Special-shaped radiator tool equipment and operation method thereof

Abstract

The invention provides special-shaped radiator tool equipment and an operation method thereof, and belongs to the technical field of radiators, a tool comprises a rack assembly, a control system, a power system and a module system, the power system comprises a first air cylinder, a second air cylinder and a third air cylinder, and the module system comprises a pressing module, a difference compensation module and a positioning module. The lower end of the first air cylinder is connected with the pressing module, rapid and accurate assembly of the special-shaped radiator is achieved, the first air cylinder, the second air cylinder and the third air cylinder in the power system work cooperatively, the tool state can be rapidly adjusted, the configurability of a module system is matched, and the special-shaped radiator can be rapidly assembled according to the special-shaped radiators of different shapes. The assembly production requirements of different products are met by rapidly replacing the pressing module, the difference compensation module, the positioning module and other assemblies, the whole set of tool does not need to be redesigned and manufactured, the universality and the use efficiency of the tool are greatly improved, and the production cost is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of radiators, and in particular to a design method for tooling equipment of special-shaped radiators. Background Art

[0002] Radiators are mainly used to dissipate heat from heat-generating components. Traditional radiators are regular and square in shape, and the sizes of heat pipes and heat belts are uniform. However, in some places with limited and irregular space, such as the head of a motorcycle, if a traditional square radiator is used, its heat dissipation area is too small to meet the engine heat dissipation in a limited space. In order to meet the heat dissipation needs, a special-shaped radiator is designed to match the shape of the installation space. However, since the heat pipes and heat belts of the special-shaped radiator are of different lengths, when the compression module is assembled, it compresses several heat pipes and heat belts of different lengths into a heat dissipation component with the same force. The longer heat pipes and heat belts are subjected to less force on average and have a shorter compression length; the shorter heat pipes and heat belts are subjected to greater force on average and have a longer compression length. As a result, when the heat dissipation component is compressed, the gaps between heat pipes of different lengths are different, affecting the heat exchange efficiency. Summary of the invention

[0003] The object of the present invention is to provide a design method for a tooling equipment for special-shaped radiators, so as to solve the problem that in the special-shaped radiators of the prior art proposed in the above background technology, longer heat dissipation tubes and heat dissipation belts are subjected to smaller average force and shorter compression length, while shorter heat dissipation tubes and heat dissipation belts are subjected to larger average force and longer compression length, resulting in different gaps between heat dissipation tubes of different lengths when the heat dissipation components are compressed, thus affecting the heat exchange efficiency.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A tooling for a special-shaped radiator, the special-shaped radiator comprising an upper buckle plate, a lower buckle plate, a special-shaped main board and a heat dissipation component, the upper buckle plate is installed on the upper part of the heat dissipation component, the lower buckle plate is installed on the lower part of the heat dissipation component, and the special-shaped main boards on both sides are installed on the left and right sides of the heat dissipation component, the tooling comprises a bench assembly, a control system, a power system and a module system, the bench assembly comprises a frame and a workbench obliquely arranged on the frame, and a control system is provided at the bottom end of the workbench; the power system comprises a first cylinder, a second cylinder and a third cylinder, the first cylinder is provided at the top of the workbench, the second cylinder is provided on the right side thereof, and the third cylinder is provided on the left side thereof; the module system comprises a clamping module, a compensation module and a positioning module, the lower end of the first cylinder is connected to the clamping module, the left end of the second cylinder is connected to the right base, the right end of the third cylinder is connected to the left base, and the right base and the left base are connected to a compensation module or a positioning module; the compensation module complements and abuts against the shapes of the two sides of the heat dissipation component.

[0006] Furthermore, a working plate is provided at the working table corresponding to the first cylinder, the working plate has the same shape as the heat dissipation component, and the heat dissipation component is placed on the working plate.

[0007] Furthermore, a vertical groove is provided on the working board, and a stopper is installed at the bottom of the vertical groove.

[0008] Furthermore, the workbench is inclined at an angle of 70° to 80° relative to a horizontal plane.

[0009] Furthermore, the compensating module includes a compensating part, one end of which is complementary in shape to the two sides of the heat dissipation component, and the other end is connected to a back plate, and a pad is provided at the other end of the back plate. A clamping part is also provided below the compensating part, and the clamping part is used to connect with the lower buckle plate. The material of the compensating part is an elastic material whose elastic modulus is 90% to 95% similar to that of the heat dissipation component.

[0010] Furthermore, the elastic material is hard rubber or reinforced rubber.

[0011] Furthermore, the heat dissipation assembly includes a plurality of heat dissipation tubes and a plurality of heat dissipation belts which are arranged at intervals, and the plurality of heat dissipation tubes and the plurality of heat dissipation belts are of different lengths and are stacked to form the heat dissipation assembly with irregular shapes on both sides.

[0012] Furthermore, the control system is electrically connected to the power system and the module system.

[0013] Furthermore, the operation method of the special-shaped radiator tooling equipment comprises the following steps:

[0014] S100, arranging the heat dissipation pipes and the heat dissipation belts: placing the lower buckle plate on the stopper, and then arranging the heat dissipation pipes and the heat dissipation belts neatly on the work board according to the design requirements, and installing the upper buckle plate on the upper ends of the arranged heat dissipation pipes and the heat dissipation belts;

[0015] S200, installing a compensation module: installing corresponding compensation modules on the right base and the left base, starting the second cylinder and the third cylinder, and placing the compensation modules against both sides of the arranged heat dissipation pipes and the heat dissipation belts;

[0016] S300, pressing the heat dissipation pipe and the heat dissipation belt: starting the first cylinder, the first cylinder pushes the pressing module to press it down, and presses the heat dissipation belt and the heat dissipation pipe to the designed position to form the heat dissipation assembly, the first cylinder drives the pressing module to reset and return, and the second cylinder and the third cylinder drive the compensation module to reset and return;

[0017] S400, installing a positioning module: removing the compensation modules on the right base and the left base, installing the corresponding positioning modules, and starting the third cylinder to abut the positioning module on the left base against the left side of the heat dissipation assembly;

[0018] S500, installing the right mainboard: installing the right mainboard in the positioning module of the right base, starting the second cylinder, and installing the right mainboard in coordination with the heat dissipation assembly, keeping the second cylinder against the right side of the heat dissipation assembly;

[0019] S500, installing the left mainboard: the third cylinder drives the positioning module to return to its original position, and the left mainboard is installed in the positioning module of the left base, the third cylinder is started, the left mainboard is matched with the heat dissipation assembly for installation, and the third cylinder is returned to its original position;

[0020] S600, complete the assembly of the radiator: buckle the upper part of the left main board and the upper part of the right main board to the two ends of the upper buckle plate respectively, buckle the lower part of the left main board and the lower part of the right main board to the two ends of the lower buckle plate respectively, to complete the assembly of the radiator.

[0021] In summary, the beneficial effects of the present invention are:

[0022] The present invention complements the shapes of the two sides of the heat dissipation component by one end of the compensation part of the compensation module, so that the side of the heat dissipation component can be closely fitted, and the length of the shorter heat dissipation pipe and the heat dissipation belt can be compensated to be consistent with the length of the longer heat dissipation pipe and the heat dissipation belt, so that when the pressing module is assembled, a plurality of heat dissipation pipes and heat dissipation belts of different lengths are pressed into the heat dissipation component with the same force, and the gaps between the heat dissipation pipes after pressing are the same, which ensures that the heat exchange efficiency of the radiator meets the design requirements; the positioning module can ensure that when the mainboard and the heat dissipation component are assembled, the heat dissipation pipes of the heat dissipation component are accurately inserted into the corresponding slots of the mainboard, so as to prevent poor assembly due to position deviation;

[0023] The present invention uses the tilted working table of the workbench assembly to facilitate operators to naturally grab, place and install the heat dissipation component with both hands, and the heat dissipation component naturally slides to the bottom of the working table under the action of gravity, saving time and effort; at the same time, the control system is set at the bottom of the working table, the cylinders of the power system are distributed at the top and both sides of the working table, the module system is reasonably connected with the power system, the overall layout is compact and reasonable, and the various parts work together, which improves the fluency of the assembly operation;

[0024] The tooling equipment of the present invention realizes the rapid and precise assembly of special-shaped radiators by integrating the bench assembly, control system, power system and module system. The first cylinder, the second cylinder and the third cylinder in the power system work together to quickly adjust the tooling status. Combined with the configurability of the module system, it can adapt to the assembly and production needs of different products according to the different shapes of special-shaped radiators by quickly replacing components such as clamping modules, compensation modules and positioning modules. There is no need to redesign and manufacture the entire set of tooling, which greatly improves the versatility and use efficiency of the tooling and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the tooling equipment of the special-shaped radiator of the present invention when installing the compensation module;

[0026] Figure 2 It is a structural schematic diagram of the tooling equipment of the special-shaped radiator of the present invention when installing the positioning module;

[0027] Figure 3 It is a right view of the overall structure of the tooling equipment of the special-shaped radiator of the present invention;

[0028] Figure 4 It is a schematic diagram of the structure of the working plate of the tooling equipment of the special-shaped radiator of the present invention;

[0029] Figure 5 It is a partial schematic diagram of the heat dissipation component structure of the tooling equipment of the special-shaped heat sink of the present invention;

[0030] Figure 6 It is an overall schematic diagram of the heat dissipation component structure of the tooling equipment of the special-shaped heat sink of the present invention;

[0031] Figure 7 It is a schematic structural diagram of a compensation module and a first special-shaped heat sink according to a first embodiment of the present invention;

[0032] Figure 8 It is a schematic structural diagram of a positioning module and a first special-shaped heat sink according to a first embodiment of the present invention;

[0033] Fig. 9 It is a schematic structural diagram of a compensation module and a first special-shaped heat sink according to a second embodiment of the present invention;

[0034] Fig.10 is a schematic structural diagram of a positioning module and a first special-shaped heat sink according to a second embodiment of the present invention;

[0035] Among them: 100-bench assembly, 110-frame, 120-operating table, 130-operating plate, 140-vertical slot, 150-block, 200-power system, 210-first cylinder, 220-second cylinder, 230-third cylinder, 300-module system, 301-right base, 302-left base, 310-pressing module, 320-difference compensation module, 321-difference compensation part, 3211-first difference compensation part, 3212-second difference compensation part, 322-clamping part, 3221 first clamping part, 3222-second clamping part , 323-back plate, 324-pad, 330-positioning module, 331-first positioning module, 332-second positioning module, 400-special-shaped radiator, 410-main board, 411-first main board, 412-second main board, 420-heat dissipation assembly, 4201-first heat dissipation assembly, 4202-second heat dissipation assembly, 421-heat pipe, 422-heat dissipation belt, 430-upper buckle plate, 431-first upper buckle plate, 432-second upper buckle plate, 440-lower buckle plate, 441-first lower buckle plate, 442-second lower buckle plate. DETAILED DESCRIPTION

[0036] The specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments given here are only used to illustrate and explain the present invention, and cannot be used to limit the present invention.

[0037] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention may also have other implementations and variations thereof. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0038] like Figure 1-3As shown, a tooling device for a special-shaped radiator, the special-shaped radiator 400 includes an upper buckle plate 430, a lower buckle plate 440, a special-shaped main board 410 and a heat dissipation component 420, the upper buckle plate 430 is installed on the upper part of the heat dissipation component 420, the lower buckle plate 440 is installed on the lower part, and the special-shaped main boards 410 are installed on both sides of the left and right sides of the heat dissipation component 420, the tooling includes a stand assembly 100, a control system, a power system 200 and a module system 300, the stand assembly 100 includes a frame 110 and a workbench 120 obliquely arranged on the frame 110, and a control system is provided at the bottom of the workbench 120; the power system 200 includes a first cylinder 210, a second cylinder 220 and a third cylinder 230, the first cylinder 210 is provided on the top of the workbench 120, and the third cylinder 230 is provided on the right side thereof The second cylinder 220 has the third cylinder 230 on its left side; the module system 300 includes a clamping module 310, a compensation module 320 and a positioning module 330, the lower end of the first cylinder 210 is connected to the clamping module 310, the left end of the second cylinder 220 is connected to the right base 301, the right end of the third cylinder 230 is connected to the left base 302, the right base 301 and the left base 302 are connected to the compensation module 320 or the positioning module 330; the compensation module 320 and the heat dissipation component 420 are complementary in shape and abut against each other on both sides, the tooling is designed for the assembly of special-shaped radiators 400, each group of modules is customized according to the shape of the radiator, and various special-shaped radiators 400 can be quickly assembled by quickly replacing different module groups, and the versatility of the tooling is also improved.

[0039] like Figure 4 As shown, the workbench 120 is further provided with a work plate 130 corresponding to the first cylinder 210. The shape of the work plate 130 is the same as that of the heat dissipation component 420. The heat dissipation component 420 is placed on the work plate 130, which provides a precise initial placement position for the heat dissipation component 420, so that the operator does not need to repeatedly search for or adjust the position of the heat dissipation component 420 on the workbench 120, thereby ensuring the accuracy of its position during installation, which is conducive to the subsequent precise assembly of components such as the upper buckle plate 430, the lower buckle plate 440 and the special-shaped main board 410, thereby improving the overall assembly accuracy and assembly efficiency; at the same time, the work plate 130 can be used as a buffer and isolation between the heat dissipation component 420 and the workbench 120, and it is also convenient to replace the adapted work plate 130 according to the shape of different radiators.

[0040] like Figure 4As shown, a vertical groove 140 is provided on the work board 130. When placing the heat dissipation component 420 on the work board 130, a tool can be used to place the heat dissipation component 420 on the work board 130 along the vertical groove 140. At this time, the vertical groove 140 plays a guiding role, guiding the heat dissipation component 420 to fall into the specified position quickly and accurately, reducing the time and energy of the operator to adjust the position, and improving the assembly efficiency; a stopper 150 is installed at the bottom of the work board 130 to prevent the heat dissipation component 420 from shifting or accidentally sliding along the direction of the vertical groove 140 during placement or operation, especially when the workbench 120 is tilted, the stopper 150 plays a blocking role, ensuring the stability of the heat dissipation component 420 on the work board 130, avoiding damage caused by sliding of components or affecting the assembly process.

[0041] like Figure 3 As shown, the workbench 120 is inclined at an angle of 70° to 80° relative to the horizontal plane. The inclination angle facilitates the operator to naturally grasp, place and install the heat dissipation component 420 with both hands, which conforms to the natural movement trajectory of the human arm and improves the convenience and smoothness of the operation. Moreover, under the action of gravity, the heat dissipation component 420 naturally slides to the bottom of the workbench 120, saving time and effort, making the entire assembly process more efficient.

[0042] like Figure 1 As shown, the compensation module 320 includes a compensation part 321, one end of which is complementary to the shapes of the two sides of the heat dissipation component 420, and can fit tightly against the side of the heat dissipation component 420, and the length of the shorter heat dissipation tube 421 and the heat dissipation belt 422 is compensated to be consistent with the length of the longer heat dissipation tube 421 and the heat dissipation belt 422, so that when the pressing module 310 is assembled, a plurality of heat dissipation tubes 421 and heat dissipation belts 422 of different lengths are pressed with the same force to form the heat dissipation component 420, and the forces on all the heat dissipation tubes 421 and the heat dissipation belts 422 are consistent, and the gaps between the heat dissipation tubes 421 after pressing are the same, thereby ensuring that the heat exchange efficiency of the radiator meets the design requirements.

[0043] like Figure 1As shown, the other end of the compensation part 321 is connected to a back plate 323, and the other end of the back plate 323 is provided with a pad 324. The compensation part 321 is connected to the left base 302 or the right base 301 through the back plate 323 and the pad 324. Such a multi-layer structure design enhances the overall strength and stability of the compensation module 320, so that it is not easy to deform or damage when it is subjected to pressure and external force during the assembly operation; a clamping part 322 is also provided under the compensation part 321, and the clamping part 322 is used to connect with the lower buckle plate 440. This connection method further fixes The relative positions of the heat dissipation component 420 and the lower buckle plate 440 are determined, and relative displacement between them is prevented during the assembly process, thereby improving the stability of the assembly process; the material of the compensation part 321 is an elastic material with an elastic modulus similar to that of the heat dissipation component 420 by 90% to 95%, so that the clamping module 310 exerts the same pressure on all the heat dissipation tubes 421 and the heat dissipation belt 422 during assembly, ensuring that the gaps between the heat dissipation tubes 421 are the same after clamping, and the compensation part 321 can restore its original size due to its elasticity after resetting and returning after the clamping step is completed, which is convenient for the next assembly compensation.

[0044] In actual implementation, the elastic material is hard rubber or reinforced rubber, the hard rubber is rubber that has been treated with high cross-linking, and the reinforced rubber is ordinary rubber with reinforcing materials such as fibers added. These elastic material rubbers and the heat dissipation component 420 have a similar elastic modulus of 90% to 95%, which plays a compensating role in the pressing step of the heat dissipation component 420; and the above-mentioned materials can still return to their original shape after the force is released, which is convenient for next use.

[0045] The elastic modulus is an indicator of the material's ability to resist elastic deformation. It reflects the ratio of stress to strain within the elastic deformation range of the material. Although the elastic material rubber and the heat dissipation component 420 have similar elastic moduli of 90% to 95%, similar elastic moduli do not mean that the two materials have the same elastic recovery ability. The elastic material rubber is a polymer material with significant elastic recovery ability. When the elastic material rubber is subjected to external force, it will undergo elastic deformation, that is, the shape and size will temporarily change, but when the external force is removed, the elastic material rubber can It quickly returns to its original state because the interaction force between the rubber molecular chains enables the molecular chains to rearrange and return to their original conformation. In contrast, although the aluminum alloy used in the heat dissipation component 420 also has a certain elasticity, its elastic recovery ability is relatively weak. When the aluminum alloy is subjected to external force, it will also undergo elastic deformation, but when the external force exceeds its elastic limit, it will undergo plastic deformation, that is, the shape and size will be permanently changed. Even if the external force is removed, the plastic deformation cannot be completely restored. Therefore, hard rubber or reinforced rubber can be used as the elastic material of the compensation module.

[0046] like Figure 5-6 As shown, the heat dissipation component 420 includes a plurality of heat dissipation tubes 421 and a plurality of heat dissipation belts 422 which are arranged at intervals. The plurality of heat dissipation tubes 421 and the plurality of heat dissipation belts 422 are of different lengths and are stacked to form the heat dissipation component 420 with irregular shapes on both sides. The heat dissipation tube 421 is a flat tube, and the heat dissipation belt 422 is wavy and arranged at intervals from the heat dissipation tube 421. The top and bottom ends of the heat dissipation component 420 are both heat dissipation tubes 421; the left and right sides of the heat dissipation tube 421 are longer than the heat dissipation belt 422.

[0047] In actual implementation, the mainboard 410 is provided with slots corresponding to the positions of the heat dissipation pipes 421 , and the plurality of heat dissipation pipes 421 of the heat dissipation assembly 420 are respectively clamped to the mainboard 410 on the left and right sides.

[0048] During actual implementation, the control system is electrically connected to the power system 200 and the module system 300 , and the control system is used for signal transmission and intelligent control between the power system 200 and the module system 300 .

[0049] In actual implementation, the assembly method of the special-shaped heat sink 400 includes the following steps:

[0050] S100, arranging the heat dissipation pipes 421 and the heat dissipation belts 422: placing the lower buckle plate 440 on the stopper 150, and then arranging the heat dissipation pipes 421 and the heat dissipation belts 422 neatly on the working plate 130 according to the design requirements, and installing the upper buckle plate 430 on the upper ends of the arranged heat dissipation pipes 421 and the heat dissipation belts 422;

[0051] S200, installing the compensation module 320: installing the corresponding compensation module 320 on the right base 301 and the left base 302, starting the second cylinder 220 and the third cylinder 230, and placing the compensation module 320 against both sides of the arranged heat dissipation pipe 421 and the heat dissipation belt 422;

[0052] S300, compressing the heat dissipation tube 421 and the heat dissipation belt 422: starting the first cylinder 210, the first cylinder 210 pushes the pressing module 310 to press it down, and compresses the heat dissipation belt 422 and the heat dissipation tube 421 to the designed position to form a heat dissipation assembly 420, the first cylinder 210 drives the pressing module 310 to reset and return, and the second cylinder 220 and the third cylinder 230 drive the compensation module 320 to reset and return;

[0053] S400, installing the positioning module 330: removing the compensation module 320 on the right base 301 and the left base 302, installing the corresponding positioning module 330, and starting the third cylinder 230 to abut the positioning module 330 on the left base 302 against the left side of the heat dissipation assembly 420;

[0054] S500, installing the right main board 410: installing the right main board 410 in the positioning module 330 of the right base 301, starting the second cylinder 220, matching and installing the right main board 410 with the heat dissipation assembly 420, and keeping the second cylinder 220 against the right side of the heat dissipation assembly 420;

[0055] S500, installing the left main board 410: the third cylinder 230 drives the positioning module 330 to return, and the left main board 410 is installed in the positioning module 330 of the left base 302, the third cylinder 230 is started, the left main board 410 and the heat dissipation assembly 420 are matched and installed, and the third cylinder 230 is returned;

[0056] S600, complete the radiator assembly: buckle the upper part of the left main board 410 and the upper part of the right main board 410 to the two ends of the upper buckle plate 430 respectively, buckle the lower part of the left main board 410 and the lower part of the right main board 410 to the two ends of the lower buckle plate 440 respectively, and complete the radiator assembly.

[0057] The first cylinder 210 pushes the clamping module 310 back and forth, and the second cylinder 220 and the third cylinder 230 push the compensation module 320 or the positioning module 330 back and forth. Efficient collaborative operation and reasonable planning of the installation sequence of different components realize the automated operation of each module and component. Compared with manual operation, the operating efficiency is greatly improved. By replacing the compensation module 320 and the positioning module 330 at different stages, the versatility and utilization rate of the tooling equipment are improved.

[0058] like Figure 7-8As shown, in the first embodiment of the present invention, the positioning module 330 is a first positioning module 331, the main board 410 is a first main board 411, the heat dissipation component is a first heat dissipation component 4201, the upper end of the first heat dissipation component 4201 is installed with a first upper buckle plate 431, and the lower end thereof is installed with a first lower buckle plate 441, the left and right ends of the first heat dissipation component 4201 are stepped, and the corresponding compensation part 321 is a first compensation part 3211, the shape of the first compensation part 3211 is complementary to the first heat dissipation component 4201, the non-operating end of the first compensation part 3211 is provided with a first back plate 3231, and the first back plate 3231 is installed in the On the pad 324, a first clamping portion 3221 is provided at the bottom of the first compensating portion 3211. After the first clamping portion 3221 is buckled with the first lower buckle plate 441, the heat dissipation belt 422 and the heat dissipation pipe 421 are pressed; after the pressing operation is completed, the first lower buckle plate 441 and the first clamping portion 3221 are firstly untied, and then the first back plate 3231 and the first compensating portion 3211 are removed from the pad 324, and then the first positioning module 331 is installed on the pad 324, and then the first main board 411 is installed on the first positioning module 331, and then the first main board 411 is installed.

[0059] like Figure 9-10 As shown, in the second embodiment of the present invention, the positioning module 330 is a second positioning module 332, the main board 410 is a second main board 412, the heat dissipation component is a second heat dissipation component 4202, the upper end of the second heat dissipation component 4202 is installed with a second upper buckle plate 432, and the lower end thereof is installed with a second lower buckle plate 442, the left and right ends of the second heat dissipation component 4202 are stepped, and the corresponding compensation part 321 is a second compensation part 3212, the shape of the second compensation part 3212 is complementary to the second heat dissipation component 4202, the non-operating end of the second compensation part 3212 is provided with a second back plate 3232, and the second back plate 3232 is installed in the On the pad 324, a second clamping portion 3222 is provided at the bottom of the second compensating portion 3212. After the second clamping portion 3222 is buckled with the second lower buckle plate 442, the heat dissipation belt 422 and the heat dissipation pipe 421 are pressed. After the pressing operation is completed, the second lower buckle plate 442 and the second clamping portion 3222 are firstly untied, and then the second back plate 3232 and the second compensating portion 3212 are removed from the pad 324, and then the second positioning module 332 is installed on the pad 324, and then the second main board 412 is installed on the second positioning module 332, and then the second main board 412 is installed.

[0060] It should be understood that the above-mentioned embodiments are one or more embodiments of the present invention, and there are many other embodiments and variations thereof based on the present invention; the variations and modifications made by ordinary technicians in this industry through the present invention without making pioneering innovations all fall within the scope of protection of the present invention.

Claims

1. A tooling device for a special-shaped radiator, the special-shaped radiator comprising an upper buckle plate, a lower buckle plate, a special-shaped main board and a heat dissipation component, the upper buckle plate is installed on the upper part of the heat dissipation component, the lower buckle plate is installed on the lower part, and the special-shaped main board is installed on the left and right sides of the heat dissipation component, characterized in that: The tooling includes a bench assembly, a control system, a power system and a module system. The bench assembly includes a frame and a workbench obliquely arranged on the frame, and a control system is provided at the bottom of the workbench; the power system includes a first cylinder, a second cylinder and a third cylinder. The first cylinder is provided at the top of the workbench, the second cylinder is provided on the right side thereof, and the third cylinder is provided on the left side thereof; the module system includes a clamping module, a compensation module and a positioning module, the lower end of the first cylinder is connected to the clamping module, the left end of the second cylinder is connected to the right base, the right end of the third cylinder is connected to the left base, the right base and the left base are connected to a compensation module or a positioning module; the compensation module is complementary in shape to and abuts against the two sides of the heat dissipation component.

2. The special-shaped heat sink fixture according to claim 1, characterized in that: The workbench is further provided with a work plate at a position corresponding to the first cylinder. The shape of the work plate is the same as that of the heat dissipation component, and the heat dissipation component is placed on the work plate.

3. The special-shaped heat sink fixture according to claim 2, characterized in that: The working board is provided with a vertical groove, and a stopper is installed at the bottom of the vertical groove.

4. The special-shaped heat sink fixture according to claim 1, characterized in that: The working platform is inclined at an angle of 70° to 80° relative to a horizontal plane.

5. The special-shaped heat sink fixture according to claim 1, characterized in that: The compensating module includes a compensating part, one end of which is complementary in shape to the two sides of the heat dissipation component, and the other end is connected to a back plate, and a pad is provided at the other end of the back plate. A clamping part is also provided below the compensating part, and the clamping part is used to connect with the lower buckle plate. The material of the compensating part is an elastic material with an elastic modulus similar to that of the heat dissipation component by 90% to 95%.

6. The special-shaped heat sink fixture according to claim 5, characterized in that: The elastic material is hard rubber or reinforced rubber.

7. The special-shaped heat sink fixture according to claim 1, characterized in that: The heat dissipation component comprises a plurality of heat dissipation tubes and a plurality of heat dissipation belts which are arranged at intervals. The plurality of heat dissipation tubes and the plurality of heat dissipation belts are of different lengths and are stacked to form the heat dissipation component with irregular shapes on both sides.

8. The special-shaped heat sink fixture according to claim 1, characterized in that: The control system is electrically connected to the power system and the module system.

9. The method for operating the special-shaped heat sink fixture according to any one of claims 1 to 8, characterized in that: The following steps are involved: S100, arranging the heat dissipation pipes and the heat dissipation belts: placing the lower buckle plate on the stopper, and then arranging the heat dissipation pipes and the heat dissipation belts neatly on the work board according to the design requirements, and installing the upper buckle plate on the upper ends of the arranged heat dissipation pipes and the heat dissipation belts; S200, installing a compensation module: installing corresponding compensation modules on the right base and the left base, starting the second cylinder and the third cylinder, and placing the compensation modules against both sides of the arranged heat dissipation pipes and the heat dissipation belts; S300, pressing the heat dissipation pipe and the heat dissipation belt: starting the first cylinder, the first cylinder pushes the pressing module to press it down, and presses the heat dissipation belt and the heat dissipation pipe to the designed position to form the heat dissipation assembly, the first cylinder drives the pressing module to reset and return, and the second cylinder and the third cylinder drive the compensation module to reset and return; S400, installing a positioning module: removing the compensation modules on the right base and the left base, installing the corresponding positioning modules, and starting the third cylinder to abut the positioning module on the left base against the left side of the heat dissipation assembly; S500, installing the right mainboard: installing the right mainboard in the positioning module of the right base, starting the second cylinder, and installing the right mainboard in coordination with the heat dissipation assembly, keeping the second cylinder against the right side of the heat dissipation assembly; S500, installing the left mainboard: the third cylinder drives the positioning module to return to its original position, and the left mainboard is installed in the positioning module of the left base, the third cylinder is started, the left mainboard is matched with the heat dissipation assembly for installation, and the third cylinder is returned to its original position; S600, complete the assembly of the radiator: buckle the upper part of the left main board and the upper part of the right main board to the two ends of the upper buckle plate respectively, buckle the lower part of the left main board and the lower part of the right main board to the two ends of the lower buckle plate respectively, to complete the assembly of the radiator.

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