All-in-one machine integrating seasoning table and digital oil well

Abstract

The invention relates to a seasoning table and digital oil well integrated all-in-one machine which is characterized by comprising a seasoning table structure and an oil well separation mechanism for receiving pot washing water, the oil well separation mechanism is arranged below the seasoning table structure, and the oil well separation mechanism comprises an oil-water separator assembly; an oil surface electrode monitoring system; the waste grease is thoroughly separated and stored; an intelligent monitoring and control system; uploading and notifying 5G information; and a traceability system. According to the scheme, through accurate step control and structural design, rapid and thorough separation of oil and water is achieved, an intelligent monitoring and tracing system is arranged, and safe and compliant recovery of waste grease is ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of kitchen equipment, and specifically to a system integrating a condiment station and an efficient oil-water separation function, aiming to optimize the utilization of kitchen space, realize intelligent monitoring, timely recovery and effective traceability of waste grease, and improve the convenience and environmental protection performance of kitchen management. Background Art

[0002] Under the national policies of strengthening food safety, green environmental protection, and dual carbon recycling, untreated food waste is directly discharged into nature, causing multiple serious pollutions to the environment. Considering that this is a sunrise industry supported by the state, the catering industry mainly recycles waste food waste for recycling. In traditional kitchens, the condiment station and the oil-water separation equipment are usually separated, which not only takes up a lot of kitchen space, but also the treatment of waste grease is often not efficient and environmentally friendly. In order to solve these problems, the present invention proposes an all-in-one machine that integrates the condiment station with a digital oil well (i.e., an oil-water separator). This is a cause that benefits the country and the people. The pre-placement is the most fundamental solution, and only then is the design of this product considered.

[0003] After reasonable recycling by this equipment, the recycled waste oil is refined into biodiesel to generate one of the important raw materials for zero emission, making a contribution to the national economy. Summary of the invention

[0004] The present invention provides an integrated machine integrating a seasoning table and a digital oil well, which solves the above-mentioned problems existing in the use process of the prior art.

[0005] The technical solution of the present invention is achieved in this way:

[0006] An integrated machine integrating a seasoning table and a digital oil well, characterized in that: it comprises a seasoning table structure and an oil well separation mechanism for receiving pot washing water, the oil well separation mechanism comprises an oil-water separator assembly: located below the seasoning table structure, directly receiving the pot washing water discharge; achieving preliminary separation of oil and water through a physical sedimentation process;

[0007] Oil surface electrode monitoring system: equipped with oil surface electrodes to monitor the position of the oil layer and assist the oil-water separation process; Complete separation and storage of waste grease: a rolling hole mechanism is used to further separate the waste grease; the separated grease is stored in a special oil storage tank;

[0008] Intelligent monitoring and control system: used for real-time monitoring of oil volume. Ultrasonic detectors and floating switches are integrated in the oil tank to detect the oil volume in real time. When the oil volume reaches the preset threshold, the alarm mechanism is automatically triggered.

[0009] 5G information upload and notification: Through the smart control box, real-time monitoring data is uploaded to the cloud platform using the 5G network; real-time notification of oil collection needs is achieved to ensure timely response;

[0010] And the traceability system: used to effectively track the recycling process of waste oil and fat to ensure the standardization and transparency of the recycling work.

[0011] The present invention provides a system integrating a condiment table and an efficient oil-water separation function, which not only optimizes the utilization of kitchen space, but also realizes the intelligent monitoring, timely recovery and effective traceability of waste grease, thereby improving the convenience and environmental protection performance of kitchen management.

[0012] Condiment table structure:

[0013] It is located between two cooktops and is designed to hold more than 10 condiments;

[0014] Equipped with an openable cover, which can be opened when in use and closed when not in use;

[0015] There are 90-degree slides on both sides of the cover, allowing the cover to rotate along the slides to a 90-degree position, firmly covering the condiments to achieve a dust-proof and sealing function.

[0016] The separation method of the oil well separation mechanism comprises the following steps:

[0017] (1) Water inlet: A special water inlet is designed to receive oily wastewater.

[0018] (2) Impurity interception: An impurity interception device is installed after the water inlet to remove large particles of impurities in the wastewater and protect subsequent separation components.

[0019] (3) Buffering water flow: Equipped with a buffer area, the water flow speed is slowed down through structural design to ensure the stability of the subsequent separation process.

[0020] (4) Sedimentation and separation: Using gravity, the oil and water are initially separated in the sedimentation area, and the oil droplets gradually float above the water layer.

[0021] (5) Oil-water stratification: The stratification area is designed to promote the natural stratification of oil and water and improve the separation efficiency by optimizing the flow field layout.

[0022] (6) Oil layer electrode detection: Install oil layer electrodes above the stratified area to monitor the thickness and position of the oil layer in real time, providing a basis for subsequent oil scraping operations.

[0023] (7) Start oil scraping: When the oil layer electrode detects that the oil layer reaches the preset thickness, the oil scraping mechanism is automatically started.

[0024] (8) Oil scraping and separation: The oil scraping mechanism scrapes the upper floating oil into a special separation area to achieve complete separation of oil and water.

[0025] (9) Oil storage: The separated oil is collected and stored in a special oil storage tank, awaiting subsequent processing.

[0026] (10) Detection: An oil level detector is installed in the oil storage tank to monitor the oil storage level in real time to ensure timely oil collection.

[0027] (11) Oil level alarm: When the oil storage level reaches the preset upper limit, the alarm system is automatically triggered to notify relevant personnel to collect the oil.

[0028] (12) Oil collection traceability: Establish a complete oil collection traceability system to record the time, quantity and operator information of each oil collection to ensure the compliance with the regulations for the disposal of waste oil.

[0029] In summary, the present invention provides a high-efficiency oil-water separator and a separation method thereof, which realizes rapid and thorough separation of oil and water through precise step control and structural design, and is equipped with an intelligent monitoring and traceability system to ensure the safe and compliant recycling of waste oil.

[0030] After the oil-water separation in step (5), it is also good to include

[0031] Water layer discharge steps:

[0032] A drain outlet is set below the water layer to discharge the separated clean water out of the machine for subsequent use or discharge.

[0033] Indicator detection steps:

[0034] During or after the separation, the separated water layer and oil layer are tested for indicators such as oil content and water quality to ensure that the separation effect meets the predetermined standards.

[0035] It is also equipped with an indicator detection step to ensure that the separation effect meets the predetermined requirements. This method has the advantages of high separation efficiency, simple operation, and low maintenance cost, and is suitable for various oily wastewater treatment scenarios.

[0036] After the oil-water separation in step (5), it is also good to include

[0037] Manual sewage discharge steps: There is a manual sewage discharge port at the bottom or side of the equipment. When a certain amount of impurities accumulate in the sedimentation area, the operator can manually open the sewage discharge port to discharge the impurities out of the equipment to maintain the cleanliness and separation efficiency of the equipment.

[0038] This solution is equipped with a manual sewage discharge function, which is convenient for operators to regularly clean impurities inside the equipment and ensure the continuous and efficient operation of the equipment.

[0039] In summary, the beneficial effects of the present invention are:

[0040] The scheme of the present invention discloses an integrated machine integrating a seasoning table and a digital oil well, which has the following characteristics: 1. The device can quickly and reasonably place the digital oil and water machine of the stove in the stove room by replacing the seasoning table;

[0041] 2. This digital oil-water separation does not affect the planning and position adjustment of the existing operation room, and the arrangement is more reasonable and more beautiful;

[0042] 3. The digital oil-water machine can effectively separate the wastewater from washing pots, without leaking any drop, and strictly prohibit the pollution source;

[0043] 4. The front digital oil-water separator has absolute advantages for pipelines and rivers. There will be no more pipeline blockage and no pollution to the river.

[0044] 5. Through the Internet of Things function, remote management and monitoring can be carried out to effectively control the accuracy of the amount of recycled waste grease.

[0045] 6. According to the amount of oil on the surface, it can automatically detect through the principle of electrical conductivity, and start and stop the operation of the drum to scrape and collect oil;

[0046] 7. Separate and collect waste grease from stoves, ensure every drop is collected, and ensure accurate data, so as to eliminate pollution from the source.

[0047] 8. Through the full-chain digital management and control of stove oil, food safety and people's health can be achieved more effectively.

[0048] 9. Through digital management and control of stove grease, the traceability system and ticket and certificate request system can be better improved.

[0049] 10. Through digital control of stove grease, all secondary pollution and the multi-dimensional losses it brings are eliminated. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0051] Figure 1 A schematic diagram of the steps of an oil well separation mechanism for integrating a mixing station with a digital oil well according to the present invention;

[0052] Figure 2 It is a schematic diagram of the operation of the condiment station structure of the present invention;

[0053] Figure 3 A schematic diagram of the integration of a seasoning station and a digital oil well. DETAILED DESCRIPTION

[0054] The following will be combined with the attached embodiment of the present invention Figure 1-3 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0055] Example

[0056] like Figures 1 to 3 As shown, this embodiment discloses an integrated machine integrating a seasoning station and a digital oil well, including

[0057] Condiment table structure: It is set between two stoves and is designed to hold more than 10 kinds of condiments. It is equipped with an openable cover, which can be opened when in use and covered when not in use. There are 90-degree slides on both sides of the cover, allowing the cover to rotate along the slide to a 90-degree position, firmly covering the condiments to achieve a dust-proof and sealed function.

[0058] Oil well separation mechanism: including oil-water separator components, oil surface electrode monitoring system, complete separation and storage of waste oil and grease, intelligent monitoring and control system, 5G information upload and notification, and traceability system.

[0059] Oil-water separator assembly: located below the condiment table structure, directly receives the pot washing water discharge; achieves the initial separation of oil and water through a physical sedimentation process.

[0060] Oil surface electrode monitoring system: equipped with oil surface electrodes to monitor the position of the oil layer and assist the oil-water separation process.

[0061] Complete separation and storage of waste grease: The rolling hole mechanism is used to further separate the waste grease; the separated grease is stored in a special oil storage tank.

[0062] Intelligent monitoring and control system: used for real-time monitoring of oil level; ultrasonic detectors and floating switches are integrated in the oil tank to detect the oil level in real time; when the oil level reaches the preset threshold, the alarm mechanism is automatically triggered.

[0063] 5G information upload and notification: Through the smart control box, real-time monitoring data is uploaded to the cloud platform using the 5G network; real-time notification of oil collection needs is achieved to ensure timely response.

[0064] Traceability system: used to effectively track the recycling process of waste oil and fat to ensure the standardization and transparency of the recycling work.

[0065] The oil well implementation method of the present invention comprises the following steps:

[0066] Inlet: A special inlet is designed to receive oily wastewater input.

[0067] Impurities interception: An impurity interception device is installed after the water inlet to remove large particles of impurities in the wastewater.

[0068] Buffer water flow: Equipped with a buffer area to slow down the water flow and ensure the stability of the subsequent separation process.

[0069] Sedimentation separation: Use gravity to achieve initial separation of oil and water in the sedimentation area.

[0070] Oil-water stratification: Designed with stratification areas to promote natural stratification of oil and water.

[0071] Water layer discharge: Set up a drain below the water layer to discharge the separated clean water.

[0072] Index detection: Carry out index detection on the separated water layer and oil layer to ensure the separation effect.

[0073] Oil layer electrode detection: real-time monitoring of oil layer thickness and position.

[0074] Start oil scraping: When the oil layer reaches the preset thickness, the oil scraping mechanism is automatically started.

[0075] Oil scraping and compartment separation: Scrape the upper floating oil into the compartment area.

[0076] Oil storage: collect and store separated oil and fat.

[0077] Detection: Real-time monitoring of oil storage.

[0078] Oil level alarm: When the oil storage level reaches the preset upper limit, the alarm system is triggered.

[0079] Oil collection traceability: record oil collection information to ensure compliance with regulations.

[0080] Manual sewage discharge: There is a manual sewage discharge port at the bottom or side of the equipment to clean impurities regularly.

[0081] Condiment table structure: Made of stainless steel, product: The most suitable condiment storage table is 35 cm wide, 80 cm high and 80 cm deep, which can accommodate more than 10 kinds of condiments. The cover is made of stainless steel or transparent material, which is convenient for observing the condiments. It can support cover anti-locking. Below is a digital oil-water separator with a width of 35 cm, a height of 40 cm and a depth of 80 cm. Two functions are integrated. Add a set of condiment table between the two stoves, which can accommodate more than 10 kinds of condiments. The cover can be opened when in use and covered when stopped. There are 90-degree slides on both sides, which can allow the cover to run at 90 degrees to ensure that it is covered on the condiments and play a role in soil sealing.

[0082] Oil well separation mechanism: The oil-water separator component uses a combination of physical precipitation and chemical demulsifiers to improve separation efficiency. The oil surface electrode monitoring system uses high-precision electrode sensors to monitor the position of the oil layer in real time. The waste oil is completely separated and stored using a rolling hole mechanism to ensure that the oil is completely separated. The intelligent monitoring and control system uses an ultrasonic detector combined with a floating switch to monitor the oil volume in real time. The 5G information upload and notification system uploads data to the cloud platform through an intelligent control box. The traceability system records the information of each oil collection.

[0083] Implementation method: Follow the above steps. Pay special attention that during the manual sewage discharge step, the operator needs to open the sewage outlet regularly to clean up the impurities in the sedimentation area to keep the equipment clean and the separation efficiency.

[0084] Operation process of oil well separation mechanism: Water inlet step: Open the water inlet valve to allow oily wastewater to enter the equipment through a special water inlet. Interception step: The wastewater passes through the interception device to remove large particles of impurities and protect the subsequent separation components. Buffering water flow step: The wastewater enters the buffer area, and the water flow speed is slowed down by structural design to ensure the stability of the subsequent separation process. Sedimentation separation step: Using gravity, the oil and water are initially separated in the sedimentation area, and the oil droplets gradually float above the water layer. Oil-water stratification step: The wastewater enters the stratification area, and the natural stratification of oil and water is promoted by optimizing the flow field layout to improve the separation efficiency. Water layer discharge step: When the water layer is clear, open the drain below the water layer to discharge the separated clean water out of the machine for subsequent use or discharge. Index detection step: During or after the separation process, use the index detection instrument to detect the oil content, water quality and other indicators of the separated water layer and oil layer to ensure that the separation effect meets the predetermined standards. Oil layer electrode detection step: Install oil layer electrodes above the stratified area to monitor the thickness and position of the oil layer in real time, providing a basis for subsequent scraping operations. Start scraping oil step: When the oil layer electrode detects that the oil layer reaches the preset thickness, the scraping mechanism is automatically or manually started. Scraping oil compartment step: The scraping mechanism scrapes the upper floating oil into a special compartment area to achieve complete separation of oil and water. Oil storage step: The oil after compartment separation is collected and stored in a special oil storage tank, waiting for subsequent processing. Detection and alarm step: An oil volume detector is installed in the oil storage tank to monitor the oil volume in real time. When the oil volume reaches the preset upper limit, the alarm system is automatically triggered to notify relevant personnel to collect the oil. Manual sewage discharge step: A manual sewage outlet is provided at the bottom or side of the equipment. When a certain amount of impurities accumulate in the sedimentation area, the operator can manually open the sewage outlet to discharge the impurities out of the equipment to maintain the cleanliness and separation efficiency of the equipment. Oil collection traceability step: Establish a complete oil collection traceability system to record the time, quantity and operator information of each oil collection to ensure the compliance of waste oil treatment.

[0085] The present invention provides an integrated machine integrating a seasoning table and a digital oil well and its implementation method. Through precise step control and structural design, it realizes the rapid and thorough separation of oil and water, and is equipped with an intelligent monitoring and traceability system to ensure the safe and compliant recycling of waste oil. The method has the advantages of high separation efficiency, simple operation, and low maintenance cost, and is suitable for various oily wastewater treatment scenarios.

[0086] To sum up, under the structure of the seasoning table is a digital oil-water separator, which directly discharges the pot washing water into this equipment, separates the oil and water through physical precipitation, and monitors the oil surface electrode, and completely separates the waste grease through the rolling hole, and then goes to the oil storage tank. When the oil level in the oil storage tank is detected in real time through ultrasonic detection and floating switch, an alarm is issued to collect the oil, and the intelligent control box uses 5G information to upload the platform for real-time notification of oil collection, and the traceability system is used for effective traceability. Complete the waste grease recovery work.

[0087] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated machine integrating a seasoning table and a digital oil well, characterized in that: It includes a condiment table structure and an oil well separation mechanism for receiving pot washing water. The oil well separation mechanism is arranged below the condiment table structure. The oil well separation mechanism includes Oil-water separator assembly: located under the condiment table structure, directly receiving the pot washing water discharge; achieving the initial separation of oil and water through the physical sedimentation process; Oil surface electrode monitoring system: equipped with oil surface electrodes to monitor the position of the oil layer and assist the oil-water separation process; Complete separation and storage of waste grease: using a rolling hole mechanism to further separate the waste grease; The separated grease is stored in a special oil storage tank; Intelligent monitoring and control system: used for real-time monitoring of oil volume. Ultrasonic detectors and floating switches are integrated in the oil tank to detect the oil volume in real time. When the oil volume reaches the preset threshold, the alarm mechanism is automatically triggered. 5G information upload and notification: Through the smart control box, real-time monitoring data is uploaded to the cloud platform using the 5G network; Realize real-time notification of oil collection needs to ensure timely response; And the traceability system: used to effectively track the recycling process of waste oil and fat to ensure the standardization and transparency of the recycling work.

2. According to claim 1, the all-in-one machine integrating a seasoning station and a digital oil well is characterized in that: Condiment table structure: It is located between two cooktops and is designed to hold more than 10 condiments; Equipped with an openable cover, which can be opened when in use and closed when not in use; There are 90-degree slides on both sides of the cover, allowing the cover to rotate to a 90-degree position along the slides, firmly covering the condiments to achieve a dust-proof and sealing function.

3. According to claim 2, the all-in-one machine integrating a seasoning station and a digital oil well is characterized in that: The separation method of the oil well separation mechanism comprises the following steps: (1) Water inlet: A special water inlet is designed to receive oily wastewater input; (2) Impurity interception: An impurity interception device is installed after the water inlet to remove large particles of impurities in the wastewater and protect subsequent separation components; (3) Buffering water flow: Equipped with a buffer area to slow down the water flow through structural design to ensure the stability of the subsequent separation process; (4) Sedimentation and separation: Using gravity, the oil and water are initially separated in the sedimentation area, and the oil droplets gradually float above the water layer; (5) Oil-water stratification: The stratification area is designed to promote the natural stratification of oil and water and improve the separation efficiency by optimizing the flow field layout; (6) Oil layer electrode detection: Install oil layer electrodes above the stratified area to monitor the thickness and position of the oil layer in real time, providing a basis for subsequent oil scraping operations; (7) Start oil scraping: When the oil layer electrode detects that the oil layer reaches the preset thickness, the oil scraping mechanism is automatically started; (8) Oil scraping and separation: The oil scraping mechanism scrapes the upper floating oil into a special separation area to achieve complete separation of oil and water; (9) Oil storage: The separated oil is collected and stored in a special oil storage tank, waiting for subsequent processing; (10) Detection: The oil tank is equipped with an oil level detector to monitor the oil level in real time to ensure timely collection of oil; (11) Oil volume alarm: When the oil storage volume reaches the preset upper limit, the alarm system is automatically triggered to notify relevant personnel to collect the oil; (12) Oil collection traceability: Establish a complete oil collection traceability system to record the time, quantity and operator information of each oil collection to ensure the compliance with the regulations for the disposal of waste oil.

4. According to claim 3, the all-in-one machine integrating a seasoning station and a digital oil well is characterized in that: After step (5), it is better to include Steps for water layer drainage: A drain outlet is provided below the water layer to discharge the separated clean water out of the machine for subsequent use or discharge; Indicator detection steps: During or after the separation, the separated water layer and oil layer are tested for indicators such as oil content and water quality to ensure that the separation effect meets the predetermined standards.

5. According to claim 3, the all-in-one machine integrating a seasoning station and a digital oil well is characterized in that: After step (5), it is better to include Manual sewage discharge steps: There is a manual sewage discharge port at the bottom or side of the equipment. When a certain amount of impurities accumulate in the sedimentation area, the operator can manually open the sewage discharge port to discharge the impurities out of the equipment to maintain the cleanliness and separation efficiency of the equipment.

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