A blank cutting device for ball screw processing
By designing an automated blank cutting device for ball screw processing, continuous cutting and grinding of blanks are achieved, solving the problem of low efficiency of traditional cutting and improving production efficiency.
Patent Information
- Application Number
- CN202510320292.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2045-03-18
AI Technical Summary
The traditional ball screw processing has low efficiency in blank cutting and requires separate deburring after cutting, which is time-consuming.
A multifunctional cutting device is designed, which includes a conveying trough, a clamping trough, a grinding trough and a transfer trough. Components such as a servo motor, an electric telescopic rod and a grinder are used to realize automatic feeding, clamping, cutting and grinding. Continuous cutting and grinding are achieved through a clamping rotation mechanism and a transfer mechanism.
The efficiency of ball screw processing is improved, the deburring steps are reduced, continuous cutting and grinding of blanks are achieved, and production efficiency is improved.
Smart Images

Figure CN119952482B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of cutting technology, and in particular relates to a blank cutting device for ball screw processing. Background Art
[0002] A ball screw is a mechanical transmission component that converts rotary motion into linear motion. The presence of balls compensates for the inevitable thread clearance problem in spiral transmission, making the ball screw smooth during transmission, with no setbacks or gaps during forward and reverse conversion, low friction resistance, reversibility, and high efficiency. It is equivalent to converting the sliding motion of the bearing into rolling motion. Therefore, ball screws are widely used in various industrial equipment and precision instruments.
[0003] The first step in traditional ball screw production is cutting. Usually, the material is fed manually and then cut. Therefore, the efficiency of cutting is low. Moreover, after cutting, each ball screw still needs to be deburred separately. The processing process is very time-consuming. Therefore, a blank cutting device for ball screw processing is proposed. Summary of the Invention
[0004] The purpose of the present invention is to provide a blank cutting device for ball screw processing to solve the existing problems.
[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a blank cutting device for ball screw processing, comprising a workbench, a conveying trough being provided at the left end of the upper surface of the workbench, a conveying screw being rotatably connected in the conveying trough, one end of the conveying screw passing through the workbench and extending to the outside, a conveying servo motor being provided on the left side of the workbench, an output end of the conveying servo motor being fixedly connected to one end of the conveying screw, a conveying slider being threadedly connected to the circumferential side surface of the conveying screw, and a clamping and rotating mechanism being provided on the upper surface of the conveying slider;
[0007] The right side of the conveying trough is provided with a clamping groove, and a clamping screw is rotatably connected in the clamping groove, and the peripheral side surface of the clamping screw is threadedly connected to an outer slider and an inner slider, an outer plywood is provided on the upper surface of the outer slider, and an inner plywood is provided on the upper surface of the inner slider, and one side surface of the outer plywood and the inner plywood are both provided with a V-shaped groove, and a plurality of rollers are provided on the inner wall of the V-shaped groove; a clamping servo motor is provided on the front side of the workbench, and one end of the clamping screw passes through the workbench and is fixedly connected to the output end of the clamping servo motor; an auxiliary electric telescopic rod is fixed to one side surface of the outer plywood, and a cutting auxiliary table is fixed to the output end of the auxiliary electric telescopic rod;
[0008] A grinding groove is provided on the right side of the clamping groove, an adjustment groove is provided on one side of the grinding groove, an adjustment servo motor is fixed on one side of the adjusting groove, an adjustment screw is fixed on the output end of the adjusting servo motor, the adjusting screw is rotatably matched with the adjusting groove, an adjustment slider is threadedly connected to the peripheral side of the adjusting screw, a cutting fixing seat is fixed on the outer side of the adjusting slider, a No. 2 electric telescopic rod is provided on one side of the cutting fixing seat, and a cutting machine is fixed on the output end of the No. 2 electric telescopic rod; a grinding seat is fixed on the inner side of the adjusting slider, and a No. 1 grinder is provided on one surface of the grinding seat;
[0009] The lower end of the grinding groove is fixedly connected to a material guide groove, and a hydraulic cylinder is provided on the right side of the material guide groove, and the output end of the hydraulic cylinder passes through the material guide groove and extends to the inside;
[0010] A transfer groove is provided on the right side of the front side of the workbench, and the transfer groove is connected to the grinding groove. A transfer rod is connected to the two surfaces relative to each other in the transfer groove, and a transfer servo motor is fixedly connected to the right side of the workbench; one end of the transfer rod passes through the workbench and is fixedly connected to the output end of the transfer servo motor; a plurality of connecting plates are provided on the side surface of the transfer rod, a fixing ring is provided at one end of the connecting plate, and a plurality of extrusion springs are fixed on the inner wall of the fixing ring, an arc-shaped extrusion plate is provided at one end of the extrusion spring, and a guide plate is provided at one end of the arc-shaped extrusion plate;
[0011] A support plate is provided on the right end of the upper surface of the workbench, a second grinder is provided on one side of the support plate, a horizontal plate is provided on the upper surface of the support plate, and an infrared sensor is provided on the lower surface of the horizontal plate;
[0012] The cam is fixedly mounted on a support frame, and the cam is fixedly mounted on a support frame. The cam is fixedly mounted on a support frame, and the cam is fixedly mounted on a support frame.
[0013] A motor seat is provided at the upper end of the substrate, a rotating servo motor is provided on one surface of the motor seat, an output end of the rotating servo motor passes through the motor seat, and a driving wheel is fixed to the output end of the rotating servo motor;
[0014] A lead screw blank is arranged in the transfer ring, and the lead screw blank passes through the clamping rotation mechanism, between the outer clamping plate and the inner clamping plate in sequence, and finally passes through the fixing ring.
[0015] Furthermore, the threads in the screw holes opened inside the outer slider are opposite to those in the inner slider, and the outer splint is a "U"-shaped plate structure. The shape and size of the outer splint are adapted to the inner splint, and the outer splint and the inner splint cooperate with each other.
[0016] Furthermore, the shape and structure of the driving wheel are adapted to the teeth, and the driving wheel and the ring cooperate with each other.
[0017] Furthermore, the centers of the fixing ring, transfer ring, outer clamping plate and inner clamping plate after clamping are all located on the same straight line.
[0018] Furthermore, the position of the No. 2 grinder is adapted to the lead screw blank, and the No. 2 grinder and the lead screw blank cooperate with each other.
[0019] Furthermore, the position of the No. 1 grinder is adapted to the fixed ring, and the fixed ring drives the cut lead screw blank to cooperate with the No. 1 grinder.
[0020] Furthermore, the conveying slider is in sliding cooperation with the conveying groove; and the outer slider and the inner slider are both in sliding cooperation with the clamping groove.
[0021] Furthermore, the shape and size of the adjusting slider are adapted to the adjusting slot, and the adjusting slider and the adjusting slot are slidably fitted together.
[0022] Furthermore, a scale mark is provided on one side of the grinding groove, and the infrared sensor and the second grinder cooperate with each other.
[0023] Furthermore, the conveying servo motor, clamping servo motor, auxiliary electric telescopic rod, adjustment servo motor, No. 2 electric telescopic rod, cutting machine, No. 1 grinder, hydraulic cylinder, transfer servo motor, No. 2 grinder, infrared sensor and rotation servo motor are all electrically connected to an external power supply, and the No. 2 electric telescopic rod has its own power supply.
[0024] The present invention has the following beneficial effects:
[0025] When the present invention is used, the lead screw blank is first passed through the clamping rotating mechanism, the outer splint and the inner splint in sequence, and finally passed through the fixed ring until it contacts the grinding head of the No. 2 grinder. At this time, the infrared sensor detects that the lead screw blank is in place and sends a signal to the No. 3 electric telescopic rod and the clamping servo motor. The No. 3 electric telescopic rod is started, and the output end of the No. 3 electric telescopic rod pushes the adjusting rod to drive the rotating ring to rotate, so that the circular splint clamps the lead screw blank. At the same time, the clamping servo motor drives the clamping screw to rotate, thereby driving the outer splint and the inner splint to clamp the lead screw blank; after the lead screw blank is clamped, the No. 2 grinder, the No. 2 electric telescopic rod, the cutting machine, the No. 1 grinder and the rotating servo motor are turned on at the same time. At this time, the No. 2 grinder grinds one end of the lead screw blank, and the No. 2 electric telescopic rod drives the cutting machine to cut the lead screw blank, and the rotating servo motor drives the driving wheel to rotate, and the driving wheel engages with the teeth, thereby driving the circular ring to rotate, and the circular ring drives the lead screw blank 77 to rotate, thereby improving the cutting efficiency.
[0026] After the cutting is completed, the transfer servo motor is turned on to drive the transfer rod to rotate, so that the fixed ring drives the cut screw blank to rotate to the next grinding work station. The cut end of the cut screw blank contacts the grinding head of the No. 1 grinder and is polished. At the same time, the clamping servo motor is turned on to make its output end rotate in the opposite direction to drive the outer and inner plates to loosen the screw blank to be cut. The conveying servo motor is turned on to drive the conveying screw to rotate, so that the clamping rotating mechanism drives the screw blank to be cut to move to the right, and then the clamping structure of the clamping rotating mechanism loosens the screw blank After returning, the screw blank is clamped and transported to the right until the screw blank to be cut is transported to the grinding head position of the No. 2 grinder, and then the clamping servo motor is turned on to clamp the outer and inner plates to the screw blank to be cut, thereby continuously cutting the screw blank. After grinding is completed, the hydraulic cylinder is turned on to extend its output end to push the screw blank out of the fixing ring, and finally it falls into the guide trough and is sent out. The above operation is repeated until the screw blank is completely cut. At this time, the cut screw blank does not need to be ground, thereby improving the efficiency of screw production.
[0027] The present invention drives the adjusting screw to rotate by turning on the adjusting servo motor, so that the adjusting slider drives the cutting machine and the No. 1 grinder to move to a suitable position, which is convenient for meeting the requirements of different cutting lengths of the screw blank. At the same time, the cutting auxiliary platform follows the position change of the cutting machine through the auxiliary electric telescopic rod, so that it also moves to the corresponding position to cooperate with the cutting machine, which is convenient for auxiliary positioning and fixing of the screw blank during cutting, and avoids deformation of the cutting position of the screw blank.
[0028] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0030] Figure 1 This is a schematic diagram of the overall structure of a blank cutting device for ball screw processing;
[0031] Figure 2 for Figure 1 Enlarged view of part A;
[0032] Figure 3 A top view of a blank cutting device for ball screw machining;
[0033] Figure 4 for Figure 3 Middle AA section;
[0034] Figure 5 for Figure 4 Enlarged view of part B;
[0035] Figure 6 for Figure 4 Enlarged view of part C in the middle;
[0036] Figure 7 for Figure 4 Enlarged view of part D in the middle;
[0037] Figure 8 for Figure 4 Middle BB cross-section.
[0038] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0039] 1. Workbench; 2. Conveyor trough; 3. Conveyor screw; 4. Conveyor servo motor; 5. Conveyor slide; 6. Clamping and rotating mechanism; 7. Clamping trough; 8. Clamping screw; 9. Outer slide; 10. Inner slide; 11. Outer clamping plate; 12. Inner clamping plate; 13. Roller; 14. Clamping servo motor; 15. Auxiliary electric telescopic rod; 16. Cutting auxiliary table; 17. Grinding trough; 18. Adjustment trough; 19. Adjustment servo motor; 20. Adjustment screw; 21. Adjustment slide; 22. Cutting fixed seat; 23. No. 2 electric telescopic rod; 24. Cutting machine; 25. Grinding seat; 26. No. 1 grinder; 27. Material guide trough; 28. Hydraulic cylinder ; 29. Transfer trough; 30. Transfer rod; 31. Transfer servo motor; 32. Support plate; 33. No. 2 grinder; 34. Horizontal plate; 35. Infrared sensor; 36. Connecting plate; 37. Fixed ring; 38. Extrusion spring; 39. Arc extrusion plate; 40. Guide plate; 61. Base plate; 62. Circular ring; 63. Teeth; 64. Articulated seat; 65. Movable groove; 66. Rotating ring; 67. Support column; 68. Transfer ring; 69. Articulated rod; 70. Circular splint; 71. Rotating shaft; 72. Adjusting rod; 73. No. 3 electric telescopic rod; 74. Motor seat; 75. Rotating servo motor; 76. Driving wheel; 77. Screw blank. DETAILED DESCRIPTION
[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0041] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention.
[0042] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0043] See also Figures 1-8As shown, the present invention is a blank cutting device for ball screw processing, comprising a workbench 1, a conveying trough 2 is provided at the left end of the upper surface of the workbench 1, a conveying screw 3 is rotatably connected in the conveying trough 2, one end of the conveying screw 3 passes through the workbench 1 and extends to the outside, a conveying servo motor 4 is provided on the left side of the workbench 1, the output end of the conveying servo motor 4 is fixedly connected to one end of the conveying screw 3, a conveying slider 5 is threadedly connected to the side surface of the conveying screw 3, and a clamping rotation mechanism 6 is provided on the upper surface of the conveying slider 5;
[0044] A clamping groove 7 is provided on the right side of the conveying trough 2, and a clamping screw 8 is rotatably connected in the clamping groove 7. The side surface of the clamping screw 8 is threadedly connected to an outer slider 9 and an inner slider 10. An outer plywood 11 is provided on the upper surface of the outer slider 9, and an inner plywood 12 is provided on the upper surface of the inner slider 10. V-shaped grooves are provided on one side of the outer plywood 11 and the inner plywood 12, and a number of rollers 13 are provided on the inner wall of the V-shaped groove; a clamping servo motor 14 is provided on the front side of the workbench 1, and one end of the clamping screw 8 passes through the workbench 1 and is fixedly connected to the output end of the clamping servo motor 14; an auxiliary electric telescopic rod 15 is fixed to one side of the outer plywood 11, and a cutting auxiliary table 16 is fixed to the output end of the auxiliary electric telescopic rod 15;
[0045] A grinding groove 17 is provided on the right side of the clamping groove 7, and an adjustment groove 18 is provided on one side of the grinding groove 17. An adjustment servo motor 19 is fixed on one side of the adjustment groove 18, and an adjustment screw 20 is fixed on the output end of the adjustment servo motor 19. The adjusting screw 20 rotates with the adjusting groove 18, and an adjustment slider 21 is threadedly connected to the side surface of the adjusting screw 20. A cutting fixing seat 22 is fixed on the outer side of the adjusting slider 21, and a No. 2 electric telescopic rod 23 is provided on one side of the cutting fixing seat 22. A cutting machine 24 is fixed on the output end of the No. 2 electric telescopic rod 23; a grinding seat 25 is fixed on the inner side of the adjusting slider 21, and a No. 1 grinder 26 is provided on one surface of the grinding seat 25;
[0046] The lower end of the grinding groove 17 is fixedly connected to a material guide groove 27. A hydraulic cylinder 28 is provided on the right side of the material guide groove 27. The output end of the hydraulic cylinder 28 passes through the material guide groove 27 and extends to the inside.
[0047] A transfer groove 29 is provided on the right side of the front side of the workbench 1. The transfer groove 29 is connected to the grinding groove 17. A transfer rod 30 is connected to the two surfaces of the transfer groove 29 for rotation. A transfer servo motor 31 is fixedly connected to the right side of the workbench 1. One end of the transfer rod 30 passes through the workbench 1 and is fixedly connected to the output end of the transfer servo motor 31. Several connecting plates 36 are provided on the side of the transfer rod 30. A fixing ring 37 is provided at one end of the connecting plate 36. Several extrusion springs 38 are fixed to the inner wall of the fixing ring 37. An arc-shaped extrusion plate 39 is provided at one end of the extrusion spring 38. A guide plate 40 is provided at one end of the arc-shaped extrusion plate 39.
[0048] A support plate 32 is provided on the right end of the upper surface of the workbench 1, a second grinder 33 is provided on one side of the support plate 32, a horizontal plate 34 is provided on the upper surface of the support plate 32, and an infrared sensor 35 is provided on the lower surface of the horizontal plate 34;
[0049] The clamping and rotating mechanism 6 includes a base plate 61, the lower end of the base plate 61 is fixedly connected to the upper surface of the conveying slider 5, a surface of the base plate 61 is rotatably connected to a circular ring 62, the side surface of the circular ring 62 is provided with teeth 63, a surface of the circular ring 62 is fixed with a plurality of hinged seats 64, the inner side surface of the hinged seat 64 is provided with a movable groove 65, a swivel 66 is rotatably connected in the movable groove 65, a plurality of support columns 67 are provided on the upper surface of the swivel 66, a transfer ring 68 is fixed on the upper surface of the support column 67, a hinged rod 69 is hinged in the hinged seat 64, a circular splint 70 is provided at one end of the hinged rod 69, and a rotating shaft 71 is provided on both opposite surfaces of the circular splint 70, and the rotating shaft 71 is rotatably connected to the transfer ring 68 and the swivel 66; an adjusting rod 72 is provided on one side of the support column 67, and a No. 3 electric telescopic rod 73 is hinged between the adjusting rod 72 and the hinged seat 64;
[0050] A motor base 74 is provided at the upper end of the base plate 61. A rotating servo motor 75 is provided on one surface of the motor base 74. The output end of the rotating servo motor 75 passes through the motor base 74. A driving wheel 76 is fixed to the output end of the rotating servo motor 75.
[0051] A lead screw blank 77 is arranged in the transfer ring 68 , and the lead screw blank 77 passes through the clamping rotation mechanism 6 , between the outer clamping plate 11 and the inner clamping plate 12 in sequence, and finally passes through the fixing ring 37 .
[0052] Among them, the threads in the screw holes opened inside the outer slider 9 and the inner slider 10 are opposite, the outer splint 11 is a "U"-shaped plate structure, the shape and size of the outer splint 11 are adapted to the inner splint 12, and the outer splint 11 and the inner splint 12 cooperate with each other.
[0053] The shape and configuration of the driving wheel 76 are adapted to the teeth 63 , and the driving wheel 76 and the ring 62 cooperate with each other.
[0054] The centers of the fixing ring 37 , the transfer ring 68 , the outer clamping plate 11 and the inner clamping plate 12 after clamping are all located on the same straight line.
[0055] The position of the second grinder 33 is adapted to the lead screw blank 77 , and the second grinder 33 and the lead screw blank 77 cooperate with each other.
[0056] Among them, the position of the No. 1 grinder 26 is adapted to the fixed ring 37 , and the fixed ring 37 drives the cut lead screw blank to cooperate with the No. 1 grinder 26 .
[0057] The conveying slider 5 is in sliding cooperation with the conveying groove 2 ; the outer slider 9 and the inner slider 10 are both in sliding cooperation with the clamping groove 7 .
[0058] The shape and size of the adjusting slider 21 are adapted to the adjusting slot 18 , and the adjusting slider 21 and the adjusting slot 18 are slidably fitted together.
[0059] Among them, a scale mark is set on one side of the grinding groove 17, and the infrared sensor 35 and the second grinder 33 cooperate with each other.
[0060] Among them, the conveying servo motor 4, the clamping servo motor 14, the auxiliary electric telescopic rod 15, the adjustment servo motor 19, the No. 2 electric telescopic rod 23, the cutting machine 24, the No. 1 grinder 26, the hydraulic cylinder 28, the transfer servo motor 31, the No. 2 grinder 33, the infrared sensor 35 and the rotation servo motor 75 are all electrically connected to the external power supply, and the No. 3 electric telescopic rod 73 has its own power supply.
[0061] See also Figures 1-8As shown, this embodiment is a method for using a blank cutting device for ball screw processing: when in use, first pass the screw blank 77 through the clamping rotating mechanism 6, the outer clamping plate 11 and the inner clamping plate 12 in sequence, and finally pass through the fixing ring 37 until it contacts the grinding head of the No. 2 grinder 33. At this time, the infrared sensor 35 detects that the screw blank 77 is in place and sends a signal to the No. 3 electric telescopic rod 73 and the clamping servo motor 14. The No. 3 electric telescopic rod 73 is started, and the output end of the No. 3 electric telescopic rod 73 pushes the adjusting rod 72 to drive the rotating ring 66 to rotate, so that the circular clamping plate 70 clamps the screw blank 77, and at the same time the clamping servo motor 14 drives the clamping screw 8 to rotate, thereby driving the outer splint 11 and the inner splint 12 to clamp the screw blank 77; after the screw blank 77 is clamped, the No. 2 grinder 33, the No. 2 electric telescopic rod 23, the cutter 24, the No. 1 grinder 26 and the rotating servo motor 75 are turned on at the same time. At this time, the No. 2 grinder 33 grinds one end of the screw blank 77, the No. 2 electric telescopic rod 23 drives the cutter 24 to cut the screw blank 77, and the rotating servo motor 75 drives the driving wheel 76 to rotate. The driving wheel 76 engages with the teeth 63, thereby driving the ring 62 to rotate, and the ring 62 drives the screw blank 77 to rotate, thereby improving the cutting efficiency. After the cutting is completed, the transfer servo motor 31 is turned on to drive the transfer rod 30 to rotate, so that the fixed ring 37 drives the cut screw blank 77 to rotate to the next grinding work position, and the cut end of the cut screw blank 77 contacts the grinding head of the No. 1 grinder 26 for grinding. At the same time, the clamping servo motor 14 is turned on to make its output end rotate in the opposite direction to drive the outer clamping plate 11 and the inner clamping plate 12 to loosen the screw blank 77 to be cut, and the conveying servo motor 4 is turned on to drive the conveying screw 3 to rotate, so that the clamping rotating mechanism 6 drives the screw blank 77 to be cut to move to the right, and then the clamping structure of the clamping rotating mechanism 6 loosens the screw blank 7 7 and then return. After returning, the screw blank 77 is clamped and transported to the right until the screw blank 77 to be cut is transported to the grinding head position of the second grinder 33, and then the clamping servo motor 14 is turned on to clamp the outer clamping plate 11 and the inner clamping plate 12 to the screw blank 77 to be cut, thereby continuously cutting the screw blank 77. After the grinding is completed, the hydraulic cylinder 28 is turned on to extend its output end to push the screw blank 77 out of the fixing ring 37, and finally fall into the guide groove 27 and be sent out. Repeat the above operation until the screw blank 77 is completely cut. At this time, the cut screw blank 77 does not need to be ground, thereby improving the efficiency of screw production.
[0062] It should be further explained that the grinding time of the No. 1 grinder 26 can be set, as long as the time is less than the cutting time; when it is necessary to cut screw blanks of different lengths, the adjusting servo motor 19 is turned on to drive the adjusting screw 20 to rotate, so that the adjusting slider 21 drives the cutting machine 24 and the No. 1 grinder 26 to move to the appropriate position. At the same time, the cutting auxiliary table 16 follows the position change of the cutting machine 24, and is also moved to the corresponding position to cooperate with the cutting machine 24 through the auxiliary electric telescopic rod 15.
[0063] When the infrared sensor 35 senses that the screw blank 77 moves to the first grinding position of the No. 2 grinder 33, the infrared sensor 35 first gives the No. 3 electric telescopic rod 73 and the clamping servo motor 14 a signal to turn them on, thereby clamping and fixing the screw blank 77, and then the No. 2 grinder 33 is turned on for grinding; when the cut screw blank 77 rotates to the next grinding position after cutting is completed, the infrared sensor 35 senses that the screw blank 77 is detached, and the No. 2 grinder 33 will be closed, and then a signal is given to the clamping servo motor 14 to release the screw blank 77, and then a signal is given to the conveying servo motor 4 to drive the screw blank 77 to move until it reaches the first grinding position again and is sensed by the infrared sensor 35, and the above process is repeated until the screw blank 77 is completely cut.
[0064] Throughout this specification, references to terms such as "one embodiment," "example," and "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0065] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A blank cutting device for ball screw processing, comprising a workbench (1), characterized in that: A conveying trough (2) is provided at the left end of the upper surface of the workbench (1), a conveying screw (3) is rotatably connected in the conveying trough (2), one end of the conveying screw (3) passes through the workbench (1) and extends to the outside, a conveying servo motor (4) is provided on the left side of the workbench (1), the output end of the conveying servo motor (4) is fixedly connected to one end of the conveying screw (3), a conveying slider (5) is threadedly connected to the circumferential side of the conveying screw (3), and a clamping rotation mechanism (6) is provided on the upper surface of the conveying slider (5); A clamping groove (7) is provided on the right side of the conveying groove (2), a clamping screw (8) is rotatably connected in the clamping groove (7), an outer slider (9) and an inner slider (10) are threadedly connected to the side surface of the clamping screw (8), an outer clamping plate (11) is provided on the upper surface of the outer slider (9), an inner clamping plate (12) is provided on the upper surface of the inner slider (10), a V-shaped groove is provided on one side of the outer clamping plate (11) and the inner clamping plate (12), and a plurality of rollers (13) are provided on the inner wall of the V-shaped groove; a clamping servo motor (14) is provided on the front side of the workbench (1), one end of the clamping screw (8) passes through the workbench (1) and is fixedly connected to the output end of the clamping servo motor (14); an auxiliary electric telescopic rod (15) is fixed on one side of the outer clamping plate (11), and a cutting auxiliary table (16) is fixed on the output end of the auxiliary electric telescopic rod (15); A grinding groove (17) is provided on the right side of the clamping groove (7), an adjusting groove (18) is provided on one side of the grinding groove (17), an adjusting servo motor (19) is fixed on one side of the adjusting groove (18), an adjusting screw (20) is fixed on the output end of the adjusting servo motor (19), the adjusting screw (20) and the adjusting groove (18) are rotatably matched, an adjusting slider (21) is threadedly connected to the peripheral side of the adjusting screw (20), a cutting fixed seat (22) is fixed on the outer side of the adjusting slider (21), a No. 2 electric telescopic rod (23) is provided on one side of the cutting fixed seat (22), and a cutting machine (24) is fixed on the output end of the No. 2 electric telescopic rod (23); a grinding seat (25) is fixed on the inner side of the adjusting slider (21), and a No. 1 grinder (26) is provided on one surface of the grinding seat (25); The lower end of the grinding groove (17) is fixedly connected to a material guide groove (27), and a hydraulic cylinder (28) is provided on the right side of the material guide groove (27), and the output end of the hydraulic cylinder (28) passes through the material guide groove (27) and extends to the inside; A transfer groove (29) is provided on the right side of the front side of the workbench (1), and the transfer groove (29) is connected to the grinding groove (17). A transfer rod (30) is connected to the two surfaces of the transfer groove (29) for rotation. A transfer servo motor (31) is fixedly connected to the right side of the workbench (1); one end of the transfer rod (30) passes through the workbench (1) and is fixedly connected to the output end of the transfer servo motor (31); a plurality of connecting plates (36) are provided on the peripheral side of the transfer rod (30), a fixing ring (37) is provided at one end of the connecting plate (36), and a plurality of extrusion springs (38) are fixed on the inner wall of the fixing ring (37), an arc-shaped extrusion plate (39) is provided at one end of the extrusion spring (38), and a guide plate (40) is provided at one end of the arc-shaped extrusion plate (39); A support plate (32) is provided at the right end of the upper surface of the workbench (1), a second grinder (33) is provided on one side of the support plate (32), a horizontal plate (34) is provided on the upper surface of the support plate (32), and an infrared sensor (35) is provided on the lower surface of the horizontal plate (34); The clamping rotation mechanism (6) includes a base plate (61), the lower end of the base plate (61) is fixedly connected to the upper surface of the conveying slider (5), a surface of the base plate (61) is rotatably connected to a ring (62), the circumferential side surface of the ring (62) is provided with teeth (63), a surface of the ring (62) is fixed with a plurality of hinge seats (64), the inner side surface of the hinge seat (64) is provided with a movable groove (65), a rotating ring (66) is rotatably connected in the movable groove (65), and the upper surface of the rotating ring (66) is provided with a plurality of support columns (67). ), a transfer ring (68) is fixed on the upper surface of the support column (67), a hinged rod (69) is hinged in the hinged seat (64), a circular splint (70) is provided at one end of the hinged rod (69), and a rotating shaft (71) is provided on both opposite surfaces of the circular splint (70), and the rotating shaft (71) is rotatably connected to the transfer ring (68) and the rotating ring (66); an adjusting rod (72) is provided on one side of the support column (67), and a No. 3 electric telescopic rod (73) is hinged between the adjusting rod (72) and the hinged seat (64); A motor seat (74) is provided at the upper end of the base plate (61), a rotating servo motor (75) is provided on one surface of the motor seat (74), an output end of the rotating servo motor (75) passes through the motor seat (74), and a driving wheel (76) is fixed to the output end of the rotating servo motor (75); A screw blank (77) is arranged in the transfer ring (68), and the screw blank (77) passes through the clamping rotation mechanism (6), the outer clamping plate (11) and the inner clamping plate (12) in sequence, and finally passes through the fixing ring (37).
2. A blank cutting device for ball screw processing according to claim 1, characterized in that: The threads in the screw holes opened inside the outer slider (9) and the inner slider (10) are opposite to each other, and the outer clamping plate (11) is a "U"-shaped plate structure. The shape and size of the outer clamping plate (11) are adapted to the inner clamping plate (12), and the outer clamping plate (11) and the inner clamping plate (12) cooperate with each other.
3. A blank cutting device for ball screw processing according to claim 1, characterized in that: The shape and structure of the driving wheel (76) are adapted to the teeth (63), and the driving wheel (76) and the ring (62) cooperate with each other.
4. A blank cutting device for ball screw processing according to claim 1, characterized in that: The centers of the fixing ring (37), the transfer ring (68), the outer clamping plate (11) and the inner clamping plate (12) after clamping are all located on the same straight line.
5. The blank cutting device for ball screw processing according to claim 1, characterized in that: The position of the second grinder (33) is adapted to the lead screw blank (77), and the second grinder (33) and the lead screw blank (77) cooperate with each other.
6. A blank cutting device for ball screw processing according to claim 1, characterized in that: The position of the No. 1 grinder (26) is adapted to the fixing ring (37), and the fixing ring (37) drives the cut lead screw blank to cooperate with the No. 1 grinder (26).
7. A blank cutting device for ball screw processing according to claim 1, characterized in that: The conveying slider (5) is in sliding engagement with the conveying groove (2); and the outer slider (9) and the inner slider (10) are both in sliding engagement with the clamping groove (7).
8. The blank cutting device for ball screw processing according to claim 1, characterized in that: The shape and size of the adjusting slider (21) are adapted to the adjusting slot (18), and the adjusting slider (21) and the adjusting slot (18) are in sliding engagement.
9. The blank cutting device for ball screw processing according to claim 1, characterized in that: A scale mark is provided on one side of the grinding groove (17), and the infrared sensor (35) and the second grinding machine (33) cooperate with each other.
10. The blank cutting device for ball screw processing according to claim 1, characterized in that: The conveying servo motor (4), the clamping servo motor (14), the auxiliary electric telescopic rod (15), the adjusting servo motor (19), the No. 2 electric telescopic rod (23), the cutting machine (24), the No. 1 grinder (26), the hydraulic cylinder (28), the transport servo motor (31), the No. 2 grinder (33), the infrared sensor (35) and the rotating servo motor (75) are all electrically connected to an external power supply, and the No. 3 electric telescopic rod (73) has its own power supply.
Citation Information
Patent Citations
Machining device suitable for lead screws of different specifications
CN116551395A
Blank cutting device for automatic clamping type ball screw machining
CN116652614A