PVA (Polyvinyl Alcohol) screw cylinder with exhaust function
By designing a PVA screw cylinder with exhaust function, the dispersion mechanism in the exhaust chamber is used to perform preliminary heat dissipation of high temperature water vapor, which solves the problem of excessive temperature during exhaust of the drying equipment, and achieves more efficient material transmission and lower operating costs.
Patent Information
- Application Number
- CN202510319058.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The temperature of existing drying equipment is high when exhausted, resulting in excessive burden on the cooling system and an increase in the working environment temperature, affecting the work efficiency of staff.
A PVA screw cylinder with exhaust function is designed, which includes a dispersing mechanism in the exhaust chamber. It can initially dissipate heat by rotating the fan blade plate at high speed, and discharge it to the outside world through the exhaust pipe to avoid temperature increase.
It effectively reduces the exhaust temperature, avoids the increase in the working environment temperature, improves material transfer efficiency, and saves costs.
Smart Images

Figure CN119958265A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of drying exhaust, and in particular relates to a PVA screw barrel with exhaust function. Background Art
[0002] The drying of granular materials requires the material to be transported by a screw, but the current screw manufacturing cost is high and the material feeding is not smooth. At the same time, the temperature of the granular materials before drying is high, and the high-temperature water vapor needs to be discharged from the drying equipment. There is a cooling system in the working environment to ensure the working environment and keep the staff comfortable. At this time, when the temperature of the exhaust of the drying equipment is high, the cooling system will not be able to cool down in time, resulting in an increase in the working environment temperature and affecting the work efficiency of the staff. This phenomenon has become a problem that needs to be solved urgently by people in this field. Summary of the invention
[0003] The object of the present invention is to provide a PVA screw barrel with exhaust function to solve the problems raised in the above background technology.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a PVA screw barrel with exhaust function, comprising a feeding chamber, a bottom pipe of the feeding chamber is connected to a chamber, a pipe below the chamber is connected to a feeding chamber, a screw is arranged inside the feeding chamber, a driving chamber is fixed on the left side of the feeding chamber, and a driving mechanism is arranged inside the driving chamber, and the screw is fixedly connected to the output end of the driving mechanism; a drying chamber is fixed on the right side of the feeding chamber, a material channel is arranged on the surface of the screw, an exhaust groove is opened on one side of the feeding chamber, an exhaust chamber is fixed on one side of the chamber, a pipe is connected between the top of the exhaust groove and the bottom of the exhaust chamber, an air outlet pipe is connected above the exhaust chamber, a dispersing mechanism is arranged inside the exhaust chamber, and the dispersing mechanism comprises an insulating chamber, a motor, fan teeth, gears, a rotating rod and a plurality of fan blades.
[0005] The present invention further illustrates that the heat insulation chamber is fixedly installed on the upper left corner of the inner wall of the exhaust chamber, the motor is fixedly installed on the inner wall of the heat insulation chamber, the fan teeth are fixedly connected to the output end of the motor, the gear is fixedly installed on the inner wall of the exhaust chamber, the rotating rod is fixedly installed on one side of the gear, the interior of the rotating rod is hollow, and a plurality of sliding holes are provided on the surface, and a plurality of the fan blades are respectively slidably connected to the plurality of sliding holes; the fan teeth and the gears are meshed with each other.
[0006] The present invention further illustrates that an impact plate and a track are fixed to the left side of the inner wall of the exhaust chamber, the track is located above the impact plate, the inner wall of the track is slidably connected with a slider, the top of the slider is spring-connected to the top of the inner wall of the exhaust chamber, an impact rod is fixed to the bottom of the slider, and the bottom end of the impact rod is spherical and in contact with the impact plate; a plurality of tooth blocks are fixed to the right side of the slider, and the plurality of tooth blocks are meshed with the fan teeth.
[0007] The present invention further illustrates that a telescopic joint is fixed at the upper right corner of the exhaust chamber, the outer end of the telescopic joint is spherical, the outer end of the fan blade plate is spherical, and a sphere is arranged at the inner end, an air pressure chamber is fixed to the inner wall of the exhaust chamber, and an air pressure plate is slidably connected to the inner wall of the air pressure chamber; a pneumatic rod is fixed to the front side of the air pressure plate, the front end of the pneumatic rod is spherical and fits with the sphere, a push-pull plate is fixed to the outside of the pneumatic rod, and the air pressure plate is spring-connected to one side of the inner wall of the air pressure chamber.
[0008] The present invention further illustrates that an air cavity is fixed on the left side of the inner wall of the exhaust cavity, a slide plate is slidably connected to the inner wall of the air cavity, the slide plate is fixedly installed on the outside of the impact rod, holes are provided above and below the air cavity, and the impact rod is slidably connected to the holes; the bottom of the air cavity is connected to the telescopic joint pipe.
[0009] The present invention further describes that the rear side of the air pressure chamber is connected to the top of the air chamber by a pipeline, and a pressure valve and a pressure chamber are arranged in the pipeline, the pressure chamber is located on the right side of the pressure valve, the rear side of the air pressure chamber is connected to the external pipeline, and a one-way valve is arranged in the pipeline, and the top of the air chamber is connected to the external control valve pipeline.
[0010] The present invention further illustrates that a temperature meter is provided inside the chamber, a temperature identification module is provided inside the temperature meter, the temperature identification module is electrically connected to the motor, and the temperature identification module is used to identify the temperature of the feed and control the speed of the motor according to the temperature.
[0011] Compared with the prior art, the beneficial effects achieved by the present invention are: the screw used in the present invention can save costs compared with the traditional screw, and has a good material transmission effect, and the high-temperature water vapor is initially dissipated through the dispersion mechanism in the exhaust chamber, and then discharged to the outside through the exhaust pipe, thereby avoiding the high exhaust temperature causing the working environment temperature to rise;
[0012] The fan blades rotate at high speed to disperse the high-temperature water vapor, so that the high-temperature water vapor can be initially dissipated to avoid the subsequent high temperature after being discharged to the outside, which will cause the working environment temperature to increase, and avoid the high exhaust temperature causing burns to the staff while working. The impact rod impacts the impact plate, and the impact produces vibration. On the one hand, it can make the high-temperature water vapor in the exhaust chamber vibrate to improve the heat dissipation effect. On the other hand, when exhausting the air, the impurities in the high-temperature water vapor adhere to the outlet pipe and the exhaust chamber, and the vibration can clean the impurities to avoid continuous exhaust causing the outlet pipe to be blocked and affecting the exhaust effect. At the same time, the push-pull plate moves back and forth, and the push-pull plate moves back and forth to shake the high-temperature water vapor in the exhaust chamber, thereby further improving the heat dissipation efficiency and further reducing the temperature of the high-temperature water vapor when it is discharged to the outside. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0015] Figure 2 It is a schematic diagram of the screw structure of the present invention;
[0016] Figure 3 is a plan view of the exhaust cavity of the present invention;
[0017] Figure 4 It is a schematic diagram of the internal structure of the exhaust chamber of the present invention;
[0018] Figure 5 It is a schematic diagram of the meshing relationship between the fan teeth, the slider and the gear of the present invention;
[0019] Figure 6 It is a schematic diagram of the internal structure of the air cavity of the present invention;
[0020] Figure 7 It is a schematic diagram of the internal structure of the air pressure chamber of the present invention;
[0021] Figure 8 It is a schematic diagram of the pipe connection between the air cavity, the air pressure cavity and the expansion joint of the present invention;
[0022] In the figure: 1. feeding chamber; 2. chamber; 3. feeding chamber; 4. screw; 41. material channel; 5. driving chamber; 6. drying chamber; 7. exhaust groove; 8. exhaust chamber; 81. insulation chamber; 82. motor; 83. fan teeth; 84. gear; 85. rotating rod; 86. fan blade plate; 861. sphere; 862. air pressure chamber; 863. air pressure plate; 864. air pressure rod; 865. push-pull plate; 87. impact plate; 88. track; 881. slider; 882. impact rod; 883. air chamber; 884. slide plate; 89. expansion joint; 9. air outlet pipe. DETAILED DESCRIPTION
[0023] The following is a further non-limiting detailed description of the technical solution of the present invention in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] See also Figure 1-Figure 8 The present invention provides a technical solution: a PVA screw barrel with exhaust function, comprising a feeding chamber 1, a bottom pipe of the feeding chamber 1 is connected to a chamber 2, a pipe below the chamber 2 is connected to a feeding chamber 3, a screw 4 is arranged inside the feeding chamber 3, a driving chamber 5 is fixed on the left side of the feeding chamber 3, and a driving mechanism is arranged inside the driving chamber 5, and the screw 4 is fixedly connected to the output end of the driving mechanism;
[0025] A drying chamber 6 is fixed to the right side of the feeding chamber 3, a material channel 41 is provided on the surface of the screw 4, an exhaust groove 7 is provided on one side of the feeding chamber 3, an exhaust chamber 8 is fixed on one side of the chamber 2, a pipeline is connected between the top of the exhaust groove 7 and the bottom of the exhaust chamber 8, an air outlet pipe 9 is connected to the top of the exhaust chamber 8, and a dispersing mechanism is provided inside the exhaust chamber 8, which includes a heat insulation chamber 81, a motor 82, fan teeth 83, a gear 84, a rotating rod 85 and a plurality of fan blades 86;
[0026] The granular material is put into the feeding chamber 1, and the granular material enters the chamber 2 through the pipeline, and the granular material enters the feeding chamber 3 through the pipeline. Then the driving mechanism in the driving chamber 5 drives the screw 4 to rotate, and the screw 4 conveys the granular material into the drying chamber 6 through the material channel 41 on its surface for material drying. Compared with the traditional screw 4, one end of the screw 4 can save costs and has a good material transmission effect. High-temperature water vapor is generated during the melting process of the material and is input into the exhaust chamber 8 through the exhaust groove 7. The high-temperature water vapor is initially dissipated by the scattering mechanism in the exhaust chamber 8, and then discharged to the outside through the exhaust pipe 9 to avoid the high exhaust temperature causing the working environment temperature to rise.
[0027] The heat-insulating cavity 81 is fixedly mounted on the upper left corner of the inner wall of the exhaust cavity 8, the motor 82 is fixedly mounted on the inner wall of the heat-insulating cavity 81, the fan teeth 83 are fixedly connected to the output end of the motor 82, the gear 84 is fixedly mounted on the inner wall of the exhaust cavity 8, the rotating rod 85 is fixedly mounted on one side of the gear 84, the interior of the rotating rod 85 is hollow, and a plurality of sliding holes are arranged on the surface, and a plurality of fan blade plates 86 are respectively slidably connected in the plurality of sliding holes;
[0028] The sector teeth 83 and the gear 84 mesh with each other;
[0029] After the high-temperature water vapor enters the exhaust chamber 8, the motor 82 runs to drive the fan teeth 83 to rotate, and the fan teeth 83 rotate to engage with the gear 84, thereby driving the gear 84 to rotate. The motor 82 rotates at a high speed, causing the gear 84 to rotate at a high speed. The gear 84 drives the fan blade plate 86 to rotate at a high speed through the rotating rod 85 to disperse the high-temperature water vapor, thereby allowing the high-temperature water vapor to be initially dissipated to avoid the subsequent high temperature after being discharged to the outside, resulting in an increase in the working environment temperature, and to avoid the high exhaust temperature causing burns to the staff while working.
[0030] An impact plate 87 and a track 88 are fixed to the left side of the inner wall of the exhaust chamber 8. The track 88 is located above the impact plate 87. A slider 881 is slidably connected to the inner wall of the track 88. The upper part of the slider 881 is connected to the upper part of the inner wall of the exhaust chamber 8 by a spring. An impact rod 882 is fixed to the lower part of the slider 881. The bottom end of the impact rod 882 is spherical and contacts the impact plate 87.
[0031] A plurality of tooth blocks are fixed to the right side of the slider 881, and mesh with the sector teeth 83 through the plurality of tooth blocks;
[0032] After the fan tooth 83 rotates, it first meshes with the gear 84 and then with the slider 881, driving the slider 881 to slide upward along the inner wall of the track 88. The spring is deformed under force, and the fan tooth 83 continues to rotate until it disengages from the slider 881. The spring generates a reaction force to quickly reset the slider 881. The slider 881 drives the impact rod 882 to move upward first, then quickly moves downward, and impacts the impact plate 87. The impact generates vibration, which can vibrate the high-temperature water vapor in the exhaust chamber 8 on the one hand to improve the heat dissipation effect. On the other hand, when exhausting, impurities in the high-temperature water vapor adhere to the outlet pipe 9 and the exhaust chamber 8. The vibration can clean the impurities to avoid continuous exhaust causing the outlet pipe 9 to be blocked and affecting the exhaust effect.
[0033] A telescopic joint 89 is fixed to the upper right corner of the exhaust chamber 8, the outer end of the telescopic joint 89 is spherical, the outer end of the blade plate 86 is spherical, and a sphere 861 is arranged at the inner end, a gas pressure chamber 862 is fixed to the inner wall of the exhaust chamber 8, and a gas pressure plate 863 is slidably connected to the inner wall of the gas pressure chamber 862;
[0034] A pneumatic rod 864 is fixed to the front side of the pneumatic plate 863. The front end of the pneumatic rod 864 is spherical and fits together with the sphere 861. A push-pull plate 865 is fixed to the outside of the pneumatic rod 864. The pneumatic plate 863 is connected to one side of the inner wall of the pneumatic cavity 862 by a spring.
[0035] An air cavity 883 is fixed on the left side of the inner wall of the exhaust cavity 8, and a slide plate 884 is slidably connected to the inner wall of the air cavity 883. The slide plate 884 is fixedly installed on the outer side of the impact rod 882. Holes are provided on the upper and lower sides of the air cavity 883, and the impact rod 882 is slidably connected in the holes.
[0036] The lower part of the air cavity 883 is connected to the expansion joint 89 pipeline;
[0037] During the up and down movement of the impact rod 882, the slide plate 884 is driven to slide up and down along the inner wall of the air cavity 883. When the slide plate 884 moves downward, gas is injected into the telescopic joint 89 through the pipeline, so that the telescopic joint 89 extends. At this time, the upper end of the fan blade plate 86 contacts the outer end of the telescopic joint 89, and the telescopic joint 89 squeezes it. The fan blade plate 86 is forced to slide along the inner wall of the sliding hole. The bottom end ball 861 of the fan blade plate 86 squeezes the front end ball part of the gas pressure rod 864, and the gas pressure rod 864 drives the gas pressure plate 863 to move backward along the inner wall of the gas pressure cavity 862. The spring slides and deforms under force. When the impact rod 882 moves upward, the gas in the telescopic joint 89 is extracted, and the fan blade plate 86 is out of contact with the telescopic joint 89. At this time, the pneumatic rod 864 loses its force to the rear side, and the spring generates a reaction force to make the pneumatic plate 863 quickly reset. The pneumatic rod 864 moves back and forth, thereby driving the push-pull plate 865 to move back and forth. The push-pull plate 865 moves back and forth to shake the high-temperature water vapor in the exhaust chamber 8, thereby further improving the heat dissipation efficiency and further reducing the temperature of the high-temperature water vapor when it is discharged to the outside.
[0038] The rear side of the air pressure chamber 862 is connected to the top of the air chamber 883 by a pipeline, and a pressure valve and a pressure chamber are arranged in the pipeline. The pressure chamber is located on the right side of the pressure valve. The rear side of the air pressure chamber 862 is connected to an external pipeline, and a one-way valve is arranged in the pipeline. The top of the air chamber 883 is connected to an external control valve pipeline.
[0039] When the air pressure plate 863 slides back and forth along the inner wall of the air pressure chamber 862, it continuously extracts and injects external gas into the pressure chamber. When the gas pressure in the pressure chamber reaches the pressure limit of the pressure valve, the pressure valve opens, and the gas quickly enters the air chamber 883, and pushes the slide plate 884 to move downward quickly, thereby increasing the impact force. After that, the external control valve opens, and the air pressure in the air chamber 883 returns to normal. The speed at which the impact rod 882 moves downward is accelerated, the impact force is strengthened, and the vibration intensity is increased, so that impurities can be cleaned to the greatest extent, thereby fully avoiding pipeline blockage. On the other hand, intermittent impact can reduce structural loss, and the service life is relatively guaranteed.
[0040] At the same time, the impact force increases, and the extension speed of the telescopic joint 89 increases, so that the intensity of the push-pull plate 865 shaking back and forth increases, and the heat dissipation effect is further enhanced.
[0041] The chamber 2 is provided with a temperature meter inside, and a temperature identification module is provided inside the temperature meter. The temperature identification module is electrically connected to the motor 82, and the temperature identification module is used to identify the temperature of the feed and control the speed of the motor 82 according to the temperature;
[0042] The higher the feeding temperature, the faster the speed of the motor 82, and vice versa. On the one hand, the speed of the motor 82 is accelerated in response to high temperature, thereby increasing the intensity of breaking up the high-temperature water vapor, allowing the high-temperature water vapor discharge chamber to quickly dissipate heat, avoiding the increase in the working environment temperature after discharge. On the other hand, it can relatively reduce energy consumption and save operating costs.
[0043] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0044] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A PVA screw barrel with exhaust function, comprising a feeding chamber (1), characterized in that: The bottom pipeline of the feeding chamber (1) is connected to the chamber (2), the lower pipeline of the chamber (2) is connected to the feeding chamber (3), a screw (4) is arranged inside the feeding chamber (3), a driving chamber (5) is fixed on the left side of the feeding chamber (3), and a driving mechanism is arranged inside the driving chamber (5), and the screw (4) is fixedly connected to the output end of the driving mechanism; A drying chamber (6) is fixed on the right side of the feed chamber (3), a material channel (41) is provided on the surface of the screw (4), an exhaust groove (7) is provided on one side of the feed chamber (3), an exhaust chamber (8) is fixed on one side of the chamber (2), a pipeline is connected between the top of the exhaust groove (7) and the bottom of the exhaust chamber (8), an air outlet pipe (9) is connected to the top of the exhaust chamber (8), and a dispersing mechanism is provided inside the exhaust chamber (8), the dispersing mechanism comprises a heat insulation chamber (81), a motor (82), fan teeth (83), a gear (84), a rotating rod (85) and a plurality of fan blades (86).
2. The PVA screw barrel with exhaust function according to claim 1, characterized in that: The heat-insulating cavity (81) is fixedly mounted on the upper left corner of the inner wall of the exhaust cavity (8); the motor (82) is fixedly mounted on the inner wall of the heat-insulating cavity (81); the fan teeth (83) are fixedly connected to the output end of the motor (82); the gear (84) is fixedly mounted on the inner wall of the exhaust cavity (8); the rotating rod (85) is fixedly mounted on one side of the gear (84); the interior of the rotating rod (85) is hollow, and a plurality of sliding holes are arranged on the surface; and a plurality of the fan blade plates (86) are respectively slidably connected to the plurality of sliding holes; The sector teeth (83) and the gear (84) are meshed with each other.
3. The PVA screw barrel with exhaust function according to claim 2, characterized in that: An impact plate (87) and a track (88) are fixed to the left side of the inner wall of the exhaust chamber (8), the track (88) is located above the impact plate (87), a slider (881) is slidably connected to the inner wall of the track (88), the upper part of the slider (881) is connected to the upper part of the inner wall of the exhaust chamber (8) by a spring, an impact rod (882) is fixed to the lower part of the slider (881), and the bottom end of the impact rod (882) is spherical and contacts the impact plate (87); A plurality of tooth blocks are fixed on the right side of the slider (881), and the plurality of tooth blocks are meshed with the sector teeth (83).
4. The PVA screw barrel with exhaust function according to claim 3, characterized in that: A telescopic joint (89) is fixed at the upper right corner of the exhaust chamber (8), the outer end of the telescopic joint (89) is spherical, the outer end of the fan blade plate (86) is spherical, and a sphere (861) is arranged at the inner end, a pneumatic chamber (862) is fixed to the inner wall of the exhaust chamber (8), and a pneumatic plate (863) is slidably connected to the inner wall of the pneumatic chamber (862); A pneumatic rod (864) is fixed to the front side of the pneumatic plate (863), the front end of the pneumatic rod (864) is spherical and fits with the sphere (861), a push-pull plate (865) is fixed to the outside of the pneumatic rod (864), and the pneumatic plate (863) is connected to one side of the inner wall of the pneumatic chamber (862) by a spring.
5. The PVA screw barrel with exhaust function according to claim 4, characterized in that: An air cavity (883) is fixed on the left side of the inner wall of the exhaust cavity (8), a slide plate (884) is slidably connected to the inner wall of the air cavity (883), the slide plate (884) is fixedly installed on the outer side of the impact rod (882), holes are arranged above and below the air cavity (883), and the impact rod (882) is slidably connected in the holes; The lower part of the air cavity (883) is connected to the expansion joint (89) pipeline.
6. The PVA screw barrel with exhaust function according to claim 5, characterized in that: The rear side of the air pressure chamber (862) is connected to the top of the air chamber (883) by a pipeline, and a pressure valve and a pressure chamber are provided in the pipeline. The pressure chamber is located on the right side of the pressure valve. The rear side of the air pressure chamber (862) is connected to an external pipeline, and a one-way valve is provided in the pipeline. The top of the air chamber (883) is connected to an external control valve pipeline.
7. The PVA screw barrel with exhaust function according to claim 6, characterized in that: A temperature meter is arranged inside the chamber (2), and a temperature identification module is arranged inside the temperature meter. The temperature identification module is electrically connected to the motor (82), and the temperature identification module is used to identify the temperature of the feed and control the rotation speed of the motor (82) according to the temperature.