System for preparing multi-stage briquette fuel from multi-source organic solid waste

Through the preparation of multi-stage molding fuel system for multi-source organic solid waste, the problem of multi-type pressurization molding in the prior art is solved, and the molding and combustion heating value of multi-type domestic waste is achieved, which is easy to store and transport.

CN119953014APending Publication Date: 2025-05-09CHONGQING BINNAN ECOLOGICAL TECH CO LTD
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Patent Information

Application Number
CN202510041083.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

The existing press forming methods cannot achieve multiple models of press forming, which makes it inconvenient to test the differences in the physical characteristics and combustion characteristics of different models of domestic waste forming.

Method used

Multi-source organic solid waste is used to prepare a multi-stage molding fuel system, including frame, power unit, reducer pulley, belt, domestic waste forming and discharge port, ring mold plate, ring mold plate spindle, ring mold plate pulley, ring mold plate unit and forming pressure roller assembly. By setting up 5 molding ports with different length-to-diameter ratio parameters and adjustable feed taper, combined with resistive heating rod to adjust the molding temperature, the forming of multiple models of domestic waste is achieved.

Benefits of technology

The molding of multiple models of domestic waste is achieved, which is convenient for analyzing the production efficiency under different parameters, improving the combustion calorific value, and convenient for storage and transportation.

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Abstract

The invention relates to the technical field of high-calorific-value household garbage extrusion forming, in particular to a system for preparing multi-stage briquette fuel from multi-source organic solid waste, which comprises a rack, a power unit, a speed reducer belt pulley, a belt, a household garbage forming discharge port, a ring mold plate support column, a ring mold plate main shaft, a ring mold plate belt pulley, a ring mold plate unit and a forming compression roller assembly, the power mechanism is installed on the machine frame, the circular mold disc supporting column is fixedly connected with the machine frame, the circular mold disc unit is fixedly connected with the circular mold disc supporting column, the household garbage forming discharging port is fixedly connected with the circular mold disc unit, and the household garbage forming discharging port is provided with a plurality of household garbage forming outlets and a feeding hopper. And the ring mold disc unit comprises two ring mold disc main bodies and two ring mold disc pressing plates, so that the technical problem that the difference between the physical characteristics and the combustion characteristics of different types of household garbage forming is inconvenient to test due to the fact that multi-type pressure forming cannot be realized in a pressure forming mode in the prior art can be solved.
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Description

Technical Field

[0001] The invention relates to the technical field of high calorific value domestic waste extrusion molding, and in particular to a multi-source organic solid waste preparation multi-stage molding fuel system. Background Art

[0002] Solid waste generated by people in their daily lives or in activities that provide services for their daily lives, as well as solid waste that is deemed as domestic waste by laws and administrative regulations. High calorific value domestic waste mainly refers to waste that releases a high amount of heat when the unit mass of combustible waste is completely burned. This type of waste is usually suitable for treatment by energy utilization methods such as incineration, and when treating high calorific value domestic waste, it is usually pressed and formed before being burned.

[0003] However, the existing pressurized molding method cannot realize pressurized molding of multiple models, which makes it inconvenient to test the differences in physical properties and combustion characteristics of different models of domestic waste molding. Summary of the invention

[0004] The purpose of the present invention is to provide a multi-source organic solid waste preparation multi-stage molded fuel system, aiming to solve the technical problem that the pressure molding method in the prior art cannot achieve pressure molding of multiple models, resulting in inconvenience in testing the differences in physical properties and combustion characteristics of different types of domestic waste molds.

[0005] To achieve the above-mentioned purpose, the present invention adopts a multi-source organic solid waste preparation multi-stage molding fuel system, including a frame, a power unit, a reducer pulley, a belt, a domestic garbage molding outlet, a ring die disc support, a ring die disc main shaft, a ring die disc pulley, a ring die disc unit and a molding roller assembly, wherein the power mechanism is installed on the frame, the ring die disc support is fixedly connected to the frame, the ring die disc unit is fixedly connected to the ring die disc support, the domestic garbage molding outlet is fixedly connected to the ring die disc unit, and the domestic garbage molding outlet is provided with a plurality of domestic garbage molding outlets and a feed hopper, one end of the ring die disc main shaft is fixedly connected to the ring die disc pulley, the other end of the ring die disc main shaft passes through the ring die disc support, the molding roller assembly is fixedly connected to the ring die disc main shaft, the power unit is installed on the frame, the output end of the power unit is fixedly connected to the reducer pulley, and the belt is arranged between the reducer pulley and the ring die disc pulley; The ring die disc unit includes two ring die disc bodies and two ring die disc pressure plates. The two ring die disc bodies are in contact with each other. The two ring die disc pressure plates are respectively located on opposite sides of the two ring die disc bodies, and the two ring die disc pressure plates are fixed by bolts. The ring die disc body is provided with 5 forming ports with different aspect ratio parameters, and the inlet of the forming port is provided with a feeding taper of 5-15°.

[0006] Among them, the forming roller assembly includes a forming roller main shaft connecting block, a forming roller auxiliary connecting plate, two forming roller shafts, two forming rollers and two material guide main copying plates, the forming roller main shaft connecting block has a slot, the slot is sleeved on the ring die disk main shaft, and the forming roller main shaft connecting block is fixed to the ring die disk main shaft by bolts, one end of the two forming roller shafts are rotatably connected to the forming roller main shaft connecting block, the other ends of the two forming roller shafts pass through the corresponding forming rollers, and the forming roller auxiliary connecting plate is fixed to the two forming roller shafts by bolts.

[0007] Wherein, the power unit includes a reducer mounting plate and a reduction motor, and the reduction motor is mounted on the frame through the reducer mounting plate.

[0008] Among them, the multi-source organic solid waste preparation multi-stage molding fuel system also includes a material sprinkling umbrella, and the material sprinkling umbrella is arranged at one end of the main shaft of the ring die disk away from the ring die disk pulley.

[0009] Among them, the multi-source organic solid waste preparation multi-stage molding fuel system also includes a dust cover, and the dust cover is arranged on the domestic waste molding discharge port.

[0010] Among them, the multi-source organic solid waste preparation multi-stage molded fuel system also includes a graphite filler sealing rope, and the graphite filler sealing rope is arranged on the main shaft of the ring mold disk.

[0011] The present invention discloses a multi-source organic solid waste preparation multi-stage molding fuel system, wherein the outer circumferential surface of the molding roller presents striped teeth. When in use, the material enters the domestic waste molding outlet through the feed hopper, and the power unit is started. The output end of the power unit drives the reducer pulley to rotate, and the reducer pulley drives the ring die disk pulley to rotate through the belt, and the ring die disk pulley drives the ring die disk main shaft to rotate, and the ring die disk main shaft drives the molding roller assembly to rotate and drive the material to the molding outlet, and the molding outlet on the ring die disk unit is molded and output, and 5 molding outlets with different aspect ratio parameters are provided on the ring die disk body, A feeding taper of 5~15° is provided at the entrance of the molding port, which can produce domestic waste molding with 5 parameters, and is convenient for analyzing the production efficiency under different parameters. The set feeding taper is beneficial for the molding roller assembly to take the material into the molding port. At the same time, two circles of resistance heating rods are provided on the contact side between the ring die plate pressure plate and the ring die plate body. The resistance heating rods can adjust the molding temperature and control the thickness of the plasticized layer on the surface of the domestic waste molding by changing the temperature. In this way, the technical problem that the pressure molding method in the prior art cannot realize pressure molding of multiple models, resulting in inconvenience in testing the differences in physical properties and combustion characteristics of domestic waste molding of different models can be solved, and the combustion calorific value is improved and storage and transportation are convenient.

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a structural schematic diagram of the system for preparing multi-stage shaped fuel from multi-source organic solid waste of the present invention.

[0014] Figure 2 It is a cross-sectional view of the system for preparing multi-stage shaped fuel from multi-source organic solid waste of the present invention.

[0015] Figure 3 It is a partial structural schematic diagram of the system for preparing multi-stage shaped fuel from multi-source organic solid waste of the present invention.

[0016] Figure 4 It is a structural schematic diagram of the molding roller assembly of the multi-source organic solid waste preparation multi-stage molding fuel system of the present invention.

[0017] Figure 5 It is a structural schematic diagram of the ring mold disc unit of the multi-source organic solid waste preparation multi-stage molding fuel system of the present invention.

[0018] Figure 6 It is a structural schematic diagram of the ring mold plate main body of the multi-source organic solid waste preparation multi-stage molding fuel system of the present invention.

[0019] 1-frame, 2-reducer pulley, 3-belt, 4-domestic waste molding outlet, 5-ring die plate support, 6-ring die plate main shaft, 7-ring die plate pulley, 8-ring die plate body, 9-ring die plate pressure plate, 10-molding roller main shaft connecting block, 11-molding roller auxiliary connecting plate, 12-molding roller shaft, 13-molding roller, 14-material guide main copying plate, 15-reducer mounting plate, 16-reducing motor, 17-sprinkling umbrella, 18-dust cover, 19-graphite packing sealing rope, 20-pulley baffle, 21-two fasteners, 22-tension adjustment bolt, 23-domestic waste molding outlet, 24-feed hopper, 25-slot, 26-molding outlet. DETAILED DESCRIPTION

[0020] Embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be construed as limiting the present invention.

[0021] See also Figure 1 to Figure 6 ,in Figure 1 This is a schematic diagram of the structure of the multi-source organic solid waste preparation multi-stage shaped fuel system of the present invention. Figure 2 is a cross-sectional view of a system for preparing multi-stage shaped fuel from multi-source organic solid waste according to the present invention, Figure 3 This is a partial structural diagram of the system for preparing multi-stage shaped fuel from multi-source organic solid waste according to the present invention. Figure 4 This is a schematic diagram of the structure of the molding roller assembly of the multi-source organic solid waste preparation multi-stage molding fuel system of the present invention. Figure 5 This is a schematic diagram of the structure of the ring die disc unit of the multi-source organic solid waste preparation multi-stage shaped fuel system of the present invention. Figure 6 It is a structural schematic diagram of the ring mold plate main body of the multi-source organic solid waste preparation multi-stage molding fuel system of the present invention.

[0022] The present invention provides a multi-source organic solid waste preparation multi-stage molding fuel system, comprising a frame 1, a power unit, a reducer pulley 2, a belt 3, a domestic garbage molding outlet 4, a ring die plate support 5, a ring die plate main shaft 6, a ring die plate pulley 7, a ring die plate unit and a molding roller assembly, wherein the power mechanism is installed on the frame 1, the ring die plate support 5 is fixedly connected to the frame 1, the ring die plate unit is fixedly connected to the ring die plate support 5, the domestic garbage molding outlet 4 is fixedly connected to the ring die plate unit, and the The domestic waste molding outlet 4 is provided with a plurality of domestic waste molding outlets 23 and a feed hopper 24, one end of the ring die disk main shaft 6 is fixedly connected to the ring die disk pulley 7, the other end of the ring die disk main shaft 6 passes through the ring die disk support 5, the molding roller assembly is fixedly connected to the ring die disk main shaft 6, the power unit is installed on the frame 1, the output end of the power unit is fixedly connected to the reducer pulley 2, and the belt 3 is arranged between the reducer pulley 2 and the ring die disk pulley 7; The ring die disc unit includes two ring die disc main bodies 8 and two ring die disc pressure plates 9. The two ring die disc main bodies 8 are in contact with each other. The two ring die disc pressure plates 9 are respectively located on opposite sides of the two ring die disc main bodies 8, and the two ring die disc pressure plates 9 are fixed by bolts. The ring die disc main body 8 is provided with 5 forming ports 26 with different aspect ratio parameters, and the inlet of the forming port 26 is provided with a feeding taper of 5~15°.

[0023] With respect to this specific embodiment, when it is used, the material enters the domestic waste forming discharge port 4 through the feed hopper 24, the power unit is started, the output end of the power unit drives the reducer pulley 2 to rotate, the reducer pulley 2 drives the ring die disk pulley 7 to rotate through the belt 3, the ring die disk pulley 7 drives the ring die disk main shaft 6 to rotate, the ring die disk main shaft 6 drives the forming roller assembly to rotate and drive the material to the forming port 26, and the forming port 26 on the ring die disk unit is formed and output, by providing 5 forming ports 26 with different aspect ratio parameters on the ring die disk body 8, and providing a forming port 26 at the entrance There is a feed taper of 5~15°, which can produce 5 kinds of parameters of domestic waste molding, which is convenient for analyzing the production efficiency under different parameters. The set feed taper is conducive to the molding roller assembly to take the material into the molding port 26. At the same time, two circles of resistance heating rods are provided on the contact side of the ring die plate pressure plate 9 and the ring die plate body 8. The resistance heating rods can adjust the molding temperature. The thickness of the plasticized layer on the surface of the domestic waste molding is controlled by changing the temperature. In this way, the technical problem that the pressure molding method in the prior art cannot realize pressure molding of multiple models, resulting in inconvenience in testing the differences in physical properties and combustion characteristics of different models of domestic waste molding, is solved, and the combustion calorific value is improved and storage and transportation are convenient.

[0024] Among them, the forming roller assembly includes a forming roller 13 main shaft connecting block 10, a forming roller 13 auxiliary connecting plate 11, two forming roller shafts 12, two forming rollers 13 and two material guide main copying plates 14, the forming roller 13 main shaft connecting block 10 has a card slot 25, the card slot 25 is sleeved on the ring die disk main shaft 6, and the forming roller 13 main shaft connecting block 10 is fixed to the ring die disk main shaft 6 by bolts, one end of the two forming roller shafts 12 are rotatably connected to the forming roller 13 main shaft connecting block 10, the other ends of the two forming roller shafts 12 pass through the corresponding forming roller 13, and the forming roller 13 auxiliary connecting plate 11 is fixed to the two forming roller shafts 12 by bolts.

[0025] According to this specific embodiment, the main shaft 6 of the ring die disk drives the main shaft connecting block 10 of the forming roller 13 and the auxiliary connecting plate 11 of the forming roller 13 to rotate, thereby driving the two forming rollers 13 to rotate and drive the material to the forming port 26. The main material guide plate 14 is mainly used to pick up the material and reach the forming port 26, which is beneficial for the forming roller 13 to take the material into the forming port 26.

[0026] Secondly, the power unit includes a reducer mounting plate 15 and a reduction motor 16 , and the reduction motor 16 is mounted on the frame 1 through the reducer mounting plate 15 .

[0027] According to this specific implementation, the reducer mounting plate 15 is fixed on the frame 1 to provide installation conditions for the reduction motor 16 .

[0028] At the same time, the multi-source organic solid waste preparation multi-stage shaped fuel system also includes a material sprinkling umbrella 17, and the material sprinkling umbrella 17 is arranged at one end of the ring die disk main shaft 6 away from the ring die disk pulley 7; The multi-source organic solid waste preparation multi-stage shaped fuel system further includes a dust cover 18, and the dust cover 18 is arranged on the domestic waste shaped discharge port 4; The system for preparing multi-stage shaped fuel from multi-source organic solid waste also includes a graphite filler sealing rope 19, and the graphite filler sealing rope 19 is arranged on the main shaft 6 of the ring mold disk.

[0029] According to this specific embodiment, the material-sprinkling umbrella 17 facilitates the dispersion and accumulation of materials, and all of the materials can be accumulated at the molding port 26, so that the molding roller shaft 12 can better press the materials into the molding port 26; The dust cover 18 prevents the rod material from collapsing and generating dust when extruding materials with a low moisture content.

[0030] The graphite packing sealing rope 19 is used to improve the sealing effect between the ring die plate main shaft 6 and the ring die plate support 5 .

[0031] In addition, the multi-source organic solid waste preparation multi-stage molded fuel system also includes two pulley baffles 20 and two fasteners 21. The two fasteners 21 respectively penetrate the corresponding pulley baffles 20 and are respectively tightened on the ring mold disk main shaft 6 and the output end of the reduction motor 16.

[0032] For this specific embodiment, the two pulley baffles 20 can be installed by respectively passing the two fasteners 21 through the corresponding pulley baffles 20 and tightening them on the ring die disk main shaft 6 and the output end of the reduction motor 16 respectively. The two pulley baffles 20 are used to improve the stability of the reducer pulley 2 and the ring die disk pulley 7.

[0033] Again, the system for preparing multi-stage shaped fuel from multi-source organic solid waste also includes a tension adjustment bolt 22 , and the tension adjustment bolt 22 is arranged on the frame 1 .

[0034] According to this specific embodiment, the tightness of the belt 3 can be adjusted by providing the tightness adjusting bolt 22 .

[0035] A multi-source organic solid waste preparation multi-stage molding fuel system is used in this embodiment. The outer circumferential surface of the molding roller 13 presents striped teeth. When in use, the material enters the domestic waste molding outlet 4 through the feed hopper 24, and the power unit is started. The output end of the power unit drives the reducer pulley 2 to rotate, and the reducer pulley 2 drives the ring die disk pulley 7 to rotate through the belt 3. The ring die disk pulley 7 drives the ring die disk main shaft 6 to rotate, and the ring die disk main shaft 6 drives the molding roller assembly to rotate and drive the material to the molding port 26, and the molding port 26 on the ring die disk unit is molded and output, and 5 different aspect ratio parameters are provided on the ring die disk body 8. The molding port 26 has a feeding taper of 5 to 15 degrees at its entrance, which can produce 5 kinds of parameters of domestic waste molding, and is convenient for analyzing the production efficiency under different parameters. The set feeding taper is beneficial for the molding roller assembly to take the material into the molding port 26. At the same time, two circles of resistance heating rods are provided on the contact side between the ring die plate pressure plate 9 and the ring die plate body 8. The resistance heating rods can adjust the molding temperature and control the thickness of the plasticized layer on the surface of the domestic waste molding by changing the temperature. In this way, the technical problem that the pressure molding method in the prior art cannot realize pressure molding of multiple models, resulting in inconvenience in testing the differences in physical properties and combustion characteristics of different models of domestic waste molding, is solved, and the combustion calorific value is improved and storage and transportation are convenient.

[0036] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.

Claims

1. A system for preparing multi-stage shaped fuel from multi-source organic solid waste, characterized in that: It includes a frame, a power unit, a reducer pulley, a belt, a domestic waste molding outlet, a ring die disc support, a ring die disc main shaft, a ring die disc pulley, a ring die disc unit and a molding roller assembly, wherein the power mechanism is installed on the frame, the ring die disc support is fixedly connected to the frame, the ring die disc unit is fixedly connected to the ring die disc support, the domestic waste molding outlet is fixedly connected to the ring die disc unit, and the domestic waste molding outlet is provided with a plurality of domestic waste molding outlets and a feed hopper, one end of the ring die disc main shaft is fixedly connected to the ring die disc pulley, the other end of the ring die disc main shaft passes through the ring die disc support, the molding roller assembly is fixedly connected to the ring die disc main shaft, the power unit is installed on the frame, the output end of the power unit is fixedly connected to the reducer pulley, and the belt is provided between the reducer pulley and the ring die disc pulley; The ring die disc unit includes two ring die disc bodies and two ring die disc pressure plates. The two ring die disc bodies are in contact with each other. The two ring die disc pressure plates are respectively located on opposite sides of the two ring die disc bodies, and the two ring die disc pressure plates are fixed by bolts. The ring die disc body is provided with 5 forming ports with different aspect ratio parameters, and the inlet of the forming port is provided with a feeding taper of 5-15°.

2. The multi-source organic solid waste preparation multi-stage shaped fuel system according to claim 1, characterized in that: The forming roller assembly comprises a forming roller main shaft connecting block, a forming roller auxiliary connecting plate, two forming roller shafts, two forming rollers and two material guiding main copying plates, the forming roller main shaft connecting block has a slot, the slot is sleeved on the ring die disk main shaft, and the forming roller main shaft connecting block is fixed to the ring die disk main shaft by bolts, one end of the two forming roller shafts are rotatably connected to the forming roller main shaft connecting block, the other ends of the two forming roller shafts pass through the corresponding forming rollers, and the forming roller auxiliary connecting plate is fixed to the two forming roller shafts by bolts.

3. The multi-source organic solid waste preparation multi-stage shaped fuel system according to claim 2, characterized in that: The power unit comprises a speed reducer mounting plate and a speed reducer motor, and the speed reducer motor is mounted on the frame through the speed reducer mounting plate.

4. The system for preparing multi-stage shaped fuel from multi-source organic solid waste as claimed in claim 3, characterized in that: The system for preparing multi-stage shaped fuel from multi-source organic solid waste also includes a material sprinkling umbrella, which is arranged at one end of the main shaft of the ring die disk away from the ring die disk pulley.

5. The system for preparing multi-stage shaped fuel from multi-source organic solid waste as claimed in claim 4, characterized in that: The multi-source organic solid waste preparation multi-stage shaped fuel system also includes a dust cover, which is arranged on the domestic waste shaped discharge port.

6. The system for preparing multi-stage shaped fuel from multi-source organic solid waste as claimed in claim 5, characterized in that: The system for preparing multi-stage shaped fuel from multi-source organic solid waste also includes a graphite filler sealing rope, and the graphite filler sealing rope is arranged on the main shaft of the ring mold disk.