Environment-friendly steel pipe machining and rust removing device for water conservancy project

By designing a steel pipe processing and removal device for water conservancy engineering that combines loading and unloading, telescoping, clamping and multiple rust removal mechanisms, the problems of low rust removal efficiency and "dead corner areas" in the existing technology are solved, and efficient and comprehensive rust removal of water conservancy steel pipes of different lengths and inner and outer diameters are achieved, which improves the practicality of the device and the environmental protection effect.

CN119952594AActive Publication Date: 2025-05-09SHANDONG LYUZHIXING ENVIRONMENT ENG CO LTD
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Patent Information

Application Number
CN202510451749.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2025-05-09
Estimated Expiration
2045-04-11

AI Technical Summary

Technical Problem

Existing rust removal devices usually can only unilaterally remove the inner or outer walls of steel pipes, which are inefficient and have "dead corner areas", making it difficult to meet the rust removal needs of water conservancy steel pipes of different lengths and inner and outer diameters, and are less practical.

Method used

An environmentally friendly steel pipe processing and removal device for water conservancy engineering is designed, and a combination of loading and unloading mechanism, a first telescopic mechanism, a clamping mechanism, a first rust removal mechanism, a second rust removal mechanism and a second telescopic mechanism are adopted to achieve comprehensive polishing and removal of water conservancy steel pipes of different lengths and inner and outer diameters.

Benefits of technology

It improves the efficiency and effect of rust removal, eliminates the 'dead corner area', and is suitable for water conservancy steel pipes of different lengths and inner and outer diameters, enhances the practicality of the device, and removes rust in a closed environment, collects and treats "waste chips" to keep the environment clean.

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Abstract

The device comprises a base plate, a feeding and discharging mechanism is arranged in the middle of the top end of the base plate, two sets of fixing plates are welded to the left side of the top end of the base plate, and a first box is rotationally connected between the two sets of fixing plates. Through cooperative use of the feeding and discharging mechanism, the first telescopic mechanism, the clamping mechanism, the first derusting mechanism, the second derusting mechanism and the second telescopic mechanism, polishing and derusting of water conservancy steel pipes of different lengths are achieved, the practicability of the device is improved, polishing and derusting of the inner walls and the outer walls of the water conservancy steel pipes are achieved at the same time, and the working efficiency is improved. According to the water conservancy steel pipe derusting device, the derusting efficiency is improved, no dead angle area exists in derusting, the derusting effect is also improved, meanwhile, the water conservancy steel pipe derusting device can be suitable for water conservancy steel pipes with different inner and outer diameters, the practicability of the device is further improved, all polishing and derusting are conducted in a closed environment, generated waste chips are synchronously collected finally, the environment is kept clean, and the requirements of workers are met.
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Description

Technical Field

[0001] The invention relates to the technical field of rust removal, in particular to an environmentally friendly steel pipe processing and rust removal device for water conservancy projects. Background Art

[0002] As we all know, steel pipes are often used in water conservancy projects. After long-term use, the inner and outer surfaces of the steel pipes will be corroded, and then the inner and outer surfaces of the steel pipes need to be rusted.

[0003] Existing rust removal devices usually only unilaterally remove rust from the inner wall or the outer wall of the steel pipe. This method has a slow rust removal efficiency, and no matter whether the inner wall or the outer wall of the steel pipe is clamped, a "dead corner area" will exist in the rust removal process, resulting in poor rust removal effect. In addition, most rust removal devices cannot meet the needs of hydraulic steel pipes of different lengths and different inner and outer diameters for rust removal. They are less practical and difficult to meet the needs of staff. Summary of the invention

[0004] In order to solve the above technical problems, an environmentally friendly rust removal device for steel pipe processing for water conservancy projects is provided. The technical solution solves the problem that the existing rust removal devices proposed in the above background technology usually only unilaterally remove rust from the inner wall or the outer wall of the steel pipe. In this way, the rust removal efficiency is slow, and no matter whether the inner wall or the outer wall of the steel pipe is clamped, "dead corners" will exist in the rust removal process, resulting in poor rust removal effect. In addition, most rust removal devices cannot meet the needs of rust removal for water conservancy steel pipes of different lengths and different inner and outer diameters, and have low practicality.

[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is: The rust removing device of an environmentally friendly steel pipe for processing and removing rust for water conservancy projects comprises a base plate, a loading and unloading mechanism is arranged in the middle part of the top end of the base plate, two groups of fixed plates are welded on the left side of the top end of the base plate, a first box body is rotatably connected between the two groups of the fixed plates, a first driving motor for driving the first box body to rotate is arranged on the outer side of the fixed plate on the front side, a second box body, a third box body and a fourth box body are slidably connected inside the first box body, and a first telescopic mechanism is installed on the first box body and the fourth box body, a first electric push rod is arranged at the bottom end of the first box body, an output end of the first electric push rod is fixedly connected to a mounting plate, a second electric push rod is installed in the mounting plate, a cover plate is fixedly connected to the outer surface of the second electric push rod, a connecting disk is installed at the output end of the second electric push rod, a notch is opened in the middle part of the right side of the fourth box body, a mounting disk is connected inside the notch, a clamping mechanism is arranged in the connecting disk and the mounting disk, and a first rust removing mechanism and a second rust removing mechanism are installed on the right side of the fourth box body.

[0006] Preferably, the loading and unloading mechanism includes a first screw rod and a first guide rod, first fixed blocks are fixedly installed on the left and right sides of the top of the base plate, the first screw rod is rotatably connected between the two groups of first fixed blocks, the first guide rod is fixedly connected between the two groups of first fixed blocks, the outer surface of the first screw rod is threadedly connected with a mechanical gripper, the mechanical gripper is slidably connected to the first guide rod, and the outer end of the first screw rod is fixedly connected to the output end of the first stepper motor, and the first stepper motor is arranged on the outside of the first fixed block on the right side.

[0007] Preferably, the first telescopic mechanism includes a first telescopic member, a first connecting shaft is fixedly connected to the left side of the top of the first box body, a first connecting arm and a second connecting arm are rotatably connected to the first connecting shaft, a second connecting shaft is installed on the right side of the top of the fourth box body, a third connecting arm and a fourth connecting arm are rotatably connected to the second connecting shaft, the right ends of the first telescopic member are rotatably connected to the third connecting arm and the fourth connecting arm respectively, and the left ends of the first telescopic member are rotatably connected to the first connecting arm and the second connecting arm respectively.

[0008] Preferably, the first telescopic mechanism also includes a second fixed block, the second fixed block is provided with two groups, both of which are installed on the top of the first box body, a second screw rod is rotatably connected between the two groups of the second fixed blocks, a moving block is threadedly connected to the second screw rod, the moving block is slidably connected to the second guide rod, the two ends of the second guide rod are respectively fixedly connected to the inner walls of the two groups of second fixed blocks, a second stepping motor is installed on one group of the second fixed blocks, the outer end of the second screw rod is fixedly connected to the output end of the second stepping motor, the moving block is connected to the first telescopic member, and T-slots are provided on the top inner walls of the first box body, the second box body and the third box body, and T-plates are connected to the tops of the second box body, the third box body and the fourth box body, and the T-plates are slidably connected to the T-slots.

[0009] Preferably, the clamping mechanism includes a rotating ring, the connecting disk and the mounting disk are both rotatably connected to the inside of the rotating ring, the inner and outer circumferential surfaces of the rotating ring are respectively connected to internal teeth and external teeth, and the connecting disk and the mounting disk are also rotatably connected to a group of driving gears and several groups of driven gears.

[0010] Preferably, the driving gear meshes with external teeth, and several groups of the driven gears mesh with internal teeth, and fixing rings are welded inside the connecting disk and the mounting disk, and several groups of clamping members are slidably connected inside the fixing ring, and racks are fixedly mounted on the clamping members, and several groups of the racks are respectively meshed with several groups of driven gears, and a second driving motor for driving the driving gear to rotate is also provided in the connecting disk and the mounting disk.

[0011] Preferably, the first rust removal mechanism includes a mounting piece, which is fixedly connected to the back of the fourth box body by bolts, and a third electric push rod is fixedly installed on the back of the mounting piece, and the output end of the third electric push rod is connected to a connecting frame, and a first sleeve is installed on the outer side of the connecting frame, and the interior of the first sleeve is slidably connected with a second sleeve, a third sleeve and a fourth sleeve, and a third driving motor is fixedly installed on the outer end of the fourth sleeve, and the output end of the third driving motor is connected to a ring, and a double-headed cylinder is arranged in the ring, and both output ends of the double-headed cylinder are fixedly connected to rust removal plates.

[0012] Preferably, the second rust removal mechanism includes a first kit, the first kit is fixedly mounted on the right side of the fourth box body, the first kit is internally slidably connected with the second kit, the third kit and the fourth kit, the outer end of the fourth kit is fixedly connected to the connecting piece, the left side of the connecting piece is rotatably connected with a group of ring gears, a group of first gears, two groups of second gears and two groups of third gears, and the two groups of second gears are meshed with the first gear, the two groups of third gears are meshed with the ring gears, and the two groups of third gears are respectively meshed with the two groups of second gears, a fourth driving motor is installed on the right side of the connecting piece, the first gear is fixedly connected to the output end of the fourth driving motor, and a fourth electric push rod is installed on the ring gear, the output end of the fourth electric push rod is connected to a fixed seat, and the internal rotation of the fixed seat is connected to a rust removal head.

[0013] Preferably, the sliding between the first sleeve, the second sleeve, the third sleeve and the fourth sleeve, and the sliding between the first kit, the second kit, the third kit and the fourth kit are driven by a second telescopic mechanism, the second telescopic mechanism includes a third stepping motor and a second telescopic member, a connecting strip is welded on the first sleeve and the first kit, the middle part of the connecting strip is rotatably connected to a third screw rod, the other end of the third screw rod is fixedly connected to the output end of the third stepping motor, the outer surface of the third screw rod is threadedly connected to a moving member, and the moving member is connected to the second telescopic member.

[0014] Preferably, the first sleeve and the first kit are both rotatably connected with the first rotating arm and the second rotating arm, and the fourth sleeve and the fourth kit are both rotatably connected with the third rotating arm and the fourth rotating arm, the first rotating arm and the second rotating arm are respectively rotatably connected to the two ends of one side of the second telescopic member, and the two ends of the other side of the second telescopic member are respectively rotatably connected to the third rotating arm and the fourth rotating arm, and the inner walls of the second sleeve and the third sleeve and the inner walls of the second kit and the third kit are all provided with limiting sliding grooves, and the second telescopic member is equipped with a limiting sliding rod slidably connected to the limiting sliding grooves.

[0015] Compared with the prior art, the present invention provides an environmentally friendly steel pipe processing and rust removal device for water conservancy projects, which has the following beneficial effects: The present invention realizes the grinding and rust removal of hydraulic steel pipes of different lengths by providing a loading and unloading mechanism, a first telescopic mechanism, a clamping mechanism, a first rust removal mechanism, a second rust removal mechanism and a second telescopic mechanism, thereby improving the practicability of the device, and also realizes the grinding and rust removal of the inner and outer walls of the hydraulic steel pipe at the same time, thereby improving the rust removal efficiency, and there is no "dead angle area" in rust removal, which also improves the rust removal effect. At the same time, it can also be applicable to hydraulic steel pipes of different inner and outer diameters, further improving the practicability of the device. All grinding and rust removal are carried out in a closed environment, and the generated "waste chips" are finally collected synchronously, thereby maintaining a clean environment and meeting the needs of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the loading and unloading mechanism in the present invention; Figure 3 It is a structural schematic diagram of the first telescopic mechanism in the present invention; Figure 4 It is a schematic diagram of the internal structure of the first box body, the second box body, the third box body and the fourth box body in the present invention; Figure 5 It is a schematic diagram of the left side structure of the first box body in the present invention; Figure 6 It is a schematic diagram of the right side structure of the fourth box body in the present invention; Figure 7 Schematic diagram of the installation position of the second drive motor in the present invention; Figure 8 It is a structural schematic diagram of the clamping mechanism in the present invention; Fig. 9 It is a structural schematic diagram of the first rust removal mechanism in the present invention; Fig.10 It is a schematic diagram of the internal structure of the connection frame in the present invention; Fig.11 For the present invention Figure 4 Schematic diagram of the proposed enlarged structure at A; Fig.12 It is a schematic diagram of the structure of the left and right sides of the connecting member in the present invention; Fig.13 is a structural schematic diagram of the second telescopic mechanism in the present invention; Fig.14 For the present invention Fig.13 Schematic diagram of the proposed enlarged structure at B.

[0017] The numbers in the figure are: 1. Base plate; 101. Fixing plate; 102. First driving motor; 103. First box; 104. Second box; 105. Third box; 106. Fourth box; 107. First electric push rod; 108. Mounting plate; 109. Second electric push rod; 110. Cover plate; 111. Connecting plate; 112. Mounting plate; 2. Loading and unloading mechanism; 201. first fixed block; 202. first screw rod; 203. first guide rod; 204. first stepper motor; 205. mechanical gripper; 3. First telescopic mechanism; 301. Second fixed block; 302. Second screw rod; 303. Second guide rod; 304. Second stepping motor; 305. Moving block; 306. First connecting shaft; 307. First connecting arm; 308. Second connecting arm; 309. Second connecting shaft; 310. Third connecting arm; 311. Fourth connecting arm; 312. First telescopic member; 313. T-slot; 314. T-plate; 4. Clamping mechanism; 401. Rotating circle; 402. Internal teeth; 403. External teeth; 404. Driving gear; 405. Driven gear; 406. Fixed circle; 407. Clamping member; 408. Rack; 409. Second driving motor; 5. First rust removal mechanism; 501. Mounting piece; 502. Third electric push rod; 503. Connecting frame; 504. First sleeve; 505. Second sleeve; 506. Third sleeve; 507. Fourth sleeve; 508. Third driving motor; 509. Ring; 510. Double-head cylinder; 511. Rust removal plate; 6. Second rust removal mechanism; 601. First set; 602. Second set; 603. Third set; 604. Fourth set; 605. Connector; 606. Gear ring; 607. First gear; 608. Second gear; 609. Third gear; 610. Fourth electric push rod; 611. Rust removal head; 612. Fourth drive motor; 7. Second telescopic mechanism; 701. Connecting strip; 702. Third screw rod; 703. Third stepping motor; 704. Moving member; 705. First rotating arm; 706. Second rotating arm; 707. Third rotating arm; 708. Fourth rotating arm; 709. Second telescopic member; 710. Limiting slide groove; 711. Limiting slide rod. DETAILED DESCRIPTION

[0018] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0019] Example 1

[0020] Please refer to Figure 1-Figure 14As shown, an environmentally friendly steel pipe processing and rust removal device for water conservancy projects includes a base plate 1, a loading and unloading mechanism 2 is arranged in the middle of the top of the base plate 1, two sets of fixed plates 101 are welded on the left side of the top of the base plate 1, a first box body 103 is rotatably connected between the two sets of fixed plates 101, a first driving motor 102 for driving the first box body 103 to rotate is arranged on the outer side of the front fixed plate 101, a second box body 104, a third box body 105 and a fourth box body 106 are slidably connected inside the first box body 103, and a first telescopic mechanism 3 is installed on the first box body 103 and the fourth box body 106, and the first box body 103 and the fourth box body 106 are A first electric push rod 107 is provided at the bottom end of 103, and a mounting plate 108 is fixedly connected to the output end of the first electric push rod 107, a second electric push rod 109 is installed in the mounting plate 108, a cover plate 110 is fixedly connected to the outer surface of the second electric push rod 109, a connecting disk 111 is installed at the output end of the second electric push rod 109, a notch is opened in the middle of the right side of the fourth box body 106, a mounting disk 112 is connected inside the notch, a clamping mechanism 4 is provided in the connecting disk 111 and the mounting disk 112, and a first rust removal mechanism 5 and a second rust removal mechanism 6 are installed on the right side of the fourth box body 106.

[0021] Example 2

[0022] Please refer to Figure 2 As shown, the loading and unloading mechanism 2 includes a first screw rod 202 and a first guide rod 203, and the first fixed blocks 201 are fixedly installed on the left and right sides of the top of the substrate 1. The first screw rod 202 is rotatably connected between the two groups of first fixed blocks 201, and the first guide rod 203 is fixedly connected between the two groups of first fixed blocks 201. The outer surface of the first screw rod 202 is threadedly connected with a mechanical gripper 205, and the mechanical gripper 205 is slidably connected to the first guide rod 203, and the outer end of the first screw rod 202 is fixedly connected to the output end of the first stepper motor 204, and the first stepper motor 204 is arranged on the outer side of the first fixed block 201 on the right side.

[0023] Those skilled in the art can understand that, by driving the first screw 202 to rotate through the output end of the first stepper motor 204, the mechanical gripper 205 moves left and right along the outer surface of the first guide rod 203, and the mechanical gripper 205 can grab the external hydraulic steel pipe and transfer it to the interior of the first box body 103, the second box body 104, the third box body 105 and the fourth box body 106 for rust removal. After the rust removal is completed, the hydraulic steel pipe can also be transferred to an external conveyor.

[0024] Example 3

[0025] Please refer to Figure 3 and Figure 4As shown, the first telescopic mechanism 3 includes a first telescopic member 312, a first connecting shaft 306 is fixedly connected to the left side of the top of the first box body 103, a first connecting arm 307 and a second connecting arm 308 are rotatably connected to the first connecting shaft 306, a second connecting shaft 309 is installed on the right side of the top of the fourth box body 106, a third connecting arm 310 and a fourth connecting arm 311 are rotatably connected to the second connecting shaft 309, the right ends of the first telescopic member 312 are rotatably connected to the third connecting arm 310 and the fourth connecting arm 311 respectively, and the left ends of the first telescopic member 312 are rotatably connected to the first connecting arm 307 and the second connecting arm 308 respectively.

[0026] Please refer to Figure 3 and Figure 4 As shown, the first telescopic mechanism 3 also includes a second fixed block 301, and the second fixed block 301 is provided with two groups, both of which are installed on the top of the first box body 103, and a second screw rod 302 is rotatably connected between the two groups of second fixed blocks 301. A moving block 305 is threadedly connected to the second screw rod 302, and the moving block 305 is slidably connected to the second guide rod 303. The two ends of the second guide rod 303 are respectively fixedly connected to the inner walls of the two groups of second fixed blocks 301, and one group of second fixed blocks 30 1 is installed with a second stepping motor 304, the outer end of the second lead screw 302 is fixedly connected to the output end of the second stepping motor 304, the moving block 305 is connected to the first telescopic member 312, and the top inner walls of the first box body 103, the second box body 104 and the third box body 105 are all provided with T-shaped slots 313, the tops of the second box body 104, the third box body 105 and the fourth box body 106 are all connected with T-shaped plates 314, and the T-shaped plates 314 are slidably connected to the T-shaped slots 313.

[0027] Those skilled in the art can understand that, the second screw rod 302 is driven to rotate by the output end of the second stepper motor 304, so that the moving block 305 moves horizontally left and right. When the moving block 305 moves to the right, the first telescopic member 312 is in an extended state, driving the second box body 104, the third box body 105 and the fourth box body 106 to be pulled out from the first box body 103, and when the moving block 305 moves to the left, the first telescopic member 312 is in a retracted state, driving the second box body 104, the third box body 105 and the fourth box body 106 to retract into the interior of the first box body 103, and by providing a T-plate 314 and a T-slot 313 for use in combination, the stability of the movement of the second box body 104, the third box body 105 and the fourth box body 106 is improved.

[0028] Example 4

[0029] Please refer to Figure 8As shown, the clamping mechanism 4 includes a rotating circle 401, and the connecting disk 111 and the mounting disk 112 are both rotatably connected with the rotating circle 401, and the inner and outer circumferential surfaces of the rotating circle 401 are respectively connected with internal teeth 402 and external teeth 403, and the connecting disk 111 and the mounting disk 112 are also rotatably connected with a group of driving gears 404 and a plurality of groups of driven gears 405.

[0030] Please refer to Figure 7 As shown, the driving gear 404 is meshed with the outer teeth 403, and several groups of driven gears 405 are meshed with the inner teeth 402, and fixed rings 406 are welded inside the connecting disk 111 and the mounting disk 112, and several groups of clamping members 407 are slidably connected inside the fixing ring 406, and racks 408 are fixedly installed on the clamping members 407. Several groups of racks 408 are respectively meshed with several groups of driven gears 405, and a second driving motor 409 for driving the driving gear 404 to rotate is also provided in the connecting disk 111 and the mounting disk 112.

[0031] Those skilled in the art can understand that, the output end of the second drive motor 409 drives the driving gear 404 to rotate, so that the outer teeth 403, the rotating circle 401 and the inner teeth 402 rotate as a whole, driving all the driven gears 405 to rotate synchronously, and then all the racks 408 move synchronously toward or away from the center of the rotating circle 401, so that all the clamping members 407 move synchronously toward or away from the center of the rotating circle 401, and when approaching, the hydraulic steel pipe is clamped and fixed, and when moving away, the hydraulic steel pipe is released.

[0032] Example 5

[0033] Please refer to Figure 6 , Fig. 9 and Fig.10 As shown, the first rust removal mechanism 5 includes a mounting member 501, which is fixedly connected to the back of the fourth box body 106 by bolts, and a third electric push rod 502 is fixedly installed on the back of the mounting member 501, and the output end of the third electric push rod 502 is connected to a connecting frame 503, and a first sleeve 504 is installed on the outer side of the connecting frame 503, and the interior of the first sleeve 504 is slidably connected to a second sleeve 505, a third sleeve 506 and a fourth sleeve 507, and a third drive motor 508 is fixedly installed on the outer end of the fourth sleeve 507, and the output end of the third drive motor 508 is connected to a ring 509, and a double-headed cylinder 510 is arranged in the ring 509, and both output ends of the double-headed cylinder 510 are fixedly connected to rust removal plates 511.

[0034] Those skilled in the art can understand that, the output end of the third electric push rod 502 is used to drive the connecting frame 503 to move forward and backward. When the connecting frame 503 moves backward, the notch opened in the middle of the right side of the fourth box body 106 is exposed, and the notch is used for loading and unloading of hydraulic steel pipes. When the connecting frame 503 moves forward, the notch opened in the middle of the right side of the fourth box body 106 is covered to prevent "waste chips" generated during subsequent rust removal from flying out of the notch and causing environmental pollution. The output end of the third drive motor 508 is used to drive the ring 509 to rotate, so that the double-headed cylinder 510 and the two sets of rust removal plates 511 rotate as a whole, so as to grind and remove rust on the inner wall of the hydraulic steel pipe. The two output ends of the double-headed cylinder 510 are extended or contracted, which can change the distance between the two sets of rust removal plates 511, thereby realizing grinding and rust removal of hydraulic steel pipes with different inner diameters, thereby improving the practicability of the device.

[0035] Example 6

[0036] Please refer to Figure 4 , Fig.11 and Fig.12 As shown, the second rust removal mechanism 6 includes a first kit 601, which is fixedly installed on the right side of the fourth box body 106. The first kit 601 is internally slidably connected with the second kit 602, the third kit 603 and the fourth kit 604. The outer end of the fourth kit 604 is fixedly connected to the connecting member 605. The left side of the connecting member 605 is rotatably connected with a group of ring gears 606, a group of first gears 607, two groups of second gears 608 and two groups of third gears 609, and the two groups of second gears 608 are both meshed with the first gear 607, the two groups of third gears 609 are both meshed with the ring gear 606, and the two groups of third gears 609 are respectively meshed with the two groups of second gears 608. A fourth driving motor 612 is installed on the right side of the connecting member 605, the first gear 607 is fixedly connected to the output end of the fourth driving motor 612, and a fourth electric push rod 610 is installed on the ring gear 606, the output end of the fourth electric push rod 610 is connected to a fixed seat, and the interior of the fixed seat is rotatably connected with a rust removal head 611.

[0037] Those skilled in the art can understand that, the output end of the fourth drive motor 612 drives the first gear 607 to rotate, so that the two groups of second gears 608 rotate synchronously, and then the two groups of third gears 609 rotate synchronously, driving the ring gear 606 to rotate. The present invention arranges two groups of second gears 608 and two groups of third gears 609 here. On the one hand, because a notch is provided on the connecting member 605, the continuous rotation of the ring gear 606 is achieved, and on the other hand, the speed regulation purpose can be achieved through gears; the rotation of the ring gear 606 causes the fourth electric push rod 610 and the rust removal head 611 to rotate as a whole, so as to grind and remove rust from the outer wall of the hydraulic steel pipe, and through the extension or contraction of the output end of the fourth electric push rod 610, the rust removal head 611 is close to or away from the center of the ring gear 606, so as to grind and remove rust from hydraulic steel pipes with different outer diameters, thereby further improving the practicability of the device.

[0038] Example 7

[0039] Please refer to Fig.13 and Fig.14 As shown, the sliding between the first sleeve 504, the second sleeve 505, the third sleeve 506 and the fourth sleeve 507 and the sliding between the first kit 601, the second kit 602, the third kit 603 and the fourth kit 604 are all driven by the second telescopic mechanism 7, the second telescopic mechanism 7 includes a third stepping motor 703 and a second telescopic member 709, a connecting strip 701 is welded on the first sleeve 504 and the first kit 601, the middle part of the connecting strip 701 is rotatably connected to the third screw rod 702, the other end of the third screw rod 702 is fixedly connected to the output end of the third stepping motor 703, the outer surface of the third screw rod 702 is threadedly connected to the moving member 704, and the moving member 704 is connected to the second telescopic member 709.

[0040] Please refer to Fig.13 and Fig.14 As shown, the first sleeve 504 and the first kit 601 are both rotatably connected with the first rotating arm 705 and the second rotating arm 706, and the fourth sleeve 507 and the fourth kit 604 are both rotatably connected with the third rotating arm 707 and the fourth rotating arm 708, the first rotating arm 705 and the second rotating arm 706 are respectively rotatably connected to the two ends of one side of the second telescopic member 709, and the two ends of the other side of the second telescopic member 709 are respectively rotatably connected to the third rotating arm 707 and the fourth rotating arm 708, and the inner walls of the second sleeve 505 and the third sleeve 506 and the inner walls of the second kit 602 and the third kit 603 are all provided with limiting slide grooves 710, and the second telescopic member 709 is provided with a limiting slide rod 711 slidably connected to the limiting slide groove 710.

[0041] It can be understood by those skilled in the art that the output end of the third stepping motor 703 drives the third screw rod 702 to rotate, so that the moving member 704 moves horizontally left and right. When the moving member 704 moves to the left, the second telescopic member 709 is in an extended state, and then the second sleeve 505, the third sleeve 506 and the fourth sleeve 507 move synchronously to the left, and the second set 602, the third set 603 and the fourth set 604 move synchronously to the left, so that the third drive motor 50 8. The collar 509, the double-headed cylinder 510 and the rust removal plate 511 move to the left as a whole, and the connecting piece 605, the gear ring 606, the fourth electric push rod 610 and the rust removal head 611 move to the left as a whole. Conversely, when the moving piece 704 moves to the right, the third drive motor 508, the collar 509, the double-headed cylinder 510 and the rust removal plate 511 move to the right as a whole, and the connecting piece 605, the gear ring 606, the fourth electric push rod 610 and the rust removal head 611 move to the right as a whole.

[0042] Working principle and use process of this device: In order to clearly describe the working principle of the present invention, we use Figure 1 The perspective is explained as follows: S1. The output end of the third electric push rod 502 drives the connection frame 503 to move backward, exposing the notch opened in the middle of the right side of the fourth box body 106. The mechanical gripper 205 grabs the right end of the external hydraulic steel pipe. The mechanical gripper 205 clamps the inner wall of the hydraulic steel pipe and makes the hydraulic steel pipe in a horizontal state. Under the action of the output end of the first stepper motor 204, the mechanical gripper 205 moves horizontally to the left, so that the hydraulic steel pipe in a horizontal state moves horizontally to the left to the inside of the first box body 103. The output end of the second electric push rod 109 drives the connection plate 111 to move to the right, so that the position of the connection plate 111 is adapted to the position of the left end of the hydraulic steel pipe extending into the first box body 103. S2. Secondly, under the action of the output end of the second driving motor 409 inside the connecting plate 111, all the clamping members 407 move synchronously toward the position close to the center of the rotating circle 401 to clamp the left end of the hydraulic steel pipe. Then, the output end of the third electric push rod 502 drives the connecting frame 503 to move forward, covering the notch opened in the middle of the right side of the fourth box body 106, preventing the "waste chips" generated during the subsequent rust removal from flying out of the notch; S3, adjust the extension or contraction of the output end of the fourth electric push rod 610 so that the rust removal head 611 fits the outer wall of the hydraulic steel pipe, and then adjust the two output ends of the double-headed cylinder 510 to extend or contract so that the distance between the two groups of rust removal plates 511 matches the inner diameter of the hydraulic steel pipe, and then simultaneously start the third stepper motor 703 inside the first sleeve 504 and the first set 601, so that the second telescopic member 709 is in an extended state, driving the fourth sleeve 507 and the fourth set 604 to move synchronously to the left, driving the rust removal plate 511 and the rust removal head 611 to move to the left, and in the process of moving to the left, synchronously start the fourth drive motor 612 and the third drive motor 508, thereby realizing the synchronous grinding and rust removal of the outer wall and the inner wall of the hydraulic steel pipe from right to left, with high efficiency; S4. Since the left end of the hydraulic steel pipe is fixed by the clamping piece 407, it is in the "dead angle area" for grinding and rust removal. At this time, the output end of the second electric push rod 109 drives the connecting plate 111 to move to the right, so that the clamped hydraulic steel pipe also moves to the right, and the first telescopic mechanism 3 drives the fourth box 106 to move left and right, so that the installation plate 112 moves left and right, so that the position of the installation plate 112 is adapted to the right end position of the hydraulic steel pipe. The clamping piece 407 in the connecting plate 111 releases the clamping of the left end of the hydraulic steel pipe, and the clamping piece 407 in the installation plate 112 clamps the right end of the hydraulic steel pipe. The rust removal head 611 continues to move to the left and the rust removal head 611 rotates with the gear ring 606, thereby achieving grinding and rust removal of the "dead angle area" and achieving comprehensive rust removal of the outer wall of the hydraulic steel pipe. S5. After the grinding and rust removal of the inner and outer walls of the hydraulic steel pipe is completed, the first box 103 is driven to rotate by the output end of the first driving motor 102, so that the left end of the clamped hydraulic steel pipe is tilted downward, so that all the "waste scraps" generated during the grinding and rust removal of the hydraulic steel pipe fall into the first box 103, the second box 104, the third box 105 and the fourth box 106. After that, the mechanical gripper 205 takes the hydraulic steel pipe out of the first box 103 and puts it back on the external conveyor. Repeat the above steps to continue to remove rust from other hydraulic steel pipes. The whole process is automated, meeting the needs of the staff; S6. After all the water conservancy steel pipes are completely derusted, the mounting plate 108 is driven to move to the left through the output end of the first electric push rod 107, so that the cover plate 110 moves to the left, exposing the opening opened in the middle of the left side of the first box body 103, and the external collection bag is tied to the opening, and the first box body 103 is continued to be driven to rotate through the output end of the first drive motor 102, so that all the "waste debris" falls into the collection bag, maintaining a clean environment and further meeting the needs of the staff.

[0043] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. An environmentally friendly steel pipe processing and rust removal device for water conservancy projects, comprising a base plate (1), characterized in that: A loading and unloading mechanism (2) is arranged at the middle of the top of the base plate (1); two groups of fixing plates (101) are welded to the left side of the top of the base plate (1); a first box (103) is rotatably connected between the two groups of fixing plates (101); a first driving motor (102) for driving the first box (103) to rotate is arranged on the outside of the front fixing plate (101); a second box (104), a third box (105) and a fourth box (106) are slidably connected inside the first box (103); a first telescopic mechanism (3) is installed on the first box (103) and the fourth box (106); a first electric motor (102) is arranged at the bottom of the first box (103); A push rod (107), the output end of the first electric push rod (107) is fixedly connected to a mounting plate (108), a second electric push rod (109) is mounted inside the mounting plate (108), a cover plate (110) is fixedly connected to the outer surface of the second electric push rod (109), a connecting plate (111) is mounted on the output end of the second electric push rod (109), a notch is provided in the middle of the right side of the fourth box (106), a mounting plate (112) is connected inside the notch, a clamping mechanism (4) is arranged inside the connecting plate (111) and the mounting plate (112), and a first rust removal mechanism (5) and a second rust removal mechanism (6) are mounted on the right side of the fourth box (106).

2. The environmentally friendly steel pipe processing and rust removal device for water conservancy engineering according to claim 1 is characterized in that: The loading and unloading mechanism (2) comprises a first screw rod (202) and a first guide rod (203); first fixed blocks (201) are fixedly mounted on the left and right sides of the top of the base plate (1); the first screw rod (202) is rotatably connected between the two groups of first fixed blocks (201); the first guide rod (203) is fixedly connected between the two groups of first fixed blocks (201); a mechanical gripper (205) is threadedly connected to the outer surface of the first screw rod (202); the mechanical gripper (205) is slidably connected to the first guide rod (203); and the outer end of the first screw rod (202) is fixedly connected to the output end of a first stepper motor (204); and the first stepper motor (204) is arranged on the outer side of the first fixed block (201) on the right side.

3. The environmentally friendly steel pipe processing and rust removal device for water conservancy engineering according to claim 1 is characterized in that: The first telescopic mechanism (3) comprises a first telescopic member (312); a first connecting shaft (306) is fixedly connected to the left side of the top of the first box body (103); a first connecting arm (307) and a second connecting arm (308) are rotatably connected to the first connecting shaft (306); a second connecting shaft (309) is installed on the right side of the top of the fourth box body (106); a third connecting arm (310) and a fourth connecting arm (311) are rotatably connected to the second connecting shaft (309); two ends of the right side of the first telescopic member (312) are rotatably connected to the third connecting arm (310) and the fourth connecting arm (311), and two ends of the left side of the first telescopic member (312) are rotatably connected to the first connecting arm (307) and the second connecting arm (308).

4. The environmentally friendly rust removal device for steel pipes for water conservancy projects according to claim 3 is characterized in that: The first telescopic mechanism (3) further comprises a second fixed block (301), wherein the second fixed block (301) comprises two groups, both of which are mounted on the top of the first box body (103), a second screw rod (302) is rotatably connected between the two groups of second fixed blocks (301), a moving block (305) is threadedly connected to the second screw rod (302), the moving block (305) is slidably connected to the second guide rod (303), and the two ends of the second guide rod (303) are respectively fixedly connected to the inner walls of the two groups of second fixed blocks (301), and one group of the second fixed blocks (301) is mounted with a second screw rod (302). A second stepping motor (304) is installed, the outer end of the second screw rod (302) is fixedly connected to the output end of the second stepping motor (304), the moving block (305) is connected to the first telescopic member (312), and the top inner walls of the first box body (103), the second box body (104) and the third box body (105) are all provided with T-shaped slots (313), the tops of the second box body (104), the third box body (105) and the fourth box body (106) are all connected with T-shaped plates (314), and the T-shaped plates (314) are slidably connected to the T-shaped slots (313).

5. The environmentally friendly steel pipe processing and rust removal device for water conservancy engineering according to claim 1 is characterized in that: The clamping mechanism (4) comprises a rotating ring (401), the connecting disk (111) and the mounting disk (112) are both rotatably connected to the inside of the rotating ring (401), the inner and outer circumferential surfaces of the rotating ring (401) are respectively connected to internal teeth (402) and external teeth (403), and the connecting disk (111) and the mounting disk (112) are also rotatably connected to a group of driving gears (404) and a plurality of groups of driven gears (405).

6. The environmentally friendly steel pipe processing and rust removal device for water conservancy engineering according to claim 5 is characterized in that: The driving gear (404) meshes with the external teeth (403), and the plurality of groups of driven gears (405) mesh with the internal teeth (402). A fixing ring (406) is welded inside the connecting plate (111) and the mounting plate (112). The fixing ring (406) is slidably connected to the inside of the fixing ring (406). The clamping member (407) is fixedly mounted with a rack (408). The plurality of groups of racks (408) mesh with the plurality of groups of driven gears (405) respectively. A second driving motor (409) for driving the driving gear (404) to rotate is also provided inside the connecting plate (111) and the mounting plate (112).

7. The environmentally friendly steel pipe processing and rust removal device for water conservancy engineering according to claim 1 is characterized in that: The first rust removal mechanism (5) comprises a mounting member (501), the mounting member (501) being fixedly connected to the back of the fourth box body (106) by means of bolts, a third electric push rod (502) being fixedly mounted on the back of the mounting member (501), an output end of the third electric push rod (502) being connected to a connecting frame (503), a first sleeve (504) being mounted on the outer side of the connecting frame (503), a second sleeve (505), a third sleeve (506) and a fourth sleeve (507) being slidably connected inside the first sleeve (504), a third drive motor (508) being fixedly mounted on the outer end of the fourth sleeve (507), an output end of the third drive motor (508) being connected to a sleeve ring (509), a double-headed cylinder (510) being arranged inside the sleeve ring (509), and both output ends of the double-headed cylinder (510) being fixedly connected to rust removal plates (511).

8. The environmentally friendly steel pipe processing and rust removal device for water conservancy engineering according to claim 1 is characterized in that: The second rust removal mechanism (6) comprises a first set (601), the first set (601) is fixedly mounted on the right side of the fourth housing (106), the interior of the first set (601) is slidably connected to the second set (602), the third set (603) and the fourth set (604), the outer end of the fourth set (604) is fixedly connected to a connecting member (605), the left side of the connecting member (605) is rotatably connected to a set of ring gears (606), a set of first gears (607), two sets of second gears (608) and two sets of third gears (609), and the two sets of second gears (608) are both meshed with the first gear (607), the two sets of third gears (609) are both meshed with the gear ring (606), the two sets of third gears (609) are respectively meshed with the two sets of second gears (608), a fourth drive motor (612) is installed on the right side of the connecting member (605), the first gear (607) is fixedly connected to the output end of the fourth drive motor (612), and a fourth electric push rod (610) is installed on the gear ring (606), the output end of the fourth electric push rod (610) is connected to a fixed seat, and the interior of the fixed seat is rotatably connected to a rust removal head (611).

9. The environmentally friendly steel pipe processing and rust removal device for water conservancy engineering according to claim 8 is characterized in that: The sliding movement between the first sleeve (504), the second sleeve (505), the third sleeve (506) and the fourth sleeve (507) and the sliding movement between the first set (601), the second set (602), the third set (603) and the fourth set (604) are all driven by the second telescopic mechanism (7). The second telescopic mechanism (7) comprises a third stepping motor (703) and a second telescopic member (709). A connecting strip (701) is welded to the first sleeve (504) and the first set (601). The middle part of the connecting strip (701) is rotatably connected to a third screw rod (702). The other end of the third screw rod (702) is fixedly connected to an output end of the third stepping motor (703). The outer surface of the third screw rod (702) is threadedly connected to a moving member (704). The moving member (704) is connected to the second telescopic member (709).

10. The environmentally friendly steel pipe processing and rust removal device for water conservancy engineering according to claim 9, characterized in that: The first sleeve (504) and the first set (601) are both rotatably connected with a first rotating arm (705) and a second rotating arm (706), and the fourth sleeve (507) and the fourth set (604) are both rotatably connected with a third rotating arm (707) and a fourth rotating arm (708), the first rotating arm (705) and the second rotating arm (706) are respectively rotatably connected to two ends of one side of the second telescopic member (709), and two ends of the other side of the second telescopic member (709) are respectively rotatably connected to the third rotating arm (707) and the fourth rotating arm (708), and the inner walls of the second sleeve (505) and the third sleeve (506) and the inner walls of the second set (602) and the third set (603) are all provided with a limiting sliding groove (710), and the second telescopic member (709) is provided with a limiting sliding rod (711) slidably connected to the limiting sliding groove (710).

Citation Information

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