Preparation device of water-based graphene clothing leather and use method of preparation device
By using a preparation device with a vibrating leveling mechanism in the preparation of graphene clothing leather, the problem of uniform adhesion of graphene composite slurry on the surface of the substrate is solved, the thickness uniformity and adhesion are improved, and the preparation quality is improved.
Patent Information
- Application Number
- CN202510446437.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to make the graphene composite slurry evenly adhere to the surface of the substrate, resulting in uneven thickness and poor adhesion of the graphene clothing leather, and easy to wrinkle or fall off the coating.
A preparation device for aqueous graphene garment leather is adopted, including a frame, a coating device, a drying device and a vibration leveling mechanism. The support plate and metal shrapnel are driven to move through the conveyor belt, and the sliding friction force is applied to uniformly pull the substrate fabric, and the graphene composite slurry is quickly leveled through the vibrating leveling mechanism, evenly covering and penetrating the substrate fibers.
It improves the thickness uniformity and firm adhesion of graphene clothing leather, reduces the wrinkle and shedding of the coating, and improves the preparation quality.
Smart Images

Figure CN119951720A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of graphene clothing leather preparation, in particular to a preparation device of water-based graphene clothing leather and a use method thereof. Background Art
[0002] Water-based graphene clothing leather is a new type of material that combines the excellent properties of graphene and the convenience of water-based coatings. Water-based graphene clothing leather is usually made by dispersing graphene materials in an aqueous medium to form a graphene dispersion, and then mixing the graphene dispersion with an aqueous resin in a certain proportion, stirring and mixing to form a graphene composite slurry, and then coating the graphene composite slurry on the surface of the substrate fabric, and finally drying and curing the coating to make it tightly bonded to the substrate fabric to obtain the graphene clothing leather material.
[0003] After searching, a Chinese patent with publication number: CN215757989U discloses a graphene coating device, including a base, a guide frame is fixed on the surface of the base, a guide wheel is fixed on the inner wall of the guide frame, a vertical plate is fixed on the surface of the base away from the guide frame, and the vertical plate is located on the right side of the guide frame, a conveying roller is installed on the inner lower part of the vertical plate, an adjustment cylinder is fixed on the inner top of the vertical plate, a spring is installed inside the adjustment cylinder, a pull rod passes through the inside of the spring, and the pull rod passes through the outside of the adjustment cylinder.
[0004] Based on the above search and combined with actual problems, it was found that: since the graphene composite slurry has a certain viscosity, the existing technology only applies the graphene composite slurry on the surface of the substrate through a scraper or a rubber roller, and it is difficult to make the graphene composite slurry evenly adhere to the surface of the substrate, which not only leads to uneven thickness of the prepared graphene clothing leather, but also the graphene composite slurry cannot fully penetrate into the gaps between the substrate fibers, resulting in poor adhesion between the graphene coating and the substrate, which causes the coating on the surface of the graphene clothing leather to wrinkle or fall off easily, thereby reducing the preparation quality of the graphene clothing leather. Summary of the invention
[0005] The object of the present invention is to provide a preparation device of water-based graphene clothing leather and a method for using the same, so as to solve the problems raised in the above-mentioned background technology.
[0006] The technical solution of the present invention is: a preparation device for water-based graphene clothing leather, comprising a frame, the front end and the rear end of the frame are respectively provided with a coating device and a drying device, and the inner side of the frame is rotatably connected with a conveyor belt through a driving mechanism, and the outer side of the conveyor belt is movably connected with a plurality of support plates, each of which is provided with an intermediate groove inside, and the inner side of each intermediate groove is provided with a vibration leveling mechanism for assisting the rapid leveling of the graphene composite slurry; the vibration leveling mechanism comprises a partition fixed on the inner side of the intermediate groove, two fixed shafts fixed on the inner side of the intermediate groove on both sides of the partition, and two driven shafts rotatably connected to the inner side of the intermediate groove on both sides of the partition, two metal springs are symmetrically installed on the upper side of the partition, and multiple knocking rods are rotatably provided on the outer sides of the two fixed shafts through an elastic structure, and knocking wheels are fixed on the outer sides of the two driven shafts at the positions corresponding to each knocking rod, and multiple driving teeth for driving the knocking rod to rotate are provided on the outer side of each knocking wheel; and also includes two transmission mechanisms that respectively drive the two driven shafts to rotate.
[0007] Preferably, the transmission mechanism includes a driving shaft that passes through and is rotatably connected to the inner side of the middle groove, and a driven pulley fixed to the outer side of the driven shaft. A driving pulley is fixed to the outer side of the driving shaft. The driving pulley and the driven pulley are connected by a synchronous belt transmission, and two first traction wheels are fixed at both ends of the driving shaft.
[0008] Preferably, two side grooves are provided inside the support plate at both sides of the middle groove, and a rotating drum is rotatably connected to the inside of the two side grooves. Two spiral ridges in opposite directions are provided at both ends of the outer sides of the two rotating drums, and two second traction wheels are fixed at both ends of the two rotating drums.
[0009] Preferably, the elastic structure includes a flange fixed on the outside of the fixed shaft, one end of the flange is connected to a torsion spring sleeved on the outside of the fixed shaft, and one end of the torsion spring is connected to one side of the knocking rod.
[0010] Preferably, two friction plates are fixed on both sides of the interior of the frame, and the two friction plates respectively drive the driving shaft and the rotating drum to rotate through friction with the first traction wheel and the second traction wheel.
[0011] Preferably, two guide grooves are provided on both sides of the interior of the frame, two rollers are rotatably inserted on one side of each support plate and movably adapt to the guide grooves, and each support plate moves along the contour of the guide groove through the rollers, and a fixing frame is fixed on the outer side of the conveyor belt at the position corresponding to each support plate, and each of the fixing frames is movably connected to the support plate at the corresponding position through a connecting rod.
[0012] Preferably, the driving mechanism includes two belt rollers rotatably connected to the inner side of the frame, a plurality of support rollers, and a first motor installed on the outer side of the frame for driving one of the belt rollers to rotate. The conveyor belt is driven and connected to the outer sides of the two belt rollers, and the plurality of support rollers guide and support the upper side of the conveyor belt.
[0013] Preferably, the coating device includes a discharge roller rotatably connected to one end of the inner side of the frame, a coating roller and a pulling roller rotatably connected to one end of the inner side of the frame, and a graphene composite slurry stirring tank installed at one end of the frame, the surface of the coating roller is evenly provided with a plurality of coating holes for flowing out the graphene composite slurry, and the ends of the coating roller and the pulling roller are fixed with gears meshing with each other, one end of the graphene composite slurry stirring tank is connected to a diaphragm pump, the input port of the diaphragm pump is connected to the inner side of the graphene composite slurry stirring tank, and the output port of the diaphragm pump is connected to a feeding pipe, one end of the feeding pipe is movably connected to one end of the coating roller through a rotating pipe joint, and a second motor for driving the discharge roller to rotate is also installed on the outside of the frame.
[0014] Preferably, the drying device includes a shell arranged at one end of the upper side of the frame, and a plurality of air inlet pipes are arranged on the upper side of the shell, and a fan is fixedly installed on the inner side of each of the air inlet pipes through a bracket, and an electric heating wire for heating the air is installed on the inner side of each air inlet pipe below the fan.
[0015] The present invention also provides a method for preparing water-based graphene clothing leather, which specifically comprises the following steps: Step 1: Coat the surface of the substrate fabric with the graphene composite slurry by a coating device, and at the same time pull the substrate fabric, pull the substrate fabric coated with the graphene composite slurry to the upper side of multiple support plates, drive the conveyor belt to rotate by a driving mechanism, drive the multiple support plates and the multiple metal shrapnel to move, the conveyor belt drives the multiple support plates and the multiple metal shrapnel to move at a speed greater than the speed at which the coating device pulls the substrate fabric, so that the multiple metal shrapnel slides relatively along the lower surface of the substrate fabric, and the multiple metal shrapnel exerts a horizontal sliding friction force on the substrate fabric from the lower surface, and the sliding friction force provides traction for the horizontal movement of the substrate fabric; Step 2: When the substrate fabric coated with the graphene composite slurry is conveyed through a vibration leveling mechanism, the metal springs therein generate continuous high-frequency vibrations, and the vibrations are transmitted to the graphene composite slurry on the upper surface of the substrate fabric, so that the graphene composite slurry on the upper surface of the substrate fabric is quickly leveled, so that the graphene composite slurry is evenly covered on the upper surface of the substrate fabric, and at the same time, the high-frequency vibration allows the graphene composite slurry to penetrate into the gaps between the fibers of the substrate fabric; Step three, the external air is blown into the inner side of the shell through the drying device, and the blown air is heated by the heating effect of the electric heating wire at the same time. The heated air dries the graphene composite slurry on the surface of the substrate fabric, so that the graphene composite slurry is solidified to form a graphene clothing leather material.
[0016] The present invention provides a preparation device and a method for using water-based graphene clothing leather by improving the present invention, which has the following improvements and advantages compared with the prior art: First, the present invention drives multiple support plates to move through a conveyor belt, and the support plates pull the substrate cloth coated with graphene slurry on the upper side. At the same time, a vibration leveling mechanism located inside each support plate drives the substrate cloth and the graphene composite slurry on its upper surface to vibrate, so that the unevenly distributed graphene composite slurry on the upper surface of the substrate cloth is quickly leveled, so that the graphene composite slurry can be evenly covered on the upper surface of the substrate cloth, thereby improving the thickness uniformity of the graphene clothing leather. At the same time, high-frequency vibration can also make the graphene composite slurry more fully penetrate into the gaps between the fibers of the substrate cloth, further improving the adhesion firmness between the graphene composite slurry and the surface of the substrate cloth, thereby better avoiding wrinkling and falling off of the graphene layer and the substrate cloth, and further improving the preparation quality of the graphene clothing leather.
[0017] Secondly, the present invention coats the graphene composite slurry on the upper surface of the substrate fabric through a coating device, and then pulls the substrate fabric above the conveyor belt, and at the same time drives the conveyor belt to rotate through a driving mechanism, and the conveyor belt drives the moving speed of multiple support plates and multiple metal shrapnel to be greater than the moving speed of the coating device pulling the substrate fabric, so that the multiple metal shrapnel can slide relatively along the lower surface of the substrate fabric, and the multiple metal shrapnel can apply horizontal sliding friction to the substrate fabric from the lower surface of the substrate fabric, and the sliding friction force acts evenly on the lower surface position of the substrate fabric, and the sliding friction force provides traction for the horizontal movement of the substrate fabric, so that the substrate fabric moves smoothly. Compared with the existing method of pulling the substrate fabric to move by rotating a rotating drum, the traction force applied to the substrate fabric by this traction method is more evenly distributed, avoiding wrinkles on the substrate fabric, and will not apply too much pulling force to the substrate fabric coated with the graphene composite slurry, thereby avoiding rebound and shrinkage of the substrate fabric after being stretched, thereby preventing the graphene coating on its surface from wrinkling and falling off from the surface of the substrate fabric, thereby improving the production quality of graphene clothing leather. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the structure of the present invention from a first viewing angle; Figure 2 It is a schematic diagram of the structure of the second viewing angle of the present invention; Figure 3 For the present invention Figure 1 Schematic diagram of the enlarged structure at C in the middle; Figure 4 It is a first cross-sectional structural schematic diagram of the present invention; Figure 5 It is a second cross-sectional structural schematic diagram of the present invention; Figure 6 It is a cross-sectional structural schematic diagram of the vibration leveling mechanism in the present invention; Figure 7 For the present invention Figure 6 A schematic diagram of the enlarged structure at A in the middle; Figure 8 It is a third cross-sectional structural schematic diagram of the present invention; Fig. 9 For the present invention Figure 8 Schematic diagram of the enlarged structure at point B in the middle.
[0020] Reference numerals: 1. Frame; 2. Conveyor belt; 3. Support plate; 4. Middle groove; 5. Partition plate; 6. Metal spring; 7. Fixed shaft; 8. Knocking rod; 9. Flange; 10. Torsion spring; 11. Hammer; 12. Sliding shaft; 13. Friction plate; 101. Driving shaft; 102. Driven shaft; 104. Driven pulley; 105. Driving pulley; 106. Synchronous belt; 107. Knocking wheel; 108. First traction wheel; 109. Pushing tooth; 201. Side groove; 202. Rotating drum; 203. Spiral convex strip; 204, second traction wheel; 301, guide groove; 302, roller; 401, fixed frame; 402, connecting rod; 501, first motor; 502, belt roller; 503, support roller; 601, discharge roller; 602, coating roller; 603, traction roller; 604, graphene composite slurry stirring tank; 605, diaphragm pump; 606, feed pipe; 607, gear; 608, second motor; 701, housing; 702, air inlet pipe; 703, bracket; 704, fan; 705, electric heating wire. DETAILED DESCRIPTION
[0021] The present invention is described in detail below, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] The present invention provides a preparation device and a method for using water-based graphene clothing leather through improvement. The technical solution of the present invention is:
[0023] Embodiment 1: like Figures 1 to 9 As shown, the embodiment of the present invention provides a preparation device for water-based graphene clothing leather, comprising a frame 1, a coating device and a drying device are respectively arranged at the front end and the rear end of the frame 1, and a conveyor belt 2 is rotatably connected to the inner side of the frame 1 through a driving mechanism, and a plurality of support plates 3 are movably connected to the outer side of the conveyor belt 2, and each support plate 3 is provided with a middle groove 4 (such as Figure 6 As shown in the figure, a vibration leveling mechanism for assisting the rapid leveling of the graphene composite slurry is arranged on the inner side of each middle groove 4; the vibration leveling mechanism comprises a partition 5 fixed on the inner side of the middle groove 4, two fixed shafts 7 fixed on the inner side of the middle groove 4 on both sides of the partition 5, and two driven shafts 102 rotatably connected to the inner side of the middle groove 4 on both sides of the partition 5, two metal springs 6 are symmetrically installed on the upper side of the partition 5, and multiple knocking rods 8 are rotatably arranged on the outer sides of the two fixed shafts 7 through an elastic structure, and knocking wheels 107 are fixed on the outer sides of the two driven shafts 102 at the positions corresponding to each knocking rod 8, and multiple pushing teeth 109 for pushing the knocking rod 8 to rotate are arranged on the outer side of each knocking wheel 107; it also comprises two transmission mechanisms that respectively drive the two driven shafts 102 to rotate, and the elastic structure comprises a flange 9 fixed on the outer side of the fixed shaft 7, one end of the flange 9 is connected to a torsion spring 10 sleeved on the outer side of the fixed shaft 7, and one end of the torsion spring 10 is connected to one side of the knocking rod 8.
[0024] Furthermore, the transmission mechanism includes a driving shaft 101 that is rotatably connected to the inner side of the middle groove 4, and a driven pulley 104 that is fixed to the outer side of the driven shaft 102. A driving pulley 105 is fixed to the outer side of the driving shaft 101. The driving pulley 105 and the driven pulley 104 are connected to each other through a synchronous belt 106. Two first traction wheels 108 are fixed to both ends of the driving shaft 101. Through the transmission mechanism, when the support plate 3 moves, the driven shaft 102 in the vibration leveling mechanism can be synchronously driven to rotate, thereby driving multiple knocking wheels 107 to rotate. The multiple knocking wheels 107 respectively drive multiple knocking rods 8 to rotate a certain angle and then quickly reverse and reset, so that the metal spring piece 6 can be knocked to make the metal spring piece 6 vibrate, thereby accelerating the leveling speed of the graphene composite slurry.
[0025] Furthermore, two side grooves 201 are provided inside the support plate 3 at both sides of the middle groove 4, and a rotating drum 202 is rotatably connected to the inside of the two side grooves 201, and two spiral convex strips 203 in opposite directions are provided at both ends of the outer sides of the two rotating drums 202, and two second traction wheels 204 are fixed at both ends of the two rotating drums 202, and two friction plates 13 are fixed on both sides of the inside of the frame 1, and the two friction plates 13 respectively drive the driving shaft 101 and the rotating drum 202 to rotate through friction with the first traction wheel 108 and the second traction wheel 204; The two rotating drums 202 located on both sides of the support plate 3 are in contact with the lower surface of the base material fabric, and the second traction wheels 204 at both ends of each rotating drum 202 are also in contact with the surfaces of the two friction plates 13 at the same time. Under the action of friction force, the second traction wheels 204 are driven to rotate, thereby driving the two rotating drums 202 to rotate, and the two rotating drums 202 respectively drive the outer spiral ridges 203 to rotate, and the spiral directions of the spiral ridges 203 at both ends of the outer side of each rotating drum 202 are opposite. Therefore, when the rotating drum 202 rotates, the spiral ridges 203 at both ends can apply friction forces pointing to both sides to the base material fabric, so that the base material fabric can be spread out to both sides, further avoiding wrinkle deformation of the base material fabric.
[0026] Furthermore, two guide grooves 301 are provided on both sides of the interior of the frame 1, and two rollers 302 (such as rollers 302) movably adapted to the guide grooves 301 are rotatably inserted on one side of each support plate 3. Fig. 9 As shown), each support plate 3 moves along the contour of the guide groove 301 through a roller 302, and a fixing frame 401 is fixed at the position corresponding to each support plate 3 on the outer side of the conveyor belt 2, and each fixing frame 401 is movably connected to the support plate 3 at the corresponding position through a connecting rod 402; When the conveyor belt 2 rotates, it drives the multiple fixed frames 401 on its outside to rotate synchronously. The fixed frames 401 can apply pulling force to the multiple support plates 3 respectively through the multiple connecting rods 402. At the same time, under the active cooperation between the multiple rollers 302 and the guide groove 301, the conveyor belt 2 can drive the multiple support plates 3 to move cyclically along the contour trajectory of the guide groove 301 through the multiple connecting rods 402.
[0027] Further, the driving mechanism includes two belt rollers 502 rotatably connected to the inner side of the frame 1, a plurality of support rollers 503, and a first motor 501 installed on the outer side of the frame 1 for driving one of the belt rollers 502 to rotate, the conveyor belt 2 is transmission-connected to the outer sides of the two belt rollers 502, and the plurality of support rollers 503 guide and support the upper side of the conveyor belt 2; The conveyor belt 2 is driven to rotate by the driving mechanism, and the conveyor belt 2 drives the multiple support plates 3 and the multiple metal springs 6 to move at a speed greater than the moving speed of the coating device to pull the substrate cloth, so that the multiple metal springs 6 can slide relatively along the lower surface of the substrate cloth, and the multiple metal springs 6 can apply a horizontal sliding friction force to the substrate cloth from the lower surface. The sliding friction force acts evenly on the lower surface of the substrate cloth. The sliding friction force provides traction for the horizontal movement of the substrate cloth, so that the substrate cloth moves smoothly. The traction force applied to the substrate cloth by this traction method is more evenly distributed, avoiding wrinkles on the substrate cloth, and will not apply too much pulling force to the substrate cloth coated with the graphene composite slurry, thereby avoiding rebound and shrinkage of the substrate cloth after being stretched, thereby preventing the graphene coating on its surface from wrinkling and falling off from the surface of the substrate cloth.
[0028] Further, the coating device includes a discharge roller 601 rotatably connected to one end of the inner side of the frame 1, a coating roller 602 and a traction roller 603 rotatably connected to one end of the inner side of the frame 1, and a graphene composite slurry stirring tank 604 installed at one end of the frame 1, a surface of the coating roller 602 is evenly provided with a plurality of coating holes for flowing out the graphene composite slurry, and the ends of the coating roller 602 and the traction roller 603 are fixed with mutually meshing gears 607, one end of the graphene composite slurry stirring tank 604 is connected to a diaphragm pump 605, the input port of the diaphragm pump 605 is communicated with the inner side of the graphene composite slurry stirring tank 604, and the output port of the diaphragm pump 605 is connected to a feeding pipe 606, one end of the feeding pipe 606 is movably connected to one end of the coating roller 602 through a rotating pipe joint, and a second motor 608 for driving the discharge roller 601 to rotate is also installed on the outer side of the frame 1; By rotating the coating roller 602 and the traction roller 603 in the coating device at the same speed in opposite directions, the substrate fabric can be pulled to move and released from the outside of the discharge roller 601. At the same time, the graphene composite slurry stirring tank 604 can stir the graphene composite slurry inside, and then the stirred graphene composite slurry is extracted by the diaphragm pump 605, and then transported to the inside of the coating roller 602 through the feeding pipe 606, and finally evenly coated on the surface of the substrate fabric through the multiple coating holes on the outside of the coating roller 602, completing the coating process of the graphene clothing leather.
[0029] Furthermore, the drying device includes a shell 701 disposed at one end of the upper side of the frame 1, and a plurality of air inlet pipes 702 are disposed on the upper side of the shell 701, and a fan 704 is fixedly installed on the inner side of each air inlet pipe 702 through a bracket 703, and an electric heating wire 705 for heating air is installed on the inner side of each air inlet pipe 702 at a position below the fan 704; Multiple fans 704 of the drying device are operated to blow external air into the inner side of the shell 701 through the air inlet pipe 702. At the same time, the blown air is heated by the heating effect of the electric heating wire 705. The heated air dries the graphene composite slurry on the surface of the substrate fabric, so that the graphene composite slurry is quickly solidified, thereby forming a graphene clothing leather material.
[0030] Embodiment 2: This embodiment also provides a method for preparing water-based graphene clothing leather, which specifically comprises the following steps: Step 1: Coat the surface of the substrate cloth with graphene composite slurry by a coating device, and at the same time pull the substrate cloth, pull the substrate cloth coated with graphene composite slurry to the upper side of multiple support plates 3, drive the conveyor belt 2 to rotate by a driving mechanism, drive the multiple support plates 3 and the multiple metal shrapnel 6 to move, the conveyor belt 2 drives the multiple support plates 3 and the multiple metal shrapnel 6 to move at a speed greater than the speed at which the coating device pulls the substrate cloth, so that the multiple metal shrapnel 6 slides relatively along the lower surface of the substrate cloth, and the multiple metal shrapnel 6 applies a horizontal sliding friction force to the substrate cloth from the lower surface of the substrate cloth, and the sliding friction force provides traction for the horizontal movement of the substrate cloth; Step 2: When the substrate fabric coated with the graphene composite slurry is conveyed through the vibration leveling mechanism, the metal spring 6 therein generates continuous high-frequency vibration, and the vibration is transmitted to the graphene composite slurry on the upper surface of the substrate fabric, so that the graphene composite slurry on the upper surface of the substrate fabric is quickly leveled, so that the graphene composite slurry is evenly covered on the upper surface of the substrate fabric, and at the same time, the high-frequency vibration makes the graphene composite slurry penetrate into the gaps between the fibers of the substrate fabric; Step three, external air is blown into the inner side of the shell 701 through the drying device, and the blown air is heated by the heating effect of the electric heating wire 705. The heated air dries the graphene composite slurry on the surface of the substrate cloth, so that the graphene composite slurry is solidified to form a graphene clothing leather material.
[0031] Working principle: When in use, the substrate fabric used to produce graphene clothing leather is wound around the outside of the unwinding roller 601 of the coating device, and then one end of the substrate fabric is passed between the coating roller 602 and the traction roller 603, and the second motor 608 is controlled to drive the coating roller 602 to rotate, and the coating roller 602 drives the gear 607 at one end to rotate, and the gear 607 drives the other gear 607 to rotate in the opposite direction, thereby driving the traction roller 603 to rotate in the opposite direction, thereby driving the coating roller 602 and the traction roller 603. The roller 601 rotates at a constant speed in the opposite direction, thereby pulling the substrate fabric to move, so that the substrate fabric is released from the outside of the discharge roller 601. At the same time, the graphene composite slurry stirring tank 604 can stir the graphene composite slurry inside, and then the stirred graphene composite slurry is extracted through the diaphragm pump 605, and then transported to the inside of the coating roller 602 through the feeding pipe 606, and finally evenly coated on the surface of the substrate fabric through the multiple coating holes on the outside of the coating roller 602, completing the coating process of the graphene clothing leather; The coated substrate fabric continues to move to the top of the conveyor belt 2, and at the same time, the first motor 501 of the driving mechanism drives one of the belt rollers 502 to rotate, and this belt roller 502 drives the conveyor belt 2 and the other belt roller 502 to rotate synchronously, and multiple support rollers 503 can support and guide the conveyor belt 2, so that the upper side of the conveyor belt 2 moves linearly in the horizontal direction. When the upper side of the conveyor belt 2 moves horizontally and linearly, it drives the multiple fixing frames 401 on its outer side to move synchronously, and multiple connecting rods 402 can apply tension to the multiple support plates 3 respectively. At the same time, under the active cooperation between the multiple rollers 302 and the guide groove 301, the conveyor belt 2 can drive the multiple support plates 3 to move cyclically along the contour trajectory of the guide groove 301 through the multiple connecting rods 402. Since the substrate fabric moves to the top of the conveyor belt 2, the metal spring sheet 6 on the upper side of each support plate 3 can provide support for the lower side of the substrate fabric, and at the same time, the multiple support plates 3 and the multiple metal spring sheets 6 follow the upper side of the conveyor belt 2 to move horizontally and linearly synchronously, so that horizontal traction can be applied to the substrate fabric; It should be noted that the conveyor belt 2 drives the moving speed of the multiple support plates 3 and the multiple metal shrapnel 6 to be greater than the moving speed of the coating device pulling the substrate fabric, so that the multiple metal shrapnel 6 can slide relatively along the lower surface of the substrate fabric, and the multiple metal shrapnel 6 can apply a horizontal sliding friction force to the substrate fabric from the lower surface of the substrate fabric, and the sliding friction force acts evenly on the lower surface of the substrate fabric. The sliding friction force provides traction for the horizontal movement of the substrate fabric, so that the substrate fabric moves smoothly. Compared with the existing method of pulling the substrate fabric by rotating the roller, the traction force applied to the substrate fabric by this traction method is more evenly distributed, avoiding wrinkles on the substrate fabric, and will not apply too much tension to the substrate fabric coated with the graphene composite slurry, thereby avoiding the rebound and contraction of the substrate fabric after being stretched, thereby preventing the graphene coating on its surface from wrinkling and falling off from the surface of the substrate fabric, thereby improving the production quality of graphene clothing leather; When each support plate 3 supports the base material to move linearly on the upper side, the two first traction wheels 108 of the internal transmission mechanism are in contact with the upper sides of the two friction plates 13 inside the frame 1 respectively (such as Figure 5As shown), at this time, under the action of the friction force between the first traction wheel 108 and the friction plate 13, the two first traction wheels 108 can be driven to rotate, and the two first traction wheels 108 drive the driving shaft 101 to rotate, and the driving shaft 101 drives the driving pulley 105 to rotate, and the driving pulley 105 drives the driven pulley 104 to rotate through the synchronous belt 106, thereby driving the driven shaft 102 of the vibration leveling mechanism to rotate, and the driven shaft 102 drives multiple knocking wheels 107 on its outer side to rotate, and each knocking wheel 107 drives multiple driving teeth 109 on the outer side to rotate. It should be noted that the shape of the driving tooth 109 is a right-angled trapezoidal structure, and one end of each knocking rod 8 The knocking wheel 107 is rotatably connected to a sliding shaft 12, and a hammer 11 is fixed to the other end of each knocking rod 8. When the knocking wheel 107 drives the multiple pushing teeth 109 on its outer side to rotate, the inclined surface of each pushing tooth 109 can push the sliding shaft 12, thereby driving the knocking rod 8 to rotate a certain angle around the outer side of the fixed shaft 7, so that the hammer 11 at the other end of the knocking rod 8 is separated from the lower surface of the metal spring 6. At the same time, the knocking rod 8 drives the torsion spring 10 connected thereto to twist a certain angle, so that the torsion spring 10 accumulates force. As the knocking wheel 107 rotates, when the sliding shaft 12 is separated from the inclined surface of the pushing tooth 109, the inclined surface no longer supports the sliding shaft 12. At this time, The elastic force of the torsion spring 10 applies a reverse torque to the knocking rod 8, so that the knocking rod 8 quickly rotates in the reverse direction to reset, so that the sliding shaft 12 at one end of the knocking rod 8 quickly hits the bottom end of the inclined surface of an adjacent pushing tooth 109, and at the same time, the hammer 11 at the other end of the knocking rod 8 quickly knocks the lower surface of the metal dome 6, so that the metal dome 6 generates high-frequency vibration. As the transmission mechanism drives the driven shaft 102 of the vibration leveling mechanism to rotate continuously, it can drive the hammers 11 at one end of the knocking rods 8 to continuously knock the lower surface of the metal dome 6, so that the metal dome 6 generates continuous high-frequency vibration, and the metal dome 6 transmits the vibration to the base material cloth supported on the upper side of the metal dome 6. Thereby, the substrate fabric is driven to vibrate, and the vibration is transmitted to the graphene composite slurry on the upper surface of the substrate fabric again, so that the graphene composite slurry that is not evenly distributed on the upper surface of the substrate fabric is quickly leveled, so that the graphene composite slurry can quickly and evenly cover the upper surface of the substrate fabric, thereby improving the thickness uniformity of the graphene clothing leather. At the same time, the high-frequency vibration can also make the graphene composite slurry more fully penetrate into the gaps between the fibers of the substrate fabric, further improving the adhesion firmness between the graphene composite slurry and the surface of the substrate fabric, thereby better avoiding the wrinkling and falling off of the graphene layer and the substrate fabric, and further improving the preparation quality of the graphene clothing leather; While the support plate 3 drives the substrate fabric to move, the two rotating drums 202 located on both sides of the support plate 3 also contact the lower surface of the substrate fabric, and the second traction wheels 204 at both ends of each rotating drum 202 also contact the surfaces of the two friction plates 13 at the same time. Under the action of friction force, the second traction wheels 204 are driven to rotate, thereby driving the two rotating drums 202 to rotate. The two rotating drums 202 respectively drive the outer spiral ridges 203 to rotate, and the spiral directions of the spiral ridges 203 at both ends of the outer side of each rotating drum 202 are opposite. Therefore, when the rotating drum 202 rotates, the spiral ridges 203 at both ends can apply friction forces pointing to both sides to the substrate fabric, so that the substrate fabric can be spread out to both sides, further avoiding wrinkle deformation of the substrate fabric; When the graphene composite slurry is evenly covered on the upper surface of the substrate fabric, multiple support plates 3 pull the graphene clothing leather to the bottom of the drying device, and multiple fans 704 of the drying device are operated to blow external air into the inner side of the shell 701 through the air inlet pipe 702. At the same time, the blown air is heated by the heating effect of the electric heating wire 705. The heated air dries the graphene composite slurry on the surface of the substrate fabric, so that the graphene composite slurry is quickly solidified, thereby forming a graphene clothing leather material.
[0032] The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A preparation device for water-based graphene clothing leather, comprising a frame, characterized in that: The front and rear ends of the frame are respectively provided with a coating device and a drying device, and the inner side of the frame is rotatably connected to a conveyor belt through a driving mechanism, and the outer side of the conveyor belt is movably connected to a plurality of support plates, each support plate is provided with a middle groove inside, and a vibration leveling mechanism is provided inside each middle groove to assist the rapid leveling of the graphene composite slurry; The vibration leveling mechanism includes a partition fixed on the inner side of the middle groove, two fixed shafts fixed on the inner side of the middle groove and located on both sides of the partition, and two driven shafts rotatably connected to the inner side of the middle groove and located on both sides of the partition. Two metal springs are symmetrically installed on the upper side of the partition. Multiple knocking rods are rotatably arranged on the outer sides of the two fixed shafts through elastic structures. The outer sides of the two driven shafts are fixed with knocking wheels corresponding to the positions of each knocking rod, and the outer side of each knocking wheel is provided with multiple driving teeth for driving the knocking rod to rotate. The invention also comprises two transmission mechanisms which respectively drive the two driven shafts to rotate.
2. The preparation device of water-based graphene clothing leather according to claim 1, characterized in that: The transmission mechanism includes a driving shaft that is rotatably connected to the inner side of the middle groove, and a driven pulley fixed to the outer side of the driven shaft. A driving pulley is fixed to the outer side of the driving shaft. The driving pulley and the driven pulley are connected by a synchronous belt transmission. Two first traction wheels are fixed at both ends of the driving shaft.
3. The preparation device of water-based graphene clothing leather according to claim 1, characterized in that: Two side grooves are provided inside the support plate at both sides of the middle groove, and rotating drums are rotatably connected inside the two side grooves. Two spiral convex strips in opposite directions are provided at both ends of the outer sides of the two rotating drums, and two second traction wheels are fixed at both ends of the two rotating drums.
4. The preparation device of water-based graphene clothing leather according to claim 1, characterized in that: The elastic structure comprises a flange fixed on the outside of the fixed shaft, one end of the flange is connected with a torsion spring sleeved on the outside of the fixed shaft, and one end of the torsion spring is connected with one side of the knocking rod.
5. The preparation device of water-based graphene clothing leather according to any one of claims 2 or 3, characterized in that: Two friction plates are fixed on both sides of the interior of the frame. The two friction plates respectively drive the driving shaft and the rotating drum to rotate through friction between the first traction wheel and the second traction wheel.
6. The preparation device of water-based graphene clothing leather according to claim 1, characterized in that: Two guide grooves are provided on both sides of the interior of the frame. Two rollers are rotatably inserted on one side of each support plate and are movably adapted to the guide grooves. Each support plate moves along the contour of the guide groove through the rollers. A fixing frame is fixed on the outer side of the conveyor belt at the position corresponding to each support plate, and each fixing frame is movably connected to the support plate at the corresponding position through a connecting rod.
7. The preparation device of water-based graphene clothing leather according to claim 1, characterized in that: The driving mechanism includes two belt rollers rotatably connected to the inner side of the frame, multiple support rollers, and a first motor installed on the outer side of the frame for driving one of the belt rollers to rotate. The conveyor belt is connected to the outer sides of the two belt rollers, and multiple support rollers guide and support the upper side of the conveyor belt.
8. The preparation device of water-based graphene clothing leather according to claim 1, characterized in that: The coating device includes a discharge roller rotatably connected to one end of the inner side of the frame, a coating roller and a traction roller rotatably connected to one end of the inner side of the frame, and a graphene composite slurry stirring tank installed at one end of the frame. The surface of the coating roller is evenly provided with a plurality of coating holes for flowing out the graphene composite slurry, and the ends of the coating roller and the traction roller are fixed with gears meshing with each other. A diaphragm pump is connected to one end of the graphene composite slurry stirring tank, the input port of the diaphragm pump is connected to the inner side of the graphene composite slurry stirring tank, and the output port of the diaphragm pump is connected to a feeding pipe, one end of the feeding pipe is movably connected to one end of the coating roller through a rotating pipe joint, and a second motor for driving the discharge roller to rotate is also installed on the outside of the frame.
9. The preparation device of water-based graphene clothing leather according to claim 1, characterized in that: The drying device includes a shell arranged at one end of the upper side of the frame, and a plurality of air inlet pipes are arranged on the upper side of the shell. A fan is fixedly installed on the inner side of each air inlet pipe through a bracket, and an electric heating wire for heating the air is installed on the inner side of each air inlet pipe below the fan.
10. A method for preparing water-based graphene clothing leather, comprising the preparation device for water-based graphene clothing leather according to any one of claims 1 to 9, characterized in that: The specific steps include: Step 1: Coat the surface of the substrate fabric with the graphene composite slurry by a coating device, and at the same time pull the substrate fabric, pull the substrate fabric coated with the graphene composite slurry to the upper side of multiple support plates, drive the conveyor belt to rotate by a driving mechanism, drive the multiple support plates and the multiple metal shrapnel to move, the conveyor belt drives the multiple support plates and the multiple metal shrapnel to move at a speed greater than the speed at which the coating device pulls the substrate fabric, so that the multiple metal shrapnel slides relatively along the lower surface of the substrate fabric, and the multiple metal shrapnel exerts a horizontal sliding friction force on the substrate fabric from the lower surface, and the sliding friction force provides traction for the horizontal movement of the substrate fabric; Step 2: When the substrate fabric coated with the graphene composite slurry is conveyed through a vibration leveling mechanism, the metal springs therein generate continuous high-frequency vibrations, and the vibrations are transmitted to the graphene composite slurry on the upper surface of the substrate fabric, so that the graphene composite slurry on the upper surface of the substrate fabric is quickly leveled, so that the graphene composite slurry is evenly covered on the upper surface of the substrate fabric, and at the same time, the high-frequency vibration allows the graphene composite slurry to penetrate into the gaps between the fibers of the substrate fabric; Step three, the external air is blown into the inner side of the shell through the drying device, and the blown air is heated by the heating effect of the electric heating wire at the same time. The heated air dries the graphene composite slurry on the surface of the substrate fabric, so that the graphene composite slurry is solidified to form a graphene clothing leather material.
Citation Information
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