Crank rocker type residual film picking device and working method

By using a crank rocker mechanism to control the extension and retraction of the nail teeth in the drum type residual film recovery machine, the problems of large film wrapping, large vibration and poor reliability during the pick-up operation in the drum in the prior art are solved, and the stability and operation quality are improved.

CN119968956APending Publication Date: 2025-05-13JIANGSU UNIV
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Patent Information

Application Number
CN202510320838.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

The existing drum-type residual film recovery machine has problems such as film wrapping, large vibration and poor reliability during the pick-up operation.

Method used

The crank rocker mechanism is adopted to control the extension and retraction of the nail teeth through the crank rocker mechanism composed of the crankshaft, connecting rod, rocker and frame articulated shaft to avoid the roller film being wrapped.

Benefits of technology

The stability and operation quality of the roller during the pick-up operation process are improved, and the residual film is not wound, ensuring efficient and reliable operation of the machine.

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Abstract

The invention discloses a crank rocker type residual film picking device and a working method, and relates to the technical field of farmland residual film recycling. The crank rocker type residual film picking device comprises a roller, the roller is fixedly installed on a crankshaft, the crankshaft can drive the roller to rotate, one ends of a plurality of crank chains are fixedly arranged on the crankshaft, and the other ends of the crank chains are hinged to one ends of connecting rods; the other end of the connecting rod is connected with spike teeth, the spike teeth are hinged to one end of a rocker, the other end of the rocker is fixedly connected with a rack hinge shaft, the rack hinge shaft is parallel to the crankshaft, and the two ends of the rack hinge shaft are rotationally connected to end plates at the two ends of the roller; an inlet and outlet hole is formed in the roller in the circumferential direction, and the spike teeth can stretch out of or retract into the inlet and outlet hole under driving of external force. The crank rocker mechanism is adopted to avoid film winding of the roller in the picking operation process, and the operation stability and the operation quality of the machine tool are guaranteed.
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Description

Technical Field

[0001] The present invention relates to the technical field of farmland residual film recovery, and in particular to a drum-type residual film picking and recovery device and a working method. Background Art

[0003] The drum-type residual film recycling machine is one of the widely used models, but the existing technology lacks the effective combination of agricultural machinery, agronomy and agricultural film, has a complex structure, and has problems such as large vibration, film entanglement and poor reliability. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a drum-type residual film picking and recovery device and a working method, which adopts a crank rocker mechanism to prevent the drum from being wrapped around the film during the picking operation, thereby ensuring the stability and quality of the machine operation.

[0005] The present invention achieves the above technical objectives through the following technical means.

[0006] A crank-rocker type residual film picking device comprises a roller, the roller is fixedly mounted on a crankshaft, the crankshaft can drive the roller to rotate, one end of several crank chains is fixedly arranged on the crankshaft, the other end of the crank chain is hinged to one end of a connecting rod, the other end of the connecting rod is connected with a spike tooth, the spike tooth is hinged to one end of a rocker, the other end of the rocker is fixedly connected to a frame hinge shaft, the frame hinge shaft is parallel to the crankshaft, both ends of the frame hinge shaft are rotatably connected to the end plates at both ends of the roller; entry and exit holes are opened in the circumferential direction of the roller, and the spike teeth can extend or retract into the entry and exit holes under the drive of external force.

[0007] In the above scheme, the roller includes a plurality of arc plates, the number of the arc plates is the same as the number of the frame hinge shafts, the plurality of arc plates form a circular structure, and the plurality of arc plates are provided with arc-shaped inlet and outlet holes.

[0008] In the above solution, the arc plates are detachably connected.

[0009] In the above scheme, there are several frame articulated shafts, which are distributed around the crank.

[0010] In the above solution, the crank is arranged at the center of the drum.

[0011] In the above solution, the spike teeth are threadedly connected to the connecting rod.

[0012] In the above solution, the phase difference between adjacent crank chains is 90°.

[0013] In the above solution, the arc plate is a structure with a convex middle and downwardly curved sides.

[0014] In the above solution, the connecting rod is connected to the connecting cover by bolts, and the connecting cover is rotatably connected to the crank chain by a bearing bush.

[0015] The working method of the crank-rocker type residual film picking device is that the drum makes a circular motion with the crankshaft, and at the same time, the rocker continuously swings relative to the drum under the drive of the crankshaft chain, so that each spike tooth extends out of or retracts into the drum through the inlet and outlet holes. After the spike tooth extends out of the drum, as the drum rotates, the spike tooth can hang the residual film on the spike tooth when entering the soil. As the drum continues to rotate, the spike tooth gradually retracts into the drum, and the residual film attached to the spike tooth falls off for collection; the crank-rocker mechanism composed of the rocker, the frame articulated shaft, the connecting rod and the crankshaft chain controls the extension and retraction of the spike tooth. The periodic extension and retraction of the spike tooth prevents the residual film from being entangled on the drum, thereby facilitating the collection of the residual film.

[0016] Beneficial effects:

[0017] The crank-rocker type residual film picking device provided by the present invention comprises a crank-rocker mechanism composed of a crankshaft, a connecting rod, a rocker and a frame hinge shaft. The crankshaft rotates a full circle to drive the rocker to swing back and forth, thereby realizing the extension or retraction of the spikes fixed on the crank-rocker mechanism. The extension and retraction of the spikes are realized by the crank-connecting rod mechanism, and the structure is simple, reliable and has good dynamic characteristics. The periodic extension or retraction of the spikes prevents the residual film from being entangled on the drum, ensuring that the machine can maintain efficient and reliable operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of a drum-type residual film picking and recycling device involved in the present invention;

[0019] Figure 2 This is a schematic diagram of the working principle of the drum type residual film picking and recycling device;

[0020] Figure 3 It is a schematic diagram of the spike tooth arrangement structure;

[0021] Figure 4 is a schematic diagram of the drum structure;

[0022] Figure 5 It is a structural diagram of the crank rocker mechanism.

[0023] The reference numerals are as follows:

[0024] 2- spike teeth; 3- end plate; 4- arc plate; 11- rocker; 12- frame hinge shaft; 13- connecting rod; 14- crankshaft; 15- inlet and outlet holes; 16- crank chain; 17- connecting cover; 18- bearing shell. DETAILED DESCRIPTION

[0025] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "axial", "radial", "vertical", "horizontal", "inner", "outer" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0027] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] The purpose of the present invention is to provide a crank rocker type residual film picking device to solve the problems existing in the prior art, avoid the film wrapping of the roller during the picking process, and have a simple structure and high working efficiency.

[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0030] Combined with Figure 1-Figure 5As shown, a crank rocker type residual film picking device comprises a roller 1 and a picking assembly. The roller 1 is rotatably mounted on the residual film recycling machine frame via a crankshaft 14. The roller 1 is connected with a plurality of picking assemblies along the circumferential direction. The picking assembly comprises spike teeth 2, a rocker 11, a frame hinge shaft 12 and a connecting rod 13. One end of the connecting rod 13 is rotatably connected to the rocker 11, and the other end of the rocker 11 is fixedly connected to the frame hinge shaft 12. The frame hinge shaft 12 is parallel to the rotation center line of the crankshaft 14 and is arranged through a bearing. Mounted on the end plate 3, a plurality of rockers 11 are fixedly connected to the frame hinge shaft 12 along the axial direction, the spikes 2 are fixed to the connecting rod 13, and the outer circumference of the drum 1 is provided with inlet and outlet holes 15 corresponding to the spikes 2, respectively. The crankshaft 14 drives the drum 1 to make a circular motion, and at the same time, the crank chain 16 on the crankshaft 14, the rocker 11, the frame hinge shaft 12 and the connecting rod 13 form a crank rocker mechanism. The hinged rocker 11 swings back and forth under the action of the crankshaft 14, so that each spike 2 extends out or retracts the drum 1 through the inlet and outlet holes 15. Among them, the phase difference of adjacent crank chains 16 is 90°.

[0031] When in use, the crank rocker mechanism moves in a circle with the drum 1, and the rocker 11 is driven by the crank chain 16 driven by the crankshaft 14 and continuously swings relative to the drum 1, so that each spike 2 extends out of or retracts into the drum 1 through the inlet and outlet holes 15. After the spike 2 extends out of the drum 1, as the drum 1 rotates, the spike 2 can attach the residual film to the spike 2 when it enters the soil. As the drum 1 continues to rotate, the spike 2 gradually retracts into the drum 1, and the residual film attached to the spike 2 falls off and is collected. The crank rocker mechanism composed of the rocker 11, the frame hinge shaft 12, the connecting rod 13 and the crank chain 16 controls the extension and retraction of the spike 2, and has a simple structure and low cost. The periodic extension and retraction of the spike 2 prevents the residual film from being entangled on the drum 1, which facilitates the collection of the residual film.

[0032] In this embodiment, end plates 3 are provided at both ends of the drum 1, and a cylindrical structure is formed in the middle by several arc plates 4, wherein two end plates 3 are fixedly connected at both ends of the crankshaft 14, the number of arc plates 4 is equal to the number of the picking mechanisms and corresponds one to one, inlet and outlet holes 15 are provided on each arc plate 4, and the arc plates 4 are sequentially connected along the circumferential direction to form the main cylindrical structure of the drum 1, the loading and unloading process is simple, and it is convenient for machine inspection and maintenance.

[0033] In this embodiment, a plurality of reinforcing circular plates are fixedly connected to the crankshaft 14 between the two end plates 3 at intervals, and the inner side of each arc plate 4 is fixedly connected to the outer circumference of the reinforcing circular plate, thereby improving the strength of the drum 1 and ensuring the structural stability during operation. The two sides of the arc plate 4 are bent into a downwardly curved structure, and the middle is a convex structure, and each of the arc plates 4 is fixedly connected in sequence at the downwardly curved part to form the outer cylindrical surface of the drum.

[0034] In this embodiment, the spike teeth 2 are fixedly connected to the crank rocker mechanism by bolts and pins, so that the spike teeth can be easily disassembled and replaced.

[0035] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0036] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention without departing from the principles and intent of the present invention.

Claims

1. A crank rocker type residual film picking device, characterized in that: The invention comprises a roller (1), wherein the roller (1) is fixedly mounted on a crankshaft (14), the crankshaft (14) can drive the roller (1) to rotate, one end of a plurality of crank chains (16) is fixedly arranged on the crankshaft (14), the other end of the crank chain (16) is hinged to one end of a connecting rod (13), the other end of the connecting rod (13) is connected to a spike tooth (2), the spike tooth (2) is hinged to one end of a rocking arm (11), the other end of the rocking arm (11) is fixedly connected to a frame hinge shaft (12), the frame hinge shaft (12) is parallel to the crankshaft (14), and the two ends of the frame hinge shaft (12) are rotatably connected to the end plates (3) at the two ends of the roller (1); an inlet and outlet hole (15) is opened in the circumferential direction of the roller (1), and the spike tooth (2) can extend or retract into the inlet and outlet hole (15) under the drive of an external force.

2. The crank rocker type residual film picking device according to claim 1 is characterized in that: The roller (1) comprises a plurality of arc plates (4), the number of the arc plates (4) being the same as the number of the frame hinge shafts (12), the plurality of arc plates (4) forming a circular structure, and arc-shaped inlet and outlet holes (15) being provided on the plurality of arc plates (4).

3. The crank rocker type residual film picking device according to claim 2 is characterized in that: The arc plates (4) are detachably connected to each other.

4. The crank rocker type residual film picking device according to claim 1, characterized in that: There are several frame articulated shafts (12) distributed around the crank (14).

5. The crank rocker type residual film picking device according to claim 1, characterized in that: The crank (14) is arranged at the center of the drum (1).

6. The crank rocker type residual film picking device according to claim 1, characterized in that: The spike teeth (2) are threadedly connected to the connecting rod (13).

7. The crank rocker type residual film picking device according to claim 1, characterized in that: The phase difference between adjacent crank chains (16) is 90°.

8. The crank rocker type residual film picking device according to claim 1, characterized in that: The arc plate (4) is a structure with a convex middle and downwardly curved sides.

9. The crank rocker type residual film picking device according to claim 1, characterized in that: The connecting rod (13) is connected to a connecting cover (17) via bolts, and the connecting cover (17) is rotatably connected to a crank chain (16) via a bearing bush (18).

10. The working method of the crank rocker type residual film picking device according to any one of claims 1 to 9, characterized in that: The drum (1) moves in a circle with the crankshaft (14), and the rocker (11) is driven by the crankshaft chain (16) to continuously swing relative to the drum (1), so that each spike tooth (2) extends out of or retracts into the drum (1) through the inlet and outlet holes (15). After the spike teeth (2) extend out of the drum (1), as the drum (1) rotates, the spike teeth (2) can attach residual film to the spike teeth (2) when entering the soil. As the drum (1) continues to rotate, the spike teeth (2) gradually retract into the drum (1), and the residual film attached to the spike teeth (2) falls off and is collected. The crank rocker mechanism composed of the rocker (11), the frame hinge shaft (12), the connecting rod (13) and the crankshaft chain (16) controls the extension and retraction of the spike teeth (2). The periodic extension and retraction of the spike teeth (2) prevents the residual film from being entangled on the drum (1), thereby facilitating the collection of the residual film.

Citation Information

Patent Citations

  • Telescopic dental formula residual film gathering method and mechanism of non-circular gear planets

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  • Farmland residue film pickup mechanism and method

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    CN108651105A

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