Automatic drilling rod loading and unloading manipulator and drilling rod bracket of horizontal directional drilling machine
By designing automated upper and lower drilling rod manipulators and drilling rod brackets, and using hydraulic systems to control mechanical claws and arc pallets to drag the drill pipe, the problem of cumbersome installation of drill pipes in the existing horizontal directional drill rigs is solved, and a more efficient drilling rod installation process is achieved.
Patent Information
- Application Number
- CN202510281600.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The drill rod installation of existing horizontal directional drill rigs requires manual lifting or crane lifting, resulting in cumbersome installation process and affecting project efficiency.
An automated upper and lower drill rod manipulator and drill rod bracket are designed, which uses hydraulic system to control the up and down, front and back, grabbing and release actions of the mechanical claws, and drag the drill rod through the arc pallet to simplify the installation process.
Through the automated installation process, the installation efficiency of the drill pipe is significantly improved, the complexity and time of manual operation are reduced, and the overall engineering efficiency is improved.
Smart Images

Figure CN119957114A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of drilling rigs, in particular to an automated upper and lower drill rod manipulator and a drill rod bracket for a horizontal directional drilling rig. Background Art
[0002] Horizontal directional drilling rig is a kind of construction machinery for laying various underground public facilities (pipelines, cables, etc.) without excavating the ground surface. It is widely used in the laying of flexible pipelines for water supply, electricity, telecommunications, natural gas, coal gas, oil, etc. It is suitable for sandy soil, clay, and other conditions, but is not suitable for high groundwater levels and pebble formations. The drill rods of most existing small horizontal directional drilling rigs are mostly installed by manual lifting, while large drilling rigs with two manual platforms require a crane to lift the drill rod, which makes the installation of the drill rod more cumbersome, thus affecting the overall efficiency of the project. Summary of the invention
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies in the prior art, the present invention provides an automated upper and lower drill rod manipulator and a drill rod bracket for a horizontal directional drilling rig, which has the advantages of being able to utilize a hydraulic system to control the up and down, front and back, grabbing and releasing of the mechanical claws, while the placed drill rods can be dragged by an arc-shaped support plate, thereby further facilitating the installation of the drill rods, thereby improving work efficiency, etc., and solving the problem that the drill rods of large and small horizontal directional drilling rigs are mostly installed by manual lifting, while a large drilling rig with two manual platforms requires two workers to cooperate with a crane to lift the drill rod from it, which makes the installation of the drill rod more cumbersome, thereby affecting the overall efficiency of the project.
[0005] (II) Technical solution
[0006] In order to achieve the above-mentioned purpose that the hydraulic system can be used to control the mechanical claw up and down, front and back, grab and release, and at the same time the placed drill rod can be dragged by the arc-shaped support plate, so as to further facilitate the installation of the drill rod, thus improving the work efficiency, the present invention provides the following technical solutions: a horizontal directional drilling rig automatic upper and lower drill rod manipulator and a drill rod support, including a mounting plate, a lifting and lowering device is fixedly installed on the upper side of the mounting plate, a movable plate is fixedly installed on the lifting and lowering device, a guide rail is arranged on the upper side of the movable plate, a horizontal directional drill rotation drive is arranged on the guide rail, a support frame is arranged on the guide rail, a support tube is fixedly installed in the support frame, two arc-shaped support plates are arranged between the horizontal directional drill rotation drive and the support frame, and the mounting plate A connecting plate is fixedly installed on the upper part, a rotating plate is installed on the connecting plate, a supporting arm is installed on the rotating plate, a rotating limiter and an electronic positioner are installed on the connecting plate, a height hydraulic cylinder is installed on the supporting arm, a height electronic limiter is installed on the supporting arm, upper and lower support arms are arranged on the supporting arm, a machine head is arranged on the upper and lower support arms, an adjusting plate 1 is arranged on the machine head, a horizontal support arm is arranged on the adjusting plate 1, an adjusting plate 2 is arranged on the horizontal support arm, an angle hydraulic oil top is arranged between the machine head and the second adjusting plate, a lower support arm is installed on the lower side of the adjusting plate 2, a telescopic arm is installed on the lower side of the lower support arm, a telescopic hydraulic cylinder is arranged in the telescopic arm, a connecting arm is fixedly installed on the telescopic arm, and a mechanical grab is arranged on the connecting arm.
[0007] Preferably, a connecting rod is fixedly installed on the mechanical gripper, a group of small plates a is fixedly installed on the connecting rod, a group of small plates b is fixedly installed on the connecting arm, small rods are movably passed through the two small plates a and the two small plates b, and adjusting screws are provided on the two small rods. A universal joint is provided on the mechanical gripper, and the universal joint is connected to the connecting arm. A caliper hydraulic cylinder is provided in the mechanical gripper.
[0008] Preferably, the support frame is provided with a slide groove, a square tube is movably connected in the slide groove, a movable plate is movably connected in the square tube, two cross bars a are fixedly installed on the movable plate, two short strips are fixedly installed on the lower sides of the two cross bars a, a movable block is arranged above the guide rail, cross bars b are fixedly installed on the left and right sides of the movable block, support strips are fixedly installed on the lower sides of the two cross bars b, half-frame blocks are arranged below the two support strips and the two short strips, rotating wheels are arranged in the four half-frame blocks, two arc-shaped supporting plates are respectively arranged on the moving block and the movable plate, long plates are fixedly installed on the left and right sides of the movable plate, the rotating wheels on the two short strips are respectively arranged above the two long plates, and the rotating wheels on the two support strips are arranged above the movable plate.
[0009] Preferably, a connecting column is fixedly installed on the side of the two support bars that are away from each other, a limit bar is fixedly installed on the two connecting columns, a limit frame is movably mounted on the two limit bars, the two limit frames are fixedly connected to the horizontal directional drill rotation drive, a limit block is fixedly installed on the rear end of the two limit bars, a square plate is fixedly installed on the upper side of the two long plates, a protrusion is arranged in front of the two square plates, and the two protrusions are respectively fixedly connected to the half-frame blocks on the two support bars.
[0010] Preferably, two inclined plates are arranged in front of the two square plates, the two inclined plates are respectively fixedly mounted on the two long plates, a lifting plate is fixedly mounted on the rear sides of the two inclined plates, a baffle is fixedly mounted on the two lifting plates, a square groove is opened on the lower sides of the two short strips, two pressure springs a are fixedly mounted on the inner walls of the two square grooves, lifting bars are movably connected in the two square grooves, the two lifting bars are respectively fixedly connected to the four pressure springs a, and the four half-frame blocks are respectively fixedly connected to the two lifting bars and the two support bars.
[0011] Preferably, a lifting frame is fixedly mounted on the rear sides of the two lifting bars, a round rod is fixedly mounted on the side of the support bars away from each other, and vertical blocks are fixedly mounted on the two round rods.
[0012] Preferably, the inner side walls of the two arc-shaped support plates are provided with arc-shaped grooves, a number of mounting rods are fixedly installed in the two arc-shaped grooves, a rotating column is movably sleeved on each mounting rod, two oblique bars are fixedly installed on the two arc-shaped support plates, and through grooves are provided on the lower inner walls of the two arc-shaped grooves.
[0013] Preferably, the moving block and the moving plate are both fixedly installed with square bars on the upper side, two circular grooves are provided on the two square bars, vertical tubes are movably connected in the four circular grooves, the four vertical tubes are respectively fixedly connected with the moving block and the moving plate, a lifting box is movably sleeved on the four vertical tubes, fixed blocks are fixedly installed on the four lifting boxes, the four fixed blocks are respectively fixedly connected with the two arc-shaped support plates, pressure springs b are fixedly installed on the inner walls of the four lifting boxes, and the lower ends of the four pressure springs b are respectively connected with the moving block and the moving plate.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the present invention provides an automated upper and lower drill rod manipulator and a drill rod bracket for a horizontal directional drilling rig, which has the following beneficial effects:
[0016] 1. The horizontal directional drilling rig has automated upper and lower drill rod manipulators and drill rod brackets. The upper and lower support arms, telescopic arms and connecting arms can be controlled by existing hydraulic devices, so that the mechanical claw can be controlled to move. At the same time, the existing hydraulic device can be used to control the mechanical claw to grab objects. In this way, the mounting plate is set on the vehicle, which can be quickly transferred. When placing the drill rod, the hydraulic system can be used to control the mechanical claw to move up and down, forward and backward, grab and release. At the same time, the placed drill rod can be dragged by the arc-shaped support plate, which further facilitates the installation of the drill rod, thereby improving work efficiency.
[0017] 2. The horizontal directional drilling rig automates the upper and lower drill rod manipulators and the drill rod bracket. By adjusting the extension and retraction of the power rod of the oil cylinder, the mechanical gripper can be driven to rotate back and forth, so that the angle of the mechanical claw can be adjusted back and forth, making it more convenient to grab the drill rod placed on the ground, thus improving the practicality of the device.
[0018] 3. The horizontal directional drilling rig has automated upper and lower drill rod manipulators and drill rod brackets. The movable plate and the movable block can be moved back and forth to adjust their positions through four rotating wheels. At the same time, the two arc-shaped brackets can be moved as the horizontal directional drill is rotated and driven forward and backward to avoid blocking the rotation and movement of the horizontal directional drill.
[0019] 4. The horizontal directional drilling rig automates the upper and lower drill rod manipulators and the drill rod bracket. After the horizontal directional drill is rotated and driven forward to resist the moving block, the moving block can be driven to move forward together. When the horizontal directional drill is rotated and driven to move backward to return to its original position, the two connecting columns can be driven to move backward through the two limit frames and the two limit blocks, so that the moving block can be driven to move backward. At the same time, the limit of the protrusion and the square plate can prevent the moving block from moving too far backward due to inertia and being unable to support the placed drill rod. In this way, it can automatically return to its original position for use on the lower side without blocking the rotation drive of the horizontal directional drill.
[0020] 5. The horizontal directional drilling rig automates the upper and lower drill rod manipulators and the drill rod bracket. By moving the moving plate backward, it can drive the corresponding two rotating wheels to move backward. When the rotating wheels move to the two lifting plates, they will be blocked by the two baffles and stop moving, so that the user can easily return the front arc-shaped support plate to its original position.
[0021] 6. The horizontal directional drilling rig has automated upper and lower drill rod manipulators and drill rod brackets. When the horizontal directional drill is driven forward by rotation, it will first push the moving block forward, which will drive the two round rods forward, thereby driving the two vertical blocks forward. When the two vertical blocks move to the bottom of the two lifting frames respectively, the moving block will drive the moving plate forward, so that when the two rotating wheels in front are separated from the lifting plate, they will move downward, so that the two lifting frames will be respectively sleeved on the two vertical blocks. In this way, when the horizontal directional drill is driven backward by rotation, it will drive the two lifting frames to move backward, thereby driving the moving plate to move backward. When the two moving wheels in front move to the lifting plate, the vertical block will be separated from the lifting frame, so that the two arc-shaped support plates can be restored to their original positions when the horizontal directional drill is driven backward by rotation.
[0022] 7. The horizontal directional drilling rig has automated upper and lower drill rod manipulators and drill rod brackets. The placed drill rods can be further guided by inclined bars. At the same time, a number of rotating columns can reduce the friction between the drill rod and the arc-shaped support plate after the drill rod is placed. At the same time, dust and other impurities entering the arc groove can be discharged through the through groove.
[0023] 8. The horizontal directional drilling rig has automated upper and lower drill rod manipulators and drill rod brackets. Through the toughness of the pressure spring b, it can perform buffering when placing the drill rod, thereby avoiding excessive impact force when the drill rod falls. At the same time, when the lifting box moves downward to the moving block or moving plate, it will be blocked and stop moving, thereby providing buffering while avoiding the connection with the horizontal directional drilling rotary drive affected by inappropriate drill rod height. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the front three-dimensional structure of the present invention;
[0025] Figure 2 For the present invention Figure 1 Schematic diagram of the three-dimensional structure of the rotating disk;
[0026] Figure 3 For the present invention Figure 2 Schematic diagram of the three-dimensional structure of the middle connecting arm;
[0027] Figure 4 For the present invention Figure 1 A schematic diagram of the three-dimensional structure of the middle support frame;
[0028] Figure 5 For the present invention Figure 1 A schematic diagram of the cross-sectional three-dimensional structure of the middle strip;
[0029] Figure 6 For the present invention Figure 1 Schematic diagram of the three-dimensional structure of the middle inclined plate;
[0030] Figure 7 For the present invention Figure 1 Schematic diagram of the cross-sectional three-dimensional structure of the medium and short strips;
[0031] Figure 8 For the present invention Figure 1 Schematic diagram of the three-dimensional structure of the middle support bar;
[0032] Fig. 9 For the present invention Figure 1 A schematic diagram of the cross-sectional three-dimensional structure of the middle arc-shaped support plate;
[0033] Fig.10 For the present invention Figure 1 Schematic diagram of the three-dimensional structure of the middle limit strip.
[0034] In the figure: 1, mounting plate; 2, lifting and lowering device; 3, movable plate; 5, horizontal directional drilling rotation drive; 6, supporting arm; 7, upper and lower supporting arms; 8, rotating disk; 9, oblique bar; 10, arc-shaped supporting plate; 11, square bar; 12, moving block; 13, cross bar b; 14, moving plate; 15, square tube; 16, supporting frame; 17, slide; 18, cross bar a; 19, oblique plate; 20, short bar; 21, guide rail; 22, half frame block; 23, supporting bar; 24, square plate; 25, limit bar; 26, long plate; 27, telescopic arm; 28, connecting arm; 29, mechanical grab; 30, small plate b; 31, small rod; 32, adjusting screw; 33, small plate a; 34, connecting rod; 35, supporting tube; 36, limit frame; 37, limit block; 38, rotating wheel; 39, convex 4. The first step is to install the hydraulic cylinder 106, which is the first step of the hydraulic cylinder 107, which is the second step of the hydraulic cylinder 108, which is the second step of the hydraulic cylinder 110, which is the second step of the hydraulic cylinder 111, which is the second step of the hydraulic cylinder 112, which is the second step of the hydraulic cylinder 113, which is the second step of the hydraulic cylinder 114, which is the second step of the hydraulic cylinder 115, which is the second step of the hydraulic cylinder 116, which is the second step of the hydraulic cylinder 117, which is the second step of the hydraulic cylinder 118, which is the second step of the hydraulic cylinder 119, which is the second step of the hydraulic cylinder 120, which is the second step of the hydraulic cylinder 121, which is the second step of the hydraulic cylinder 122, which is the second step of the hydraulic cylinder 123, which is the second step of the hydraulic cylinder 124, which is the second step of the hydraulic cylinder 125, which is the second step of the hydraulic cylinder 126, which is the second step of the hydraulic cylinder 127, which is the second step of the hydraulic cylinder 128, which is the second step of the hydraulic cylinder 129, which is the second step of the hydraulic cylinder 130, which is the second step of the hydraulic cylinder 131, which is the second step of the hydraulic cylinder 132, which is the second step of the hydraulic cylinder 133, which is the second step of the hydraulic cylinder 134, which is the second step of the hydraulic cylinder 135, which is the second step of the hydraulic cylinder 136, which is the second step of the hydraulic cylinder 137, which is the second step of the hydraulic cylinder 138, which is the second step of the hydraulic cylinder 139, which is the second step of the hydraulic cylinder 140, which is the second step of the hydraulic cylinder 141, which is the second step of the hydraulic cylinder 142, which is the second DETAILED DESCRIPTION
[0035] The present invention is further described in detail below in conjunction with the accompanying drawings, wherein the same components are represented by the same figure numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower", "bottom surface" and "top surface" used in the following description refer to directions in the drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] See also Figure 1-Figure 10The present invention provides a technical solution: an automated upper and lower drill rod manipulator and a drill rod bracket for a horizontal directional drilling rig, comprising a mounting plate 1, a lifting and lowering device 2 is fixedly mounted on the upper side of the mounting plate 1, a movable plate 3 is fixedly mounted on the lifting and lowering device 2, a guide rail 21 is arranged on the upper side of the movable plate 3, a horizontal directional drilling rotation drive 5 is arranged on the guide rail 21, a support frame 16 is arranged on the guide rail 21, a support pipe 35 is fixedly mounted in the support frame 16, two arc-shaped support plates 10 are arranged between the horizontal directional drilling rotation drive 5 and the support frame 16, a connecting plate 100 is fixedly mounted on the mounting plate 1, a rotating plate 8 is mounted on the connecting plate 100, a supporting arm 6 is mounted on the rotating plate 8, a rotation limiter 101 and an electronic positioner 102 are mounted on the connecting plate 100, and a height A hydraulic cylinder 103 is provided with a height electronic limiter 104 on the support arm 6, an upper and lower support arm 7 is provided on the support arm 6, a machine head 105 is provided on the upper and lower support arms 7, an adjustment plate 106 is provided on the machine head 105, a transverse support arm 107 is provided on the adjustment plate 106, an adjustment plate 2 113 is provided on the transverse support arm 107, an angle hydraulic oil top 108 is provided between the machine head 105 and the second adjustment plate 113, a lower support arm 109 is provided on the lower side of the adjustment plate 2 113, a telescopic arm 27 is provided on the lower side of the lower support arm 109, a telescopic hydraulic cylinder 110 is provided in the telescopic arm 27, a connecting arm 28 is fixedly installed on the telescopic arm 27, a mechanical gripper 29 is provided on the connecting arm 28, and the upper and lower support arms 7 and the telescopic arms 27 and the lower support arms 27 can be controlled by the existing hydraulic device. The connecting arm 28 can control the movement of the mechanical claw 29. At the same time, the existing hydraulic device can be used to control the mechanical claw 29 to grab objects. In this way, the mounting plate 1 is set on the vehicle and can be quickly transferred. When placing the drill rod, the hydraulic system can be used to control the mechanical claw 29 up and down, front and back, grab and release. At the same time, the placed drill rod can be dragged by the arc-shaped support plate 10, so as to further facilitate the installation of the drill rod, so as to improve the work efficiency. A connecting rod 34 is fixedly installed on the mechanical claw 29, and a group of small plates a33 is fixedly installed on the connecting rod 34. A group of small plates b30 is fixedly installed on the connecting arm 28. Small rods 31 are movably penetrated on the two small plates a33 and the two small plates b30. Adjustment screws 32 are provided on the two small rods 31. The mechanical claw 29 A universal joint 111 is arranged on the top, and the universal joint 111 is connected to the connecting arm 28. A caliper hydraulic cylinder 112 is arranged in the mechanical gripper 29. By adjusting the extension and retraction of the power rod of the lead screw 32, the mechanical gripper 29 can be driven to rotate back and forth, so that the angle of the mechanical claw 29 can be adjusted back and forth, so that it is more convenient to grab the drill rod placed on the ground, which can improve the practicality of the device. A slide groove 17 is provided on the support frame 16, and a square tube 15 is movably connected in the slide groove 17. A movable plate 14 is movably connected in the square tube 15. Two cross bars a18 are fixedly installed on the movable plate 14, and two short strips 20 are fixedly installed on the lower sides of the two cross bars a18. A movable block 12 is arranged above the guide rail 21, and cross bars b13 are fixedly installed on the left and right sides of the movable block 12.The lower sides of the two cross bars b13 are fixedly installed with support bars 23, and the lower sides of the two support bars 23 and the two short bars 20 are provided with half-frame blocks 22. The four half-frame blocks 22 are provided with rotating wheels 38. The two arc-shaped supporting plates 10 are respectively arranged on the moving block 12 and the moving plate 14. The left and right sides of the movable plate 3 are fixedly installed with long plates 26. The rotating wheels 38 on the two short bars 20 are respectively arranged above the two long plates 26. The rotating wheels 38 on the two support bars 23 are arranged above the movable plate 3. The moving plate 14 and the moving block 12 can be moved back and forth to adjust the position through the four rotating wheels 38. At the same time, the two arc-shaped supporting plates 10 can be moved when the horizontal directional drill rotating drive 5 moves forward and backward to avoid blocking the movement of the horizontal directional drill rotating drive 5. The two support bars 2 The two sides away from each other are fixedly installed with connecting columns 57, and the two connecting columns 57 are fixedly installed with limit bars 25, and the two limit bars 25 are movably sleeved with limit frames 36, and the two limit frames 36 are fixedly connected to the horizontal directional drilling rotation drive 5, and the rear ends of the two limit bars 25 are fixedly installed with limit blocks 37, and the upper sides of the two long plates 26 are fixedly installed with square plates 24, and the front sides of the two square plates 24 are provided with protrusions 39, and the two protrusions 39 are respectively fixedly connected with the half-frame blocks 22 on the two support bars 23. After the horizontal directional drilling rotation drive 5 moves forward to abut against the moving block 12, the moving block 12 can be driven to move forward together. When the horizontal directional drilling rotation drive 5 moves backward to return to its original position, the two limit frames 36 and the two limit blocks 37 can be used to To drive the two connecting columns 57 to move backward, so that the moving block 12 can be driven to move backward. At the same time, through the limitation of the protrusion 39 and the square plate 24, it can be avoided that the moving block 12 cannot support the placed drill rod due to the inertia of moving backward. In this way, it can automatically return to its original position for use on the lower side without blocking the movement of the horizontal directional drill rotation drive 5. Two inclined plates 19 are arranged in front of the two square plates 24. The two inclined plates 19 are respectively fixedly mounted on the two long plates 26. The rear sides of the two inclined plates 19 are fixedly mounted with lifting plates 51. The two lifting plates 51 are fixedly mounted with baffles 40. The lower sides of the two short strips 20 are provided with square grooves 48. The inner walls of the two square grooves 48 are fixedly mounted with two pressure springs a47. The two square grooves 48 are movably connected There are lifting bars 50, and the two lifting bars 50 are fixedly connected to the four pressure springs a47 respectively. The four half-frame blocks 22 are fixedly connected to the two lifting bars 50 and the two support bars 23 respectively. By moving the moving plate 14 backward, the corresponding two rotating wheels 38 can be driven to move backward. When the rotating wheels 38 move to the two lifting plates 51, they will be blocked by the two baffles 40, so that they will stop moving. In this way, it is convenient for the user to return the front arc-shaped support plate 10 to its original position. The rear sides of the two lifting bars 50 are fixedly installed with lifting frames 49, and the sides of the support bars 23 that are away from each other are fixedly installed with round rods 41. Vertical blocks 42 are fixedly installed on the two round rods 41. By rotating the drive 5 forward through the horizontal directional drill, the moving block 12 will be pushed forward first.This will drive the two round rods 41 to move forward, thereby driving the two vertical blocks 42 to move forward. When the two vertical blocks 42 move to the bottom of the two lifting frames 49 respectively, the moving block 12 will drive the moving plate 14 to move forward, so that the two rotating wheels 38 in front will move downward after separating from the lifting plate 51, so that the two lifting frames 49 will be respectively sleeved on the two vertical blocks 42. In this way, when the horizontal directional drill rotation drive 5 moves backward, it will drive the two lifting frames 49 to move backward, thereby driving the moving plate 14 to move backward. When the two moving wheels 38 in front are separated from the lifting plate 51, the moving plate 14 will move backward. After the vertical block 42 is moved to the lifting plate 51, the vertical block 42 will be separated from the lifting frame 49, so that the two arc-shaped support plates 10 can be restored to their original positions when the horizontal directional drilling rotary drive 5 moves backward. The inner side walls of the two arc-shaped support plates 10 are provided with arc-shaped grooves 46, and a plurality of mounting rods 45 are fixedly installed in the two arc-shaped grooves 46. A rotating column 44 is movably sleeved on each mounting rod 45. Two oblique bars 9 are fixedly installed on the two arc-shaped support plates 10. The lower inner walls of the two arc-shaped grooves 46 are provided with through grooves 43, through which the placed drill rods can be further guided. A plurality of rotating columns 44 can reduce the friction between the drill rod and the arc-shaped support plate 10 after the drill rod is placed. At the same time, dust and other impurities entering the arc groove 46 can be discharged through the through groove 43. The moving block 12 and the moving plate 14 are fixedly installed with square bars 11 on the upper side. Two circular grooves 54 are provided on the two square bars 11. Vertical pipes 55 are movably connected in the four circular grooves 54. The four vertical pipes 55 are fixedly connected to the moving block 12 and the moving plate 14 respectively. The four vertical pipes 55 are movably sleeved with lifting boxes 53. The four lifting boxes 53 are fixedly installed with fixed blocks 52. The fixed block 52 is fixedly connected to the two arc-shaped supporting plates 10 respectively, and the inner walls of the four lifting boxes 53 are fixedly installed with pressure springs b56. The lower ends of the four pressure springs b56 are respectively connected to the moving block 12 and the moving plate 14. Through the toughness of the pressure springs b56, buffering can be performed when placing the drill rod, thereby avoiding excessive impact force when the drill rod falls. At the same time, when the lifting box 53 moves downward to the moving block 12 or the moving plate 14, it will be blocked and stop moving, thereby preventing the inappropriate height of the drill rod from affecting the connection with the horizontal directional drilling rotation drive.
[0038] When in use, the first step: the upper and lower support arms 7, the telescopic arms 27 and the connecting arms 28 can be controlled by the existing hydraulic device, so that the mechanical claw 29 can be controlled to move, and the existing hydraulic device can be used to control the mechanical claw 29 to grab objects, so that the mounting plate 1 is set on the vehicle and can be quickly transferred. When placing the drill rod, the hydraulic system can be used to control the mechanical claw 29 to move up and down, front and back, grab and release. At the same time, the placed drill rod can be dragged by the arc-shaped support plate 10, thereby further facilitating the installation of the drill rod, thereby improving work efficiency.
[0039] Step 2: By adjusting the extension and retraction of the power rod of the lead screw 32, the mechanical gripper 29 can be driven to rotate and move back and forth, so that the angle of the mechanical gripper 29 can be adjusted back and forth, so that the drill rod placed on the ground can be grasped more conveniently, thereby improving the practicality of the device.
[0040] Step 3: The four rotating wheels 38 can be used to move the moving plate 14 and the moving block 12 back and forth to adjust their positions. At the same time, the two arc-shaped supporting plates 10 can be moved as the horizontal directional drill rotary drive 5 moves forward and backward to avoid blocking the movement of the horizontal directional drill rotary drive 5.
[0041] Step 4: After the horizontal directional drill rotary drive 5 moves forward and presses against the moving block 12, the moving block 12 can be driven to move forward together. When the horizontal directional drill rotary drive 5 moves backward to return to its original position, the two connecting columns 57 can be driven to move backward through the two limit frames 36 and the two limit blocks 37, so that the moving block 12 can be driven to move backward. At the same time, the positioning of the protrusion 39 and the square plate 24 can prevent the moving block 12 from moving too far backward due to inertia and being unable to support the placed drill rod. In this way, it can automatically return to its original position for use on the lower side without blocking the movement of the horizontal directional drill rotary drive 5.
[0042] Step 5: By moving the movable plate 14 backward, the corresponding two rotating wheels 38 can be driven to move backward. When the rotating wheels 38 move to the two lifting plates 51, they will be blocked by the two baffles 40 and stop moving, so that the user can easily return the front arc-shaped support plate 10 to its original position.
[0043] Step 6: When the horizontal directional drilling rotation drive 5 moves forward, the moving block 12 will be pushed forward first, which will drive the two round rods 41 to move forward, thereby driving the two vertical blocks 42 to move forward. When the two vertical blocks 42 move to the bottom of the two lifting frames 49 respectively, the moving block 12 will drive the moving plate 14 to move forward, so that when the two rotating wheels 38 in front are separated from the lifting plate 51, they will move downward, so that the two lifting frames 49 will be respectively sleeved on the two vertical blocks 42. In this way, when the horizontal directional drilling rotation drive 5 moves backward, it will drive the two lifting frames 49 to move backward, thereby driving the moving plate 14 to move backward. When the two moving wheels 38 in front move onto the lifting plate 51, the vertical block 42 will be separated from the lifting frame 49, so that the two arc-shaped support plates 10 can be restored to their original positions when the horizontal directional drilling rotation drive 5 moves backward.
[0044] Step 7: The placed drill rod can be further guided by the inclined strip 9, and the friction between the drill rod and the arc-shaped support plate 10 can be reduced by a plurality of rotating columns 44 after the drill rod is placed, and the dust and other impurities entering the arc-shaped groove 46 can be discharged by the through groove 43.
[0045] Step 8: Through the toughness of the pressure spring b56, buffering can be performed when placing the drill rod, thereby avoiding excessive impact force when the drill rod falls. At the same time, when the lifting box 53 moves downward to the moving block 12 or the moving plate 14, it will be blocked and stop moving, thereby providing buffering while avoiding the inappropriate height of the drill rod affecting the connection with the horizontal directional drill rotation drive.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A horizontal directional drilling rig automatic upper and lower drill rod manipulator and a drill rod bracket, comprising a mounting plate (1), a lifting device (2) is fixedly mounted on the upper side of the mounting plate (1), a movable plate (3) is fixedly mounted on the lifting device (2), a guide rail (21) is arranged on the upper side of the movable plate (3), a horizontal directional drilling rotation drive (5) is arranged on the guide rail (21), and a support frame (16) is arranged on the guide rail (21), characterized in that: A support tube (35) is fixedly installed in the support frame (16); two arc-shaped support plates (10) are arranged between the horizontal directional drilling rotation drive (5) and the support frame (16); a connecting plate (100) is fixedly installed on the mounting plate (1); a rotating plate (8) is installed on the connecting plate (100); a supporting arm (6) is installed on the rotating plate (8); a rotating limiter (101) and an electronic positioner (102) are installed on the connecting plate (100); a height hydraulic cylinder (103) is installed on the supporting arm (6); a height electronic limiter (104) is installed on the supporting arm (6); an upper and lower supporting arms (7) are arranged on the supporting arm (6); and the upper and lower supporting arms (7) are installed on the upper and lower supporting arms (7). ) is provided with a machine head (105), an adjustment disk 1 (106) is provided on the machine head (105), a transverse support arm (107) is provided on the adjustment disk 1 (106), an adjustment disk 2 (113) is provided on the transverse support arm (107), an angle hydraulic oil top (108) is provided between the machine head (105) and the second adjustment disk (113), a lower support arm (109) is installed on the lower side of the adjustment disk 2 (113), a telescopic arm (27) is installed on the lower side of the lower support arm (109), a telescopic hydraulic oil cylinder (110) is provided in the telescopic arm (27), a connecting arm (28) is fixedly installed on the telescopic arm (27), and a mechanical gripper (29) is provided on the connecting arm (28).
2. The automatic upper and lower drill rod manipulator and drill rod bracket of the horizontal directional drilling rig according to claim 1 is characterized in that: The mechanical gripper (29) is fixedly mounted with a connecting rod (34), a group of small plates a (33) is fixedly mounted on the connecting rod (34), a group of small plates b (30) is fixedly mounted on the connecting arm (28), two small plates a (33) and two small plates b (30) are movably penetrated by small rods (31), the two small rods (31) are provided with adjusting screws (32), a universal joint (111) is provided on the mechanical gripper (29), the universal joint (111) is connected to the connecting arm (28), and a caliper hydraulic cylinder (112) is provided in the mechanical gripper (29).
3. The automatic upper and lower drill rod manipulator and drill rod bracket of the horizontal directional drilling rig according to claim 1 is characterized in that: The support frame (16) is provided with a slide groove (17), a square tube (15) is movably connected in the slide groove (17), a movable plate (14) is movably connected in the square tube (15), two cross bars a (18) are fixedly installed on the movable plate (14), two short strips (20) are fixedly installed on the lower sides of the two cross bars a (18), a movable block (12) is arranged above the guide rail (21), cross bars b (13) are fixedly installed on the left and right sides of the movable block (12), and support strips (20) are fixedly installed on the lower sides of the two cross bars b (13). 3), half-frame blocks (22) are arranged below the two support bars (23) and the two short bars (20), rotating wheels (38) are arranged inside the four half-frame blocks (22), two arc-shaped supporting plates (10) are respectively arranged on the moving block (12) and the moving plate (14), long plates (26) are fixedly installed on the left and right sides of the movable plate (3), the rotating wheels (38) on the two short bars (20) are respectively arranged above the two long plates (26), and the rotating wheels (38) on the two support bars (23) are arranged above the movable plate (3).
4. The automatic upper and lower drill rod manipulator and drill rod bracket of the horizontal directional drilling rig according to claim 3 is characterized in that: A connecting column (57) is fixedly installed on the side of the two supporting bars (23) away from each other, a limiting bar (25) is fixedly installed on the two connecting columns (57), a limiting frame (36) is movably sleeved on the two limiting bars (25), the two limiting frames (36) are fixedly connected to the horizontal directional drill rotation drive (5), a limiting block (37) is fixedly installed on the rear end of the two limiting bars (25), a square plate (24) is fixedly installed on the upper side of the two long plates (26), and a convex block (39) is arranged in front of the two square plates (24), and the two convex blocks (39) are respectively fixedly connected to the half frame blocks (22) on the two supporting bars (23).
5. The automatic upper and lower drill rod manipulator and drill rod bracket of the horizontal directional drilling rig according to claim 4 is characterized in that: Two inclined plates (19) are arranged in front of the two square plates (24), and the two inclined plates (19) are respectively fixedly mounted on the two long plates (26). A lifting plate (51) is fixedly mounted on the rear sides of the two inclined plates (19), and a baffle (40) is fixedly mounted on the two lifting plates (51). A square groove (48) is provided on the lower sides of the two short strips (20), and two pressure springs a (47) are fixedly mounted on the inner walls of the two square grooves (48). A lifting bar (50) is movably connected in the two square grooves (48), and the two lifting bars (50) are respectively fixedly connected to the four pressure springs a (47). The four half-frame blocks (22) are respectively fixedly connected to the two lifting bars (50) and the two support bars (23).
6. The automatic upper and lower drill rod manipulator and drill rod bracket of the horizontal directional drilling rig according to claim 5 is characterized in that: A lifting frame (49) is fixedly installed on the rear side of the two lifting bars (50), a round rod (41) is fixedly installed on the side of the support bars (23) away from each other, and a vertical block (42) is fixedly installed on the two round rods (41).
7. The automatic upper and lower drill rod manipulator and drill rod bracket for horizontal directional drilling rig according to claim 1, characterized in that: The inner side walls of the two arc-shaped support plates (10) are each provided with an arc-shaped groove (46), a plurality of mounting rods (45) are fixedly mounted in the two arc-shaped grooves (46), a rotating column (44) is movably sleeved on each mounting rod (45), two oblique bars (9) are fixedly mounted on the two arc-shaped support plates (10), and a through groove (43) is formed on the lower inner walls of the two arc-shaped grooves (46).
8. The automatic upper and lower drill rod manipulator and drill rod bracket for horizontal directional drilling rig according to claim 3, characterized in that: The moving block (12) and the moving plate (14) are both fixedly mounted with square bars (11) on their upper sides, and two circular grooves (54) are provided on the two square bars (11). Vertical tubes (55) are movably connected in the four circular grooves (54). The four vertical tubes (55) are respectively fixedly connected to the moving block (12) and the moving plate (14). The four vertical tubes (55) are movably sleeved with lifting boxes (53). The four lifting boxes (53) are each fixedly mounted with a fixed block (52). The four fixed blocks (52) are respectively fixedly connected to the two arc-shaped supporting plates (10). The inner walls of the four lifting boxes (53) are each fixedly mounted with pressure springs b (56). The lower ends of the four pressure springs b (56) are respectively connected to the moving block (12) and the moving plate (14).