is provided with turbulence grooves 20 distributed at equal distances, and the turbulence grooves 20 on every two adjacent strip plates 19 are staggered with each other; through the above structure, the plurality of arc plates 18 can form a guide hopper structure when they are all closed, such as Figure 7 As shown, at this time, the liquid material can be directly added into the tank body 2 through the formed guide hopper structure; and after the multiple arc plates 18 are unfolded, Figure 9 In the state shown, the multiple curved plates 18 can extend into the interior of the tank body 2 and participate in the stirring operation, and cooperate with the strip plates 19 and turbulent grooves 20 to ensure the stirring effect; at the same time, the expansion range of the curved plates 18 is different, and its mixing range is also different, which can further improve the dispersion efficiency.

[0045] The lifting drive assembly is arranged on the top of the stand 1 .

[0046] Furthermore, the telescopic connection mechanism includes a plurality of square cavity blocks 27 fixed and equidistantly passed through the rotating column 5, and a slide rod 29 is slidably installed in each square cavity block 27, the end of the slide rod 29 is fixedly connected to the arc plate 18, and a reset spring 28 is fixedly connected between each slide rod 29 and the square cavity block 27; the reset spring 28 is provided to facilitate the automatic closing of the arc plate 18 when the rotating column 5 moves upward.

[0047] Furthermore, in order to enable the curved plates 18 to expand outward when moving downward, the middle end of the bottom of each curved plate 18 is fixedly connected to an extension bottom rod 22, and the bottom end of each extension bottom rod 22 is rollingly connected to a ball 23; through the above structure, since a conical end 15 is provided inside the tank body 2, when the rotating column 5 drives the multiple curved plates 18 to move downward, the ball 23 at the bottom of the extension bottom rod 22 will first contact the surface of the conical end 15 and continue to move downward with the rotating column 5. At the same time, under the guiding action of the ball 23 and the conical end 15, the multiple curved plates 18 can gradually expand outward, and their stirring range is gradually increased.

[0048] As a further solution of the present invention, the lifting drive assembly includes a strip-shaped through groove 101 opened on the stand seat 1, and a Z-shaped frame 3 is slidably installed in the vertical direction in the strip-shaped through groove 101, one end of the Z-shaped frame 3 is fixedly connected to a rotating motor 6, and the output shaft of the rotating motor 6 is fixedly connected to the rotating column 5, and a hydraulic rod 4 is fixedly installed on one side of the stand seat 1, and the extending end of the hydraulic rod 4 is fixedly connected to the bottom end of the Z-shaped frame 3; through the above structure, by controlling the hydraulic rod 4, the Z-shaped frame 3 can be driven to slide along the strip-shaped through groove 101, thereby driving the rotating motor 6 and the rotating column 5 to move synchronously in the vertical direction.

[0049] Furthermore, a sealing cylinder 8 is fixedly installed at one end of the rotating column 5. The sealing cylinder 8 is arranged so that it can be engaged with the feeding port on the top rotating plate 9 when it descends to achieve sealing of the tank body 2, and a connecting ring 7 is rotatably installed on the outer peripheral wall of the sealing cylinder 8. A plurality of extension rods 701 are fixedly connected to the outside of the connecting ring 7, and the end of the extension rod 701 is fixedly connected to the top of the pushing column 702; through the above structure, when the rotating column 5 moves vertically, it can be moved synchronously through the sealing cylinder 8, the connecting ring 7 and the extension rod 701, and then the pushing column 702 set is also pulled to move vertically, thereby realizing the addition operation of the powder.

[0050] As a further embodiment of the present invention, Figure 4-Figure 5As shown, an outer gear ring 903 is fixedly installed at the top edge of the top rotating plate 9, and two hoop frames 12 are fixedly connected to the mounting side frame 11, and a driving motor 10 is fixedly installed on the top of the mounting side frame 11, and a driving gear 13 is fixedly installed on the output shaft of the driving motor 10, and the driving gear 13 and the outer gear ring 903 are jointly sleeved with a chain 14, and the top rotating plate 9 is provided with a conical groove 901 coaxially arranged with the feeding port, and the provided conical groove 901 can guide the reset of multiple arc plates 18; through the above structure, when the driving motor 10 is controlled to start, the top rotating plate 9 can be driven to rotate through the cooperation of the driving gear 13, the outer gear ring 903 and the chain 14; and when the top rotating plate 9 rotates, it can drive multiple powder hoppers 902 to rotate synchronously, thereby enabling dynamic addition of powder, which is more conducive to fully mixing the powder and liquid materials.

[0051] As a further solution of the present invention, in order to facilitate unloading after homogenization, the bottom end of the tank body 2 is fixedly connected to a discharge pipe 201 with a valve, and a bottom rotating plate 32 is rotatably installed at one end of the tank body 2 near the bottom, and a plurality of connecting columns 33 are fixedly connected to the inner wall of the bottom rotating plate 32, and the ends of the plurality of connecting columns 33 are commonly fixedly connected to a driven rod 16, and a cross-connecting ring frame 31 is fixedly installed at one end of the driven rod 16 near the top, and a swivel 30 is fixedly installed on the outer side of the cross-connecting ring frame 31, and a conical end 15 is rotatably installed on the outer side of the swivel 30, and an auger blade 17 is fixedly installed on the outer peripheral wall of the driven rod 16, and the auger blade 17 is adapted to the inner wall of the conical end 15; through the above structure, when the driven rod 16 rotates, it can drive the auger blade 17 to rotate synchronously, thereby playing a role in vertical conveying of the material.

[0052] Furthermore, a cross cavity 161 is provided inside the driven rod 16, a cross plate 21 is fixedly connected to the bottom end of the rotating column 5, and the cross plate 21 is slidably connected to the cross cavity 161 in the vertical direction, and an opening for the cross plate 21 to pass through is provided at the top of the conical end 15 near the top, and a plurality of through holes 151 distributed at equal distances are provided at the position near the opening of the conical end 15; by utilizing the cross cavity 161 and its sliding cooperation with the cross plate 21, the driven rod 16 can be always driven to rotate when the rotating column 5 moves vertically; at the same time, when the auger blade 17 pushes the material to move vertically, since the conical end 15 has a narrow upper and wide lower structure, the material can be accelerated to be squeezed out from the provided opening and through holes 151, so as to achieve the purpose of further improving the material mixing effect.

[0053] Furthermore, a plurality of bottom folding rods 24 are fixedly installed at one end of the outer wall of the conical end 15 near the bottom, and the bottom ends of the plurality of pushing columns 702 are fixedly connected with connecting rods 25. A pair of movable swing plates 26 are rotatably installed between the connecting rods 25 and the bottom folding rods 24 via a movable shaft, and each pair of movable swing plates 26 are rotatably connected via a movable shaft; through the above structure, when the top rotating plate 9 rotates, it can cooperate with the powder hopper 902 to drive the plurality of pushing columns 702 to rotate synchronously, and cooperate with the set movable swing plate 26 and the bottom folding rod 24 to drive the conical end 15 to rotate, so that the discharge of the through hole 151 is more uniform. In addition, when the pushing column 702 moves vertically, it can pull the movable swing plate 26 to open and close, thereby increasing the stirring range of the movable swing plate 26 to further improve the mixing effect.

[0054] A method for processing an organic composite medium-temperature glaze, the method comprising the following steps:

[0055] Step 1: Prepare raw materials: weigh acrylic paint, silicone composite dye, glaze matrix, dispersant, thickener and stabilizer according to the formula ratio;

[0056] Step 2: Premixing: Add the acrylic paint and the organosilicon composite dye to deionized water and stir them evenly using the above-mentioned processing equipment to form a premixed liquid;

[0057] Step 3: Dispersion treatment: Add a dispersant to the premixed liquid and use the above-mentioned processing equipment to perform dispersion treatment until the pigment and dye are fully dispersed to form a uniform dyeing slurry;

[0058] Step 4: Glaze mixing: Mix the dye slurry with the glaze base, add thickener and stabilizer, and continue stirring until uniform;

[0059] Step 5. Filter and store: Filter the mixed glaze through a strainer to remove impurities and store in a sealed container for later use.

[0060] The specific working method is as follows: when in use, the powdered materials are respectively placed into the multiple powder hoppers 902 according to the feeding order, and the liquid materials are added into the tank body 2 through the multiple arc-shaped plates 18 that are closed to form a guide hopper structure. When the materials are initially added, the rotating motor 6 and the drive motor 10 can be controlled to start. When the drive motor 10 is controlled to start, the top rotating plate 9 can be driven to rotate through the cooperation of the driving gear 13, the outer gear ring 903 and the chain 14; the rotating motor 6 drives the rotating column 5, the driven rod 16 and the auger blade 17 to rotate. Since the conical end 15 is a narrow upper and wide lower structure, the material can be accelerated from the provided opening and the through hole 151 to achieve the purpose of further improving the material mixing effect. In summary, the preliminary mixing process of the materials can be achieved.

[0061] Then, by controlling the hydraulic rod 4, the Z-shaped frame 3 can be driven to slide along the strip groove 101, thereby driving the rotating motor 6 and the rotating column 5 to move synchronously in the vertical direction; since the tank body 2 is provided with a tapered end 15, when the rotating column 5 drives the multiple curved plates 18 to move downward, the ball 23 at the bottom of the extended bottom rod 22 will first contact the surface of the tapered end 15 and continue to move downward with the rotating column 5. At the same time, under the guiding action of the ball 23 and the tapered end 15, the multiple curved plates 18 can gradually expand outward, and gradually increase their stirring range; specifically, the multiple curved plates 18 can form a guide hopper structure when they are all closed, such as Figure 7 As shown, at this time, the liquid material can be directly added to the interior of the tank body 2 through the formed guide hopper structure; and after the plurality of arc plates 18 are unfolded, the Figure 9 In the state shown, the multiple curved plates 18 can extend into the interior of the tank body 2 and participate in the stirring operation, and cooperate with the strip plates 19 and turbulent flow grooves 20 to ensure the stirring effect; at the same time, the expansion range of the curved plates 18 is different, and the mixing range is also different, thereby further improving the dispersion efficiency;

[0062] When the rotating column 5 moves vertically, it can move synchronously through the sealing tube 8, the connecting ring 7 and the extension rod 701, and then pull the set pushing column 702 to move vertically; at this time, the annular trough 703 on the pushing column 702 will entrain part of the powder material to move downward, and when the corresponding annular trough 703 is separated from the powder hopper 902, the material will automatically fall into the tank body 2 under the action of gravity, thereby realizing quantitative and continuous feeding of powder and ensuring the uniformity of mixing of powder and liquid; on the other hand, the relative movement of the set pushing column 702 and the powder hopper 902 can grind the powder, ensure the fineness of the fed powder, avoid direct feeding of agglomerated powder, and help to ensure the production quality of the final glaze; after all the materials are mixed, the rotating motor 6 can be controlled to rotate in the opposite direction. At this time, the set auger blade 17 actively transports the material downward, and when the valved discharge pipe 201 is opened, rapid unloading can be achieved.

[0063] The above description is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A processing device for organic composite medium-temperature glaze, comprising a tank body (2) and a stand (1), wherein a pair of hoops (12) are fixed between the outer wall of the tank body (2) and the stand (1), characterized in that: It also includes a liquid feeding component, a powder feeding component and a lifting drive component. The top center of the tank body (2) is provided with a mounting opening, and a top rotating plate (9) is rotatably installed in the mounting opening. The powder feeding assembly includes a plurality of powder hoppers (902), the plurality of powder hoppers (902) are fixedly connected to the edge of the top rotating plate (9) at equal distances, a coaxially arranged pushing column (702) is slidably mounted in the vertical direction inside each of the powder hoppers (902), and a plurality of equally spaced annular sinks (703) are provided on the outer peripheral wall of one end of each pushing column (702); The liquid feeding assembly includes a feeding port provided on a top rotating plate (9), and a coaxially arranged rotating column (5) is provided in the feeding port, a plurality of evenly distributed arc-shaped plates (18) are provided on the outer side of the rotating column (5), and a telescopic connection mechanism is provided between each arc-shaped plate (18) and the rotating column (5), and strip plates (19) of an integral structure are provided on both sides of each arc-shaped plate (18), and each strip plate (19) is provided with turbulence grooves (20) distributed at equal distances, and the turbulence grooves (20) on every two adjacent strip plates (19) are staggered with each other; The lifting drive assembly is arranged on the top of the stand (1); The telescopic connection mechanism comprises a plurality of square cavity blocks (27) fixedly and equidistantly passing through the rotating column (5), and a slide rod (29) is slidably installed in each square cavity block (27), the end of the slide rod (29) is fixedly connected to the arc plate (18), and a return spring (28) is fixedly connected between each slide rod (29) and the square cavity block (27); The middle end of the bottom of each of the arc-shaped plates (18) is fixedly connected to an extension bottom rod (22), and the bottom end of each extension bottom rod (22) is rollingly connected to a ball (23); a conical end (15) is provided inside the tank body (2), and when the rotating column (5) drives the multiple arc-shaped plates (18) to move downward, the ball (23) at the bottom of the extension bottom rod (22) will first contact the surface of the conical end (15), and continue to move downward with the rotating column (5). At the same time, under the guiding action of the ball (23) and the conical end (15), the multiple arc-shaped plates (18) can gradually expand outward.

2. The processing equipment for an organic composite medium-temperature glaze according to claim 1, characterized in that: The lifting drive assembly includes a strip-shaped through slot (101) provided on the vertical frame seat (1), and a Z-shaped frame (3) is slidably mounted in the vertical direction in the strip-shaped through slot (101), one end of the Z-shaped frame (3) is fixedly connected to a rotating motor (6), and the output shaft of the rotating motor (6) is fixedly connected to the rotating column (5), and a hydraulic rod (4) is fixedly mounted on one side of the vertical frame seat (1), and the extended end of the hydraulic rod (4) is fixedly connected to the bottom end of the Z-shaped frame (3).

3. The processing equipment for an organic composite medium-temperature glaze according to claim 1, characterized in that: A sealing cylinder (8) is fixedly mounted on one end of the rotating column (5), and a connecting ring (7) is rotatably mounted on the outer peripheral wall of the sealing cylinder (8). A plurality of extension rods (701) are fixedly connected to the outer side of the connecting ring (7), and the ends of the extension rods (701) are fixedly connected to the top end of the pushing column (702); the sealing cylinder (8) is arranged so that it can be engaged with the feeding port on the top rotating plate (9) when descending, so as to achieve sealing treatment of the tank body (2).

4. The processing equipment for an organic composite medium-temperature glaze according to claim 1, characterized in that: An outer gear ring (903) is fixedly installed at the top edge of the top rotating plate (9), the two hoop frames (12) are fixedly connected to the mounting side frame (11), and a driving motor (10) is fixedly installed on the top of the mounting side frame (11), the output shaft of the driving motor (10) is fixedly installed with a driving gear (13), and the driving gear (13) and the outer gear ring (903) are jointly sleeved with a chain (14), and the top rotating plate (9) is provided with a conical groove (901) arranged coaxially with the feeding port; the provided conical groove (901) can play a guiding role in the reset of the multiple arc plates (18).

5. The processing equipment for an organic composite medium-temperature glaze according to claim 1, characterized in that: The bottom end of the tank body (2) is fixedly connected to a discharge pipe (201) with a valve, and a bottom rotating plate (32) is rotatably mounted on one end of the tank body (2) near the bottom, and a plurality of connecting columns (33) are fixedly connected to the inner side wall of the bottom rotating plate (32), and the ends of the plurality of connecting columns (33) are commonly fixedly connected to a driven rod (16), and a cross connecting ring frame (31) is fixedly mounted on one end of the driven rod (16) near the top, a rotating ring (30) is fixedly mounted on the outer side of the cross connecting ring frame (31), and a conical end (15) is rotatably mounted on the outer side of the rotating ring (30), and an auger blade (17) is fixedly mounted on the outer peripheral wall of the driven rod (16), and the auger blade (17) is adapted to the inner wall of the conical end (15).

6. The processing equipment for an organic composite medium-temperature glaze according to claim 5, characterized in that: A cross cavity (161) is provided inside the driven rod (16), a cross plug plate (21) is fixedly connected to the bottom end of the rotating column (5), and the cross plug plate (21) is slidably connected to the cross cavity (161) in the vertical direction, an opening for the cross plug plate (21) to pass through is provided at the top of the conical end (15) near the top, and a plurality of through holes (151) distributed at equal distances are provided at a position near the opening of the conical end (15).

7. The processing equipment for an organic composite medium-temperature glaze according to claim 5, characterized in that: A plurality of bottom folding rods (24) are fixedly installed at one end of the outer wall of the conical end (15) close to the bottom, and the bottom ends of the plurality of pushing rods (702) are fixedly connected to connecting rods (25). A pair of movable swing plates (26) are rotatably installed between the connecting rods (25) and the bottom folding rods (24) via a movable shaft, and each pair of movable swing plates (26) are rotatably connected via a movable shaft.

8. A method for processing an organic composite medium-temperature glaze, the method being based on the processing equipment for the organic composite medium-temperature glaze according to any one of claims 1 to 7, characterized in that: The method comprises the following steps: Step 1: Prepare raw materials: weigh acrylic paint, silicone composite dye, glaze matrix, dispersant, thickener and stabilizer according to the formula ratio; Step 2, premixing: adding acrylic paint and organosilicon composite dye to deionized water, stirring evenly through the processing equipment to form a premixed liquid; Step 3: Dispersion treatment: adding a dispersant to the premixed liquid, and performing a dispersion treatment using the processing equipment described above until the pigment and dye are fully dispersed to form a uniform dyeing slurry; Step 4: Glaze mixing: Mix the dye slurry with the glaze base, add thickener and stabilizer, and continue stirring until uniform; Step 5. Filter and store: Filter the mixed glaze through a strainer to remove impurities and store in a sealed container for later use.

Citation Information

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