Special machine position attachment device for hydraulic creeping formwork and construction method

By designing the attachment device of the special machine position of the hydraulic climbing mold, including a fixture, hydraulic drive mechanism and an attachment device control system, the problems of difficulty in attaching, inconvenient adjustment and low construction efficiency in the traditional hydraulic climbing mold system on the special machine position are solved, and efficient, stable and safe construction results are achieved.

CN119956948APending Publication Date: 2025-05-09CHINA CONSTR SECOND ENG BUREAU LTD
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Patent Information

Application Number
CN202510192291.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

Traditional hydraulic crawling system has problems such as attachment difficulties, inconvenient adjustment and low construction efficiency in special machine positions such as corners, bay windows, special-shaped structures.

Method used

A hydraulic crawling mold special machine position attachment device is designed, including a fixing frame, a hydraulic drive mechanism and an attachment device control system. The fixing frame is assembled by cross beams, support beams, connecting rods and fixing parts. The hydraulic drive mechanism is composed of a fixing frame, a hydraulic push rod, a dual-axis motor and a chain. The attachment device control system uses sensors and dynamic model modules to monitor and adjust the status of the mold climbing frame in real time.

Benefits of technology

It realizes rapid adhesion and adjustment of the mold climbing frame on special camera positions, improves construction efficiency, enhances the stability and safety of the mold climbing system, and has the ability to respond in real time and adjust accurately.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a hydraulic creeping formwork special machine position attachment device and a construction method, and belongs to the technical field of building construction.The hydraulic creeping formwork special machine position attachment device comprises a fixing frame, the fixing frame is arranged at a special machine position of a building and comprises a cross beam, a supporting beam, connecting rods and fixing pieces, the supporting beam is arranged on the front side of the cross beam, and the connecting rods are arranged on the two sides of the supporting beam; the fixing part is welded to the rear side of the cross beam, the hydraulic driving mechanism is arranged at the front end of the connecting rod and comprises a fixing frame, a hydraulic push rod, a double-shaft motor and a chain, and the movable frame is arranged on the front side of the hydraulic driving mechanism and comprises two vertical rods, a connecting plate, an adjusting plate and a fixing block. The attaching device control system monitors the attaching device through the sensor and controls the attaching device to conduct stability adjustment, and the problems that a special machine position of a traditional hydraulic climbing formwork frame is difficult to attach and inconvenient to adjust, and the overall working efficiency is low due to the attaching and adjusting problems are solved.
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Description

Technical Field

[0001] The invention belongs to the technical field of building construction, and in particular relates to a special machine position attachment device for a hydraulic climbing formwork and a construction method. Background Art

[0002] In the construction of high-rise buildings, hydraulic climbing formwork systems are widely used due to their advantages of fast construction speed, high safety, and labor saving. However, in the actual construction process, especially in special positions such as corners, bay windows, and special-shaped structures, traditional hydraulic climbing formwork systems have the following problems:

[0003] Difficulty in attachment: The space limitation of special machine positions makes it difficult to install and fix the attachment device of the traditional climbing formwork system, which affects the stability and safety of the climbing formwork system;

[0004] Inconvenient adjustment: When constructing at special machine positions, the position and angle of the formwork need to be adjusted frequently, but the adjustment process of the traditional climbing formwork system is complicated, time-consuming and labor-intensive;

[0005] Low construction efficiency: When constructing at special machine positions, the construction progress is often affected due to attachment and adjustment problems, resulting in reduced overall construction efficiency. Summary of the invention

[0006] The embodiment of the present invention provides a hydraulic climbing formwork special machine position attachment device and construction method, which solves the problems that the special machine positions of traditional hydraulic climbing formwork frames are difficult to attach and inconvenient to adjust, and the overall work efficiency is low due to the attachment and adjustment problems.

[0007] In view of the above problems, the technical solution proposed by the present invention is:

[0008] The present invention provides a hydraulic climbing formwork special machine position attachment device, comprising a fixing frame, the fixing frame is arranged at a special machine position of a building, the fixing frame comprises a crossbeam, a support beam, a connecting rod and a fixing piece, the support beam is arranged at the front side of the crossbeam, the connecting rod is arranged at both sides of the support beam, and the fixing piece is welded to the rear side of the crossbeam;

[0009] A hydraulic drive mechanism, the hydraulic drive mechanism is arranged at the front end of the connecting rod, the hydraulic drive mechanism comprises a fixed frame, a hydraulic push rod, a double-axis motor and a chain, the fixed frame is welded to the front end of the connecting rod, the hydraulic push rod is arranged on the inner side of the fixed frame, the double-axis motor is welded to the top end of the hydraulic push rod, and the chain is arranged at the output end of the double-axis motor;

[0010] A movable frame, the movable frame is arranged at the front side of the hydraulic drive mechanism, the movable frame comprises two vertical poles, a connecting plate, an adjusting plate and a fixing block, the connecting plate is arranged at the outer side of the vertical pole, the adjusting plate is arranged at the inner side of the vertical pole, and the fixing block is arranged at the inner side of the adjusting plate;

[0011] The attachment device control system uses a sensor to monitor the attachment device and controls the attachment device to adjust stability.

[0012] As a preferred technical solution of the present invention, the crossbeam is welded to the support beam, at least one support beam is arranged on the front side of the crossbeam, a connecting beam is arranged between the connecting rod and the support beam, one end of the connecting beam is bolted to the support beam, and the other end is welded to the connecting rod, and at least two fixing parts are welded to the rear end of the crossbeam.

[0013] As a preferred technical solution of the present invention, the fixing part includes a fixing column, a connecting frame and a reinforcement frame, the fixing column is hollow in design, the connecting frame is welded to the upper and lower ends of the fixing column, the connecting frame is triangular in design, the reinforcement frame is arranged on the inner side of the two connecting frames and welded to the fixing column, the reinforcement frame is U-shaped in design, a support rod is welded between the two connecting frames, and a reinforcement rod is welded between the support rod and the fixing column.

[0014] As a preferred technical solution of the present invention, a sprocket is arranged between the output end of the dual-axis motor and the chain, the output end of the dual-axis motor is transmission-connected to the sprocket, the chain is meshed with the sprocket, a connector is welded to one end of the chain, the connector is welded to the fixed block, a fixed seat is welded to the other end of the chain, the hydraulic push rod, the fixed seat and the bottom surface of the fixed frame are all located in the same plane, the chain cover located above the sprocket is provided with a guide cover, and the guide cover is welded to the outside of the output end of the dual-axis motor.

[0015] As a preferred technical solution of the present invention, the vertical pole includes a short vertical pole and a long vertical pole, the connecting plate is installed between the short vertical pole and the long vertical pole by bolts, and connecting plates are arranged near the upper and lower ends of the short vertical pole, two fixing rods are arranged on the inner sides of the two vertical poles, and the two fixing rods are respectively welded to the two connecting plates, the adjustment plate is welded to the bottom of the fixing rod located above, an adjustment rod is arranged between the adjustment plate and the fixing block, a plurality of adjustment holes are opened on the surface of the adjustment plate for the adjustment rod to adjust the installation position, the front end of the adjustment rod is welded to the fixing block, the adjustment rod is bolted to the adjustment plate, an extension rod is bolted near the bottom of the vertical pole, and a mounting plate is welded to the front side of the long vertical pole.

[0016] As a preferred technical solution of the present invention, the attachment device control system includes a climbing formwork state monitoring module, a threshold judgment module, a dynamic model module and a decision module;

[0017] The climbing formwork frame state monitoring module uses sensors to monitor the use state of the climbing formwork frame in real time, including position, inclination and load;

[0018] The threshold judgment module is used to preset the relevant data threshold of the climbing formwork status as a judgment standard. When the monitoring data exceeds the threshold, adjustment is required;

[0019] The dynamic model module uses software to establish a model of the climbing formwork frame and performs analysis and prediction based on the real-time data of the climbing formwork frame;

[0020] The decision module is used to calculate the adjusted data when the threshold judgment module determines that adjustment is needed.

[0021] As a preferred technical solution of the present invention, the dynamic model module includes a model building unit, a data analysis unit and a model updating unit;

[0022] The model building unit uses software to build a mathematical model of the climbing formwork to simulate dynamic changes under different external forces;

[0023] The data analysis unit performs a dynamic response analysis on the climbing formwork based on the mathematical model of the model building unit;

[0024] The model updating unit analyzes and identifies the long-term behavior pattern of the climbing formwork based on the historical data of the data analyzing unit and the model building unit, calibrates the mathematical model, and updates the mathematical model.

[0025] As a preferred technical solution of the present invention, the decision module includes an automatic decision unit and a manual decision unit;

[0026] The automatic decision-making unit determines whether the movable frame needs to be adjusted according to the predicted logic;

[0027] The manual decision-making unit is used to make decisions based on the automatic decision-making unit, and the staff can make optimization adjustments based on experience and on-site conditions.

[0028] On the other hand, a construction method of a special machine position attachment device for a hydraulic climbing formwork comprises the following steps:

[0029] S1, install the hydraulic climbing formwork frame according to the design plan, pre-assemble the crossbeams, support beams, connecting beams and connecting rods according to the structure of the special machine position, and install the fixed frame on the building with fixing parts;

[0030] S2, using a connecting rod to install a hydraulic climbing formwork mechanism at the front end of the fixed frame, the bottom of the hydraulic climbing formwork mechanism is fixed on the building, and the fixed frame at the special machine position is connected to the movable frame on the climbing formwork frame by using the hydraulic climbing formwork mechanism;

[0031] S3, installing sensors on the climbing formwork frame and the attachment device to monitor the connection between the special machine position and the climbing formwork frame, and using the attachment device monitoring system to adjust the connection between the climbing formwork frame and the special machine position to maintain the stability of the climbing formwork frame;

[0032] S4, the control system of the attachment device compares the real-time monitoring data of the climbing formwork frame with the threshold value to give an adjustment plan, and controls the hydraulic climbing formwork mechanism to make fine or large adjustments to the movable frame according to the plan.

[0033] Compared with the prior art, the beneficial effects of the present invention are:

[0034] (1) The present invention solves the problem of difficult attachment during construction at special machine positions by providing a fixed frame that can be assembled according to special machine positions, a hydraulic drive mechanism for connecting the movable frame and the fixed frame, and a system for controlling the adjustment of the hydraulic drive mechanism, thereby realizing rapid adjustment of the climbing formwork frame at special machine positions and improving construction efficiency. The present invention has high versatility and is applicable to construction scenarios of various special machine positions, thereby improving the stability and safety of the climbing formwork system;

[0035] (2) The present invention determines and controls the stability adjustment of the climbing formwork frame at a special machine position through the attachment device control system, can respond in real time and have accuracy and reliability to ensure construction safety and efficiency, and can also improve the stability and safety of the climbing formwork frame in construction at special machine positions through continuous learning and adaptation.

[0036] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented according to the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a schematic diagram of the overall structure of a special machine position attachment device for a hydraulic climbing formwork disclosed in the present invention;

[0038] Figure 2 It is a schematic diagram of the overall structure of a fixing frame of a special machine position attachment device of a hydraulic climbing formwork disclosed in the present invention;

[0039] Figure 3 It is a schematic diagram of the overall structure of a hydraulic climbing formwork mechanism of a special machine position attachment device for a hydraulic climbing formwork disclosed in the present invention;

[0040] Figure 4It is a schematic diagram of the overall structure of a fixing part of a special machine position attachment device of a hydraulic climbing formwork disclosed in the present invention;

[0041] Figure 5 It is a schematic diagram of the overall structure of a movable frame of a special machine position attachment device of a hydraulic climbing formwork disclosed in the present invention;

[0042] Figure 6 It is a side structural schematic diagram of a special machine position attachment device for a hydraulic climbing formwork disclosed in the present invention;

[0043] Figure 7 It is a control system block diagram of an attachment device of a special position attachment device of a hydraulic climbing formwork disclosed in the present invention;

[0044] Figure 8 It is a schematic diagram of a construction method of a special machine position attachment device for a hydraulic climbing formwork disclosed in the present invention;

[0045] Description of reference numerals: 100, fixing frame; 101, cross beam; 102, supporting beam; 103, connecting beam; 104, connecting rod; 105, fixing member; 1051, fixing column; 1052, connecting frame; 1053, reinforcing frame; 1054, supporting rod; 1055, reinforcing rod;

[0046] 200, hydraulic drive mechanism; 201, fixed frame; 202, hydraulic push rod; 203, double-axis motor; 204, sprocket; 205, chain; 206, guide cover; 207, connector; 208, fixed seat;

[0047] 300, movable frame; 301, vertical pole; 302, connecting plate; 303, adjusting plate; 304, fixing block; 305, adjusting rod; 306, fixing rod; 307, extension rod; 308, mounting plate;

[0048] 400, attachment device control system; 401, climbing formwork status monitoring module; 402, threshold judgment module; 403, dynamic model module; 4031, model building unit; 4032, data analysis unit; 4033, model updating unit; 404, decision module; 4041, automatic decision unit; 4042, manual decision unit. DETAILED DESCRIPTION

[0049] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0050] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0051] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0052] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0053] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0054] Embodiment 1

[0055] Refer to the attached Figure 1-7 As shown, the present invention provides a technical solution: a hydraulic climbing formwork special machine position attachment device, comprising a fixing frame 100, the fixing frame 100 is arranged at a special machine position of a building, the fixing frame 100 comprises a crossbeam 101, a support beam 102, a connecting rod 104 and a fixing piece 105, the support beam 102 is arranged on the front side of the crossbeam 101, the connecting rod 104 is arranged on both sides of the support beam 102, and the fixing piece 105 is welded to the rear side of the crossbeam 101;

[0056] The hydraulic drive mechanism 200 is arranged at the front end of the connecting rod 104. The hydraulic drive mechanism 200 includes a fixed frame 201, a hydraulic push rod 202, a double-axis motor 203 and a chain 205. The fixed frame 201 is welded to the front end of the connecting rod 104, the hydraulic push rod 202 is arranged on the inner side of the fixed frame 201, the double-axis motor 203 is welded to the top end of the hydraulic push rod 202, and the chain 205 is arranged at the output end of the double-axis motor 203;

[0057] The movable frame 300 is arranged at the front side of the hydraulic drive mechanism 200. The movable frame 300 includes two vertical poles 301, a connecting plate 302, an adjusting plate 303 and a fixing block 304. The connecting plate 302 is arranged at the outer side of the vertical pole 301, the adjusting plate 303 is arranged at the inner side of the vertical pole 301, and the fixing block 304 is arranged at the inner side of the adjusting plate 303;

[0058] The attachment device control system 400 uses sensors to monitor the attachment device and controls the attachment device to adjust stability.

[0059] The embodiment of the present invention is also implemented through the following technical solutions.

[0060] In an embodiment of the present invention, the cross beam 101 is welded to the support beam 102, at least one support beam 102 is arranged on the front side of the cross beam 101, a connecting beam 103 is arranged between the connecting rod 104 and the support beam 102, one end of the connecting beam 103 is bolted to the support beam 102, and the other end is welded to the connecting rod 104, at least two fixing parts 105 are welded to the rear end of the cross beam 101, the cross beam 101, the support beam 102, the connecting beam 103 and the connecting rod 104 are assembled according to the shape of the special machine position of the climbing formwork frame, and the fixing part 105 is arranged between the rear end of the cross beam 101 and the building for connection.

[0061] In the embodiment of the present invention, the fixing member 105 includes a fixing column 1051, a connecting frame 1052 and a reinforcing frame 1053. The fixing column 1051 is hollow in design. The connecting frame 1052 is welded to the upper and lower ends of the fixing column 1051. The connecting frame 1052 is triangular in design. The reinforcing frame 1053 is arranged on the inner side of the two connecting frames 1052 and is welded to the fixing column 1051. The reinforcing frame 1053 is U-shaped in design. A support rod 1054 is welded between the two connecting frames 1052. A reinforcement rod 1055 is welded between the support rod 1054 and the fixed column 1051, and the support rod 1054 is reinforced by the reinforcement rod 1055, and the suspended parts of the two support frames are supported by the support rod 1054. By passing a steel pipe through the inner side of the reinforcement frame 1053 and fixing it with bolts, the suspended part between the two fixing parts 105 at the rear end of the beam 101 is reinforced to improve the stability of the fixing part 105. The beam 101 is installed on the building by means of reinforcement parts and bolts.

[0062] In the embodiment of the present invention, a sprocket 204 is arranged between the output end of the dual-axis motor 203 and the chain 205, the output end of the dual-axis motor 203 is transmission-connected with the sprocket 204, the chain 205 is meshed with the sprocket 204, one end of the chain 205 is welded with a connector 207, the connector 207 is welded with a fixing block 304, the other end of the chain 205 is welded with a fixing seat 208, the bottom surfaces of the hydraulic push rod 202, the fixing seat 208 and the fixing frame 201 are all located in the same plane, the chain 205 located above the sprocket 204 is covered with a guide cover 206, the guide cover 206 is welded to the outer side of the output end of the dual-axis motor 203, and the dual-axis motor 203 is connected to the chain 205. The sprockets 204 at the two output ends are controlled to rotate, and the sprockets 204 control the movement of the chain 205. One end of the chain 205 is fixed to the building through a fixing seat 208, and the other end is fixed to the fixing block 304 of the movable frame 300 through a connector 207. The guide cover 206 covers the outside of the chain 205 to prevent the chain 205 from shifting, so that the hydraulic push rod 202 controls the double-axis motor 203 with the chain 205 to move up and down, thereby controlling the movable frame 300 to move up and down, and the double-axis motor 203 controls the chain 205 to control the movable frame 300 connected thereto to perform secondary lifting, so that the adjustment of the movable frame 300 on the climbing formwork frame is more precise.

[0063] In the embodiment of the present invention, the vertical pole 301 includes a short vertical pole 301 and a long vertical pole 301, and the connecting plate 302 is installed between the short vertical pole 301 and the long vertical pole 301 by bolts, and the connecting plates 302 are arranged near the upper and lower ends of the short vertical pole 301, and two fixing rods 306 are arranged on the inner sides of the two vertical poles 301 through the connecting plates 302, and the two fixing rods 306 are respectively welded to the two connecting plates 302, and the two vertical poles 301 are connected together through the fixing rods 306, and the adjustment plate 303 is welded to the bottom of the fixing rod 306 located above, and an adjustment rod 305 is arranged between the adjustment plate 303 and the fixing block 304, and a plurality of adjustment holes are opened on the surface of the adjustment plate 303 for the adjustment rod 305 to adjust the installation position, and the front end of the adjustment rod 305 is welded to the fixing block 304, and the adjustment rod 305 is welded to the fixing block 304. The adjusting plate 303 is connected by bolts, and the position of the fixing block 304 is adjusted by adjusting the adjusting rod 305 and the adjusting plate 303, so as to adjust the installation position of the connecting head 207 on the chain 205 on the movable frame 300. The actual installation position needs to be adjusted according to the stress condition of the movable frame 300. An extension rod 307 is connected with the bolts at the bottom near the vertical pole 301. Considering the stress problem of the high-rise movable frame 300, a plurality of sprockets 204 and chains 205 are arranged on the long vertical pole 301 or the short vertical pole 301 and on the hydraulic drive structure, and the added chain 205 is connected to the extension rod 307, so that the hydraulic drive mechanism 200 can more stably control the lifting of the movable frame 300, and a mounting plate 308 is welded on the front side of the long vertical pole 301, and the movable frame 300 is installed on the climbing formwork frame through the mounting plate 308.

[0064] In addition, since the attachment device is suitable for special machine positions, the chain 205 and the sprocket 204 of the fixed frame 100, the movable frame 300 and the hydraulic drive mechanism 200 are assembled and matched based on the shape of the special machine position to improve versatility.

[0065] In the embodiment of the present invention, the attachment device control system 400 includes a climbing formwork state monitoring module 401, a threshold judgment module 402, a dynamic model module 403 and a decision module 404;

[0066] The climbing formwork frame state monitoring module 401 uses sensors to monitor the use state of the climbing formwork frame in real time, including position, inclination, load, etc., uses position sensors to monitor the actual position of the climbing formwork frame and compares it with the predetermined position, uses inclination sensors to monitor the inclination of the climbing formwork frame to ensure that it does not exceed the safety range, and uses pressure sensors to monitor the load of the climbing formwork frame;

[0067] The threshold judgment module 402 is used to preset the relevant data threshold of the climbing formwork status as the judgment standard, including position error, tilt angle, load limit, etc. When the monitoring data exceeds the threshold, adjustments need to be made, such as position error ±10mm, tilt angle ±0.5°, load not exceeding 90% of the design load, etc.

[0068] The dynamic model module 403 uses software to establish a model of the climbing formwork frame and performs analysis and prediction based on the real-time data of the climbing formwork frame;

[0069] The decision module 404 is used to calculate the adjustment data when the threshold judgment module 402 determines that adjustment is needed, send instructions to the hydraulic drive mechanism 200, and execute corresponding lifting. The decision instructions need to understand the specific requirements of the special machine position based on the construction design drawings and construction plans, including the positioning, inclination, load and other parameters of the climbing formwork.

[0070] In the embodiment of the present invention, the dynamic model module 403 includes a model building unit 4031, a data analysis unit 4032 and a model updating unit 4033;

[0071] The model building unit 4031 uses software to build a mathematical model of the climbing formwork to simulate dynamic changes under different external forces;

[0072] The data analysis unit 4032 performs a dynamic response analysis on the climbing formwork frame based on the mathematical model of the model building unit 4031, analyzes the vibration mode, frequency response and damping characteristics of the climbing formwork frame to evaluate its stability and safety, and according to the dynamic response analysis results, the control system automatically adjusts the hydraulic drive mechanism 200 to reduce the influence of external force on the climbing formwork frame;

[0073] The model updating unit 4033 analyzes and identifies the long-term behavior pattern of the climbing formwork based on the historical data of the data analysis unit 4032 and the model building unit 4031, calibrates the mathematical model to improve the prediction accuracy of the mathematical model, updates the mathematical model, and improves the performance and control effect of the control system through continuous iteration.

[0074] In the embodiment of the present invention, the decision module 404 includes an automatic decision unit 4041 and a manual decision unit 4042;

[0075] The automatic decision unit 4041 determines whether the movable frame 300 needs to be adjusted according to the predicted logic, such as:

[0076] When the position deviation is less than the threshold, no adjustment is performed;

[0077] When the tilt angle exceeds the threshold, the adjustment amount is calculated according to the tilt degree and direction;

[0078] The manual decision-making unit 4042 is used to make decisions based on the automatic decision-making unit 4041, and the staff can make optimization adjustments based on experience and on-site conditions.

[0079] Embodiment 2

[0080] Refer to the attached Figure 8 As shown, an embodiment of the present invention further provides a construction method of a special position attachment device for a hydraulic climbing formwork, comprising the following steps:

[0081] S1, install the hydraulic climbing formwork frame according to the design plan, assemble the cross beam 101, the support beam 102, the connecting beam 103 and the connecting rod 104 in advance according to the structure of the special machine position, and install the fixing frame 100 on the building using the fixing piece 105 to ensure that the fixing frame 100 is firmly connected to the building;

[0082] S2, using the connecting rod 104 to install the hydraulic climbing formwork mechanism at the front end of the fixed frame 100, the bottom of the hydraulic climbing formwork mechanism is fixed on the building, and the fixed frame 100 at the special machine position is connected to the movable frame 300 on the climbing formwork frame by using the hydraulic climbing formwork mechanism, and the movable frame 300 is connected to the climbing formwork frame;

[0083] S3, installing sensors on the climbing formwork and the attachment device to monitor the connection between the special machine position and the climbing formwork, and using the attachment device monitoring system to adjust the connection between the climbing formwork and the special machine position to maintain the stability of the climbing formwork, installing the position sensor on the movable frame 300 of the climbing formwork, located at the four corners of the climbing formwork or along the diagonal position to ensure accurate measurement of its vertical position, and installing the tilt sensor on the movable frame 300 or the fixed frame 100 of the climbing formwork to obtain the most accurate tilt reading, and the pressure sensor is installed at the key support point where the climbing formwork contacts the building structure, such as under the support leg or support plate, and the state of the climbing formwork is monitored by the sensor;

[0084] S4, the attachment device control system 400 compares the real-time monitoring data of the climbing formwork frame with the threshold value, determines whether the climbing formwork frame is in a stable state, gives an adjustment plan, and controls the hydraulic climbing formwork mechanism to control the lifting and lowering action of the movable frame 300 according to the plan, so that the climbing formwork frame can be stably attached to a special machine position.

[0085] In this implementation, the details of step S4 for adjusting and judging the climbing formwork are as follows:

[0086] S41, establishing a mathematical model of a special position of the climbing formwork frame using finite element software or multi-body dynamics based on the data of the climbing formwork frame state monitoring module 401;

[0087] S42, applying the monitored real-time data to the mathematical model, performing response analysis on the data, and synchronously comparing the data with the threshold;

[0088] S43, based on the response analysis and the difference between the real-time data and the threshold, automatically controlling the hydraulic drive mechanism 200 to adjust the position of the movable frame 300, and simultaneously performing real-time monitoring until the real-time data is in a stable range;

[0089] S44, based on data models and historical data, uses deep learning and other algorithms to predict the status of special positions of the climbing formwork and solve problems in a timely manner.

[0090] For example: when the real-time data exceeds the threshold, a mathematical model is used to analyze the relationship between the current tilt angle and the lifting and lowering movement of the hydraulic drive mechanism 200 using the torque balance equation. Assuming that the model predicts that the climbing formwork needs to be raised n centimeters to return to the threshold, according to the analyzed structure, the hydraulic drive mechanism 200 is controlled to raise the active price by n centimeters.

[0091] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

[0092] It should be understood that the specific order or hierarchy of steps in the disclosed process is an example of an exemplary method. Based on design preferences, it should be understood that the specific order or hierarchy of steps in the process can be rearranged without departing from the scope of protection of the present disclosure. The attached method claims present the elements of the various steps in an exemplary order and are not intended to be limited to the specific order or hierarchy described.

[0093] In the above detailed description, various features are grouped together in a single embodiment to simplify the disclosure. This method of disclosure should not be interpreted as reflecting an intention that the embodiments of the claimed subject matter require more features than are clearly stated in each claim. On the contrary, as reflected in the appended claims, the invention is in a state of having less than all the features of the disclosed individual embodiments. Therefore, the appended claims are hereby expressly incorporated into the detailed description, with each claim standing on its own as a separate preferred embodiment of the invention.

[0094] The above description includes examples of one or more embodiments. Of course, it is impossible to describe all possible combinations of components or methods for the purpose of describing the above embodiments, but it should be recognized by those skilled in the art that the various embodiments may be further combined and arranged. Therefore, the embodiments described herein are intended to cover all such changes, modifications and variations that fall within the scope of protection of the appended claims. In addition, with respect to the term "comprising" used in the specification or claims, the word is covered in a manner similar to the term "including", just as "including," is explained as a transitional word in the claims. In addition, any term "or" used in the specification of the claims is intended to mean "non-exclusive or".

Claims

1. A special machine position attachment device for a hydraulic climbing formwork, characterized in that: The invention comprises a fixing frame (100), wherein the fixing frame (100) is arranged at a special machine position of a building, wherein the fixing frame (100) comprises a cross beam (101), a support beam (102), a connecting rod (104) and a fixing piece (105), wherein the support beam (102) is arranged at the front side of the cross beam (101), the connecting rod (104) is arranged at both sides of the support beam (102), and the fixing piece (105) is welded to the rear side of the cross beam (101); A hydraulic drive mechanism (200), the hydraulic drive mechanism (200) being arranged at the front end of the connecting rod (104), the hydraulic drive mechanism (200) comprising a fixing frame (201), a hydraulic push rod (202), a double-axis motor (203) and a chain (205), the fixing frame (201) being welded to the front end of the connecting rod (104), the hydraulic push rod (202) being arranged on the inner side of the fixing frame (201), the double-axis motor (203) being welded to the top end of the hydraulic push rod (202), and the chain (205) being arranged at the output end of the double-axis motor (203); A movable frame (300), the movable frame (300) being arranged on the front side of the hydraulic drive mechanism (200), the movable frame (300) comprising two vertical poles (301), a connecting plate (302), an adjusting plate (303) and a fixing block (304), the connecting plate (302) being arranged on the outside of the vertical pole (301), the adjusting plate (303) being arranged on the inside of the vertical pole (301), and the fixing block (304) being arranged on the inside of the adjusting plate (303); An attachment device control system (400) is provided, wherein the attachment device control system (400) uses a sensor to monitor the attachment device and controls the attachment device to adjust stability.

2. A hydraulic climbing formwork special machine position attachment device according to claim 1, characterized in that: The cross beam (101) is welded to the support beam (102); at least one support beam (102) is arranged on the front side of the cross beam (101); a connecting beam (103) is arranged between the connecting rod (104) and the support beam (102); one end of the connecting beam (103) is bolted to the support beam (102), and the other end is welded to the connecting rod (104); and at least two fixing parts (105) are welded to the rear end of the cross beam (101).

3. A hydraulic climbing formwork special machine position attachment device according to claim 2, characterized in that: The fixing member (105) comprises a fixing column (1051), a connecting frame (1052) and a reinforcing frame (1053); the fixing column (1051) is of hollow design; the connecting frame (1052) is welded to the upper and lower ends of the fixing column (1051); the connecting frame (1052) is of triangular design; the reinforcing frame (1053) is arranged on the inner side of the two connecting frames (1052) and is welded to the fixing column (1051); the reinforcing frame (1053) is of U-shaped design; a supporting rod (1054) is welded between the two connecting frames (1052); and a reinforcing rod (1055) is welded between the supporting rod (1054) and the fixing column (1051).

4. A hydraulic climbing formwork special position attachment device according to claim 3, characterized in that: A sprocket (204) is arranged between the output end of the dual-axis motor (203) and the chain (205); the output end of the dual-axis motor (203) is transmission-connected to the sprocket (204); the chain (205) is meshed with the sprocket (204); a connector (207) is welded to one end of the chain (205); the connector (207) is welded to the fixing block (304); a fixing seat (208) is welded to the other end of the chain (205); the bottom surfaces of the hydraulic push rod (202), the fixing seat (208) and the fixing frame (201) are all located in the same plane; the chain (205) located above the sprocket (204) is covered with a guide cover (206); the guide cover (206) is welded to the outside of the output end of the dual-axis motor (203).

5. The special position attachment device for hydraulic climbing formwork according to claim 4 is characterized in that: The vertical pole (301) comprises a short vertical pole (301) and a long vertical pole (301); the connecting plate (302) is installed between the short vertical pole (301) and the long vertical pole (301) by means of bolts; and connecting plates (302) are arranged near the upper and lower ends of the short vertical pole (301); two fixing rods (306) are arranged on the inner sides of the two vertical poles (301); the two fixing rods (306) are respectively welded to the two connecting plates (302); and the adjusting plate (303) is welded to the fixing rods (306) located above. ) bottom, an adjusting rod (305) is arranged between the adjusting plate (303) and the fixing block (304), a plurality of adjusting holes are opened on the surface of the adjusting plate (303) for the adjusting rod (305) to adjust the installation position, a front end of the adjusting rod (305) is welded to the fixing block (304), the adjusting rod (305) is bolted to the adjusting plate (303), an extension rod (307) is bolted to the bottom near the vertical pole (301), and a mounting plate (308) is welded to the front side of the long vertical pole (301).

6. A hydraulic climbing formwork special position attachment device according to claim 5, characterized in that: The attachment device control system (400) comprises a climbing formwork state monitoring module (401), a threshold judgment module (402), a dynamic model module (403) and a decision module (404); The climbing formwork frame state monitoring module (401) uses sensors to monitor the use state of the climbing formwork frame in real time, including position, inclination and load; The threshold judgment module (402) is used to preset the data threshold of the climbing formwork status as a judgment standard. When the monitoring data exceeds the threshold, adjustment is required; The dynamic model module (403) uses software to establish a model of the climbing formwork frame and performs analysis and prediction based on the real-time data of the climbing formwork frame; The decision module (404) is used to calculate the adjusted data when the threshold determination module (402) determines that adjustment is required.

7. A hydraulic climbing formwork special machine position attachment device according to claim 6, characterized in that: The dynamic model module (403) includes a model building unit (4031), a data analysis unit (4032) and a model updating unit (4033); The model building unit (4031) uses software to build a mathematical model of the climbing formwork to simulate dynamic changes under different external forces; The data analysis unit (4032) performs a dynamic response analysis on the climbing formwork based on the mathematical model of the model building unit (4031); The model updating unit (4033) analyzes and identifies the long-term behavior pattern of the climbing formwork based on the historical data of the data analyzing unit (4032) and the model building unit (4031), calibrates the mathematical model, and updates the mathematical model.

8. The special position attachment device for hydraulic climbing formwork according to claim 7 is characterized in that: The decision module (404) includes an automatic decision unit (4041) and a manual decision unit (4042); The automatic decision-making unit (4041) determines whether the movable frame (300) needs to be adjusted according to the predicted logic; The manual decision-making unit (4042) is used for making decisions based on the automatic decision-making unit (4041), and the staff can make optimization adjustments based on experience and on-site conditions.

9. A method for using a hydraulic climbing formwork special machine position attachment device and a construction method, applied to a hydraulic climbing formwork special machine position attachment device and a construction method as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: S1, installing the hydraulic climbing formwork frame according to the design plan, assembling the cross beam (101), the support beam (102), the connecting beam (103) and the connecting rod (104) in advance according to the structure of the special machine position, and installing the fixing frame (100) on the building using the fixing member (105); S2, using a connecting rod (104) to install a hydraulic climbing formwork mechanism at the front end of a fixed frame (100), the bottom of the hydraulic climbing formwork mechanism is fixed on the building, and the fixed frame (100) at the special machine position is connected to the movable frame (300) on the climbing formwork frame by using the hydraulic climbing formwork mechanism; S3, installing sensors on the climbing formwork frame and the attachment device to monitor the connection between the special machine position and the climbing formwork frame, and using the attachment device monitoring system to adjust the connection between the climbing formwork frame and the special machine position to maintain the stability of the climbing formwork frame; S4, the attachment device control system (400) compares the real-time monitoring data of the climbing formwork frame with the threshold value to provide an adjustment plan, and controls the hydraulic climbing formwork mechanism to make fine or large adjustments to the movable frame (300) according to the plan.

Citation Information

Patent Citations

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