Ship floor grooving device and ship

By designing an automated ship floor grooved device, the problems of low efficiency and unstable quality in the prior art grooved work are solved, and the automatic grooved effect with high efficiency and excellent quality is achieved, which improves the efficiency and quality of ship construction.

CN119952767AActive Publication Date: 2025-05-09SHANGHAI WAIGAOQIAO SHIP BUILDING CO LTD
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Patent Information

Application Number
CN202510217484.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-05-09
Estimated Expiration
2045-02-26

AI Technical Summary

Technical Problem

In the prior art, the troughing work of ship floors has problems such as high labor intensity, high labor cost, low efficiency and unstable groove quality.

Method used

A marine floor groove device is designed, including a cutting assembly, a moving assembly and a lift assembly. The cutting assembly drives the roller to roll by moving the assembly, so that the cutting part can cut the strip grooves on the floor surface. The lifting assembly can adjust the cutting depth to meet different needs.

Benefits of technology

Automatic groove opening is realized, which improves groove opening efficiency and quality, saves manpower, shortens construction work hours, and improves ship construction efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of ship construction, in particular to a ship floor grooving device and a ship. The ship floor grooving device comprises a cutting assembly and a grooving assembly, wherein the cutting assembly comprises a cutting piece used for cutting the surface of a floor on a ship; the moving assembly is connected with the cutting assembly, and rolling wheels of the moving assembly roll to drive the cutting piece to move, so that the cutting piece cuts a strip-shaped groove in the surface of the floor; the lifting assembly is installed on the moving assembly, connected with the cutting assembly and used for adjusting the cutting depth of the cutting piece to the floor surface. The rolling wheels of the moving assembly roll to drive the cutting piece to move, so that the cutting piece cuts a strip-shaped groove in the surface of the floor, automatic grooving is achieved, the grooving efficiency and the grooving quality are improved, and manpower is saved; in addition, the lifting assembly can adjust the cutting depth of the cutting piece on the surface of the floor, so that different grooving depth requirements are met, and the applicability of the ship floor grooving device is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of ship construction, and in particular to a ship floor grooving device and a ship. Background Art

[0002] For aesthetics, cruise ships are equipped with a large number of floors, such as imitation teak resin floors. Such floors are usually made by on-site molding of fluid materials, and grooves need to be cut on the floor surface to prevent slipping or fill other materials. Currently, the groove work is done manually, which has the problems of high labor intensity, high labor time consumption, low efficiency, and unstable groove quality. Summary of the invention

[0003] In view of this, the purpose of the present application is to provide a ship floor grooving device and a ship, so as to solve the problems of high labor intensity, high working time consumption, low efficiency and unstable grooving quality in the prior art for grooving work on ship floors.

[0004] A first aspect of the present invention provides a ship floor grooving device, wherein the ship floor grooving device comprises:

[0005] A cutting assembly, including a cutting member, for cutting a floor surface on a vessel;

[0006] A moving assembly connected to the cutting assembly, wherein the moving assembly includes a roller, and the roller rolls to drive the cutting member to move, so that the cutting member cuts a strip groove on the floor surface;

[0007] The lifting assembly is installed on the moving assembly and connected to the cutting assembly, and is used to adjust the cutting depth of the cutting piece on the floor surface.

[0008] Preferably, the cutting members are provided in plurality, and the plurality of cutting members are arranged at intervals in a direction perpendicular to the extension direction of the strip groove;

[0009] The distance between two adjacent cutting pieces is adjustable.

[0010] Preferably, the cutting member is formed into a disc-shaped structure with a rotation axis perpendicular to the extension direction of the strip groove;

[0011] The cutting assembly also includes:

[0012] A rotating driving member is connected to the cutting member.

[0013] Preferably, the rollers are arranged in pairs in a direction perpendicular to the extension direction of the strip groove, one of the two rollers arranged in a pair has a smooth circumferential surface, and a protrusion is formed on the circumferential surface of the other, and the protrusion can be embedded in the cut strip groove, so that the strip groove being cut by the cutting member is arranged parallel to the cut strip groove.

[0014] Preferably, the lifting assembly comprises:

[0015] There are two lifting driving members, and the cutting assembly is arranged between the two lifting driving members in the extending direction of the strip groove;

[0016] The connecting member is formed into a strip structure, the two lifting driving members are arranged at two ends of the connecting member in the length direction, and the cutting assembly is arranged below the connecting member.

[0017] Preferably, the moving component further comprises:

[0018] The support member is formed into a frame structure with an opening in the middle, the cutting assembly is installed above the support member, and part of the cutting member passes through the opening and extends into the bottom of the support member;

[0019] A mobile driving member, mounted on the supporting member;

[0020] The transmission member is connected to the movable driving member and the roller respectively.

[0021] Preferably, the ship floor grooving device further comprises:

[0022] A cleaning assembly is installed on the moving assembly and arranged behind the cutting assembly; the cleaning assembly comprises a cleaning rod extending into the strip groove.

[0023] Preferably, the floor on the ship comprises a non-metallic layer and a metal layer which are stacked, the metal layer is arranged below the non-metallic layer, and the strip-shaped grooves are provided on the surface of the non-metallic layer facing away from the metal layer.

[0024] Preferably, the ship floor grooving device further comprises:

[0025] A magnetic attraction component is installed on the moving component, and the magnetic attraction component attracts the metal layer. The attraction force of the magnetic attraction component on the metal layer is adjustable.

[0026] A second aspect of the present invention provides a ship, comprising the ship floor grooving device described in any one of the above technical solutions.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] In the ship floor grooving device of the present invention, a moving component is connected to a cutting component, and a roller rolls to drive the cutting piece to move, so that the cutting piece cuts a strip groove on the floor surface, thereby realizing automatic grooving, improving grooving efficiency and grooving quality and saving manpower, thereby improving the efficiency of ship construction, shortening construction time, and improving the quality of ship construction; in addition, the lifting component can adjust the depth of the cutting of the floor surface by the cutting piece to meet different grooving depth requirements, thereby improving the applicability of the ship floor grooving device and meeting ship design requirements.

[0029] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0031] Figure 1 A schematic diagram of the structure of a ship floor grooving device provided by an embodiment of the present invention;

[0032] Figure 2 A schematic structural diagram of a ship floor grooving device provided by an embodiment of the present invention from another perspective;

[0033] Figure 3 A schematic structural diagram of a roller with a raised portion in a ship floor grooving device provided in an embodiment of the present invention.

[0034] Icons: 10-cutting assembly; 11-cutting member; 12-rotating driving member; 20-moving assembly; 21-roller; 211-protruding portion; 22-supporting member; 23-moving driving member; 24-transmission member; 30-lifting assembly; 31-lifting driving member; 32-connecting member; 40-cleaning assembly; 41-cleaning rod; 411-connecting portion; 50-magnetic member. DETAILED DESCRIPTION

[0035] The following specific embodiments are provided to help the reader obtain a comprehensive understanding of the methods, devices and / or systems described herein. However, after understanding the disclosure of the present application, various changes, modifications and equivalents of the methods, devices and / or systems described herein will be apparent. For example, the order of operations described herein is merely an example, and is not limited to the order set forth herein, but in addition to the operations that must occur in a particular order, changes that will be apparent after understanding the disclosure of the present application may be made. In addition, in order to improve clarity and brevity, descriptions of features known in the art may be omitted.

[0036] The features described herein may be implemented in different forms and should not be interpreted as being limited to the examples described herein. Rather, the examples described herein have been provided only to illustrate some of the many possible ways of implementing the methods, devices and / or systems described herein that will be apparent after understanding the disclosure of the present application.

[0037] Throughout the specification, when an element (such as a layer, a region, or a substrate) is described as being “on”, “connected to”, “bound to”, “over”, or “covering” another element, it may be directly “on”, “connected to”, “bound to”, “over”, or “covering” another element, or one or more other elements may be present between them. In contrast, when an element is described as being “directly on”, “directly connected to”, “directly bound to”, “directly over”, or “directly covering” another element, there may be no other elements present between them.

[0038] As used herein, the term "and / or" includes any one of the associated listed items and any combination of any two or more items.

[0039] Although terms such as "first," "second," and "third" may be used herein to describe various members, components, regions, layers, or portions, these members, components, regions, layers, or portions are not limited by these terms. Rather, these terms are only used to distinguish one member, component, region, layer, or portion from another member, component, region, layer, or portion. Therefore, without departing from the teachings of the examples described herein, the first member, component, region, layer, or portion referred to may also be referred to as the second member, component, region, layer, or portion.

[0040] For ease of description, spatial relational terms such as "above", "upper", "below", and "lower" may be used herein to describe the relationship of one element to another element as shown in the accompanying drawings. Such spatial relational terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. For example, if the device in the accompanying drawings is turned over, an element described as being "above" or "upper" relative to another element will subsequently be "below" or "lower" relative to the other element. Therefore, the term "above" includes both "above" and "below" orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relational terms used herein will be interpreted accordingly.

[0041] The terms used herein are only used to describe various examples and are not used to limit the present disclosure. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms "include", "comprise" and "have" list the stated features, quantities, operations, components, elements and / or their combinations that exist, but do not exclude the existence or addition of one or more other features, quantities, operations, components, elements and / or their combinations.

[0042] Variations in the shapes shown in the drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the drawings but include variations in shapes that occur during manufacturing.

[0043] The features of the examples described herein may be combined in various ways that will be apparent after understanding the disclosure of the present application. In addition, although the examples described herein have various configurations, other configurations are possible as will be apparent after understanding the disclosure of the present application.

[0044] According to a first aspect of the present invention, a ship floor grooving device is provided, which includes a cutting assembly 10 , a moving assembly 20 and a lifting assembly 30 .

[0045] Hereinafter, the specific structures of the above-mentioned components of the ship floor grooving device according to the present embodiment will be described.

[0046] In this embodiment, if Figure 1 and Figure 2As shown, the cutting assembly 10 includes a cutting member 11, which is a cutter for cutting the floor surface on the ship. The moving assembly 20 is connected to the cutting assembly 10, so that the moving assembly 20 can drive the cutting assembly 10 to move accordingly. Specifically, the moving assembly 20 includes a roller 21, and the roller 21 rolls to drive the cutting member 11 to move, so that the cutting member 11 cuts a strip groove on the floor surface. In this embodiment, the strip groove is a linear structure, so that automatic grooving is achieved under the drive of the moving assembly 20, which improves the grooving efficiency and grooving quality and saves manpower.

[0047] Furthermore, in the present embodiment, the cutting member 11 is formed as a disc-shaped structure whose rotation axis is perpendicular to the extension direction of the strip groove, specifically a circular disc-shaped structure, thereby achieving high-precision and efficient cutting, ensuring a smooth cutting surface, and further improving the grooving quality; the cutting assembly 10 also includes a rotating drive member 12 connected to the cutting member 11, and the rotating drive member 12 can adopt a rotating motor or a rotating cylinder, etc., to drive the disc-shaped cutting member 11 to rotate.

[0048] The slotted structure of the floor on the ship is a plurality of strip-shaped slots arranged in an array along its width direction. In a preferred embodiment, as Figure 1 and Figure 2 As shown, a plurality of cutting members 11 are provided, and the plurality of cutting members 11 are arranged at intervals in a direction perpendicular to the extension direction of the strip groove, so that the moving component 20 can cut a plurality of strip grooves in one movement along the extension direction of the strip groove, thereby improving the grooving efficiency.

[0049] Furthermore, in this embodiment, the distance between two adjacent cutting members 11 is adjustable, so that the distance between two adjacent cutting members 11 can be adjusted according to the groove distance requirements of two adjacent strip grooves. In an optional embodiment, a plurality of cutting members 11 are installed at intervals on a rotating shaft connected to the rotating drive member 12, and each cutting member 11 can slide along the extension direction of the rotating shaft. After adjusting the cutting member 11 to a desired position, the cutting member 11 can be locked and fixed to the rotating shaft via a clamp or fastener, so that the cutting member 11 can rotate synchronously with the rotating shaft.

[0050] Preferably, a scale is provided on the rotating shaft connected to the rotating driving member 12 for indicating the distance between two adjacent cutting members 11 .

[0051] Furthermore, in this embodiment, if Figure 1 and Figure 2As shown, the rollers 21 are arranged in pairs in a direction perpendicular to the extension of the strip groove, so that the two rollers 21 are respectively arranged on both sides of the width direction of the strip groove to improve the conveying stability of the moving component 20. The rollers 21 arranged in pairs are arranged in multiple groups in the extension direction of the strip groove, and the moving component 20 is formed into a conveying trolley structure to improve the transportation stability, thereby ensuring the grooving efficiency and quality.

[0052] In a preferred embodiment, Figures 1 to 3 As shown, one of the two rollers 21 arranged in pairs has a smooth circumferential surface to ensure that the mobile device moves smoothly on the floor surface, and a protrusion 211 is formed on the circumferential surface of the other of the two rollers 21 arranged in pairs. The protrusion 211 is formed into a ring structure, and the protrusion 211 can be embedded in the cut strip groove. When the protrusion 211 of the roller 21 is embedded in the strip groove, its circumferential surface can fit with the floor surface, so that the strip groove being cut by the cutting piece 11 is arranged parallel to the cut strip groove. It should be noted that the first groove on the floor surface can be opened manually to serve as a reference for other strip grooves.

[0053] In addition, in this embodiment, Figure 1 and Figure 2 As shown, the moving assembly 20 also includes a support member 22, a moving drive member 23 and a transmission member 24, wherein the support member 22 is formed as a frame structure with an opening in the middle, such as a rectangular frame structure, and the cutting assembly 10 is installed above the support member 22, specifically, the rotating drive member 12 as described above is installed on the top of the support member 22, and a part of the cutting member 11 extends through the opening to the bottom of the support member 22, and the roller 21 is arranged under the support member 22; the moving drive member 23 is installed on the support member 22, and the moving drive member 23 can be a rotating motor, which is used to drive the roller 21 to rotate, and the transmission member 24 is respectively connected to the moving drive member 23 and the roller 21, so that the power output by the moving drive member 23 is transmitted to the roller 21 via the transmission member 24. In this embodiment, the transmission member 24 is a gear transmission group, thereby realizing the transmission of power in space.

[0054] In this embodiment, if Figure 1 and Figure 2 As shown, the lifting assembly 30 is installed on the moving assembly 20, so that the lifting assembly 30 can move with the moving assembly 20. The lifting assembly 30 is connected to the cutting assembly 10 to drive the cutting assembly 10 to move up and down, so that the distance between the cutting assembly 10 and the floor increases or decreases, thereby adjusting the cutting depth of the cutting member 11 on the floor surface, thereby meeting different grooving depth requirements and improving the applicability of the ship floor grooving device.

[0055] Specifically, in this embodiment, Figure 1 and Figure 2 As shown, the lifting component 30 includes a lifting drive member 31 and a connecting member 32. The lifting drive member 31 can adopt a hydraulic lifting module or a linear driving mechanism, such as a linear cylinder or a linear motor. In the present embodiment, two lifting drives 31 are provided, and the cutting component 10 is provided between the two lifting drives 31 in the extension direction of the strip groove; the connecting member 32 is formed into a strip structure, and the two lifting drives 31 are provided at both ends of the connecting member 32 in the length direction, and the cutting component 10 is provided below the connecting member 32, so that the two lifting drives 31 jointly drive the connecting member 32 to move, thereby driving the cutting component 10 to move toward or away from the floor surface, so as to adjust the groove depth.

[0056] In addition, in this embodiment, Figure 2 As shown, the ship floor grooving device also includes a cleaning component 40, which is installed on the moving component 20 and is arranged behind the cutting component 10; the cleaning component 40 includes a cleaning rod 41 extending into the strip groove, and the cleaning rod 41 slides in the groove just cut by the cutting member 11, which can clean out the debris in the groove and can grind and fine-tune the groove shape. The cleaning rod 41 is preferably a rigid part to improve the cleaning effect and enable the cleaning rod 41 to have the function of grinding and fine-tuning the strip groove.

[0057] Specifically, in this embodiment, Figure 2 As shown, the cleaning rod 41 is arranged in a one-to-one correspondence with the cutting piece 11. The cleaning rod 41 is formed into a bent rod-like structure, one end of which can be inserted into the groove and is vertically arranged, and the other end is formed into a connecting portion 411 that is slidably connected to the support seat of the cleaning component 40. The connecting portion 411 forms a slider structure, so that the position of the cleaning rod 41 in the extension direction perpendicular to the strip groove can be adjusted to ensure that the cleaning rod 41 can be embedded in the groove, thereby achieving cleaning effectiveness.

[0058] In one embodiment, the cleaning rod 41 is formed as a hollow tubular structure, and one end of the cleaning rod 41 away from the ground (ie, the connecting portion 411) is connected to a negative pressure machine to suck out debris from the groove, thereby improving the cleaning effect.

[0059] In addition, in this embodiment, the floor on the ship includes a non-metallic layer and a metal layer which are stacked, the metal layer is arranged below the non-metallic layer, and the strip grooves are opened on the surface of the non-metallic layer facing away from the metal layer. The non-metallic layer can be a wood material, a resin material or a composite material, such as an imitation teak floor, and the metal layer can be the deck part of the ship, which is usually steel.

[0060] In a preferred embodiment, Figure 1 and Figure 2As shown, the ship floor grooving device also includes a magnetic component 50, which is installed on the moving component 20. For example, the magnetic component 50 is installed on the support component 22, so that the magnetic component 50 can move with the moving component 20. The magnetic component 50 can absorb the metal layer to provide a force for the moving component 20 to move toward the floor, so that the entire ship floor device can move along the floor surface, which helps to improve the grooving quality of the cutting component 11 and avoid uneven groove depth.

[0061] In addition, in this embodiment, the adsorption force of the magnetic suction component 50 on the metal layer is adjustable, so that the force between the ship floor grooving device and the metal layer can be adjusted according to requirements such as grooving depth or processing speed. When the magnetic suction component 50 is a magnet, the adjustment can be achieved by changing the volume and number of the magnetic suction component 50. When the magnetic suction component 50 is an electromagnet, the adjustment can be achieved by changing the current size, etc.

[0062] Optionally, the magnetic members 50 are arranged in pairs on both sides of the cutting member 11 to prevent one end of the cutting member 11 from warping and affecting the slotting quality and efficiency. For example, along the extension direction of the strip groove, two magnetic members 50 are arranged at both ends of the cutting member 11 respectively.

[0063] It should be noted that, in this embodiment, the extending direction of the strip groove is the radial direction of the roller 21, that is, Figure 2 The extending direction of the connecting member 32 under the viewing angle.

[0064] The ship floor grooving device according to the present invention has a simple structure and is easy to operate. The moving component is connected to the cutting component, and the roller rolls to drive the cutting piece to move, so that the cutting piece cuts a strip groove on the floor surface, thereby realizing automatic grooving, improving grooving efficiency and grooving quality and saving manpower; in addition, the lifting component can adjust the depth of the cutting of the floor surface by the cutting piece to meet different grooving depth requirements, thereby improving the applicability of the ship floor grooving device.

[0065] A second aspect of the present invention provides a ship. A ship constructed using a ship floor grooving device can improve the efficiency of ship construction, shorten construction time, and improve the quality of ship construction to meet ship design requirements.

[0066] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the present application, which are used to illustrate the technical solutions of the present application, rather than to limit them. The protection scope of the present application is not limited thereto. Although the present application is described in detail with reference to the above-described embodiments, ordinary technicians in the field should understand that any technician familiar with the technical field can still modify the technical solutions recorded in the above-described embodiments within the technical scope disclosed in the present application, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims

1. A ship floor grooving device, characterized in that: The ship floor grooving device comprises: A cutting assembly, including a cutting member, for cutting a floor surface on a vessel; A moving assembly connected to the cutting assembly, wherein the moving assembly includes a roller, and the roller rolls to drive the cutting member to move, so that the cutting member cuts a strip groove on the floor surface; The lifting assembly is installed on the moving assembly and connected to the cutting assembly, and is used to adjust the cutting depth of the cutting piece on the floor surface.

2. The ship floor grooving device according to claim 1, characterized in that: There are a plurality of cutting pieces, and the plurality of cutting pieces are arranged at intervals in a direction perpendicular to the extension direction of the strip groove; The distance between two adjacent cutting pieces is adjustable.

3. The ship floor grooving device according to claim 1 or 2, characterized in that: The cutting member is formed into a disc-shaped structure with a rotation axis perpendicular to the extending direction of the strip groove; The cutting assembly also includes: A rotating driving member is connected to the cutting member.

4. The ship floor grooving device according to claim 1, characterized in that: The rollers are arranged in pairs in a direction perpendicular to the extension direction of the strip groove. One of the two rollers arranged in a pair has a smooth circumferential surface, and a protrusion is formed on the circumferential surface of the other roller. The protrusion can be embedded in the cut strip groove, so that the strip groove being cut by the cutting member is arranged parallel to the cut strip groove.

5. The ship floor grooving device according to claim 1, characterized in that: The lifting assembly comprises: There are two lifting driving members, and the cutting assembly is arranged between the two lifting driving members in the extending direction of the strip groove; The connecting member is formed into a strip structure, the two lifting driving members are arranged at two ends of the connecting member in the length direction, and the cutting assembly is arranged below the connecting member.

6. The ship floor grooving device according to claim 1, characterized in that: The mobile component also includes: The support member is formed into a frame structure with an opening in the middle, the cutting assembly is installed above the support member, and part of the cutting member passes through the opening and extends into the bottom of the support member; A mobile driving member, mounted on the supporting member; The transmission member is connected to the movable driving member and the roller respectively.

7. The ship floor grooving device according to claim 1, characterized in that: The ship floor grooving device also includes: A cleaning assembly is installed on the moving assembly and arranged behind the cutting assembly; the cleaning assembly comprises a cleaning rod extending into the strip groove.

8. The ship floor grooving device according to claim 1, characterized in that: The floor of the ship comprises a non-metal layer and a metal layer which are stacked, wherein the metal layer is arranged below the non-metal layer, and the strip-shaped grooves are arranged on the surface of the non-metal layer which faces away from the metal layer.

9. The ship floor grooving device according to claim 8, characterized in that: The ship floor grooving device also includes: A magnetic attraction component is installed on the moving component, and the magnetic attraction component attracts the metal layer. The attraction force of the magnetic attraction component on the metal layer is adjustable.

10. A ship, characterized in that: The invention comprises the ship floor grooving device according to any one of claims 1 to 9.

Citation Information

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